Processing of azoles
The method addresses the inefficiency of existing CMP wastewater treatment by using a wastewater treatment system that generates free radicals to reduce azole concentrations, achieving effective treatment and cost reduction.
Patent Information
- Application Number
- JP2022506530
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-08-26
- Filing Date
- 2020-08-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2040-08-26
AI Technical Summary
Existing methods for treating chemical mechanical polishing (CMP) wastewater containing azoles are inefficient due to the high chemical stability of azole compounds, requiring large amounts of chemicals and resulting in high processing costs.
A method involving a wastewater treatment system that generates free radicals to reduce azole concentrations in CMP wastewater, using systems such as accelerated oxidation processes (AOPs) or dissolved iron treatment processes, to produce treated water with azole concentrations below 10 mg/L.
The method effectively reduces azole concentrations in CMP wastewater to levels suitable for downstream water treatment processes, improving treatment efficiency and reducing operational costs.
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Figure 0007645232000001
Abstract
Description
[Technical field]
[0001] (Citation of Related Application) This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Serial No. 62 / 891,580, entitled “Treatment of Azoles,” filed August 26, 2019, the entire disclosure of which is hereby incorporated by reference in its entirety for all purposes.
[0002] (Technical field) Aspects and embodiments disclosed herein relate to systems and methods for reducing the concentration of azoles in wastewater. Summary of the Invention
[0003] According to one embodiment, a method of treating chemical mechanical polishing (CMP) wastewater containing azoles is provided. The method may include providing wastewater having a first azole concentration. The method may further include introducing the wastewater to an inlet of a wastewater treatment system. The wastewater treatment system may be constructed and arranged to generate and introduce free radicals into the wastewater. The method may further include starting the wastewater treatment system to generate and introduce free radicals into the wastewater in a sufficient amount to reduce the azole concentration in the wastewater and produce a treated water having a second azole concentration lower than the first azole concentration.
[0004] In some embodiments, the first azole concentration may be about 20 mg / L to about 200 mg / L. For example, the first azole concentration may be about 20 mg / L to about 60 mg / L, about 30 mg / L to about 80 mg / L, about 40 mg / L to about 100 mg / L, about 50 mg / L to about 120 mg / L, about 60 mg / L to about 150 mg / L, about 70 mg / L to about 160 mg, about 80 mg / L to about 180 mg / L, or about 100 mg / L to about 200 mg / L. In certain embodiments, the first azole concentration may be about 40 mg / L to about 150 mg / L. In further embodiments, the first azole concentration may be about 80 mg / L to about 100 mg / L.
[0005] In some embodiments, the second azole concentration can be less than about 10 mg / L.
[0006] In some embodiments, the azole concentration in the treated water, ie, less than about 10 mg / L, is sufficient to operate at least one downstream water treatment process.
[0007] In some embodiments, preparing the wastewater includes preparing the wastewater having a mixture of azoles. For example, the azoles including the mixture of azoles may be selected from the group consisting of imidazole, pyrazole, oxazole, isoxazole, thiazole, isothiazole, selenazole, 1,2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, 1,3,4-oxadiazole, 1,2,3-thiadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole, tetrazole, 1,2,3,4-thiatriazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, 5-ethylbenzotriazole, 5-n-propylbenzotriazole, 5-isobutylbenzotriazole, and 4-methylbenzotriazole, and combinations thereof. In certain embodiments, the azoles comprising the mixture of azoles may be selected from the group consisting of imidazole, pyrazole, oxazole, 2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, and 5-ethylbenzotriazole. In certain embodiments, the wastewater having a mixture of azoles may include, but is not limited to, at least 1,2,4-triazole.
[0008] In a further embodiment, the method may include treating at least one of the wastewater and the process water with an ion exchange treatment system.
[0009] In a further embodiment, the method may include measuring at least one of the azole and total organic carbon (TOC) concentrations in the wastewater prior to introducing the wastewater to an inlet of the wastewater treatment system.
[0010] In some embodiments, introducing the wastewater to an inlet of a wastewater treatment system may include introducing the wastewater to an inlet of a wastewater treatment system selected from at least one of an advanced oxidation process (AOP) and a dissolved iron treatment process. In the case of an AOP, introducing the wastewater to an inlet of the AOP may be introducing the wastewater to an inlet of an ultraviolet (UV)-AOP. In further embodiments, the method may include treating the wastewater in a filtration system prior to introducing it to the UV-AOP.
[0011] In some embodiments, introducing the wastewater to an inlet of an ultraviolet (UV)-AOP may include introducing the wastewater to an inlet of a UV-persulfate AOP. For example, introducing the wastewater to an inlet of the UV-persulfate AOP may include introducing persulfate ions to the wastewater based on at least an azole concentration in the wastewater. In some embodiments, operating the UV-persulfate AOP includes exposing persulfate ions in the wastewater to UV light to generate persulfate radicals.
[0012] In some embodiments, introducing the wastewater to an inlet of an ultraviolet (UV)-AOP includes introducing the wastewater to an inlet of a UV-peroxide AOP. For example, introducing the wastewater to an inlet of the UV-peroxide AOP can include introducing a peroxide to the wastewater based on at least an azole concentration in the wastewater. In some embodiments, operating the UV-peroxide AOP includes exposing persulfate ions in the wastewater to UV light to generate hydroxyl or hydroperoxyl radicals.
[0013] In some embodiments, introducing the wastewater to the inlet of the wastewater treatment system may include introducing the wastewater to an inlet of a dissolved iron treatment process. In the case of a dissolved iron treatment process, the method may further include lowering the pH of the wastewater before introducing the wastewater to the dissolved iron treatment process. In some embodiments, introducing the wastewater to the inlet of the dissolved iron treatment process includes introducing dissolved iron compounds and an oxidizing agent to the wastewater at an acidic pH. The oxidizing agent may be persulfate ions from persulfates or a peroxide such as hydrogen peroxide, where the persulfate ions generate persulfate radicals and the peroxide molecules generate hydroxyl and / or hydroperoxyl radicals. In further embodiments, the method may include precipitating iron-containing compounds from the wastewater by increasing the pH of the wastewater to produce treated water.
[0014] In a further embodiment, the method may include measuring at least one of an azole concentration and a TOC concentration in the treated water. The measured TOC concentration may be correlated with a measured second azole concentration in the treated water, i.e., the second azole concentration and the TOC concentration may be linearly dependent.
[0015] In a further embodiment, the method may include introducing the treated water into a downstream treatment process, which may include, but is not limited to, a biological treatment process.
[0016] In a further embodiment, the method may include discharging the treated water without further treatment.
[0017] According to an embodiment, a method is provided for facilitating treatment of CMP wastewater containing azoles. The method may include providing a wastewater treatment system having a connection to a source of wastewater having a first azole concentration. The wastewater treatment system may be a wastewater treatment system as described herein, configured and arranged to generate and introduce free radicals into the wastewater. The method may include providing a controller configured to regulate at least the introduction of the wastewater to the treatment system and the generation of free radicals in response to at least the concentration of azoles in the wastewater to produce a treated water having a second azole concentration lower than the first azole concentration.
