MEDIUM FEEDING DEVICE, IMAGE READING DEVICE, AND MEDIUM FEEDING METHOD

JP7635546B2Active Publication Date: 2025-02-26SEIKO EPSON CORP
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Patent Information

Application Number
JP2020212197
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2020-12-22
Publication Date
2025-02-26
Estimated Expiration
2040-12-22

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Abstract

To eliminate a risk of erroneously determining that the rear end binding abnormality has occurred due to disturbance of vibration and the like regardless of the fact there is no rear end binding abnormality, in state detection for a succeeding medium after detecting the rear end of a preceding medium, because the movement of the succeeding medium is monitored by movement detection means, and in the case where it is determined that movement has occurred in the succeeding medium, it is determined that there is rear end binding abnormality.SOLUTION: Control means of a medium feeding device can execute abnormality detection processing in which, after detecting a rear end of a preceding medium based on detection information of movement detection means, in the case where movement of a succeeding medium in a delivery direction is detected based on the detection information of the movement detection means, during an abnormality detection period, which is set in a period before starting feeding of the succeeding medium, it determines feeding abnormality. The abnormality detection period in the case where medium size in a width direction which is a direction crossing a delivery direction is a first size, is set to be shorter than the abnormality detection period in the case where the medium size is a second size which is larger than the first size.SELECTED DRAWING: Figure 7
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Description

[Technical field]

[0001] The present invention relates to a medium feeding device that feeds a medium and an image reading device including the same, and also to a medium feeding method in the medium feeding device. [Background technology]

[0002] In a medium feeding device that feeds media, multiple sheets of media may be set and fed while still bound with staples or the like. Hereinafter, a phenomenon that occurs when the bottommost medium is fed while multiple sheets of media are bound at the corners on the rear end side is described. Hereinafter, the bottommost medium being fed is referred to as the preceding medium, and the medium above the preceding medium is referred to as the following medium. When the preceding medium is fed, the leading edge of the following medium is kept stopped by the separating means, so that only the trailing edge of the following medium moves downstream together with the preceding medium. This causes the following medium to bulge upward, and eventually the trailing edge area of ​​the following medium turns over, forming a gap between the trailing edges of the preceding medium and the following medium, and in that state the trailing edges of the preceding medium and the following medium move downstream.

[0003] In consideration of the above characteristics, the medium feeding device described in Patent Document 1 is provided with a motion detection means for detecting the movement of the medium in the feeding direction at a position opposite the surface of the preceding medium, and if it detects the movement of the following medium after detecting the trailing end of the preceding medium and before starting to feed the following medium, it determines that a feeding abnormality has occurred and stops feeding the medium. Note that hereinafter, the above-mentioned feeding abnormality will be referred to as a "trailing end binding abnormality." [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2019-064790 A Summary of the Invention [Problem to be solved by the invention]

[0005] When detecting the state of the subsequent medium to detect a trailing end binding abnormality, the movement of the subsequent medium is monitored by the movement detection means, and if it is determined that movement has occurred in the subsequent medium, a trailing end binding abnormality is determined to have occurred. Therefore, if the subsequent medium moves due to external disturbances such as vibrations, there is a risk that a trailing end binding abnormality will be erroneously determined to be present even when there is no trailing end binding abnormality. [Means for solving the problem]

[0006] In order to solve the above problem, the medium feeding device of the present invention comprises a medium loading section for loading a medium, a feed roller for feeding the medium loaded on the medium loading section in a feed direction, a movement detection means located upstream of the feed roller in the feed direction and outputting information related to the movement of the medium in the feed direction, and a control means for controlling the feeding of the medium based on the information obtained from the movement detection means, wherein the control means is capable of executing an abnormality detection process for determining that a feeding abnormality has occurred when movement of the subsequent medium in the feed direction is detected based on detection information from the movement detection means within an abnormality detection period that is set between detecting the rear end of the preceding medium based on detection information from the movement detection means and starting to feed the subsequent medium, and the abnormality detection period when the medium size in the feed direction is a first size is shorter than the abnormality detection period when the medium size in the feed direction is a second size larger than the first size.

[0007] The medium feeding method of the present invention is a medium feeding method in a medium feeding device that includes a medium loading section for loading the medium, a feed roller for feeding the medium loaded on the medium loading section in a feed direction, and a movement detection means that is located upstream of the feed roller in the feed direction and outputs information related to the movement of the medium in the feed direction, and is characterized in that in an abnormality detection process that determines a feeding abnormality when movement of the subsequent medium in the feed direction is detected based on detection information from the movement detection means within an abnormality detection period that is set between detecting the rear end of the preceding medium based on detection information from the movement detection means and starting feeding of the subsequent medium, the abnormality detection period when the medium size in the feed direction is a first size is made shorter than the abnormality detection period when the medium size in the feed direction is a second size larger than the first size. [Brief description of the drawings]

[0008] [Figure 1] FIG. [Diagram 2] FIG. [Diagram 3] FIG. [Figure 4] FIG. 4 is a block diagram showing the control system of the scanner. [Diagram 5] Schematic diagram showing a phenomenon that occurs when a stapled document is fed. [Figure 6] Schematic diagram showing a phenomenon that occurs when a stapled document is fed. [Figure 7] 11 is a flowchart showing the flow of an abnormality detection process. [Figure 8] FIG. 2 is a diagram illustrating a document transport path of the scanner. [Figure 9] FIG. 11 is a diagram showing an example of setting an abnormality detection period. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] The present invention will now be briefly described. The medium feeding device of the first aspect comprises a medium loading section for loading a medium, a feed roller for feeding the medium loaded on the medium loading section in a feed direction, a movement detection means located upstream of the feed roller in the feed direction and outputting information related to the movement of the medium in the feed direction, and a control means for controlling the feeding of the medium based on information obtained from the movement detection means, wherein the control means is capable of executing an abnormality detection process for determining that a feeding abnormality has occurred when movement of the subsequent medium in the feed direction is detected based on detection information from the movement detection means within an abnormality detection period that is set between detecting the rear end of the preceding medium based on detection information from the movement detection means and starting feeding of the subsequent medium, and the abnormality detection period when the medium size in the feed direction is a first size is shorter than the abnormality detection period when the medium size in the feed direction is a second size larger than the first size.

