Self-propelled crane

The self-propelled crane addresses the inefficiencies of conventional cranes in railway construction by enabling lateral travel and flexible positioning, enhancing the efficiency of precast slab plate installation and main rail laying, thus reducing construction time and costs.

JP7660445B2Active Publication Date: 2025-04-11FUJITA CO LTD
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Patent Information

Application Number
JP2021106488
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-06-28
Publication Date
2025-04-11
Estimated Expiration
2041-06-28

AI Technical Summary

Technical Problem

Conventional mobile cranes used in railway construction are inefficient in transporting and laying precast slab plates and main rails, as they can only move along the longitudinal direction of the rails, limiting the efficiency of the installation process and increasing construction time and costs.

Method used

A self-propelled crane that can travel along both sides of the rail, featuring a mount with a crane that allows equipment and materials to be transported vertically and horizontally, and a switching section that enables the crane to change its travel state, allowing it to move with a cart and reduce the need for temporary rails.

Benefits of technology

The self-propelled crane significantly improves the efficiency of installing precast slab plates and laying main rails, reducing construction time and costs, and allowing for more flexible and efficient railway construction, even in large-scale projects.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a self-propelled crane capable of increasing the efficiency of railway construction work while reducing the construction period for railway construction, which is advantageous for cost reduction.SOLUTION: A self-propelled crane 22 includes a load frame 26 and a crane 28. The crane 28 is configured to be capable of transporting equipment and materials vertically and in any horizontal direction. The load frame 26 is configured to allow a truck 20 loaded with materials and equipment to pass through between multiple traveling units 24. The load frame 26 is provided with multiple swing plates 38. The self-propelled crane 22 can be switched, by a switching unit 39, between a first traveling mode of traveling by the multiple running units 24 and a second traveling mode of traveling together with the truck 20, with the multiple swing plates 38 mounted on the truck 20.SELECTED DRAWING: Figure 10
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Description

[Technical field]

[0001] The present invention relates to a self-propelled crane suitable for use in railway construction work. [Background technology]

[0002] For example, when laying a double-track railway track, with the first and second tracks running parallel to each other on the concrete deck of an viaduct, precast slab slabs are lined up in two rows along the extension direction of the railway track to be laid, and the first permanent rail that constitutes the first track and the second permanent rail that constitutes the second track are laid at specified lengths on top of the precast slab slabs that make up each row. In such railway construction work, mobile cranes have conventionally been used that run on rails and are capable of raising and lowering materials and equipment and transporting the materials and equipment along the longitudinal direction of the rails. Therefore, conventionally, when laying a single permanent rail, a first temporary rail for running on a trolley is first laid at the location on the concrete deck where the permanent rail will be laid, and then a second temporary rail for running on a mobile crane is laid outside of this first temporary rail. A cart loaded with precast slab slabs and rails is run along the first temporary rail to transport the precast slab slabs and rails, and a mobile crane is run along the second temporary rail, and the precast slab slabs on the cart are arranged on the concrete floor slab using this mobile crane. In this case, before the precast slabs are arranged on the concrete floor slab, the first temporary rail is removed, and after the precast slabs are arranged on the concrete floor slab, the removed first temporary rail is laid on top of the arranged precast slabs as the first permanent rail. After the first permanent rail is laid, the second permanent rail is laid in the same manner as the first permanent rail, and thus two permanent rails are laid. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2010-37727 A Summary of the Invention [Problem to be solved by the invention]

[0004] As a result, conventional mobile cranes could only transport materials and equipment along the longitudinal direction of the rails, so the work of lifting and lowering the precast slab slab and placing it on the concrete deck, as well as the work of laying the permanent rails, had to be carried out in the narrow space inside the mobile crane positioned on the second temporary rail. This made it impossible to increase the efficiency of the work of lifting and lowering the precast slab slab and placing it on the concrete deck, and the work of laying the permanent rails, which was disadvantageous in terms of improving the efficiency of railway construction work. In particular, some improvement in railway construction was desired, as railway works can span tens or hundreds of kilometres, and in foreign countries even thousands of kilometres. The present invention has been made in consideration of the above circumstances, and its object is to provide a self-propelled crane that is advantageous in improving the efficiency of railway construction work, shortening the construction period of railway construction work, and reducing costs. [Means for solving the problem]