[0018] In some embodiments, the first azole concentration may be about 20 mg / L to about 200 mg / L. For example, the first azole concentration may be about 20 mg / L to about 60 mg / L, about 30 mg / L to about 80 mg / L, about 40 mg / L to about 100 mg / L, about 50 mg / L to about 120 mg / L, about 60 mg / L to about 150 mg / L, about 70 mg / L to about 160 mg, about 80 mg / L to about 180 mg / L, or about 100 mg / L to about 200 mg / L. In certain embodiments, the first azole concentration may be about 40 mg / L to about 150 mg / L. In further embodiments, the first azole concentration may be about 80 mg / L to about 100 mg / L.
[0019] In some embodiments, the second azole concentration can be less than about 10 mg / L.
[0020] In a further embodiment, the method may include providing at least one additional treatment system for the wastewater. For example, the additional treatment system may include at least one of an ion exchange system and a filtration system.
[0021] In a further embodiment, the method may include providing a first azole concentration sensor constructed and arranged to measure a first azole concentration prior to introduction into the treatment system. In a further embodiment, the method may include providing a first TOC concentration sensor constructed and arranged to measure a TOC concentration prior to introduction into the treatment system. In a further embodiment, the method may include providing a flow meter constructed and arranged to measure a flow rate of the wastewater into the wastewater treatment system.
[0022] In some embodiments, providing a wastewater treatment system may include providing at least one of an AOP and a dissolved iron treatment process. For example, providing an AOP may include providing a UV-persulfate AOP. In some embodiments, providing a UV-persulfate may further include providing a persulfate. In further embodiments, providing an AOP may include providing a UV-peroxide AOP. In some embodiments, providing a UV-peroxide may further include providing a peroxide.
[0023] In further embodiments, providing a dissolved iron treatment process may include providing at least one of a soluble iron compound, an oxidizing agent, and a pH adjuster. In certain embodiments, providing a dissolved iron treatment process may include providing at least one of a soluble iron compound, a persulfate, and a pH adjuster. In other embodiments, providing a dissolved iron treatment process may include providing at least one of a soluble iron compound, a peroxide, and a pH adjuster.
[0024] In a further embodiment, the method may include providing a second azole concentration sensor constructed and arranged to measure a second azole concentration of the process water.In a further embodiment, the method may include providing a second TOC concentration sensor constructed and arranged to measure a TOC concentration of the process water.
[0025] In some embodiments, the azole concentration in the treated water, i.e., less than about 10 mg / L, may be sufficient for operation of at least one downstream water treatment process. In further embodiments, the method may include providing a downstream water treatment process. Providing a downstream treatment system for the treated water may include, but is not limited to, providing a biological treatment process.
[0026] In a further embodiment, the method may include instructing a user to connect the wastewater treatment system to a source of wastewater. In a further embodiment, the method may include instructing a user to activate the wastewater treatment system to generate and introduce into the wastewater a sufficient amount of free radicals to reduce the concentration of azoles in the wastewater and produce treated water. [Brief description of the drawings]
[0027] The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is shown in various figures is represented by a like numeral. For clarity, not every component may be shown in every figure. In the drawings:
[0028] [Figure 1] FIG. 1 provides an overall schematic diagram of a process for treating CMP wastewater containing azoles, according to one embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0029] Disclosed herein is a method for treating chemical mechanical polishing (CMP) wastewater containing azoles. The method disclosed herein removes concentrated azole compounds from wastewater generated during the operation of semiconductor facilities.
[0030] The CMP planarization process involves polishing with oxidizing agents, and abrasives, complexing agents, and additional additives to remove and / or etch semiconductor wafers during the manufacturing process. Polishing is performed with a polishing pad to remove excess copper from the wafer. Silicon, copper, and various trace metals are removed from the silicon structures via a polishing slurry. The polishing slurry is introduced to the silicon wafer on the planarization table along with the polishing pad. Oxidizing agents and etchants are introduced to control the removal of material. Ultrapure water (UPW) rinses are commonly used to remove debris from silicon wafers. In semiconductor manufacturing equipment, UPW of reverse osmosis (RO) water, demineralized water, and polishing water may also be used to rinse silicon wafers.
[0031] In some cases, wastewater from semiconductor manufacturing plants or other industries may contain high levels of azoles, such as from about 20 mg / L to about 200 mg / L total azoles or more, which are used as corrosion inhibitors during wafer planarization and polishing processes. Wastewater from these processes may also contain heavy metals, additional organic compounds, such as alcohols, and / or surfactants such as ammonium salts, and inorganic abrasives such as colloidal silica, all of which should be removed prior to discharge of the wastewater. These additional contaminants may be present at levels from about 0.01% to about 1% by weight. Wastewater may also have high background total organic carbon (TOC) concentrations, with total azoles making up a portion of the TOC. For example, oxidizers such as hydrogen peroxide (H2O2), commonly used to aid in the dissolution of copper from microchips, may be present in CMP wastewater at concentrations of over 1,000 mg / L or 0.1% by weight.
[0032] Although azoles are not currently regulated by maximum contaminant levels (MCLs) by regulatory agencies in the United States, they are considered to have adverse environmental effects when discharged into open waters. In recent years, there have been reports of azoles bioaccumulating in fish and appearing toxic in naturally occurring algae, and therefore they must be removed from treated water prior to discharge.
[0033] As described in US8,801,937, the disclosure of which is incorporated herein by reference in its entirety for all purposes, azole compounds are widely used in the semiconductor industry as copper rust inhibitors during silicon wafer processing.Examples of such azole compounds include, but are not limited to, imidazole, pyrazole, oxazole, isoxazole, thiazole, isothiazole, selenazole, 1,2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, 1,3,4-oxadiazole, 1,2,3-thiadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole, tetrazole, 1,2,3,4-thiatriazole, their derivatives, their amine salts, and their metal salts. Examples of azole derivatives include compounds having a condensed ring of an azole ring and a benzene ring, such as indazole, benzimidazole, benzotriazole, and benzothiazole, and further include derivatives thereof, such as alkylbenzotriazoles (e.g., benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, 5-ethylbenzotriazole, 5-n-propylbenzotriazole, 5-isobutylbenzotriazole, and 4-methylbenzotriazole), alkoxybenzotriazoles (e.g., 5-methoxybenzotriazole), alkylaminobenzotriazoles, alkylaminobenzotriazoles, and alkylaminobenzotriazoles. Examples of azoles include arylaminosulfonylbenzotriazole, mercaptobenzotriazole, hydroxybenzotriazole, nitrobenzotriazole (e.g., 4-nitrobenzotriazole), halobenzotriazole (e.g., 5-chlorobenzotriazole), hydroxyalkylbenzotriazole, hydrobenzotriazole, aminobenzotriazole, (substituted aminomethyl)-tolyltriazole, carboxybenzotriazole, N-alkylbenzotriazole, bisbenzotriazole, naphthotriazole, mercaptobenzothiazole, aminobenzothiazole, amine salts thereof, and metal salts thereof. However, azoles are highly chemically stable, making them difficult to remove from a solution, and are not easily biodegradable.In conventional wastewater treatment of azole-containing rust inhibitors, azole compounds are decomposed using highly oxidizing agents such as ozone (O3), ultraviolet light (UV), and hydrogen peroxide, or the recovered wastewater is treated by an accelerated oxidation process that combines these oxidizing agents. Conventional azole removal processes have several drawbacks due to the high chemical stability of azole compounds. For example, in all of the above-mentioned conventional methods, a large amount of chemicals is required for the decomposition reaction, which increases the processing cost. In addition, with the recent trend toward high integration of semiconductor devices, the number of fine polishing processes per wafer or microchip is increasing, and the amount of CMP wastewater that requires processing is also increasing.
