Railway wheels

By controlling the carbon concentration and chemical composition in the boss part of the railway wheel, combined with appropriate heat treatment and manufacturing processes, the problem of insufficient endurance of the boss part in the prior art is solved, and higher toughness and service life are achieved.

JP7667492B2Active Publication Date: 2025-04-23NIPPON STEEL CORPORATION
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Patent Information

Application Number
JP2023514653
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-04-16
Filing Date
2022-04-12
Publication Date
2025-04-23
Estimated Expiration
2042-04-12

AI Technical Summary

Technical Problem

The prior art has failed to effectively improve the endurance of the boss portion of the railway wheel, especially in the face of increased load and speed requirements.

Method used

The toughness of the boss part is improved by limiting the carbon content to 0.80% or less in the chemical composition of the railway wheels and controlling the carbon concentration in the cross section of the boss part to maintain the carbon concentration at 0.90% or less in each 15mm x 15mm area in combination with appropriate heat treatment and manufacturing processes.

Benefits of technology

The railway wheel boss part has achieved significant improvement in toughness, can more effectively deal with the increased load and speed requirements, and extend the wheel service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

Provided is a railroad wheel having excellent toughness at a boss portion. A railroad wheel according to the present disclosure comprises a rim portion, a boss portion having a through-hole, and a plate portion. The railroad wheel has a chemical composition comprising, by mass%, 0.60 to 0.80% of C, 1.00% or less of Si, 0.10 to 1.50% of Mn, 0.050% or less of P, 0.030% or less of S, 0.0200% or less of N, and the balance Fe and impurities. In a cross-section of the boss portion when the boss portion is cut in a central axis direction of the through-hole along a plane including the central axis, wherein 15 mm x 15 mm regions defined by multiple axial line segments, which are parallel to the central axis and arranged at a pitch of 15 mm in a radial direction of the railroad wheel from an inner peripheral surface of the through-hole, and multiple radial line segments, which are perpendicular to the central axis and arranged at a pitch of 15 mm in the central axis direction from a surface of the boss portion where the opening of the through-hole is formed, are defined as rectangular regions, each of the rectangular regions in the cross-section of the boss portion has an average C concentration of less than 0.90 mass%.
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Description

[Technical field]

[0001] The present disclosure relates to railway wheels. [Background technology]

[0002] Railway vehicles run on rails that make up a railway track. Railway vehicles are equipped with a number of railway wheels. The railway wheels support the vehicle and move while rotating on the rails in contact with the rails. Railway wheels are subject to wear due to contact with the rails. Recently, with the aim of improving the efficiency of rail transport, efforts have been made to increase the load weight on railway vehicles and to increase the speed of railway vehicles. As a result, there is a demand for improving the wear resistance of railway wheels.

[0003] Technologies for improving the wear resistance of railway wheels have been proposed in JP 09-202937 A (Patent Document 1), JP 2000-345295 A (Patent Document 2), JP 2012-107295 A (Patent Document 3), and WO 2015 / 190088 A (Patent Document 4).

[0004] The railway wheel disclosed in Patent Document 1 is a one-piece railway vehicle wheel made of steel with a chemical composition containing, by weight, 0.4-0.75% C, 0.4-0.95% Si, 0.6-1.2% Mn, 0-less than 0.2% Cr, 0.03% or less P, 0.03% or less S, with the balance being Fe and other unavoidable impurities, and is characterized in that a region of the wheel tread from the surface to a depth of at least 50 mm is made of pearlite structure. Patent Document 1 states that this makes it possible to obtain a one-piece railway vehicle wheel that simultaneously satisfies wear resistance and heat crack resistance sufficient to withstand increasing train speeds and has a long life.

[0005] The railway wheel disclosed in Patent Document 2 is characterized in that the tread and flange portions are made of pearlite structure, the carbon content (C [wt %]) is 0.5 to 0.8%, and the Vickers hardness Hvt of the tread portion and the Vickers hardness Hvf of the flange portion are each within the following ranges. Patent Document 2 states that this results in a railway wheel with a long overall life from the standpoint of fatigue spalling resistance and wear resistance. 200×C+210≦Hvf≦357×C+132 357×C+72≦Hvt<200×C+210