[0010] When a trailing edge binding abnormality occurs, the gap between the trailing edge of the preceding medium and the trailing edge of the following medium tends to widen as the preceding medium is fed, in other words, the smaller the medium size in the feeding direction of the preceding medium, the smaller the gap. In this aspect, this property is utilized, and in a configuration capable of executing the abnormality detection process, the abnormality detection period when the medium size in the feeding direction is a first size is set to be shorter than the abnormality detection period when the medium size in the feeding direction is a second size larger than the first size. In this way, it is possible to suppress erroneous judgments due to disturbances such as vibrations by suppressing the abnormality detection period.

[0011] A second aspect of the present invention is characterized in that in the first aspect, the control means obtains the medium size in the feeding direction based on detection information from the movement detection means. According to this aspect, the control means obtains the medium size in the feeding direction based on the detection information of the movement detection means, so it is expected that the medium size in the feeding direction can be obtained accurately.

[0012] A third aspect includes a medium mounting section for mounting a medium, a feed roller for feeding the medium mounted on the medium mounting section in a feed direction, a movement detection means located upstream of the feed roller in the feed direction and outputting information related to the movement of the medium in the feed direction, and a control means for controlling the feeding of the medium based on information obtained from the movement detection means, wherein the control means is capable of executing an abnormality detection process for determining that a feeding abnormality has occurred if movement of the subsequent medium in the feed direction is detected based on detection information from the movement detection means within an abnormality detection period that is set between detecting the rear end of the preceding medium based on detection information from the movement detection means and starting feeding of the subsequent medium, and the abnormality detection period when the medium size in the width direction, which is the direction intersecting the feed direction, is a first size is shorter than the abnormality detection period when the medium size is a second size larger than the first size.

[0013] When a trailing end binding abnormality occurs, the trailing end of the following medium rotates relative to the trailing end of the preceding medium, starting from the binding position, forming a gap between the trailing end of the preceding medium and the trailing end of the following medium. For this reason, the smaller the medium size in the width direction, the smaller the gap. In this aspect, this property is utilized, and in a configuration capable of executing the abnormality detection process, the abnormality detection period when the medium size in the width direction is a first size is set shorter than the abnormality detection period when the medium size in the width direction is a second size larger than the first size. This makes it possible to suppress erroneous judgments based on disturbances such as vibrations by suppressing the abnormality detection period.

[0014] A fourth aspect is characterized in that, in the third aspect, a width size detection means capable of detecting the medium size in the width direction is provided downstream of the feed roller, and the control means obtains the medium size in the width direction based on detection information of the width size detection means.

[0015] According to this aspect, a width size detection means capable of detecting the media size in the width direction is provided downstream of the feed roller, and the control means obtains the media size in the width direction based on detection information from the width size detection means, so that the media size in the width direction can be appropriately obtained.

[0016] A fifth aspect is characterized in that, in any of the first to fourth aspects, a storage means for storing information is provided, and the abnormality detection period is stored in the storage means for each medium size. According to this aspect, since the device is provided with a storage means for storing information and the abnormality detection period is stored in the storage means for each medium size, the abnormality detection period can be easily obtained.

[0017] A sixth aspect is characterized in that, in any of the first to fifth aspects, the movement detection means is capable of outputting information relating to the movement of the medium in a width direction, which is a direction intersecting the feeding direction, and the control means determines that a feeding abnormality has occurred when a value indicating the movement of the medium in the width direction obtained by the movement detection means exceeds a threshold value.

[0018] According to this aspect, the movement detection means is capable of outputting information relating to the movement of the medium in the width direction, which is a direction intersecting the feeding direction, and the control means determines that a feeding abnormality has occurred when a value indicating the movement of the medium in the width direction obtained by the movement detection means exceeds a threshold value, thereby making it possible to detect the rotation of the medium, and in particular the rotation of the subsequent medium when the bottommost medium is fed while multiple sheets of media are bound at the corners on the leading edge.

[0019] The image reading device of the seventh aspect is characterized by comprising a reading means for reading a medium, and a medium feeding device of any of the first to sixth aspects for feeding the medium toward the reading means. According to this aspect, in the image reading device, the operational effects of any one of the first to sixth aspects described above can be obtained.

[0020] A medium feeding method according to an eighth aspect is a medium feeding method in a medium feeding device having a medium loading section for loading a medium, a feed roller for feeding the medium loaded on the medium loading section in a feed direction, and a movement detection means located upstream of the feed roller in the feed direction and outputting information related to the movement of the medium in the feed direction, wherein in an abnormality detection process that determines a feeding abnormality when movement of the subsequent medium in the feed direction is detected based on detection information from the movement detection means within an abnormality detection period set between detecting the rear end of the preceding medium based on detection information from the movement detection means and starting feeding of the subsequent medium, the abnormality detection period when the medium size in the feed direction is a first size is set to be shorter than the abnormality detection period when the medium size in the feed direction is a second size larger than the first size.

[0021] According to this aspect, the abnormality detection period when the medium size in the feeding direction is a first size is set to be shorter than the abnormality detection period when the medium size in the feeding direction is a second size larger than the first size. This makes it possible to suppress erroneous determinations due to disturbances such as vibrations by suppressing the abnormality detection period.

[0022] The present invention will be specifically described below. In the following, as an example of an image reading device, a sheet-fed type scanner 1 (hereinafter simply referred to as a scanner) capable of reading at least one of the front and back sides of a document, which is an example of a medium, will be exemplified. In the following, the document will be referred to as a document P.