[0005] In order to achieve the above-mentioned object, one embodiment of the present invention is a self-propelled crane that can run along a rail on both sides of the rail for vehicle travel, and is characterized in that it comprises a plurality of running sections arranged on both sides of the rail, a platform supported by the plurality of running sections, and a crane provided on the platform that enables the transfer of materials and equipment in the vertical direction and any horizontal direction, and the platform is configured to allow a cart loaded with materials and equipment running on the rail to pass between the plurality of running sections. In addition, one embodiment of the present invention is characterized in that the self-propelled crane further includes a switching unit that switches between a first running state in which the multiple running parts run on both sides of the rail, and a second running state in which the platform is placed on the cart and the multiple running parts move upwardly away from both sides of the rail and run together with the cart. Moreover, one embodiment of the present invention is characterized in that the switching unit includes a lifting unit that is provided on the platform and raises and lowers the multiple running parts between a lowered position and an raised position, and a rocking plate that is provided on the platform and rocks between a retracted position where it retracts from an upper portion of the rail and a loading position where it protrudes above the rail and can be placed on the cart, and the first running state is formed when the multiple running parts are lowered to the lowered position by the lifting unit and the rocking plate is rocked to the retracted position, and the second running state is formed when the rocking plate is rocked to the protruding position and placed on the cart, and the multiple running parts are raised to the raised position by the lifting unit. In addition, one embodiment of the present invention is characterized in that the stand has lower side portions located on both sides of the rail and extending parallel to the rail, and the oscillating plates are provided in multiple portions on the lower side portions located on both sides of the rail, each spaced apart in the longitudinal direction of the rail. In addition, one embodiment of the present invention is characterized in that, in the retracted position, the multiple oscillating plates each provided on the lower side portion of the frame extend linearly parallel to the longitudinal direction of the rail, and when viewed from the direction of travel of the bogie, the multiple oscillating plates each provided on the lower side portion of the frame are positioned within the contour of the frame. In addition, one embodiment of the present invention is characterized in that each of the running parts includes a drive roller, a guide roller, a crawler frame supporting the drive rollers and the guide rollers, and a crawler suspended between the rollers, and the lifting part includes a hydraulic cylinder supported by the base and raising and lowering the crawler frame. In addition, one embodiment of the present invention is characterized in that the crane includes a beam that is horizontally rotatable on the upper part of the frame, a rotation mechanism for rotating the beam, and a traverse-type lifting machine that travels along the beam. Effect of the Invention

[0006] According to one embodiment of the present invention, the precast slab plate can be transported and lifted at a location on the concrete floor where the second permanent rail is to be laid, away from the location where the first permanent rail is to be laid, or at a location on the concrete floor where the first permanent rail is to be laid, away from the location where the second permanent rail is to be laid. Furthermore, the precast slab installation work and the permanent rail laying work can be carried out on the concrete floor slab in a large space that is free of any parts, materials, or carts. This will increase the efficiency of the installation of the precast slab panels and the laying of the first and second permanent rails, shortening the construction period for railway construction and providing an advantage in reducing costs. Railway construction projects can span tens or hundreds of kilometers, and in other countries can even span thousands of kilometers, so this embodiment is extremely advantageous in shortening the construction period of railway construction projects and reducing costs. In addition, the self-propelled crane is further equipped with a switching unit that switches between a first running state in which the multiple running units run on both sides of the rail, and a second running state in which the platform is placed on a cart and the multiple running units move upward from both sides of the rail and run together with the cart. Therefore, for example, when laying permanent rails on the concrete deck of an viaduct, the self-propelled crane can be placed in the first running state to arrange precast slab slabs, and when going to a temporary storage area away from the rail installation site to replenish precast slab slabs, the self-propelled crane can be switched to the second running state and placed on the cart to move quickly over the rail, which increases the efficiency of railway rail installation work, shortens the construction period for railway construction, and is advantageous for reducing costs. In addition, since the switching unit that switches the self-propelled crane between the first traveling state and the second traveling state is composed of a lifting unit and a plurality of oscillating plates, the structure of the switching unit can be simplified and this is advantageous in stabilizing the loading state of the self-propelled crane placed on the cart at the loading position. In addition, since multiple sway plates are provided on the lower side on both sides, this is advantageous in stabilizing the loading state of the self-propelled crane on the cart when in the loading position, and since the length of the sway plate can be shortened, this is advantageous in positioning the multiple sway plates of the self-propelled crane within the contour of the base when in the retracted position when viewed from the perspective of the traveling cart. In addition, when viewed from the perspective of the travelling cart, the multiple oscillating plates of the self-propelled crane are located within the outline of the frame in the retracted position and the oscillating plates do not protrude to the inside or outside of the frame, which is advantageous for the cart loaded with materials and equipment to pass smoothly inside the frame.Furthermore, when the oscillating plates are placed on the cart and the self-propelled crane travels together with the cart, this is advantageous for safe and smooth travel at railway construction sites where many workers are working. In addition, each running section can be simply constructed using a crawler running system, and the crane can be simply constructed to include a beam that is arranged to be able to rotate horizontally, and a horizontal-type lifting machine that runs along the beam. [Brief description of the drawings]