[0006] The railway wheel disclosed in Patent Document 3 is characterized by having a chemical composition that contains, by mass%, C: 0.65-0.84%, Si: 0.02-1.00%, Mn: 0.50-1.90%, Cr: 0.02-0.50%, V: 0.02-0.20%, and S: 0.04% or less, with Fn1 represented by the following formula (1) being 34-43, Fn2 represented by the following formula (2) being 25 or less, and the remainder being Fe and impurities, with P, Cu, and Ni among the impurities being P: 0.05% or less, Cu: 0.20% or less, and Ni: 0.20%, respectively. Patent Document 3 states that this results in a railway wheel with excellent wear resistance, rolling fatigue resistance, and spalling resistance. Fn1=2.7+29.5×C+2.9×Si+6.9×Mn+10.8×Cr+30.3×Mo+44.3×V...(1) Fn2=0.76×exp(0.05×C)×exp(1.35×Si)×exp(0.38×Mn)×exp(0.77×Cr)×exp(3.0×Mo)×exp(4.6×V)...(2) In the above formulas (1) and (2), C, Si, Mn, Cr, Mo and V represent the contents of the respective elements in terms of mass %.

[0007] The railway wheel disclosed in Patent Document 4 contains, in mass percent, C: 0.65-0.84%, Si: 0.1-1.5%, Mn: 0.05-1.5%, P: 0.025% or less, S: 0.015% or less, Al: 0.001-0.08%, and Cr: 0.05-1.5%, with the remainder being Fe and unavoidable impurities, the microstructure in at least a region from the tread to a depth of 15 mm inside is a pearlite structure, and the pearlite lamellar spacing in at least said region is 150 nm or less. Patent Document 4 states that this results in a wheel with excellent wear resistance. [Prior art documents] [Patent documents]

[0008] [Patent Document 1] Japanese Patent Application Publication No. 09-202937 [Patent Document 2] JP 2000-345295 A [Patent Document 3] JP 2012-107295 A [Patent Document 4] International Publication No. 2015 / 190088 Summary of the Invention [Problem to be solved by the invention]

[0009] The load according to the load weight of a railway vehicle is first applied to the railway axle. The load is then transmitted to the railway wheel via the boss, which is the contact point between the railway axle and the railway wheel. As a result, a large load is applied to the boss of the railway wheel. Recently, there has been a demand for an increase in the load weight of freight vehicles in order to improve the efficiency of railway transportation. For this reason, the boss of the railway wheel is required to have excellent toughness.

[0010] However, in previous studies, the toughness of the boss portion has not been considered. This is because it has been recognized that it is important to improve the wear resistance of the rim portion that comes into contact with the rail in a railway wheel. The toughness of the boss portion is not considered in the above-mentioned Patent Documents 1 to 4 either.

[0011] Patent Document 2 describes that in order to improve wear resistance, the hardness of the flange portion, which is a part of the rim portion, is increased to a degree that does not impair toughness, thereby suppressing the propagation of cracks. However, the toughness of the boss portion is not considered.

[0012] Patent Document 4 describes that ductility and toughness are improved by setting the average block size of pearlite at least 15 mm inside from the tread, which is the surface where the railway wheel and the rail come into contact, to 30 μm or less. However, the toughness of the boss portion is not examined.

[0013] Toughness is not even considered in Patent Documents 1 and 3. Therefore, even if the techniques disclosed in Patent Documents 1 to 4 are used, there is a possibility that excellent toughness cannot be obtained in the boss portion.

[0014] An object of the present disclosure is to provide a railway wheel having excellent toughness in a boss portion. [Means for solving the problem]

[0015] A railway wheel according to the present disclosure comprises: A rim portion and A boss portion having a through hole; a plate portion disposed between the rim portion and the boss portion and connected to the rim portion and the boss portion, The chemical composition of the railway wheel is, in mass%, C: 0.60-0.80%, Si: 1.00% or less, Mn: 0.10-1.50%, P: 0.050% or less, S: 0.030% or less, N: 0.0200% or less, Al: 0 to 0.500%, Cu: 0-0.50%, Ni: 0 to 0.50%, Cr: 0-0.50%, V: 0~0.12%, Ti: 0 to 0.010%, Mo: 0-0.20%, Nb: 0 to 0.050%, and the balance being Fe and impurities, In a cross section of the boss portion when the boss portion is cut in a direction parallel to the central axis of the through hole by a plane including the central axis, When a rectangular area is defined as a 15 mm x 15 mm area bounded by a plurality of axial line segments that are parallel to the central axis and are arranged at 15 mm pitches from the inner peripheral surface of the through hole in the radial direction of the railway wheel, and a plurality of radial line segments that are perpendicular to the central axis and are arranged at 15 mm pitches in the central axial direction from the surface of the boss portion on which the opening of the through hole is formed, The average C concentration in each rectangular region in the cross section of the boss portion is less than 0.90 mass %. Effect of the Invention