[0034] According to one or more embodiments, a method for treating CMP wastewater containing azoles is provided. The method for treating CMP wastewater may include preparing wastewater having a first azole concentration. The method may further include introducing the wastewater into an inlet of a wastewater treatment system, the wastewater treatment system being constructed and arranged to generate and introduce free radicals into the wastewater. The method may further include starting the wastewater treatment system to generate and introduce a sufficient amount of free radicals into the wastewater to reduce the azole concentration in the wastewater and produce a treated water having a second azole concentration, the second azole concentration being lower than the first azole concentration.
[0035] In some embodiments, the first azole concentration may be about 20 mg / L to about 200 mg / L. For example, the first azole concentration may be about 20 mg / L to about 60 mg / L, about 30 mg / L to about 80 mg / L, about 40 mg / L to about 100 mg / L, about 50 mg / L to about 120 mg / L, about 60 mg / L to about 150 mg / L, about 70 mg / L to about 160 mg, about 80 mg / L to about 180 mg / L, or about 100 mg / L to about 200 mg / L. In certain embodiments, the first azole concentration may be about 40 mg / L to about 150 mg / L. In further embodiments, the first azole concentration may be about 80 mg / L to about 100 mg / L.
[0036] In some embodiments, the first azole concentration may be about 20 mg / L, about 30 mg / L, about 40 mg / L, about 50 mg / L, about 60 mg / L, about 70 mg / L, about 80 mg / L, about 90 mg / L, about 100 mg / L, about 110 mg / L, about 120 mg / L, about 130 mg / L, about 140 mg / L, about 150 mg / L, about 160 mg / L, about 170 mg / L, about 180 mg / L, about 190 mg / L, or about 200 mg / L. In certain embodiments, the first azole concentration may be greater than 200 mg / L, such as greater than about 225 mg / L, about 250 mg / L, or about 300 mg / L. The present disclosure is not limited in any way by the first azole concentration.
[0037] In some embodiments, the wastewater can be treated using a wastewater treatment system to produce treated water having a second azole concentration of less than about 10 mg / L, for example, less than about 10 mg / L, less than about 9 mg / L, less than about 8 mg / L, less than about 7 mg / L, less than about 6 mg / L, less than about 5 mg / L, less than about 4 mg / L, less than about 3 mg / L, less than about 2 mg / L, or less than about 1 mg / L. Reducing the concentration of azoles in the treated water to less than about 10 mg / L may be for the operation of at least one downstream water treatment process, such as a biological water treatment system. The downstream treatment process may be any process used to further treat or purify water, and the present invention is not limited by the type of downstream water treatment process. Also, the treated water may be discharged without further treatment.
[0038] An overall schematic of a method for treating CMP wastewater containing azoles is shown in FIG. 1. Referring to FIG. 1, the method may include step 102 of providing wastewater from a wastewater source. The wastewater may be introduced into a wastewater treatment system in step 104. Prior to introduction into the wastewater treatment system, the method may include step 101a of measuring at least one of an azole concentration and a TOC concentration of the wastewater. As an optional step shown in the dashed box, the method may include step 103a of treating the wastewater with an additional water treatment process, such as an ion exchange process or a filtration process. Once the wastewater is introduced into the wastewater treatment system, the method may include step 106 of activating the wastewater treatment to generate and introduce into the wastewater a sufficient amount of free radicals to reduce the azole concentration in the wastewater. The free radicals decompose the azoles in the wastewater, producing treated water in step 108. The method may include step 101b of measuring at least one of an azole concentration and a TOC concentration of the treated water. The method may include an optional step 103b of treating the treated water with an additional water treatment process, such as an ion exchange process or a filtration process. The method may further include an additional step 110 of providing the treated water to a downstream treatment process, such as biological treatment or any other water treatment process known to those skilled in the art.
[0039] In some embodiments, the azoles in the CMP wastewater may be a mixture of any number of different azole compounds. For example, the azoles, including the mixture of azoles, may be selected from the group consisting of imidazole, pyrazole, oxazole, isoxazole, thiazole, isothiazole, selenazole, 1,2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, 1,3,4-oxadiazole, 1,2,3-thiadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole, tetrazole, 1,2,3,4-thiatriazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, 5-ethylbenzotriazole, 5-n-propylbenzotriazole, 5-isobutylbenzotriazole, and 4-methylbenzotriazole, and combinations thereof. In certain embodiments, the azoles comprising the mixture of azoles may be selected from the group consisting of imidazole, pyrazole, oxazole, 2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, and 5-ethylbenzotriazole. Other azoles may be included as part of the azole mixture along with other organic and inorganic components such as abrasives, metals, and surfactants as described herein. In certain embodiments, the mixture of azoles may include at least 1,2,4-triazole.
[0040] In some embodiments, the CMP wastewater may contain additional organic compounds that contribute to background TOC. Thus, the TOC concentration of the CMP wastewater may be higher than the concentration of azoles. For example, the TOC concentration of the CMP wastewater may be greater than 100 mg / L, such as greater than 150 mg / L, greater than 175 mg / L, greater than 200 mg / L, etc. In the treatment process, the reduction in TOC concentration may be used as a surrogate for the reduction in the total azole concentration. For example, the azole and TOC concentrations in the CMP wastewater are approximately linearly related, i.e., as the azole concentration decreases, the TOC concentration decreases. The amount of reagent added to treat the CMP wastewater may be determined by measurements of the TOC concentration of the wastewater before treatment and parallel measurements made on the treated water.
[0041] In some embodiments, the wastewater treatment system used to remove azoles from the CMP wastewater may be an advanced oxidation process (AOP). In certain embodiments, the AOP may be a photochemical AOP that employs a photochemical reaction with organic molecules and / or an oxidizing agent. For example, ultraviolet (UV) treatment has been shown to be effective in removing stable organic molecules. UV treatment generally utilizes UV activation of oxidizing salts for the removal of various organic species. Any strong oxidizing agent may be used. In some non-limiting embodiments, persulfate compounds may be used. In at least some embodiments, at least one of ammonium persulfate, sodium persulfate, and / or potassium persulfate may be used. In other non-limiting embodiments, peroxide compounds such as hydrogen peroxide may be used. The CMP wastewater may be dosed with an oxidizing agent.