[0007] [Figure 1] (A) is an explanatory diagram of the concrete deck cut on a plane perpendicular to the extension direction of the viaduct, and (B) is an explanatory diagram of the temporary rails laid on the second concrete mounting base. [Diagram 2] This is an explanatory diagram of a cart loaded with a precast slab running on a temporary rail. [Diagram 3] FIG. 11 is an explanatory diagram showing the self-propelled crane of this embodiment lifting a precast slab panel from a dolly and transporting it onto a first concrete mounting base. [Figure 4] FIG. 11 is an explanatory diagram showing how mortar is filled between the first concrete mounting base and the precast slab panel by a mortar filling device mounted on a carriage running on a virtual rail. [Diagram 5] (A) is an explanatory diagram showing the first permanent rail laid on the first precast slab slab row, and (B) is an explanatory diagram showing the temporary rail removed from the second concrete mounting base. [Figure 6] This is an explanatory diagram showing how a cart is run on a first permanent rail to transport a precast slab plate, and how the precast slab plate is hoisted from the cart by a self-propelled crane of this embodiment and transferred onto a second concrete mounting base. [Figure 7] FIG. 11 is an explanatory diagram showing the process of filling mortar between the second concrete mounting base and the precast slab panel using a mortar filling device mounted on a carriage running on the first permanent rail. [Figure 8] This is an explanatory diagram of the removed temporary rail laid on the second precast slab slab row as the second permanent rail. [Figure 9] FIG. 11 is a perspective view of a state in which a precast slab plate is transported by a dolly and transferred onto a first concrete mounting base by a self-propelled crane of this embodiment. [Figure 10] This is an explanatory diagram of the state in which the rocking plate, which has been swung to the loading position, is placed on the cart, the running part is raised to the raised position, and the self-propelled crane of this embodiment can move together with the cart as the cart moves. [Figure 11] FIG. 2 is a perspective view of a traveling section and a lifting section of the self-propelled crane of the present embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] First, an embodiment of the present invention will be described with reference to the drawings. In this embodiment, a self-propelled crane is used to install a double-track railway track in which a first track and a second track extend parallel to each other on a concrete deck 14 of an elevated bridge, as shown in Figure 8, i.e., two permanent rails, a first permanent rail 10 constituting the first track and a second permanent rail 12 constituting the second track. As shown in Figure 1(A), two concrete mounting bases, a first concrete mounting base 16 and a second concrete mounting base 18, are provided on the concrete deck 14 of the viaduct, spaced apart in the width direction of the concrete deck 14 and extending in the longitudinal direction of the concrete deck 14. Parapets (not shown) are erected on both sides of the width of the concrete deck 14, and each of the first concrete mounting base 16 and the second concrete mounting base 18 is provided with a plurality of positioning protrusions (not shown).

[0009] 1(B), a temporary rail 12A is laid on a second concrete mounting base 18 on which the second permanent rail 12 is to be laid. As will be described later, this temporary rail 12A is removed and used as the second permanent rail 12. As shown in FIG. 2, the temporary rail 12A allows a carriage 20 to run on it. The trolley 20 is used to load the precast slab 42 and the permanent rails onto its loading platform 2002, and a plurality of traction vehicles (not shown) are connected to the front of the traction vehicles.

[0010] As shown in FIG. 9, the self-propelled crane 22 includes a plurality of traveling sections 24, a base 26 supported by the plurality of traveling sections 24, a crane 28 provided on the base 26, a control section (not shown), and a remote controller (not shown). As shown in Figure 9, two running sections 24 are provided on each side of the temporary rail 12A, and in this embodiment, as shown in Figure 3, two running sections 24 are provided on each side of the second concrete mounting base 18, for a total of four running sections 24. 11, each traveling unit 24 includes a drive roller 2402, a guide roller 2404, a crawler 2406 stretched across the rollers 2402, 2404, and a crawler frame 2408 supporting the rollers 2402, 2404. The crawler 2406 is rotated forward and backward by rotating the drive roller 2402 forward and backward by a crawler motor (not shown), and the crawler motor is rotated forward and backward via a control unit by an operator operating a remote controller. Note that tires may be used instead of the crawler 2406.