[0016] The railway wheel of the present disclosure has excellent toughness in the boss portion. [Brief description of the drawings]

[0017] [Figure 1] FIG. 1 is a cross-sectional view including the center axis of a railway wheel according to this embodiment. [Diagram 2] FIG. 2 is a schematic diagram showing measurement points by EPMA on the cross section of the hub portion of the railway wheel shown in FIG. [Diagram 3] FIG. 3 is a cross-sectional view of a boss portion for explaining a method of arranging the measurement field of view of the EPMA. [Figure 4] FIG. 4 is a schematic diagram showing the manufacturing process of a railway wheel. [Diagram 5] FIG. 5 is a schematic diagram showing the manufacturing process of a railway wheel when the volume ratio of the punched portion is appropriate. [Figure 6] FIG. 6 is a schematic diagram showing the manufacturing process of a railway wheel when the volume ratio of the punched portion is too small. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0018] [Railway wheel configuration] FIG. 1 is a cross-sectional view including the central axis of a railway wheel 1 according to this embodiment. Referring to FIG. 1, the railway wheel 1 is disk-shaped and includes a boss portion 2, a plate portion 3, and a rim portion 4. The boss portion 2 is cylindrical and is disposed at the center in the radial direction (direction perpendicular to the central axis) of the railway wheel 1. The boss portion 2 has a through hole 21. A railway axle (not shown) is inserted into the through hole 21. An inner peripheral surface 22 of the boss portion 2 forms the through hole 21. The central axis of the through hole 21 coincides with the central axis of the railway wheel 1. In this specification, the central axis direction of the through hole 21 and the railway wheel 1 is also simply referred to as the central axis direction. The direction perpendicular to the central axis of the railway wheel 1 is referred to as the radial direction of the railway wheel 1. In this specification, the radial direction of the railway wheel 1 is also simply referred to as the radial direction.

[0019] The boss portion 2 has a through hole 21. The boss portion 2 further has an inner circumferential surface 22 forming the through hole 21, a flange side surface 23, and a tread side surface 24. The flange side surface 23 is connected to the inner circumferential surface 22, and an opening of the through hole 21 is formed therein. The tread side surface 24 is disposed on the opposite side to the flange side surface 23, and is connected to the inner circumferential surface 22, and an opening of the through hole 21 is formed therein. A thickness T2 of the boss portion 2 is thicker than a thickness T3 of the plate portion 3.

[0020] The rim portion 4 is formed on the outer circumferential edge of the railway wheel 1. The rim portion 4 includes a tread surface 41 and a flange portion 42. The tread surface 41 is connected to the flange portion 42. When the railway wheel 1 is in use, the tread surface 41 and the flange portion 42 come into contact with the rail surface. A thickness T4 of the rim portion 4 is thicker than a thickness T3 of the plate portion 3.

[0021] The plate portion 3 is disposed between the boss portion 2 and the rim portion 4 and is connected to the boss portion 2 and the rim portion 4. Specifically, the inner peripheral edge of the plate portion 3 is connected to the boss portion 2, and the outer peripheral edge of the plate portion 3 is connected to the rim portion 4. The thickness T3 of the plate portion 3 is thinner than the thickness T2 of the boss portion 2 and the thickness T4 of the rim portion 4.

[0022] [Technical concept of the railway wheel disclosed herein] The inventors first investigated an appropriate chemical composition for increasing the toughness of the boss portion 2. The inventors considered that limiting the C content to 0.80% or less would increase the toughness of the entire railway wheel 1, including the boss portion 2. Therefore, the inventors manufactured railway wheels 1 with a C content of 0.80% or less, and further investigated the toughness of the boss portion 2.

[0023] The present inventors believed that the inclusions in the boss portion 2 affected the toughness of the boss portion 2. Therefore, the present inventors conducted a detailed study on the inclusions in the boss portion 2. However, they were unable to identify the inclusions that affected the toughness of the boss portion 2.