[0042] The UV activation reactions of oxide salts can occur according to chemical equations (1) and (2), which correspond to peroxides and persulfates, respectively. H2O2 → 2HO (1) S2O8 2- → 2SO4· - (2)
[0043] In some embodiments, the ratio of persulfate to TOC in the CMP wastewater, i.e., the relative amount of persulfate administered to the wastewater prior to treatment, may be from about 10:1 to about 50:1, e.g., about 10:1, about 15:1, about 20:1, about 25:1, about 30:1, about 35:1, about 40:1, about 45:1, about 45:1, or about 50:1. In non-limiting examples, persulfate to TOC ratios of 25:1 and 50:1 may reduce the azole concentration in the CMP wastewater to less than about 10 mg / L. In some embodiments, the ratio of peroxide to TOC in the CMP wastewater may be from about 5:1 to about 25:1, e.g., about 5:1, about 10:1, about 15:1, about 20:1, or about 25:1. In another non-limiting example, peroxide to TOC ratios of 15:1 and 25:1 can reduce azole concentrations in CMP wastewater to less than about 10 mg / L.
[0044] In some embodiments, the pH of the CMP wastewater for treatment with the AOP may be acidic, i.e., less than 7. For example, the pH of the CMP wastewater may be about 3. The acidic pH may be maintained using any known pH adjuster that does not interfere with water treatment systems, for example, an acid, such as sulfuric acid, or an acid salt. Alternatively, the pH of the CMP wastewater may be basic, i.e., greater than 7. For example, the pH of the CMP wastewater may be about 9. The basic pH may be maintained using any known pH adjuster that does not interfere with water treatment systems, for example, a base, such as, but not limited to, sodium hydroxide and calcium hydroxide or lime.
[0045] In some embodiments, the CMP wastewater dosed with the oxidizing agent may be exposed to a UV light source. For example, the methods disclosed herein may include the use of one or more UV lamps, each emitting light at a desired wavelength in the UV range of the electromagnetic spectrum. For example, according to some embodiments, the UV lamps may have a wavelength in the range of about 180 nm to about 280 nm, and in some embodiments, may have a wavelength in the range of about 185 nm to about 254 nm. As described herein, exposure of the oxidizing agent to UV light produces free radicals, such as hydroxyl radicals and persulfate radicals, which may react with the mixture of azoles in the CMP wastewater and decompose them to form treated water.
[0046] Ultraviolet light treatments to remove organic compounds such as azoles are known and may be implemented such as the VANOX® AOP system commercially available from Evoqua Water Technologies LLC (Pittsburgh, Pa.). Several relevant patents and published patent applications include U.S. Pat. Nos. 8,591,730; 8,652,336; 8,961,798; 10,494,281; US2018 / 0273412; and PCT / US2019 / 051861 (all to Evoqua Water Technologies LLC), which are incorporated by reference herein in their entirety for all purposes.
[0047] In some embodiments, the wastewater treatment system used to remove azoles from CMP wastewater can be a dissolved iron treatment process, such as a wastewater treatment system that utilizes Fenton chemistry. The Fenton reagent used to remove azoles contains about 50 mg / L to about 300 mg / L of soluble iron compounds (e.g., ferrous sulfate (Fe 2+ )) by adding about 500 mg / L to about 3000 mg / L of an oxidizing agent such as hydrogen peroxide or persulfate. The Fenton reaction may also decompose at least a portion of the hydrogen peroxide present in the CPM wastewater prior to adding larger amounts of hydrogen peroxide or persulfate. The Fenton reaction may occur according to chemical equations (3) through (5). Fe 2+ +H2O2 → Fe 3+ +HO +OH - (3) Fe 3+ +H2O2 → Fe 2+ +HOO +H + (4) Fe 2+ +S2O8 2- → Fe 3+ +SO4· - +SO4 2- (5)
[0048] Hydroxyl radicals and persulfate radicals produced by UV photolysis of hydrogen peroxide and persulfate, and Fe 2+ Oxidation of Fe 3+ The hydroxyl radicals, hydroperoxyl radicals, and persulfate radicals produced by the reduction of can react with azoles in the CMP wastewater and decompose the azoles primarily into nitrogen oxides (NO2 / NO3), carbon dioxide, and water. Without wishing to be bound by a particular theory, the decomposition of nitrogen-based organic molecules such as azoles can occur according to the reaction illustrated in Equation 6. C x N y H z +OH → CO2+NO3+H2O (6)
[0049] In some embodiments, when dissolved iron compounds are used to treat wastewater containing azoles, the method may include introducing dissolved iron compounds and an oxidizing agent to the wastewater at an acidic pH to generate free radicals for decomposing the azoles. The pH may be adjusted or maintained at about 3, e.g., a pH of 2 to 5, by the addition of an acid, such as sulfuric acid. The oxidizing agent introduced into the wastewater may include peroxides, such as hydrogen peroxide, or persulfates, such as ammonium persulfate, potassium persulfate, and sodium persulfate, and the invention is not limited by the type of oxidizing agent added as part of the dissolved iron treatment system. As described herein, when reacting with dissolved iron compounds, peroxides generate hydroxyl radicals and hydroperoxyl radicals, and persulfates generate persulfate radicals.
[0050] During the degradation of azoles using a dissolved iron treatment system, by-products containing excess dissolved iron will be formed. In some embodiments, the method may include removing excess dissolved iron by precipitating iron-containing compounds from the wastewater by increasing the pH of the wastewater. The pH of the wastewater may be adjusted or maintained at a pH of about 6 to about 10, e.g., pH 9, by the addition of a base, e.g., sodium hydroxide, calcium hydroxide, etc. Without wishing to be bound by any particular theory, the increase in pH may cause insoluble iron compounds, such as iron hydroxide, to form and precipitate in the reaction vessel. The precipitated iron compounds may be removed after precipitation, leaving the treated water.
[0051] A dissolved iron treatment system for removing organic compounds in wastewater is described in US2019 / 0127247 to Evoqua Water Technologies LLC, the disclosures of which are incorporated herein by reference in their entireties for all purposes.
[0052] In some embodiments, the wastewater treatment system used to remove azoles from the CMP wastewater may include an electro-oxidation process. The electro-oxidation process may include an electrochemical cell used to decompose the azoles in the CMP wastewater. The electrochemical cell may generally include two electrodes, a cathode and an anode. A reference electrode may also be used, for example, in close proximity to the anode.
[0053] In some embodiments, the cathode may be constructed of a variety of materials. In some non-limiting embodiments, the cathode may be made of stainless steel, copper, cobalt, nickel alloy, titanium, or DSA material. The DSA material may be uncoated or coated with a noble metal or metal oxide, such as Pt or IrO2, among others.
[0054] In some embodiments, the anode may be constructed of a material characterized by a high oxygen evolution overpotential. In some embodiments, the anode is constructed of boron-doped diamond (BDD), a material of general formula Ti n O 2n-1 (n=4 to 10, inclusive) or may be constructed from porous materials such as activated carbon in a suitable binding matrix such as polytetrafluoroethylene (PTFE).
[0055] In operation, a stream of CMP wastewater containing azoles can be introduced into an electrochemical cell for treatment. The electrochemical cell contains an oxidant for the generation of radicals at the electrode surface, such as persulfate or hydrogen peroxide, as described herein. A voltage can be applied to either the anode or cathode to generate radical species that react with the azoles to generate treated water. As described herein, the treated water can be directed to further treatment systems, such as ion exchange, sent to a point of use, or otherwise discharged.