[0023] The XYZ coordinate system shown in each figure is an orthogonal coordinate system, with the X-axis direction being the device width direction and the document width direction intersecting the document feed direction. The Y-axis direction is along the document feed direction, and in this embodiment, the Y-axis direction forms an inclination angle with respect to the horizontal. The Z-axis direction is perpendicular to the Y-axis direction, and generally indicates the direction perpendicular to the surface of the document being fed and transported. The downstream side of the feeding direction and transport direction of the document P is the +Y direction, and the upstream side is the -Y direction.

[0024] 1 is a perspective view of the exterior of a scanner 1. The scanner 1 includes a device main body 2 that includes a reading unit 20 (see FIG. 2) that reads an image of a document P therein. The device main body 2 is configured with a lower unit 3 and an upper unit 4. The upper unit 4 is provided so as to be openable and closable by rotating about a rotation axis (not shown) provided in the +Y direction relative to the lower unit 3. By opening the upper unit 4 towards the front of the device, the inside of the device is exposed, making it possible to clear jammed documents P.

[0025] On the rear surface of the device body 2, there is provided an original placement section 11 having a placement surface 11a on which an original P to be fed is placed. Further, the document placement section 11 is provided with a pair of edge guides, specifically edge guides 12A and 12B, which guide the side edges in the width direction of the placed document P. The edge guides 12A and 12B are provided so as to be displaceable so as to be positioned symmetrically in the X-axis direction with respect to a center position CL (see FIG. 3) in the width direction of the placement surface 11a.

[0026] The device main body 2 is provided with an operation panel 7 on the front side of the upper unit 4 for performing various reading settings and reading execution operations. A feed port 6 connected to the inside of the device body 2 is provided at the top of the upper unit 4, and the document P placed on the document placement section 11 is sent toward the reading section 20 by a document feeder 10, which will be described later. The document P that has been read is discharged from a discharge port 18 provided in the front of the lower unit 3 toward the paper output tray 5.

[0027] Next, the document feed path in the scanner 1 will be described with reference to Figures 2 and 3. The scanner 1 includes a document feeder 10. The document feeder 10 includes a document placement section 11 on which a document P is placed, a feed roller 14 that feeds the document P placed on the document placement section 11, a separation roller 15 that separates the document P, a control section 40 (see Figure 4) which is an example of a control means, and a two-dimensional sensor 36 which is an example of a movement detection means. Incidentally, the document feeding device 10 can be regarded as a device in which the functions related to document reading, specifically the reading unit 20 described below, have been omitted from the scanner 1. However, even if the reading unit 20 is included, from the viewpoint of document feeding, the scanner 1 itself can be regarded as a document feeding device. In FIG. 2, a solid line indicated with the symbol T indicates a document feed path, in other words, a path along which the document P passes as it is fed and transported.

[0028] An original placement section 11 is provided at the most upstream side of the original feed path T, and downstream of the original placement section 11, there are a feed roller 14 that feeds the original P placed on the placement surface 11a of the original placement section 11 toward the reading section 20, and a separation roller 15 that nips the original P between the feed roller 14 and separates it. The feed roller 14 comes into contact with the lowermost document P among the documents P placed on the placement surface 11a of the document placement unit 11. Therefore, when multiple documents P are set on the document placement unit 11 in the scanner 1, the documents P are fed downstream in order from the document placement surface 11a side.

[0029] In this embodiment, the feed rollers 14 are disposed symmetrically with respect to a center position CL in the X-axis direction, as shown in Fig. 3. In Fig. 3, the feed roller 14 on the left side of the center position CL is indicated by reference symbol 14A, and the feed roller on the right side of the center position CL is indicated by reference symbol 14B. Similarly, although not shown, the separation roller 15 is also composed of a separation roller on the left side and a separation roller on the right side of the center position CL. 3, a dashed line Y1 indicates the document nip position between the feed roller 14 and the separation roller 15.

[0030] The feed roller 14 is rotationally driven by a feed motor 45 (see FIG. 4). By receiving a rotational torque from the feed motor 45, the feed roller 14 rotates in the counterclockwise direction in FIG. A one-way clutch 49 is provided in the driving force transmission path between the feed roller 14 and the feed motor 45 (see FIG. 4). Therefore, even if the feed motor 45 rotates in the reverse direction, the feed roller 14 does not rotate in the reverse direction. In addition, when the feed motor 45 is stopped, the feed roller 14 comes into contact with the document P being conveyed and can be rotated counterclockwise in FIG. 2 by the feed roller 14. For example, when the leading edge of the document P is detected by the second document detection unit 32 disposed downstream of the transport roller pair 16, the control unit 40 stops driving the feed motor 45 and drives only the transport motor 46. As a result, the document P is transported by the transport roller pair 16, and the feed roller 14 comes into contact with the transported document P and is driven to rotate in the counterclockwise direction in FIG.

[0031] Next, a rotation torque is transmitted to the separation roller 15 from the transport motor 46 (see FIG. 4) via a torque limiter 50. During the feeding operation of the original P, a driving torque is transmitted from the transport motor 46 (see FIG. 4) to the separation roller 15 so as to rotate the separation roller 15 in the counterclockwise direction in FIG.

[0032] When no document P is interposed between the feed roller 14 and the separation roller 15, or when only one document P is interposed, the rotational torque attempting to rotate the separation roller 15 in the clockwise direction in Figure 2 exceeds the limit torque of the torque limiter 50, causing slippage in the torque limiter 50, and the separation roller 15 is driven to rotate in the clockwise direction in Figure 2 regardless of the rotational torque received from the conveying motor 46 (see Figure 4).

[0033] In contrast, when the second or subsequent sheets of original P, in addition to the original P to be fed, enter between the feed roller 14 and the separation roller 15, slippage occurs between the originals, causing the separation roller 15 to rotate in the counterclockwise direction in FIG. 2 due to the drive torque received from the transport motor 46 (see FIG. 4). As a result, the second or subsequent sheets of original P that would otherwise be fed in multiple passes are returned upstream, i.e., multiple passes are prevented.