[0011] As shown in FIG. 10, the stand 26 includes a pair of lower side portions 30, four legs 32, a top plate 34, four lifting portions 36, and a plurality of swing plates 38. As shown in Figure 3, the pair of lower side portions 30 extend on both sides of the second concrete mounting base 18, above the two running portions 24, along the extension direction of the second concrete mounting base 18, i.e., parallel to the temporary rail 12A. As shown in FIG. 10, a running portion 24 is disposed on the lower surface of each of both ends of the pair of lower side portions 30 in the extending direction. As shown in Figure 11, the lifting section 36 raises and lowers the running section 24, and is composed of hydraulic cylinders 3602 provided at both ends of the pair of lower side sections 30 in the extension direction, and a crawler frame 2408 of the running section 24 is respectively connected to each hydraulic cylinder 3602. The hydraulic cylinder supports the crawler 2406 so that it can be raised and lowered between a lowered position where the crawler 2406 touches the concrete floor slab 14 and an elevated position where it is raised from the lowered position. Hydraulic pressure is supplied to and discharged from the hydraulic cylinder 3602 via a hydraulic motor and hydraulic circuit (not shown), and the crawler 2406 is extended and retracted via the control unit by the worker operating a remote controller.

[0012] The four legs 32 extend upward from both ends of the lower side portion 30 in the extending direction and support a top plate 34 . As shown in FIG. 10, in this embodiment, two oscillating plates 38 are provided between each of the two legs 32 provided at both ends of the lower side portion 30, for a total of four oscillating plates 38, but one oscillating plate 38 may be provided on each lower side portion 30, or three or more oscillating plates 38 may be provided. Each oscillating plate 38 provided on the lower side portion 30 is supported by the lower side portion 30 so as to be oscillable around a support shaft 40 provided on the lower side portion 30 near the leg portion 32, and is immovable in the vertical direction by the lower side portion 30 and the head 40002 of the support shaft 40. Each oscillating plate 38 oscillates between a retracted position in which it is retracted from an upper portion of the trolley 20 which runs on and extends in a straight line along the lower side portion 30, between the two legs 32, as shown in Figure 9, and a loading position in which it protrudes from the lower side portion 30 in the width direction of the second concrete mounting base 18 and can be placed on the loading platform 2002 of the trolley 20, as shown in Figure 10. When viewed from the traveling position of the dolly 20, the two rocking plates 38 provided on the lower side portion 30 are located within the contours of the legs 32, that is, within the contours of the base 26, in the retracted position.

[0013] When the two oscillating plates 38 provided between two of the four legs 32 are placed in the loading position and the running part 24 is raised to the raised position, the four oscillating plates 38 are placed on the loading platform 2002 of the cart 20, the self-propelled crane 22 is loaded on the cart 20, and the self-propelled crane 22 can travel together with the cart 20. Therefore, by lowering the running parts 24 of the self-propelled crane 22 and swinging each swing plate 38 to the retracted position, the self-propelled crane 22 enters a first running state in which the multiple running parts 24 run on both sides of the temporary rail 12A. In addition, by swinging each oscillating plate 38 to the loading position and bringing the running parts 24 into the raised position, a second running state is reached in which the platform 26 is placed on the cart 20 and the multiple running parts 24 move upward from both sides of the temporary rail 12A and run together with the cart 20. In this embodiment, a switching unit 39 (see FIG. 10) that switches the self-propelled crane 22 between a first traveling state and a second traveling state includes a lifting unit 36 ​​and a plurality of swing plates 38.

[0014] The dimension between the two legs 32 on either side of the second concrete mounting base 18, the dimension between the two oscillating plates 38 located in a retracted position on either side of the second concrete mounting base 18, and the height of the underside of the top plate 34 are designed to allow the trolley 20 loaded with the precast slab plate 42 and the towing vehicle to pass through. In other words, the platform 26 is configured so that the cart 20 carrying the precast slab 42, which is the material and equipment, can pass between the multiple running sections 24. In this embodiment, the rocking plate 38 is manually rocked by an operator, but it may be arbitrarily rocked between the retracted position and the placement position electrically.