[0056] Electrochemical cells for decomposing organic molecules in wastewater are described in WO2020 / 041712, PCT / US2020 / 012648, and PCT / US2020 / 038029, all to Evoqua Water Technologies LLC, the disclosures of which are incorporated herein by reference in their entireties for all purposes.
[0057] For any of the wastewater treatment systems described herein, the amount of reagent combined with the CMP wastewater may depend on the characteristics of the wastewater, such as the wastewater temperature, the total concentration of azoles, the background TOC concentration, and the pH of the wastewater. The amount of reagent may further depend on the physical characteristics of the wastewater treatment system, such as the inlet and / or outlet flow rates between the wastewater treatment system components, and the requirements for draining the water out of the system. In some embodiments of the method for treating water, the concentration of azoles, TOC concentration, flow rate, and optionally pH of the wastewater may be measured before introduction into the wastewater treatment system. The concentration of azoles, TOC concentration, flow rate, and pH of the wastewater may be measured by appropriately constructed and positioned sensors or meters located upstream of the wastewater treatment system. The signals generated by the sensors may be sent to a controller or other system components configured to regulate the addition of reagents to the CMP wastewater.
[0058] In some embodiments of the water treatment method, the concentration of azoles and / or TOC concentration of the treated water may be measured. Similar to the measurement upstream of the wastewater treatment system, the concentration of azoles and / or TOC concentration may be measured downstream of the wastewater treatment system by appropriately constructed and positioned sensors. A second set of azole concentration and / or TOC concentration sensors may be used to determine whether the treated water is sufficiently treated and ready for discharge, or whether the treated water requires further treatment, for example, by adding more radical generating reagents as described herein, or in an additional wastewater treatment system as described herein or other water treatment system known to those skilled in the art.
[0059] In some embodiments, the method of treating water may include treating the wastewater or process water with an additional treatment system. For example, the wastewater and / or process water may be treated with an ion exchange system to remove metal ions. As described herein, CMP wastewater generally contains copper and may contain other metal ions associated with semiconductor processing, such as boron, phosphorus, or arsenic. The metal ions must be removed before discharge. Treatment to remove metals can occur before treating the wastewater with the wastewater treatment system or after generating the process water. In some embodiments, the wastewater and / or process water may be treated with a filtration system. For example, the CMP wastewater may be treated with a filtration system before being introduced into an AOP system, such as a UV-persulfate AOP or a UV-peroxide AOP. Without wishing to be bound by a particular theory, the transmittance of broad spectrum ultraviolet light through water depends on the optical properties of the water, and if the wastewater is cloudy or turbid, the transmittance may be reduced. Treating the wastewater with a filtration system, such as microfiltration or ultrafiltration, prior to treatment in the wastewater system may improve the clarity of the wastewater and thus improve the effectiveness of the UV-AOP wastewater treatment system. Alternatively, the wastewater may be treated using a filtration system after treatment to remove any solids generated during the treatment process, such as precipitated iron compounds from the dissolved iron treatment process or other treatment process used to treat the wastewater. One skilled in the art will appreciate that any additional treatment systems for treating the wastewater and / or treated water may be placed at any necessary location in the system to obtain the desired water quality or overall system performance.
[0060] According to another aspect, a method of facilitating treatment of CMP wastewater containing azoles is provided. The facilitating method may include providing a wastewater treatment system having a connection to a wastewater source having a first azole concentration. The first azole concentration may be about 20 mg / L to about 200 mg / L, as described herein. The wastewater treatment system may be constructed and arranged to generate and introduce free radicals into the wastewater. The method may further include providing a controller configured to regulate at least the introduction of the wastewater to the treatment system and the generation of free radicals in response to at least the concentration of azoles in the wastewater to generate a treated water having a second azole concentration lower than the first azole concentration. The second azole concentration may be less than about 10 mg / L, as described herein.
[0061] In some embodiments of the facilitating method, the method may further include providing at least one additional treatment system for the wastewater. In some aspects, the at least one additional treatment system may include at least one of an ion exchange system and an ultrafiltration system. In some embodiments of the facilitating method, the method may further include providing a first azole concentration sensor constructed and arranged to measure the azole concentration prior to introduction into the treatment system. In some embodiments of the facilitating method, the method may further include providing a first TOC concentration sensor constructed and arranged to measure the TOC concentration prior to introduction into the treatment system. In some embodiments of the facilitating method, the method may further include providing a flow meter constructed and arranged to measure the flow rate of the wastewater into the wastewater treatment system.
[0062] In some embodiments of the facilitating method, providing a treatment system may include providing at least one of an AOP and a dissolved iron treatment process. The AOP may be an AOP described herein, and the dissolved iron treatment process may be a dissolved iron treatment process described herein. In some embodiments, the AOP may be a UV-AOP, such as a UV-persulfate AOP or a UV-peroxide AOP. If the AOP is a UV-persulfate AOP, the facilitating method may further include providing a persulfate. If the AOP is a UV-peroxide AOP, the facilitating method may further include providing a peroxide. If providing a dissolved iron treatment system, the facilitating method may further include providing at least one of a soluble iron compound, an oxidizing agent described herein, and a pH adjuster.
[0063] In some embodiments of the facilitating method, the method may further include providing a second azole concentration sensor configured to measure an azole concentration of the treated water.In some embodiments of the facilitating method, the method may further include a second TOC concentration sensor configured to measure a TOC concentration of the treated water.
[0064] The azole concentration in the treated water may be sufficient to operate at least one downstream water treatment process, and in a further embodiment of the facilitating method, the method may include providing a downstream water treatment process, which may include a biological treatment process or any other wastewater treatment process known in the art.
[0065] In some embodiments of the facilitating method, the method may further include instructing a user to connect a wastewater treatment system to a source of wastewater. In some embodiments of the facilitating method, the method may further include instructing a user to activate the wastewater treatment system to generate and introduce into the wastewater a sufficient amount of free radicals to reduce an azole concentration in the wastewater and generate treated water. EXAMPLES
[0066] The function and advantages of these and other embodiments may be better understood from the following examples, which are intended to be illustrative in nature and are not to be construed as limiting the scope of the invention in any way.
[0067] Example 1 Removal of Azoles from CMP Wastewater Using UV-Persulfate AOP Wastewater with a TOC concentration of about 100 mg / L and a pH of 3 was treated with varying ratios of persulfate to TOC. The wastewater TOC concentration included both background TOC and an aliquot spiked with a mixture of azoles, including at least 1,2,4-triazole, at a concentration of about 60 mg / L. The TOC concentration of the CMP wastewater was about 50 mg / L before the azole mixture was added. The CMP wastewater further contained copper, hydrogen peroxide, and other inorganic and organic molecules. The wastewater was first pretreated using an ultrafiltration system to remove particulates and increase UV transmittance. Sodium persulfate was added to the spiked wastewater in amounts that resulted in persulfate to TOC ratios of 10:1, 25:1, and 50:1. The dosed wastewater was directed to the inlet of a UV reactor where a lamp was energized to activate the persulfate ions in the wastewater, forming persulfate radicals to react with the azoles and other organic molecules present. The wastewater was treated in the UV reactor for up to 140 min, with TOC concentrations measured every 15 min.