[0034] Next, downstream of the feed roller 14, there are provided a transport roller pair 16, a reading unit 20 that reads an image, and a discharge roller pair 17. The transport roller pair 16 includes a transport drive roller 16a that is driven to rotate by a transport motor 46 (see FIG. 4), and a transport driven roller 16b that rotates in response to the transport motor 46. In this embodiment, the two transport drive rollers 16a are disposed symmetrically with respect to a center position CL as shown in FIG. 3. The transport driven rollers 16b are also similarly disposed symmetrically with respect to the center position CL, although they are not shown in FIG. 3. The document P nipped by the feed roller 14 and the separation roller 15 and fed downstream is nipped by a transport roller pair 16 and transported to a reading unit 20 located downstream of the transport roller pair 16 .

[0035] The reading unit 20 includes an upper reading sensor 20a provided on the upper unit 4 side, and a lower reading sensor 20b provided on the lower unit 3 side. In this embodiment, the upper reading sensor 20a and the lower reading sensor 20b are configured as a contact image sensor module (CISM) as an example.

[0036] After the image of at least one of the front and back sides of the document P is read in the reading unit 20, the document P is nipped by a pair of discharge rollers 17 located downstream of the reading unit 20 and discharged from a discharge outlet 18 provided on the front side of the lower unit 3. The discharge roller pair 17 includes a discharge drive roller 17a that is driven to rotate by a transport motor 46 (see FIG. 4), and a discharge driven roller 17b that is driven to rotate. In this embodiment, two discharge drive rollers 17a are arranged symmetrically with respect to a center position CL as shown in FIG. 3. Similarly, two discharge driven rollers 17b are arranged symmetrically with respect to the center position CL, although not shown in FIG. 3.

[0037] The control system of the scanner 1 will be described below with reference to Fig. 4. Fig. 4 is a block diagram showing the control system of the scanner 1 according to the present invention. 4, a control unit 40 as a control means performs various controls of the scanner 1, including feeding, conveying, discharging and reading of the document P. A signal is input to the control unit 40 from the operation panel 7.

[0038] The control unit 40 controls the feed motor 45 and the transport motor 46. In this embodiment, the feed motor 45 and the transport motor 46 are both DC motors. The control unit 40 receives read data from the reading unit 20 and also transmits a signal for controlling the reading unit 20 to the reading unit 20 . Control unit 40 also receives signals from a two-dimensional sensor 36, a double feed detection unit 30, a first document detection unit 31, a second document detection unit 32, and other detection means, which will be described later. The control unit 40 also receives detection values ​​from an encoder that detects the amount of rotation of the feed motor 45 and an encoder that detects the amount of rotation of the transport drive roller 16a and the discharge drive roller 17a, thereby enabling the control unit 40 to grasp the amount of document feed by each roller.

[0039] The control unit 40 includes a CPU 41 and a flash ROM 42. The flash ROM is a non-volatile memory that can be read and written. The CPU 41 performs various arithmetic processing in accordance with a program 44 and parameters stored in the flash ROM 42, and controls the operation of the scanner 1 as a whole. Here, the program 44 does not necessarily mean one program, but is composed of multiple programs, including a program for performing an abnormality detection process described later, and various control programs required for feeding, conveying, and reading the document P.

[0040] The scanner 1 is also configured to be connectable to an external computer 90, and information is input from the external computer 90 to the control unit 40. The external computer 90 is equipped with a display unit (not shown). A user interface (UI) is realized on the display unit by a control program stored in a storage means (not shown) equipped in the external computer 90.

[0041] Next, each detection means provided on the document feed path T will be described. A two-dimensional sensor 36 serving as a movement detection means is provided on the document placement unit 11. The two-dimensional sensor 36 is provided so as to be able to face the lowermost document P among the documents P placed on the document placement unit 11. The two-dimensional sensor 36 is a sensor based on the same or similar principle as a sensor capable of detecting the movement of an object in a two-dimensional coordinate system used in a computer mouse, and is equipped with a controller 36a, a light source 36b, a lens 36c, and an image sensor 36d. The light source 36b is a light source for irradiating light onto the document P placed on the document placement unit 11 through the lens 36c, and may be, for example, a red LED, an infrared LED, a laser, a blue LED, or the like. In this embodiment, a laser light is used. The light source 36b can be switched between a light emitting state and a non-light emitting state under the control of the control unit 40. The lens 36c guides the light emitted from the light source 36b toward the document P placed on the document placement unit 11 and irradiates it.

[0042] The image sensor 36d is a sensor that receives reflected light from the document P placed on the document placement unit 11, and may be an image sensor such as a CMOS or CCD. The image sensor 36d is configured by arranging pixels along a first axis Ay direction and a second axis Ax direction perpendicular to the first axis Ay direction. The first axis Ay direction and the second axis Ax direction are shown in FIG. 3, and in this embodiment, the first axis Ay direction is parallel to the Y-axis direction, and the second axis Ax direction is parallel to the X-axis direction. The first axis Ay direction is an example of the first direction, and the second axis Ax direction is an example of the second direction. In this specification, the "direction of the first axis Ay" does not mean only one of the +Ay direction and the -Ay direction, but includes both. Similarly, the "direction of the second axis Ax" does not mean only one of the +Ax direction and the -Ax direction, but includes both.

[0043] The controller 36a analyzes the image acquired by the image sensor 36d, and outputs the amount of movement Wy of the image in the first axis Ay direction and the amount of movement Wx of the image in the second axis Ax direction as detection values. The image analysis method by the controller 36a can be a known method used in computer mice.