[0015] As shown in FIG. 3, the crane 28 includes a beam 44 extending horizontally and supported so as to be capable of horizontal rotation, a traverse-type lifting machine 46 running along the beam 44, and a rotation mechanism 48 for rotating the beam 44. Therefore, the crane 28 is configured to enable the transfer of materials and equipment in the vertical direction and in any horizontal direction. The beam 44 is supported on the top board 34 via a support column 4401 and a support shaft 4402 so as to be horizontally rotatable. The traverse-type lifting machine 46 is provided so as to be capable of traveling in the longitudinal direction of the beam 44 , and a balancer 4404 is provided at the longitudinal end of the beam 44 closer to the support shaft 4402 . The beam 44 is formed to a length that enables a horizontal-type lifting machine 46 to travel outside the parapet (not shown) on the side on which the self-propelled crane 22 is positioned when the self-propelled crane 22 is placed on the second concrete mounting base 18, that is, when the platform 26 is supported by multiple running sections 24 arranged on both sides of the temporary rail 12A, so that materials and equipment such as electric wires can be transported from the ground onto the concrete deck 14 of the viaduct. In this embodiment, as described below, even when the platform 26 is supported by a plurality of running sections 24 arranged on both sides of the first permanent rail 10, the platform 26 is formed to a length that allows a horizontal lifting machine 46 to run outside the parapet (not shown) on the side where the self-propelled crane 22 is arranged, so that materials and equipment such as electric wires can be transported from the ground onto the concrete deck 14 of the viaduct.

[0016] The rotation mechanism 48 includes a motor 4802 with a reduction mechanism supported by a bracket 4406 attached to the beam 44, and a gear mechanism 4806 that is rotated by the motor 4802 and meshes with an outer peripheral gear 4804 attached to the support shaft 4402. In addition, when an operator operates a remote controller, a motor that raises and lowers the hook 4602 of the horizontal-type lifting machine 46, a horizontal motor of the horizontal-type lifting machine 46, and a motor with a reduction mechanism 4802 that constitutes the slewing mechanism 48 are driven via the control unit.

[0017] In this embodiment, as shown in FIG. 3, the trolley 20 is run on the temporary rail 12A to transport the precast slab 42 and the first permanent rail 10 to the location of the temporary rail 12A near the location where the first permanent rail 10 is to be laid, and after the self-propelled crane 28 has been moved, a worker operates the remote controller to lift the precast slab 42 from the trolley 20 using the trolley 46, run the transverse lift 46, rotate the beam 44 to hoist the precast slab 42 onto the first concrete mounting base 16, insert the positioning protrusion (not shown) into the positioning recess (not shown) of the precast slab slab 42, fasten the precast slab slab 42 to the first concrete mounting base 16 with bolts (not shown), and line up the precast slab slabs 42 in a straight line on the first concrete mounting base 16 to form the first precast slab slab row 42A. Then, rail mounting brackets 50 are attached to predetermined locations on the precast slab slabs 42 constituting the first precast slab slab row 42A.

[0018] Such operations are repeated while moving the self-propelled crane 22 and running the traveling carriage 20. Once the precast slab slabs 42 have been lined up on the first concrete mounting base 16 to form a first precast slab slab row 42A of a specified length, as shown in Figure 4, a cart 20 equipped with a mortar filling device 52 is run on the temporary rails 12A to fill mortar 5202 into the gap created between the underside of the precast slab slabs 42 and the upper surface of the first concrete mounting base 16, and the precast slab slab 42 is placed on the second concrete mounting base 18. Once the precast slab panels 42 have been installed on the first concrete mounting base 16 in this manner, the first permanent rail 10 is laid on the first precast slab panel row 42A via the rail mounting brackets 50, as shown in Figure 5 (A). In this manner, the installation of the precast slab 42 and the laying of the first permanent rail 10 are repeated.

[0019] Once the first permanent rail 10 has been laid a predetermined length on the first concrete mounting base 16, for example approximately 200 m, the next step is to lay the second permanent rail 12 on the second concrete mounting base 18. 5(B), first, a temporary rail 12A having a length equivalent to the length of the second permanent rail 12 to be laid on the second concrete mounting base 18, for example a length of about 200 m, is removed from the second concrete mounting base 18. The removed temporary rail 12A is used as the second permanent rail 12. Also, as shown in Figure 6, the self-propelled crane 22 is moved from the second concrete mounting platform 18 to the first concrete mounting platform 16 by its running parts 24, and both running parts 24 are positioned on both sides of the width of the first concrete mounting platform 16. Then, the cart 20 carrying the precast slab 42 is made to run on the first permanent rail 10 for transportation.