[0068] It was found that the decomposition of azoles and other organic molecules began rapidly at persulfate to TOC ratios of 10:1, 25:1, and 50:1, respectively. The 10:1 persulfate to TOC ratio was the slowest, with the TOC concentration dropping to about 75 mg / L at the end of the 140-minute run. The 25:1 and 50:1 persulfate to TOC ratios proceeded at about the same rate, with the TOC concentration dropping rapidly to about 10 mg / L after about 45 minutes of run time. At the end of the 140-minute run time, the TOC concentration was nearly the same as the sample taken at 45 minutes of run time. The total azole concentrations were nearly consistent with the trends expected for TOC removal from wastewater, with the 25:1 persulfate to TOC sample showing a drop in azole concentration to less than about 10 mg / L. To complete the treatment of the CMP wastewater, the treated water was directed to an ion exchange treatment process to remove copper ions present in the treated water.
[0069] As can be seen from the data above, the use of a UV-persulfate AOP to remove azoles was overall successful: azole concentrations were reduced to less than 10 mg / L, and the reduction in azole concentration, measured as 1,2,4-triazole concentration, correlated positively with the reduction in overall TOC concentration.
[0070] Example 2 Removal of Azoles from CMP Wastewater with Low Background TOC Using UV-Peroxide AOP Wastewater with a TOC concentration of approximately 100 mg / L and a pH of 3 was treated using a peroxide-based UV AOP. The wastewater TOC concentration included both background TOC concentration and an aliquot spiked with a mixture of azoles containing at least 1,2,4-triazole at a concentration of approximately 60 mg / L. The TOC concentration of the CMP wastewater was approximately 5 mg / L before the addition of the mixture of azoles. The CMP wastewater further contained copper, other inorganic and organic molecules, and hydrogen peroxide. The wastewater was first pretreated using an ultrafiltration system to remove particulates and increase the transmittance of UV light. The filtered wastewater was directed to the inlet of the UV reactor. The UV lamp was energized to generate hydroxyl radicals from the initial hydrogen peroxide present, which reacted with the azoles and other organic molecules present. The wastewater was treated in the UV reactor for up to 140 minutes, and the TOC concentration was measured every 15 minutes.
[0071] After the first 15 minutes of operation, the CMP wastewater was dosed with approximately 1,500 mg / L of hydrogen peroxide. After the bolus of hydrogen peroxide, decomposition of azoles and other organic molecules began rapidly and plateaued after 60 minutes of operation, at which time the TOC concentration was measured to be approximately 20 mg / L. The reaction was completed after 140 minutes of operation, and the TOC concentration was measured at the end of the run to be approximately 10 mg / L. At the end of the experiment, the azole concentration (measured as 1,2,4-triazole concentration) had decreased to approximately 7 mg / L. The hydrogen peroxide concentration correlated linearly with the TOC concentration and was nearly consumed after 60 minutes of operation. To complete the treatment of the CMP wastewater, the treated water was directed to an ion exchange treatment process to remove the copper ions present in the treated water.
[0072] As can be seen from the data above, the use of a UV-peroxide AOP to remove azoles from CMP wastewater with low background TOC was generally successful. The concentrations of azoles were reduced to less than about 10 mg / L, and the reduction in azole concentration, measured as 1,2,4-triazole concentration, correlated positively with the reduction in overall TOC concentration.
[0073] Example 3 - Removal of azoles from CMP wastewater with high background TOC using UV-peroxide AOP Wastewater with a TOC concentration of approximately 200 mg / L and a pH of 3 was treated using a peroxide-based UV AOP. The TOC concentration of the CMP wastewater contained both a high background TOC concentration of approximately 100 mg / L and an aliquot spiked with a mixture of azoles, including at least 1,2,4-triazole, at a concentration of approximately 100 mg / L. The CMP wastewater further contained copper, other inorganic and organic molecules, and hydrogen peroxide. The wastewater was first pretreated using an ultrafiltration system to remove particulates and increase the transmittance of UV light. The filtered wastewater was directed to the inlet of the UV reactor. The UV lamp was energized to generate hydroxyl radicals from the initial hydrogen peroxide present, which reacted with the azoles and other organic molecules present. The wastewater was treated in the UV reactor for up to 140 minutes, and the TOC concentration was measured every 15 minutes.
[0074] After the first 15 minutes of operation, the CMP wastewater was dosed with approximately 3,000 mg / L of hydrogen peroxide. After the hydrogen peroxide bolus, decomposition of azoles and other organic molecules began slowly and continued at a relatively steady rate. The reaction plateaued after 90 minutes of operation, with measured TOC concentrations of approximately 20 mg / L and azole concentrations, measured as the concentration of 1,2,4-triazole, of approximately 3 mg / L. At this point, an additional bolus of approximately 1,000 mg / L of hydrogen peroxide was added. This hydrogen peroxide addition reduced the TOC concentration to approximately 10 mg / L and the azole concentration to less than 1 mg / L at the end of the 140-minute run. The hydrogen peroxide and azole concentrations were linearly related to the TOC concentration and were nearly consumed by the 90-minute run time, at which point another bolus of hydrogen peroxide was added. To complete the treatment of the CMP wastewater, the treated water was directed to an ion exchange treatment process to remove the copper ions present in the treated water.
[0075] As can be seen from the data above, the use of a UV-peroxide AOP to remove azoles from CMP wastewater was overall successful. The amount of peroxide required to reduce the TOC and azole concentrations correlated predictably with the initial TOC and azole concentrations in the CMP wastewater. Azole concentrations were reduced to less than 1 mg / L, and the reduction in azole concentration correlated positively with the reduction in overall TOC concentration.
[0076] Example 4 Removal of Azoles from CMP Wastewater with High Background TOC and High pH Using UV-Peroxide AOP Wastewater with a TOC concentration greater than about 200 mg / L and a pH of 8 was treated using a peroxide-based UVAOP. The TOC concentration of the CMP wastewater contained both a high background TOC concentration of greater than about 100 mg / L and an aliquot spiked at about 100 mg / L with a mixture of azoles, including at least 1,2,4-triazole at a concentration of about 60 mg / L. The CMP wastewater further contained copper, other inorganic and organic molecules, and hydrogen peroxide. The wastewater was first pretreated using an ultrafiltration system to remove particulates and increase the transmittance of UV light. The filtered wastewater was directed to the inlet of a UV reactor. The UV lamp was energized to generate hydroxyl radicals from the initial hydrogen peroxide present, which reacted with the azoles and other organic molecules present. The wastewater was treated in the UV reactor for up to 140 minutes, with TOC concentrations measured every 15 minutes. The pH was maintained at 8 during treatment by adding sodium hydroxide at each TOC measurement interval.