[0044] The control unit 40, which acquires the movement amounts Wy and Wx from the two-dimensional sensor 36, uses the acquired movement amounts Wy and Wx to determine the movement of the document P during feeding. The two-dimensional sensor 36 according to this embodiment outputs the movement amounts Wy and Wx to the control unit 40, but the output values ​​are reset to zero by an initialization instruction from the control unit 40. By acquiring the amount of movement Wy, the control unit 40 can determine whether or not movement has occurred in the document P in the direction of the first axis Ay at the position of the two-dimensional sensor 36. Moreover, by acquiring the amount of movement Wx, the control unit 40 can determine whether or not movement has occurred in the document P in the direction of the second axis Ax at the position of the two-dimensional sensor 36.

[0045] Although the two-dimensional sensor 36 has been described as an optical type as an example, it may be a mechanical type, more specifically, a sensor including a trackball, a rotary encoder that detects the rotation of the trackball in the direction of the first axis Ay, and a rotary encoder that detects the rotation of the trackball in the direction of the second axis Ax. However, by adopting an optical type as the two-dimensional sensor 36, the movement of the document P can be detected more accurately. In addition, in this embodiment, the movement amount Wy, which is the detection value in the first axis Ay direction, and the movement amount Wx, which is the detection value in the second axis Ax direction, are acquired by one two-dimensional sensor 36, but a sensor for acquiring the detection value in the first axis Ay direction and a sensor for acquiring the detection value in the second axis Ax direction may be provided separately.

[0046] Next, a first original detection unit 31 is provided near the downstream side of the feed roller 14. The first original detection unit 31 is configured as an optical sensor, for example, and includes a light-emitting unit 31a and a light-receiving unit 31b that are arranged opposite each other across the original feed path T as shown in Fig. 2, and the light-receiving unit 31b transmits an electric signal indicating the intensity of detection light to the control unit 40. When the transported original P blocks the detection light emitted from the light-emitting unit 31a, the electric signal indicating the intensity of the detection light changes, and this enables the control unit 40 to detect the passage of the leading or trailing end of the original P.

[0047] A multi-feed detection unit 30 that detects multi-feeding of documents P is disposed downstream of the first document detection unit 31. The multi-feed detection unit 30 includes an ultrasonic transmitter 30a that is disposed opposite to each other across the document feed path T as shown in Fig. 2, and an ultrasonic receiver 30b that receives ultrasonic waves, and transmits an output value according to the intensity of the ultrasonic waves detected by the ultrasonic receiver 30b to the control unit 40. When a multi-feed of documents P occurs, an electrical signal indicating the intensity of the ultrasonic waves changes, and this enables the control unit 40 to detect the multi-feeding of documents P.

[0048] A second original detection unit 32 is provided downstream of the double feed detection unit 30 and further downstream of the transport roller pair 16. The second original detection unit 32 is configured as a contact sensor having a lever, and when the lever rotates as the leading or trailing end of the original P passes by, the electrical signal sent from the second original detection unit 32 to the control unit 40 changes, thereby enabling the control unit 40 to detect the passage of the leading or trailing end of the original P. The control unit 40 can grasp the position of the document P on the document feed path T by the first document detection unit 31 and the second document detection unit 32 described above.

[0049] Next, the process of handling abnormal feeding using the two-dimensional sensor 36 will be described. The control unit 40 determines whether or not there is a feeding abnormality based on the detection value of the two-dimensional sensor 36, and when a predetermined condition is satisfied, it determines that a feeding abnormality has occurred and stops the feeding and transport of the document P. In this embodiment, specifically, the feeding motor 45 and the transport motor 46 are stopped.

[0050] An example of a feeding abnormality is an abnormality caused when multiple sheets of the document P are placed and fed while still bound on the document loading section 11. The feeding abnormality includes a trailing end binding abnormality when multiple sheets of the document P are bound at the trailing end side, and a leading end binding abnormality when they are bound at the leading end side. 5 and 6 are diagrams for explaining the trailing end binding abnormality, in which the reference character P1 indicates the lowermost document sent out in contact with the feed roller 14, and the reference character P2 indicates the document stacked above it. Hereinafter, the lowermost document indicated by the reference character P1 will be referred to as the preceding document P1, and the document stacked above it will be referred to as the succeeding document P2. The preceding document P1 is indicated by a two-dot chain line, and the succeeding document P2 is indicated by a solid line. 5 and 6, P1F indicates the downstream end in the feeding direction of the preceding document P1, i.e., the leading edge, P1E indicates the upstream end in the feeding direction, i.e., the trailing edge, P2F indicates the downstream end in the feeding direction of the succeeding document P2, i.e., the leading edge, P2E indicates the upstream end in the feeding direction, i.e., the trailing edge,

[0051] The preceding document P1 and the following document P2 are stapled together by staple S at the corners in the +X direction on the upstream side in the feeding direction, i.e., on the rear end side. When the preceding document P1 is sent downstream in the feeding direction by the feeding roller 14 from this state, the following document P2 bulges upward as shown in Fig. 6 because only the rear end P2E advances downstream while the leading end P2F is stopped by the separation roller 15. Then, the rear end area of ​​the following document P2 is inverted, and a gap Gp in the Y-axis direction is formed between the rear end P2E of the following document P2 and the rear end P1E of the preceding document P1. The gap GP differs depending on the position in the X-axis direction, but the gap Gp shown in Fig. 6 is the gap at the arrangement position of the two-dimensional sensor 36 in the X-axis direction.

[0052] Therefore, if the control unit 40 detects the gap Gp based on the detection value, i.e., the movement amount Wy, of the two-dimensional sensor 36 in the first axis Ay direction even though the feeding operation of the subsequent document P2 is not being performed, in other words, if the control unit 40 detects the rear end P2E of the subsequent document P2, it determines that a rear end binding abnormality has occurred and stops document feeding.

[0053] 5 and 6, the symbol Lx indicates the document size in the width direction, and the symbol Ly indicates the document size in the document feed direction. The rear end P2E of the succeeding document P2 rotates around the position of the staple S, which forms a gap Gp, so that the gap Gp tends to increase as the document size Lx in the width direction increases. Furthermore, since the gap Gp becomes larger as the preceding original P1 advances downstream, the gap Gp tends to become larger as the original size Ly in the original feeding direction becomes larger.