[0020] By operating the remote controller, a worker uses the horizontal lifting machine 46 to lift the precast slab slab 42 from the cart 20, moves the horizontal lifting machine 46, rotates the beam 44 to hoist the precast slab slab 42 onto the second concrete mounting base 18, inserts the positioning protrusion (not shown) into the positioning recess (not shown) of the precast slab slab 42, places the precast slab slab 42 on the second concrete mounting base 18 and arranges it in a straight line, forming the second precast slab slab row 42B. Then, rail mounting brackets 50 are attached to predetermined locations on the precast slab slabs 42 constituting the second precast slab slab row 42B. Such operations are repeated while moving the self-propelled crane 22 and running the traveling carriage 20.

[0021] Once the precast slab slabs 42 have been arranged on the second concrete mounting base 18 to form the second precast slab slab row 42B, as shown in Figure 7, a cart 20 equipped with a mortar filling device 52 is run on the first permanent rail 10, and mortar 5202 is filled into the gap between the underside of the precast slab slab 42 and the upper surface of the second concrete mounting base 18, and the precast slab slab 42 is placed on the second concrete mounting base 18. Once the precast slab 42 has been installed on the second concrete mounting base 18 in this manner, the removed temporary rail 12A is laid as the second permanent rail 12 on the second precast slab row 42B via the rail mounting brackets 50, as shown in Figure 8. In this manner, the installation of the precast slab 42 and the laying of the second permanent rail 12 are repeated.

[0022] Once the second permanent rail 12 has been laid to a predetermined length on the second concrete mounting base 18, the work of laying the first permanent rail 10 on the first concrete mounting base 16 is carried out again. In this case, as described above, a trolley 20 is run on the temporary rail 12A on the second concrete mounting base 18 to transport the precast slab slab 42 and the first permanent rail 10 to the location where the first permanent rail 10 is to be laid, and a self-propelled crane 22 is moved onto the second concrete mounting base 18, and the installation of the precast slab slab 42 and the laying of the first permanent rail 10 are repeated. Once the first permanent rail 10 has been laid to a specified length on the first concrete mounting base 16, the work of laying the second permanent rail 12 is then carried out on the second concrete mounting base 18 in the same manner as described above, and the laying of the first permanent rail 10 and the laying of the second permanent rail 12 are carried out alternately.

[0023] When the self-propelled crane 22 of this embodiment is used in this manner, the crane 28 is configured to be able to transport materials and equipment vertically and horizontally, so that when laying the first permanent rail 10, a temporary rail 12A is laid at a location on the concrete deck 14 away from the first permanent rail 10, and a cart 20 carrying a precast slab slab 42 is run on this temporary rail 12A to transport it, and a mobile crane 28 is positioned at the location where the temporary rail 12A is laid, and the precast slab slab 42 can be transported and lifted at a location away from the location where the first permanent rail 10 is laid. Furthermore, the work of installing the precast slab 42 and the work of laying the first permanent rail 10 can be carried out on the concrete floor slab 14, which is a large space free of any parts, members, carts, etc. In addition, when laying the second permanent rail 12, a trolley 20 loaded with a precast slab 42 is run on the first permanent rail 10 separated from the second permanent rail 12 to transport it, and a mobile crane 28 is positioned at the location where the first permanent rail 10 is laid, so that the precast slab 42 can be transported and lifted at a location separated from the location where the second permanent rail 12 is laid. Furthermore, the work of installing the precast slab 42 and the work of laying the second permanent rail 12 can be carried out on the concrete floor slab 14, which is a large space that is free of any parts, members, carts, etc.

[0024] Therefore, compared to the conventional method in which the precast slab plate was installed on the concrete deck and the permanent rails were laid in the narrow space inside a mobile crane, this method improves the efficiency of the installation of the precast slab plate 42 and the laying of the permanent rails, shortens the construction period for railway construction, and is advantageous in reducing costs. Railway construction projects can span tens or hundreds of kilometers, and in other countries can even span thousands of kilometers, so this embodiment is extremely advantageous in shortening the construction period and reducing costs of railway construction projects.