[0077] After the first 15 minutes of operation, the CMP wastewater was then dosed with approximately 3,000 mg / L of hydrogen peroxide. After the hydrogen peroxide bolus was added, the decomposition of azoles and other organic molecules began slowly and did not change at that rate. At the 90 minute mark, an additional bolus of approximately 1,000 mg / L of hydrogen peroxide was added, and the TOC concentration was measured to be approximately 75 mg / L. With the addition of hydrogen peroxide, the TOC concentration decreased to approximately 60 mg / L at the end of the 140 minute operation. The hydrogen peroxide concentration correlated approximately linearly with the TOC concentration, but was consumed faster than the TOC decreased. After the 140 minute operation, the remaining concentration of hydrogen peroxide was approximately 500 mg / L. To complete the treatment of the CMP wastewater, the treated water was directed to an ion exchange treatment process to remove copper ions present in the treated water and an additional treatment step to remove excess hydrogen peroxide.
[0078] As can be seen from the data above, the use of a UV-peroxide AOP to remove azoles from high pH CMP wastewater was partially successful. The amount of peroxide required to reduce the TOC and azole concentrations correlated predictably with the initial TOC and azole concentrations in the CMP wastewater. Because the TOC concentration was reduced to less than 60 mg / L and the TOC and azole concentrations were approximately correlated, it is expected that the total azole concentration would also be reduced, even though the background pH was high and may have inhibited radical generation from hydrogen peroxide.
[0079] Example 5 - Removal of azoles from CMP wastewater using Fenton's reagent CMP wastewater with a TOC concentration of about 110 mg / L and a pH of 3 was treated. The wastewater TOC concentration included both a background TOC concentration and an aliquot spiked with about 60 mg / L of a mixture of azoles including at least 1,2,4-triazole. The TOC concentration of the CMP wastewater prior to spiking with the mixture of azoles was about 50 mg / L. The CMP wastewater further contained copper and other inorganic and organic molecules. Ferrous sulfate and hydrogen peroxide were added to the CMP wastewater at a concentration of 1000 mg / L to provide a peroxide to TOC ratio of about 10:1. Ferrous ions in the form of ferrous sulfate were added to the CMP wastewater at concentrations of about 10 mg / L and about 100 mg / L.
[0080] At a dissolved ferrous ion concentration of 10 mg / L, the decomposition reaction began slowly and plateaued after about 30 minutes. At the end of the 6-hour run, TOC had decreased to about 90 mg / L, 1,2,4-triazole concentrations had decreased from about 60 mg / L to about 50 mg / L, and peroxide concentrations had decreased to less than about 500 mg / L.
[0081] At a dissolved ferrous ion concentration of 100 mg / L, the decomposition reaction began slowly and continued at a relatively steady rate for approximately 6 hours. At the end of the 6 hour run, the 1,2,4-triazole concentration had decreased from approximately 60 mg / L to 0 mg / L, the TOC had decreased to approximately 60 mg / L, and the peroxide concentration had decreased to less than approximately 300 mg / L. To drive the reaction to completion at both the 10 mg / L and 100 mg / L levels, the pH was raised to approximately 9 using sodium hydroxide or calcium hydroxide to precipitate ferric hydroxide and decompose the remaining hydrogen peroxide.
[0082] As can be seen from the data above, the use of Fenton's reagent to remove azoles from CMP wastewater was overall successful. The amount of ferrous ion and peroxide required to reduce the TOC and azole concentrations correlated predictably with the initial TOC and azole concentrations in the CMP wastewater. As expected, azole removal using low concentrations of ferrous ion was less effective due to insufficient generation of radical species. At higher ferrous ion dosages, the concentration of azoles, measured as the concentration of 1,2,4-triazole, was reduced to 0 mg / L, and the reduction in azole concentration correlated positively with the reduction in overall TOC concentration.
[0083] The phraseology and terms used herein are for purposes of explanation and should not be considered limiting. As used herein, the term "plurality" refers to two or more items or components. The terms "comprising," "including," "carrying," "having," "containing," and "involving," whether in the specification or claims, are open-ended terms, i.e., meaning "including but not limited to." Thus, the use of such terms is meant to encompass the items listed thereafter, and equivalents thereof, as well as additional items. Only the transitional phrases "consisting of" and "consisting essentially of" are closed or semi-closed transitional phrases, respectively, with respect to the scope of the claims. The use of ordinal numbers such as "first," "second," "third," etc. in the claims to modify claim elements does not, per se, imply a priority, precedence, or ordering of a claim element relative to other claim elements, or the temporal order in which acts of a method are performed, but is merely used as a label to distinguish a claim element having a certain name from another element having the same name (but using an ordinal number).
[0084] Thus, although several aspects of at least one embodiment have been described, it should be understood that various changes, modifications, and improvements will be readily apparent to those skilled in the art. Any feature described in any embodiment may be included in or substituted for any feature of any other embodiment. Such changes, modifications, and improvements are intended to be part of this disclosure and within the scope of the invention. Accordingly, the foregoing description and drawings are exemplary only. Those skilled in the art should understand that the parameters and configurations described herein are exemplary, and that the actual parameters and / or configurations will depend on the particular application in which the disclosed methods and materials are used. Those skilled in the art should also recognize or be able to ascertain equivalents to the specific embodiments disclosed using no more than routine experimentation.
Claims
1. 1. A method for treating chemical mechanical polishing (CMP) wastewater containing azoles, comprising: providing said wastewater having a first azole concentration; introducing the wastewater into an inlet of a wastewater treatment system constructed and arranged to generate and introduce free radicals into the wastewater, wherein introducing the wastewater into the inlet of the wastewater treatment system comprises introducing the wastewater into the inlet of a dissolved iron treatment process, wherein the dissolved iron treatment process utilizes Fenton chemistry and includes adding 500 mg / L to 3000 mg / L of hydrogen peroxide to 50 mg / L to 300 mg / L of ferrous sulfate; starting the wastewater treatment system to generate and introduce the free radicals into the wastewater to reduce the azole concentration in the wastewater and produce a treated water having a second azole concentration lower than the first azole concentration; The method includes:
2. 2. The method of claim 1, wherein the first azole concentration is from 20 mg / L to 200 mg / L.
3. 3. The method of claim 2, wherein the first azole concentration is from 40 mg / L to 150 mg / L.
4. 4. The method of claim 3, wherein the first azole concentration is from 80 mg / L to 100 mg / L.
5. 2. The method of claim 1, wherein the second azole concentration is less than 10 mg / L.
6. 10. The method of claim 1, wherein said providing wastewater comprises providing wastewater having a mixture of azoles.
7. 7. The method of claim 6, wherein providing wastewater having a mixture of azoles comprises providing wastewater having a mixture of azoles selected from the group consisting of imidazole, pyrazole, oxazole, isoxazole, thiazole, isothiazole, selenazole, 1,2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, 1,3,4-oxadiazole, 1,2,3-thiadiazole, 1,2,4-thiadiazole, 1,3,4-thiadiazole, tetrazole, 1,2,3,4-thiatriazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, 5-ethylbenzotriazole, 5-n-propylbenzotriazole, 5-isobutylbenzotriazole, and 4-methylbenzotriazole.
8. 7. The method of claim 6, wherein providing wastewater having a mixture of azoles comprises providing wastewater having a mixture of azoles selected from the group consisting of imidazole, pyrazole, oxazole, 1,2,3-triazole, 1,2,4-triazole, 1,2,5-oxadiazole, benzotriazole, o-tolyltriazole, m-tolyltriazole, p-tolyltriazole, and 5-ethylbenzotriazole.