[0054] In addition, in the case of a leading edge binding abnormality when multiple sheets of original P are stapled at the leading edge, the subsequent original P2 rotates around the position of the staple (not shown), so when the detection value in the direction of the second axis Ax of the two-dimensional sensor 36, i.e., the movement amount Wx, exceeds a predetermined threshold value, the control unit 40 determines that a leading edge binding abnormality has occurred and can stop the feeding of the original.

[0055] Next, the flow of the process for detecting a feeding abnormality will be described with reference to Fig. 7 to Fig. 9. Fig. 8 shows the document feeding path shown in Fig. 2 in a simplified manner, and in the document feeding direction, position Y0 is the detection position of the two-dimensional sensor 36, position Y1 is the nip position between the feeding roller 14 and the separation roller 15, and position Y2 is the detection position of the first document detection unit 31. Also, symbols A1 to A3 indicate sections in the document feeding path. When the control unit 40 receives the document feed start command, it starts rotating the feed motor 45 (see FIG. 4) and the transport motor 46 (see FIG. 4) to start feeding the preceding document P1 (step S101).

[0056] 8, section A1 is a section for detecting leading edge binding abnormalities, and is a section in which the leading edge P1F advances a predetermined distance after the leading edge P1F of the preceding document P1 is detected by the first document detection unit 31. In this embodiment, the downstream position of section A1 is set upstream of the transport roller pair 16. The control unit 40 detects the leading edge binding abnormality when the leading edge P1F of the preceding document P1 advances through the section A1 (No in steps S103 and S104). If the leading edge binding abnormality is detected at this time, the control unit 40 stops the feed motor 45 and the transport motor 46.

[0057] In this way, when the movement amount Wx, which is a value indicating the movement of the original P in the width direction obtained by the two-dimensional sensor 36, exceeds a threshold value, the control unit 40 determines that there is an abnormality in the leading edge binding, i.e., a feeding abnormality, and can therefore appropriately determine the state in which multiple sheets of the original P are bound at the corner on the leading edge side. Next, when the leading end P1F of the preceding document P1 leaves section A1 without detecting any leading end binding abnormality, i.e., when the leading end binding detection period ends (Yes in step S104), the control unit 40 monitors the passage of the trailing end P1E of the preceding document P1 based on the detection signal of the two-dimensional sensor 36 (step S105).

[0058] Then, when the two-dimensional sensor 36 detects the passage of the rear end P1E of the preceding original P1 (Yes in step S105), the original length is calculated based on that information (step S106). The original length here is the original size Ly shown in Figures 5 and 6. This original size Ly can be obtained, for example, by adding the path length between positions Y0 and Y2 to the original feed amount after the first original detection unit 31 detects the front end P1F of the preceding original P1.

[0059] Next, the control unit 40 acquires an abnormality detection period for detecting a trailing end binding abnormality, that is, the maximum length of time for detecting a trailing end binding abnormality, based on the acquired document size Ly (step S107). In this manner, the control unit 40 sets an abnormality detection period for the subsequent document P2 based on the document size Ly acquired when the preceding document P1 is fed. This abnormality detection period is a value according to the document size Ly, and is stored in advance in the flash ROM 42 (see FIG. 4), which is an example of a storage unit.

[0060] In this embodiment, the abnormality detection period for detecting the trailing end binding abnormality is, for example, a period during which the trailing end P1E of the preceding document P1 advances through the section A3 shown in Fig. 8. This section A3 is a section during which the trailing end P1E of the preceding document P1 reaches a predetermined distance downstream from the position Y0.

[0061] In this embodiment, the above-mentioned section A3 is set within the period during which the trailing end P1E of the preceding document P1 advances through the section A2 shown in Fig. 8. Section A2 is a section between position Y0 and position Y2. In other words, since the control unit 40 starts feeding the subsequent document P2 when the trailing end P1E of the preceding document P1 is detected by the first document detection unit 31, it can be said that the section A3 is the section in which the trailing end P1E of the preceding document P1 advances from the point at which the trailing end P1E of the preceding document P1 is detected by the two-dimensional sensor 36 to the point at which feeding of the subsequent document P2 starts.

[0062] In this embodiment, the abnormality detection period starts when the trailing end P1E of the preceding original P1 is detected by the two-dimensional sensor 36. That is, in this embodiment, the start position of section A3 coincides with the start position of section A2. However, this is not limited to this, and the start position of section A3 may be downstream of the start position of section A2, that is, the abnormality detection period may start after a certain amount of time has elapsed since the two-dimensional sensor 36 detected the trailing end P1E of the preceding original P1.

[0063] The control unit 40 then detects the trailing end binding abnormality during the acquired abnormality detection period (No in steps S108 and S109). The processes in steps S108 and S109 constitute an abnormality detection process that determines a feeding abnormality when a movement of the subsequent document P2 is detected. If a trailing end binding abnormality is detected at this time, the control unit 40 stops the feed motor 45 and the transport motor 46. In response to this, when the abnormality detection period ends without detecting a trailing end binding abnormality (Yes in step S109), the control unit 40 returns to step S101 if there is a next page (Yes in step S110), and ends the process if there is no next page (No in step S110). Note that the presence or absence of the next page may be determined based on the detection value of the two-dimensional sensor 36, or a separate sensor may be provided to determine the presence or absence of a document on the document placement unit 11.