[0025] Furthermore, by using the self-propelled crane 22 of this embodiment, when laying the first permanent rail 10, it is only necessary to perform two operations, that is, laying the first permanent rail 10 and laying the temporary rail 12A.Compared to the conventional method, which requires a total of five rail installation and removal operations, namely, installing and removing the rail for the trolley to run on the concrete floor slab 14, installing the removed rail for the trolley to run on the precast slab slab 14 as a permanent rail, and then installing and removing the rail for the trolley with a lifting device to the concrete floor slab 14, the labor required for installing and removing the rail 12A can be significantly reduced, which is advantageous in improving the efficiency of railway rail laying work, shortening the construction period for railway construction, and reducing costs. Similarly, when laying the second permanent rail 12, it is only necessary to remove the temporary rail 12A and then lay the removed temporary rail 12A as the second permanent rail twice. This significantly reduces the labor required for installing and removing the rails compared to the conventional method, which requires installing and removing the rails five times. This improves the efficiency of railway track installation work, shortens the construction period for railway construction, and is advantageous in reducing costs. Therefore, when the first permanent rail 10 and the second permanent rail 12 are laid using the method of this embodiment, the rails only need to be attached and removed a total of four times, which significantly reduces the labor involved in laying and removing the rails compared to the conventional method, which requires the rails to be attached and removed ten times, thereby improving the efficiency of railway track laying work, shortening the construction period for railway construction, and being advantageous in reducing costs.

[0026] In addition, the platform 26 of the self-propelled crane 22 is configured so that the cart 20 carrying the precast slab 42 can pass between the multiple running sections 24. Therefore, when placing the precast slab 42 on the first and second concrete mounting bases 16, 18 or laying the first and second permanent rails 10, 12 on the precast slab 42, the trolley 20 can be run past the frame 26 to move the precast slab 42 to the desired location, which improves the efficiency of the installation work of the precast slab 42 and the laying work of the first and second permanent rails 10, 12, shortens the construction period for railway construction, and is advantageous for reducing costs. In addition, when the two oscillating plates 38 provided between each of the four legs 32 are placed in the loading position and the running part 24 is raised to the raised position, the four oscillating plates 38 are placed on the cart 20 and the self-propelled crane 22 can run together with the cart 20. This means that the self-propelled crane 22 can be quickly moved, for example, when going to a temporary storage area away from the permanent rail laying site to replenish precast slab panels 42, which is advantageous in improving the efficiency of railway rail laying work, shortening the construction period for railway construction, and reducing costs.

[0027] In addition, in this embodiment, a switching unit 39 (see Figure 10) is provided that switches between a first running state in which the multiple running units 24 run on both sides of the temporary rail 12A, and a second running state in which the platform 26 is placed on the cart 20, the multiple running units 24 move upward from both sides of the temporary rail 12A, and the self-propelled crane 22 runs together with the cart 20. Therefore, the self-propelled crane 22 can be in the first traveling state to arrange the precast slab panels 42, and when going to a temporary storage area away from the rail laying site to replenish precast slab panels 42, the self-propelled crane 22 can be switched to the second traveling state and quickly moved over the rails by placing it on the cart 20, which is advantageous in improving the efficiency of railway rail laying work, shortening the construction period for railway construction, and reducing costs.

[0028] In addition, in this embodiment, a switching unit 39 (see Figure 10) that switches the self-propelled crane 22 between a first traveling state and a second traveling state is configured to include a lifting unit 36 ​​and a plurality of swing plates 38. This switching unit 39 may have multiple hydraulic cylinders on the underside of the top plate 34, with their axes oriented vertically, and the multiple hydraulic cylinders may be arranged to be able to move back and forth horizontally between a loading position above the trolley 20 and a retracted position retracted from above the trolley 20, and the hydraulic cylinders may be extended at the loading position to raise the platform 26 on the trolley 20, and the running part 24 may be moved above the concrete floor slab 14 to place the platform 26 on the trolley 20, and the hydraulic cylinders may be retracted at the retracted position to move the running part 24 above the trolley 20 and ground the running part 24 on the concrete floor slab 14. However, if configured as in the embodiment, the structure of the switching unit 39 can be simplified, and it is also advantageous in stabilizing the loading state of the self-propelled crane 22 placed on the carriage 20 at the loading position.

[0029] Furthermore, although one sway plate 38 may be provided on each lower side portion 30, providing two on each lower side portion 30 at intervals along the length of the virtual rail 12A, as in this embodiment, is advantageous in stabilizing the loading state of the self-propelled crane 22 on the cart 20 in the loading position, and since the length of the sway plate 38 can be shortened, when viewed from the traveling of the cart 20, the four sway plates 38 of the self-propelled crane 22 are positioned within the contour of the legs 32 in the retracted position, i.e., within the contour of the stand 26. In addition, when viewed from the perspective of the travel of the trolley 20, the four oscillating plates 38 of the self-propelled crane 22 are located within the contours of the legs 32 in the retracted position, i.e., within the contours of the base 26, and the oscillating plates 38 do not protrude inside or outside the base 26, which is advantageous for the trolley 20 loaded with materials and equipment to pass smoothly between the multiple legs 32.Furthermore, when the oscillating plates 38 are placed on the trolley 20 and the self-propelled crane 22 travels together with the trolley 20, this is advantageous for safe and smooth travel on the narrow concrete deck 14 sandwiched between the parapets on both sides where many workers are working.