9. 9. The method of claim 8, wherein providing the wastewater having a mixture of azoles comprises providing a wastewater containing at least 1,2,4-triazole.
10. The method of claim 1 further comprising treating at least one of the wastewater and process water with an ion exchange treatment system.
11. 10. The method of claim 1 further comprising measuring the azole concentration in the wastewater prior to introducing the wastewater into the inlet of the wastewater treatment system.
12. 10. The method of claim 1, further comprising measuring a total organic carbon (TOC) concentration in said wastewater prior to introducing said wastewater into said inlet of said wastewater treatment system.
13. 10. The method of claim 1, wherein introducing the wastewater to the inlet of the wastewater treatment system further comprises introducing the wastewater to an inlet of an advanced oxidation process (AOP) wastewater treatment system.
14. The method of claim 13, wherein introducing the wastewater to the inlet of the AOP comprises introducing the wastewater to the inlet of an ultraviolet (UV)-AOP.
15. 15. The method of claim 14, further comprising treating the wastewater in a filtration system prior to introduction into the UV-AOP.
16. 16. The method of claim 14 or 15, wherein introducing the wastewater to the inlet of the ultraviolet (UV)-AOP comprises introducing the wastewater to the inlet of a UV-persulfate AOP.
17. 17. The method of claim 16, wherein introducing the wastewater to the inlet of the UV-persulfate AOP comprises introducing persulfate ions into the wastewater based on at least the azole concentration in the wastewater.
18. 18. The method of claim 17, wherein operating the UV-persulfate AOP comprises exposing the persulfate ions in the wastewater to UV light to generate persulfate radicals.
19. 16. The method of claim 14 or 15, wherein introducing the wastewater to the inlet of the ultraviolet (UV)-AOP comprises introducing the wastewater to the inlet of a UV-peroxide AOP.
20. 20. The method of claim 19, wherein introducing the wastewater to the inlet of the UV-peroxide AOP comprises introducing peroxide to the wastewater based on at least the azole concentration in the wastewater.
21. 21. The method of claim 20, wherein operating the UV-peroxide AOP comprises exposing peroxide ions in the wastewater to UV light to generate hydroxyl or hydroperoxyl radicals.
22. 10. The method of claim 1, further comprising lowering the pH of said wastewater prior to introducing said wastewater into said dissolved iron treatment process.
23. 23. The method of claim 22, wherein introducing the wastewater to an inlet of a dissolved iron treatment process comprises introducing dissolved iron compounds and an oxidizing agent to the wastewater at an acidic pH.
24. 24. The method of claim 23, wherein introducing the wastewater to an inlet of a dissolved iron treatment process comprises introducing dissolved iron compounds and persulfate ions to the wastewater at an acidic pH to generate persulfate radicals.
25. 24. The method of claim 23, wherein introducing the wastewater to an inlet of a dissolved iron treatment process comprises introducing dissolved iron compounds and peroxides to the wastewater at an acidic pH to generate hydroxyl radicals and / or hydroperoxyl radicals.
26. 26. The method of any one of claims 23 to 25, further comprising precipitating iron-containing compounds from the wastewater by increasing the pH of the wastewater to produce a treated water.
27. The method of claim 1 further comprising measuring the second azole concentration in the treated water.
28. 30. The method of claim 27, further comprising measuring a TOC concentration of the treated water.
29. 30. The method of claim 28, wherein the measured TOC concentration is correlated to the measured second azole concentration in the treated water.
30. The method of claim 2 further comprising introducing the treated water into a downstream treatment process.
31. 31. The method of claim 30, wherein introducing the treated water to the downstream treatment process comprises introducing the treated water to a biological treatment process.
32. The method of claim 1 further comprising discharging the treated water.
33. 1. A method for facilitating treatment of CMP wastewater containing azoles, comprising: providing a wastewater treatment system having a connection to a source of wastewater having a first azole concentration, the wastewater treatment system constructed and arranged to generate and introduce free radicals into said wastewater, wherein providing said wastewater treatment system comprises providing a dissolved iron treatment process, wherein said dissolved iron treatment process utilizes Fenton chemistry and adds 500 mg / L to 3000 mg / L of hydrogen peroxide to 50 mg / L to 300 mg / L of ferrous sulfate; a controller configured to regulate at least the introduction of wastewater to the treatment system and the generation of free radicals in response to at least the concentration of azoles in the wastewater to produce a treated water having a second azole concentration lower than the first azole concentration. A method comprising:
34. 34. The method of claim 33, wherein the first azole concentration is from 20 mg / L to 200 mg / L.
35. 35. The method of claim 34, wherein the first azole concentration is from 40 mg / L to 150 mg / L.
36. 36. The method of claim 35, wherein the first azole concentration is from 80 mg / L to 100 mg / L.
37. 34. The method of claim 33, wherein the second azole concentration is less than 10 mg / L.
38. 34. The method of claim 33, further comprising providing at least one additional treatment system for said wastewater, said additional treatment system comprising at least one of an ion exchange system and a filtration system.
39. 34. The method of claim 33, further comprising providing a first azole concentration sensor constructed and arranged to measure the first azole concentration prior to introduction into the treatment system.
40. 34. The method of claim 33, further comprising providing a first TOC concentration sensor constructed and arranged to measure a TOC concentration prior to introduction into the processing system.
41. 34. The method of claim 33, further comprising providing a flow meter constructed and arranged to measure the flow rate of wastewater into the wastewater treatment system.
42. 34. The method of claim 33, wherein providing the wastewater treatment system further comprises providing an AOP.
43. 43. The method of claim 42, wherein providing the AOP comprises providing a UV-persulfate AOP.
44. 44. The method of claim 43, further comprising providing a persulfate salt.
45. 43. The method of claim 42, wherein providing the AOP comprises providing a UV-peroxide AOP.
46. 46. The method of claim 45, further comprising providing a peroxide.
47. 43. The method of claim 42, wherein providing the dissolved iron treatment process comprises providing at least one of a soluble iron compound, an oxidizing agent, and a pH adjuster.
48. 48. The method of claim 47, wherein providing the dissolved iron treatment process comprises providing at least one of a soluble iron compound, a persulfate, and a pH adjuster.
49. 48. The method of claim 47, wherein providing the dissolved iron treatment process comprises providing at least one of a soluble iron compound, a peroxide, and a pH adjuster.
50. 40. The method of claim 39, further comprising providing a second azole concentration sensor configured to measure the second azole concentration of the treated water.
51. 41. The method of claim 40, further comprising providing a second TOC concentration sensor configured to measure the TOC concentration of the treated water.
52. 34. The method of claim 33, wherein the azole concentration in the treated water is capable of operating at least one downstream water treatment process.
53. 53. The method of claim 52, further comprising providing the downstream water treatment process.
54. 54. The method of claim 53, wherein providing the downstream treatment system for the treated water comprises providing a biological treatment process.
55. 34. The method of claim 33, further comprising prompting a user to connect the wastewater treatment system to the wastewater source.
56. 55. The method of claim 54, further comprising instructing a user to activate the wastewater treatment system to generate and introduce into the wastewater the free radicals to reduce the azole concentration in the wastewater and produce the treated water.
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