[0064] Here, the abnormality detection period in step S107 is set according to the document size Ly in the document feed direction. That is, in the detection of the trailing end binding abnormality, the movement of the succeeding document P2 is monitored during the abnormality detection period, and if it is determined that the succeeding document P2 has moved, it is determined that the trailing end binding abnormality has occurred. Therefore, if the succeeding document P2 moves due to a disturbance such as vibration, there is a risk that it will be erroneously determined that the trailing end binding abnormality has occurred even though there is no trailing end binding abnormality. Therefore, it is preferable to keep the abnormality detection period to a necessary minimum. On the other hand, as described above, when a trailing end binding abnormality occurs, the gap Gp between the trailing end P1E of the preceding document P1 and the trailing end P2E of the following document P2 tends to widen as the preceding document P1 is fed; in other words, the smaller the document size Ly in the document feed direction, the smaller the gap Gp becomes. In this embodiment, this property is utilized, and the abnormality detection period in step S107 is set shorter when the document size Ly in the document feed direction is the first size than when the document size Ly is the second size, which is larger than the first size. This makes it possible to suppress erroneous determinations due to disturbances such as vibrations by suppressing the abnormality detection period. Incidentally, documents of different sizes may be set in the document placement unit 11, and in this case, if the abnormality detection period is fixed, it may not be an appropriate abnormality detection period according to the size. However, as described above, the control unit 40 sets the abnormality detection period for the subsequent document P2 based on the document size Ly obtained when the preceding document P1 is fed, so that an appropriate abnormality detection period can be set even if the document size is changed midway. Such an effect can be obtained well when the document size Ly of the preceding document P1 can be obtained at an earlier timing, as in a configuration in which the movement detection means is provided in the document placement unit 11.

[0065] Furthermore, in this embodiment, the document size Ly in the document feed direction is obtained based on detection information from the two-dimensional sensor 36. Therefore, it can be expected that the document size Ly can be obtained accurately. Note that the document size Ly in the document feeding direction may be obtained by separately providing a dedicated sensor in the document placement unit 11, or may also be obtained by using any one of the first document detection unit 31, the second document detection unit 32, and the reading unit 20. For example, when obtaining the document size Ly by using the detection means downstream of the feeding roller 14 during the feeding of the first-page document P, the abnormality detection process for the second-page document P may use a predetermined abnormality detection period. And for the documents P from the third page onwards, the abnormality detection period may be set based on the document size Ly obtained during the feeding of the first page. Alternatively, if the user inputs document size information via the operation panel 7, the document size Ly can also be obtained thereby.

[0066] Note that as described with reference to FIGS. 5 and 6, the interval Gp also depends on the document size Lx in the width direction. That is, the larger the document size Lx in the width direction, the larger the interval Gp. Therefore, the abnormality detection period in step S107 may be set to be shorter when the document size Lx in the width direction is the first size than when it is the second size larger than this. By doing this, by suppressing the abnormality detection period, false determination based on disturbances such as vibration can be suppressed.

[0067] Also, the abnormality detection period may be set according to the combination of the document size Ly in the document feeding direction and the document size Lx in the width direction. FIG. 9 shows an example thereof, where t1 to t5 indicate the lengths of the abnormality detection periods, and the lengths are set as t1 < t2 < t3 < t4 < t5. When the document size Ly in the document feeding direction is less than Ly1, if the document size Lx in the width direction is less than Lx1, t1 is adopted as the abnormality detection period; if the document size Lx in the width direction is greater than or equal to Lx1 and less than or equal to Lx2, t2 is adopted as the abnormality detection period; and if the document size Lx in the width direction exceeds Lx2, t3 is adopted as the abnormality detection period.

[0068] Similarly, when the document size Ly in the document feed direction is between Ly1 and Ly2, one of the abnormality detection periods t2, t3, or t4 is used according to the document size Lx in the width direction. If the document size Ly in the document feed direction exceeds Ly2, one of the abnormality detection periods t3, t4, or t5 is used according to the document size Lx in the width direction. As described above, by setting the abnormality detection period based on a combination of the document size Ly in the document feed direction and the document width direction Lx, the abnormality detection period can be set more appropriately.

[0069] The document size Lx in the width direction can be obtained from a document image read by the reading unit 20. In this case, the reading unit 20 is located downstream of the feed roller 14 and functions as a width size detection unit capable of detecting the document size Lx in the width direction. However, the present invention is not limited to this, and the document size Lx in the width direction may be obtained by providing a dedicated sensor separate from the reading unit 20. In this case, the sensor may be provided downstream or upstream of the feed roller 14. Also, a detection means for detecting the positions of the edge guides 12A and 12B (see FIGS. 1 and 3) may be provided, and the document size Lx in the width direction may be obtained from the detection information of the detection means.

[0070] In this embodiment, the abnormality detection period is stored for each document size in the flash ROM 42 (see FIG. 4), which is an example of a storage means, so that the abnormality detection period can be easily obtained. For example, the abnormality detection period can be set and stored for each size of the A series and B series defined in the international standard ISO216. However, the present invention is not limited to this, and the abnormality detection period may be calculated and set by applying the acquired document size to a predetermined calculation formula.

[0071] In addition, when the trailing end P1E of the preceding document P1 passes through the position Y1 in FIG. 8, that is, when the trailing end P1E of the preceding document P1 passes through the nip position between the feed roller 14 and the separation roller 15, vibration occurs, which may cause erroneous detection in the detection of trailing end binding abnormality. The smaller the document size, the more likely the vibration occurs when the trailing end P1E of the preceding document P1 passes through the nip position between the feed roller 14 and the separation roller 15. In addition, the document size here means both the document size Ly in the feed direction and the document size Lx in the width direction, and can also be expressed as the area of ​​the document. For example, an A6-sized document defined in the international standard ISO216 is more likely to vibrate when the trailing end P1E passes through the nip position between the feed roller 14 and the separation roller 15 than an A4-sized document.

[0072] In view of the above characteristics, it is also preferable to set the abnormality detection period for detecting the trailing end binding abnormality so as not to include the timing when the trailing end of the document leaves the nip position between the feed roller 14 and the separation roller 15 when the document size is less than a predetermined size, for example. This can reduce erroneous detections when detecting the trailing end binding abnormality. Conversely, when the document size is equal to or larger than a predetermined size, it is also preferable to include the timing when the trailing edge of the document leaves the nip position between the feed roller 14 and the separation roller 15. This improves the degree of freedom in setting the abnormality detection period.