[0030] In addition, the beam 44 is formed to a length that enables a horizontal lifting machine 46 to run on the outside of the parapet on the side where the self-propelled crane 22 is located when the platform 26 is supported by multiple running sections 24 arranged on both sides of the temporary rail 12A. This makes it possible to transport equipment such as electric wires from the ground onto the concrete deck 14 of the viaduct, which is advantageous in shortening the construction period for railway construction and reducing costs.

[0031] In this embodiment, the self-propelled crane 22 has been described as being used to lay two railway rails on the concrete deck 14 of an viaduct. However, the uses of the self-propelled crane 22 are not limited to viaduct railway construction, but can be similarly applied to above-ground and underground railway construction, and the railway construction is not limited to rail laying work, but can be applied to a variety of railway construction works. [Explanation of symbols]

[0032] 10 First permanent rail 12 Second permanent rail 12A Temporary Rail 14 Concrete deck 16 First concrete mounting platform 18 Second Concrete Mounting Platform 20 Carts 2002 Cargo bed 22 Self-propelled crane 24 Running part 2402 Drive roller 2404 Guide roller 2406 Crawler 2408 Crawler Frame 26 Mounting stand 28 Crane 30 Lower Side 32 Legs 34 Tabletop 36 Lifting section 3602 Hydraulic cylinder 38 Swing Plate 39 Switching section 40 Spindle 4002 Head 42 Precast slab plate 42A First precast slab column 42B 2nd precast slab column 44 Beam 4401 Post 4402 Support shaft 4404 Balancer 4406 Bracket 46 Traverse type lifting machine 4602 Hook 48 Swivel Mechanism 4802 Motor with gear reduction mechanism 4804 Peripheral gear 4806 Gear mechanism 50 Rail mounting bracket 52 Mortar filling device 5202 Mortar

Claims

1. A self-propelled crane capable of traveling along a rail on both sides of the rail across which a vehicle travels, A plurality of running parts arranged on both sides of the rail; A stand supported by the plurality of running parts; a crane provided on the platform and capable of transporting materials and equipment in a vertical direction and any horizontal direction; The platform is configured so that a cart loaded with materials and equipment traveling on the rail can pass between the multiple traveling sections, The self-propelled crane further includes a switching unit that switches between a first traveling state in which the plurality of traveling units travel on both sides of the rail and a second traveling state in which the platform is placed on the carriage and the plurality of traveling units move upwardly away from both sides of the rail and travel together with the carriage, the switching unit includes a lifting unit that is provided on the platform and lifts the plurality of running units between a lowered position and an elevated position, and a swing plate that is provided on the platform and swings between a retracted position at which the running units are retracted from an upper portion of the rail and a placement position at which the running units protrude above the rail and can be placed on the cart; the first traveling state is formed in a state in which the plurality of traveling units are lowered to the lowered position by the lift unit and the rocking plate is rocked to the retreated position; the rocking plate is swung to the placement position and placed on the carriage, and the second running state is formed in a state in which the plurality of running units are raised to a raised position by the lifting unit. A self-propelled crane characterized by:

2. The platform includes lower side portions located on both sides of the rail and extending parallel to the rail, The rocking plate is provided in a plurality of positions at intervals in the longitudinal direction of the rail on the lower side portions located on both sides of the rail.

2. The self-propelled crane according to claim 1.

3. the plurality of rocking plates provided on the respective lower side portions of the frame extend linearly in parallel with the longitudinal direction of the rail in the retracted position, and when viewed from the traveling direction of the carriage, the plurality of rocking plates provided on the respective lower side portions of the frame are positioned within the outline of the frame; 3. The self-propelled crane according to claim 2.

4. Each of the traveling units includes a drive roller, a guide roller, a crawler frame supporting the drive roller and the guide roller, and a crawler stretched across the rollers; The lifting unit is configured to include a hydraulic cylinder supported by the frame and lifting the crawler frame.

2. The self-propelled crane according to claim 1.

5. The crane includes a beam that is horizontally rotatable on the upper part of the frame, a rotation mechanism that rotates the beam, and a traverse-type lifting machine that travels along the beam.

2. The self-propelled crane according to claim 1.

Citation Information

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