[0024] Therefore, the present inventors changed their viewpoint and conducted an investigation from a chemical point of view. The boss portion 2 was cut along a plane including the central axis of the railway wheel 1 and parallel to the central axis to obtain a cross section of the boss portion 2. The concentration of the main elements was measured for the observation surface using an electron probe microanalyzer (EPMA). The measurement by EPMA was performed at multiple arbitrary points in the cross section of the boss portion 2. FIG. 2 is a schematic diagram showing measurement points by EPMA in the cross section of the boss portion 2 among the cross sections of the railway wheel 1 shown in FIG. 1. Referring to FIG. 2, the cross section of the boss portion 2 was divided into multiple rectangular regions P of 15 mm×15 mm by multiple axial line segments parallel to the central axis of the through hole 21 and arranged at 15 mm pitches in the radial direction from the inner peripheral surface 22 of the through hole 21, and multiple radial line segments perpendicular to the central axis of the through hole 21 and arranged at 15 mm pitches from the flange side surface 23 in the central axial direction of the through hole 21. The concentration of the main elements in each rectangular region P was then measured using EPMA to obtain the average concentration in each rectangular region P. As a result, it was found that the C concentration in the boss portion 2 varied.

[0025] Among the multiple rectangular regions P, the average C concentration in most of the rectangular regions P was less than 0.90 mass%. However, among the multiple rectangular regions P, there was a rectangular region P with a high C concentration. When the C concentration was high, the average C concentration in one rectangular region P was 0.90 mass% or more.

[0026] The inventors' EPMA measurement tests revealed the following for the first time: The C concentration is not necessarily constant in the hub portion 2 of the railway wheel 1, and may be locally high. Furthermore, even if the railway wheel 1 has a chemical composition in which the C concentration is 0.80% or less overall, the C concentration may be locally 0.90% by mass or more in the hub portion 2.

[0027] Therefore, the inventors investigated how the toughness changes when the C concentration becomes 0.90 mass% or more locally. Specifically, an ingot was manufactured by an ingot casting method using molten steel having the chemical composition shown in Table 1. Here, in order to reproduce the variation in C concentration, the C concentration of each steel number was changed. Note that the blanks in Table 1 mean that the content of the corresponding element was below the detection limit. The ingot was heated to 1250°C, and then hot forged to manufacture a cylindrical steel material with a diameter of 40 mm and a length of 75 mm. The obtained cylindrical steel material was subjected to a heat treatment simulating the manufacturing conditions of the boss part 2 of the railway wheel 1. Specifically, after a heat treatment at 950°C for 30 minutes, it was cooled at a cooling rate of 0.01°C / s or less.

[0028] [Table 1]

[0029] The Charpy impact values ​​were obtained to evaluate the toughness of the steel materials of steel numbers 1 to 8. Specifically, U-notch test pieces in accordance with JIS Z 2242 (2005) were taken from the center position of the cross section perpendicular to the longitudinal direction of each steel material of steel number. The cross section perpendicular to the longitudinal direction of the U-notch test piece was a square of 10 mm × 10 mm, and the longitudinal length of the U-notch test piece was 55 mm. The longitudinal direction of the U-notch test piece was parallel to the longitudinal direction of the steel material. A U-notch was formed at the longitudinal center position of the U-notch test piece (i.e., the center position of the 55 mm length). The notch depth was 2 mm, and the notch bottom radius was 1 mm. A Charpy impact test was conducted in air at room temperature in accordance with JIS Z 2242 (2005). The Charpy impact values ​​(J / cm) of four U-notch test pieces for each steel material number were measured. 2 ) and the average value is calculated as the Charpy impact value (J / cm 2 The results are shown in Table 2.

[0030] [Table 2]

[0031] Referring to Table 2, the Charpy impact value (J / cm) of steel with a C concentration of 0.90 mass% or more 2 ) is the Charpy impact value (J / cm2) of steel with a C concentration of less than 0.90% by mass 2 ) In other words, when the C concentration varies and is locally 0.90 mass% or more, the toughness of the portion where the C concentration is 0.90 mass% or more is lower than that of the portion where the C concentration is less than 0.90 mass%. From this, it can be said that the rectangular region P with a high C concentration among the multiple rectangular regions P has lower toughness than its surroundings.