[0073] The present invention is not limited to the above-described embodiment, and various modifications are possible within the scope of the invention described in the claims, and it goes without saying that these modifications are also included in the scope of the present invention. For example, by providing the two-dimensional sensor 36, it is possible to relatively accurately grasp the timing at which the rear end of the document P leaves the nip position (position Y1 in FIG. 8) between the feed roller 14 and the separation roller 15. Using this fact, in order to suppress a change in the document feed amount at the timing at which the rear end of the document P leaves the nip position between the feed roller 14 and the separation roller 15, it is also preferable to perform processing such as slowing down the document feed speed at the said timing or switching the correction magnification of the read image.

[0074] Furthermore, the larger the document size Ly in the feeding direction is, the more difficult it becomes for the separation roller 15 to return the overlapped documents upstream, which may result in a jam. Therefore, for example, when the document size Ly in the feeding direction is larger than a predetermined size, the drive of the separation roller 15 is immediately stopped at the above-mentioned timing, thereby preventing the occurrence of the above-mentioned jam. [Explanation of symbols]

[0075] 1...scanner (image reading device), 2...device body, 3...lower unit, 4...upper unit, 5...output tray, 6...feed port, 7...operation panel, 8...first paper support, 9...second paper support, 10...original feeder, 11...original placement section, 11a...placement surface, 12A, 12B...edge guide, 14...feed roller, 15...separation roller, 16...pair of transport rollers, 16a...transport drive roller, 16b...transport driven roller, 17...pair of discharge rollers, 17a...discharge drive roller, 17b...discharge driven roller, 18...discharge port, 20 ...reading section, 20a...upper reading sensor, 20b...lower reading sensor, 30...double feed detection section, 30a...ultrasonic transmission section, 30b...ultrasonic reception section, 31...first document detection section, 31a...light emission section, 31b...light reception section, 32...second document detection section, 36...two-dimensional sensor, 36a...controller, 36b...light source, 36c...lens, 36d...image sensor, 40...control section, 41...CPU, 42...flash ROM, 44...program, 45...feed motor, 46...transport motor, 49...one-way clutch, 50...torque limiter, P...document

Claims

1. a medium placement section for placing a medium; a feed roller that feeds the medium placed on the medium placement section in a feed direction; a feed roller disposed upstream of the feed roller in the feed direction and adapted to detect the movement of the medium in the feed direction; A movement detection means for outputting the relevant information; a control means for controlling the feeding of the medium based on information obtained from the movement detection means; The control means detects the rear end of the preceding medium based on the detection information of the movement detection means, The detection of the movement detection means is performed within an abnormality detection period set until the feeding of the succeeding medium is started. When the movement of the subsequent medium in the feeding direction is detected based on the output information, it is determined that a trailing end binding abnormality has occurred. It is possible to perform an abnormality detection process such as The abnormality detection period when the medium size in the feeding direction is a first size is the abnormality detection period when the medium size in the direction is a second size larger than the first size Shorter, A medium feeding device comprising:

2. 2. The medium feeding device according to claim 1, wherein the control means is adapted to control a medium size in the feeding direction. based on detection information from the movement detection means. A medium feeding device comprising:

3. a medium placement section for placing a medium; a feed roller that feeds the medium placed on the medium placement section in a feed direction; a feed roller disposed upstream of the feed roller in the feed direction and adapted to detect the movement of the medium in the feed direction; A movement detection means for outputting the relevant information; a control means for controlling the feeding of the medium based on information obtained from the movement detection means; The control means detects the rear end of the preceding medium based on the detection information of the movement detection means, The detection of the movement detection means is performed within an abnormality detection period set until the feeding of the succeeding medium is started. When the movement of the subsequent medium in the feeding direction is detected based on the output information, it is determined that a trailing end binding abnormality has occurred. It is possible to perform an abnormality detection process such as When the medium size in the width direction, which is a direction intersecting the feeding direction, is a first size, The abnormality detection period when the abnormality detection period is a second size larger than the first size Shorter, A medium feeding device comprising:

4. 4. The medium feeding device according to claim 3, wherein a medium feeding roller is provided downstream of the feeding roller. A width size detection means is provided for detecting a body size, The control means detects the medium size in the width direction based on information detected by the width size detection means. Get it now A medium feeding device comprising:

5. The medium feeding device according to any one of claims 1 to 4, further comprising: A storage means is provided, the abnormality detection period is stored in the storage means for each medium size; A medium feeding device comprising:

6. 6. The medium feeding device according to claim 1, wherein the movement detection means The stage can output information related to the movement of the medium in a width direction, which is a direction intersecting the feeding direction. can be, The control means detects the movement of the medium in the width direction based on the value obtained by the movement detection means. If the threshold is exceeded, it is determined that there is a leading edge binding abnormality. A medium feeding device comprising:

7. A reading means for reading the medium; The method according to any one of claims 1 to 6, further comprising: feeding a medium toward said reading means. A medium feeding device including: An image reading device comprising:

8. a medium placement section for placing a medium; a feed roller that feeds the medium placed on the medium placement section in a feed direction; a feed roller disposed upstream of the feed roller in the feed direction and adapted to detect the movement of the medium in the feed direction; A medium feeding method in a medium feeding device having a movement detection means for outputting information related to the movement detection means. So, After detecting the rear end of the preceding medium based on the detection information of the movement detection means, feeding of the succeeding medium is stopped. During the abnormality detection period set between the start of the operation and the start of the operation, the previous When the movement of the subsequent medium in the feeding direction is detected, the abnormality detection process determines that a trailing end binding abnormality has occurred. The abnormality detection period when the medium size in the feeding direction is a first size is defined as The abnormality detection when the medium size in the feeding direction is a second size larger than the first size. Shorten the period of release, A medium feeding method comprising:

Citation Information

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