[0032] Therefore, the inventors considered that the toughness of the boss portion 2 could be further improved by suppressing the variation in C concentration within the boss portion 2 and controlling the average C concentration within each rectangular region P to be less than 0.90 mass%.

[0033] The railway wheel 1 of this embodiment, which has been completed based on the above findings, has the following configuration.

[0034] [1] 1. A railway wheel comprising: A rim portion and A boss portion having a through hole; a plate portion disposed between the rim portion and the boss portion and connected to the rim portion and the boss portion, The chemical composition of the railway wheel is, in mass%, C: 0.60-0.80%, Si: 1.00% or less, Mn: 0.10-1.50%, P: 0.050% or less, S: 0.030% or less, N: 0.0200% or less, Al: 0 to 0.500%, Cu: 0-0.50%, Ni: 0 to 0.50%, Cr: 0-0.50%, V: 0~0.12%, Ti: 0 to 0.010%, Mo: 0-0.20%, Nb: 0 to 0.050%, and the balance being Fe and impurities, In a cross section of the boss portion when the boss portion is cut in a direction parallel to the central axis of the through hole by a plane including the central axis, When a rectangular area is defined as a 15 mm x 15 mm area bounded by a plurality of axial line segments that are parallel to the central axis and are arranged at 15 mm pitches from the inner peripheral surface of the through hole in the radial direction of the railway wheel, and a plurality of radial line segments that are perpendicular to the central axis and are arranged at 15 mm pitches in the central axial direction from the surface of the boss portion on which the opening of the through hole is formed, The average C concentration of each rectangular region in the cross section of the boss portion is less than 0.90% by mass. Railway wheels.

[0035] [2] A railway wheel according to the invention, Al: 0.001 to 0.500%, Cu: 0.01 to 0.50%, Ni: 0.01 to 0.50%, Cr: 0.01 to 0.50%, V: 0.01-0.12%, Ti: 0.001 to 0.010%, Mo: 0.01 to 0.20%, and Nb: 0.010 to 0.050%, containing one or more elements selected from the group consisting of Railway wheels.

[0036] The railway wheel 1 of this embodiment will be described in detail below. In this specification, "%" for elements means mass % unless otherwise specified.

[0037] FIG. 4 is a schematic diagram showing the manufacturing process of the railway wheel 1. An example of the manufacturing process of the railway wheel 1 is as follows. A disc-shaped railway wheel steel material 5 is manufactured. The disc-shaped railway wheel steel material 5 is hot forged once or multiple times in the thickness direction to manufacture an intermediate product 7 having the outer shape of the railway wheel 1. If necessary, hot rolling (wheel rolling) may be performed after the hot forging. A central shaft portion 71 of the intermediate product 7 is removed by punching so that an axle can pass through. In this way, an intermediate product 8 having a railway wheel shape is formed. A heat treatment (tread hardening) is performed on the intermediate product 8. In the tread hardening, the intermediate product 8 is heated, and then a coolant is sprayed onto the tread 41 and the flange portion 42 of the rim portion 4 to rapidly cool the tread 41 and the flange portion 42 of the intermediate product 8. As a result, fine pearlite with high wear resistance is generated in the matrix structure of the surface layer portion of the tread 41. However, after tread hardening, a hardened layer made of martensite (or made of martensite and bainite) is formed on the surface of the tread 41 above the fine pearlite. During use of the railway wheel 1, the hardened layer is easily worn away. Therefore, after tread hardening, the hardened layer formed on the outermost surface of the tread 41 is removed by cutting. Through the above steps, the railway wheel 1 is manufactured.

[0038] [Chemical composition of railway wheels] 1, the railway wheel 1 of this embodiment includes a rim portion 4, a boss portion 2 having a through hole 21, and a plate portion 3 arranged between the rim portion 4 and the boss portion 2 and connected to the rim portion 4 and the boss portion 2. The chemical composition of the railway wheel 1 of this embodiment contains the following elements.

[0039] C: 0.60-0.80% Carbon (C) increases the hardness of steel and enhances the wear resistance of the railway wheel 1. If the C content is less than 0.60%, this effect cannot be obtained even if the contents of other elements are within the range of this embodiment. On the other hand, if the C content exceeds 0.80%, the toughness of the railway wheel 1 decreases even if the contents of other elements are within the range of this embodiment. Therefore, the C content is 0.60 to 0.80%. The lower limit of the C content is preferably 0.63%, more preferably 0.65%, more preferably 0.67%, and even more preferably 0.70%. The upper limit of the C content is preferably 0.79%, more preferably 0.78%, more preferably 0.75%, and even more preferably 0.73%.

[0040] Si: 1.00% or less Silicon (Si) is inevitably contained. That is, the Si content is more than 0%. Si strengthens ferrite through solid solution and increases the hardness of steel. However, if the Si content exceeds 1.00%, the toughness of the railway wheel 1 decreases even if the contents of other elements are within the range of this embodiment. If the Si content exceeds 1.00%, the hardenability of the steel becomes too high, and martensite is likely to be generated. In this case, the thickness of the hardened layer formed on the tread during tread hardening increases. As a result, the amount of cutting increases and the yield decreases. If the Si content exceeds 1.00%, the rim portion 4 is hardened due to frictional heat generated between the brake and the rim portion 4 during use of the railway wheel 1. In this case, the crack resistance of the steel may decrease. Therefore, the Si content is 1.00% or less. The upper limit of the Si content is preferably 0.90%, more preferably 0.80%, more preferably 0.70%, more preferably 0.60%, and more preferably 0.50%. There is no particular limit to the lower limit of the Si content. However, excessive reduction in the Si content increases the manufacturing cost. Therefore, the lower limit of the Si content is preferably 0.01%, more preferably 0.05%. From the viewpoint of increasing the hardness of the steel, the lower limit of the Si content is more preferably 0.10%, more preferably 0.15%.

[0041] Mn: 0.10-1.50% Manganese (Mn) strengthens ferrite in solid solution to increase the hardness of steel. Mn also forms MnS, improving the machinability of steel. If the Mn content is less than 0.10%, these effects cannot be obtained even if the contents of other elements are within the range of this embodiment. On the other hand, if the Mn content exceeds 1.50%, the hardenability of the steel becomes too high even if the contents of other elements are within the range of this embodiment. In this case, the thickness of the hardened layer increases, and the yield rate during the manufacturing process decreases. Furthermore, when the railway wheel 1 is used, the rim portion 4 is hardened due to frictional heat generated between the wheel and the brake. In this case, the crack resistance of the steel may decrease. Therefore, the Mn content is 0.10 to 1.50%. The lower limit of the Mn content is preferably 0.50%, more preferably 0.60%, and even more preferably 0.70%. The upper limit of the Mn content is preferably 1.40%, more preferably 1.30%, more preferably 1.20%, more preferably 1.10%, more preferably 1.00%, more preferably 0.95%, and more preferably 0.90%.

[0042] P:0.050% or less Phosphorus (P) is an impurity. P segregates at grain boundaries and reduces the toughness of steel. Therefore, the P content is 0.050% or less. The upper limit of the P content is preferably 0.030%, and more preferably 0.020%. It is preferable that the P content is as low as possible. The P content may be 0%. However, excessive reduction of the P content increases the manufacturing cost. Therefore, in consideration of normal industrial production, the lower limit of the P content is preferably 0.001%, and more preferably 0.002%.

[0043] S: 0.030% or less Sulfur (S) is unavoidably contained. In other words, the S content is more than 0%. S forms MnS and improves the machinability of steel. On the other hand, if the S content is too high, the toughness of steel decreases. Therefore, the S content is 0.030% or less. The upper limit of the S content is preferably 0.020%. It is preferable that the S content is as low as possible. However, excessive reduction of the S content increases the manufacturing cost. Therefore, in consideration of normal industrial production, the lower limit of the S content is preferably 0.001%, more preferably 0.002%, and even more preferably 0.005%.

[0044] N: 0.0200% or less Nitrogen (N) is an unavoidably contained impurity. That is, the N content is more than 0%. If the N content exceeds 0.0200%, even if the contents of other elements are within the range of this embodiment, AlN will coarsen and the toughness of the steel will decrease. Therefore, the N content is 0.0200% or less. The upper limit of the N content is preferably 0.0180%, more preferably 0.0150%, more preferably 0.0130%, more preferably 0.0100%, and more preferably 0.0080%. It is preferable that the N content is as low as possible. However, excessive reduction of the N content increases the manufacturing cost. Therefore, in consideration of normal industrial production, the lower limit of the N content is preferably 0.0010%, more preferably 0.0030%, and more preferably 0.0050%.

[0045] The balance of the chemical composition of the railway wheel 1 according to the present embodiment is composed of Fe and impurities. Here, the impurities refer to substances that are mixed in from raw materials such as ore and scrap, or from the manufacturing environment, during industrial production of the railway wheel 1, and are permissible within a range that does not adversely affect the railway wheel 1 of the present embodiment. An example of an impurity other than the above-mentioned impurities is O. The O content is, for example, 0.0070% or less.

[0046] [Optional elements] The chemical composition of the railway wheel 1 of the present embodiment may further contain, in place of a portion of Fe, one or more elements selected from the group consisting of Al, Cu, Ni, Cr, V, Ti, Mo, and Nb.

[0047] Al: 0 to 0.500% Aluminum (Al) is an optional element and may not be contained. That is, the Al content may be 0%. When it is contained, Al bonds with N to form AlN, which refines the crystal grains. By refining the crystal grains, the toughness of the steel is increased. However, if the Al content exceeds 0.500%, even if the contents of other elements are within the range of this embodiment, nonmetallic inclusions increase and the toughness of the steel decreases. Therefore, the Al content is 0 to 0.500%. The lower limit of the Al content is preferably more than 0%, more preferably 0.001%, more preferably 0.005%, more preferably 0.010%, more preferably 0.020%, and more preferably 0.030%. The upper limit of the Al content is preferably 0.450%, more preferably 0.400%, more preferably 0.350%, more preferably 0.300%, more preferably 0.250%, and more preferably 0.200%. The Al content in this specification means the content of acid-soluble Al (sol. Al).

[0048] Cu: 0-0.50% Copper (Cu) is an optional element and may not be contained. That is, the Cu content may be 0%. When contained, Cu increases the hardness of the steel by solid solution strengthening. As a result, the wear resistance of the railway wheel 1 is increased. However, if the Cu content exceeds 0.50%, the hot workability of the steel decreases even if the contents of other elements are within the range of this embodiment. Therefore, the Cu content is 0 to 0.50%. The lower limit of the Cu content is preferably more than 0%, more preferably 0.01%, more preferably 0.02%, more preferably 0.05%, and more preferably 0.10%. The upper limit of the Cu content is preferably 0.45%, more preferably 0.40%, more preferably 0.35%, more preferably 0.30%, and more preferably 0.25%.

[0049] Ni: 0 to 0.50% Nickel (Ni) is an optional element and may not be contained. That is, the Ni content may be 0%. When contained, Ni increases the toughness of the steel. However, if the Ni content exceeds 0.50%, even if the contents of other elements are within the range of this embodiment, the hardenability becomes excessively high, and the thickness of the hardened layer after tread hardening increases excessively. Therefore, the Ni content is 0 to 0.50%. The lower limit of the Ni content is preferably more than 0%, more preferably 0.01%, and more preferably 0.05%. The upper limit of the Ni content is preferably 0.45%, more preferably 0.40%, more preferably 0.35%, more preferably 0.30%, more preferably 0.25%, and more preferably 0.20%.

[0050] Cr: 0~0.50% Chromium (Cr) is an optional element and may not be contained. That is, the Cr content may be 0%. When contained, Cr narrows the lamellar spacing of pearlite. This significantly increases the hardness of pearlite. However, if the Cr content exceeds 0.50%, even if the contents of other elements are within the range of this embodiment, the hardenability becomes excessively high, and the thickness of the hardened layer after tread hardening increases excessively. Therefore, the Cr content is 0 to 0.50%. The lower limit of the Cr content is preferably more than 0%, more preferably 0.01%, more preferably 0.02%, more preferably 0.03%, and more preferably 0.05%. The upper limit of the Cr content is preferably 0.45%, more preferably 0.40%, more preferably 0.35%, more preferably 0.30%, more preferably 0.25%, and more preferably 0.20%.

[0051] V: 0 to 0.12% Vanadium (V) is an optional element and may not be contained. That is, the V content may be 0%. When contained, V forms any one of carbides, nitrides, and carbonitrides to precipitation strengthen the steel (specifically, ferrite in the steel). As a result, the hardness of the railway wheel 1 increases and the wear resistance increases. However, if the V content exceeds 0.12%, even if the contents of other elements are within the range of this embodiment, the hardenability increases and the thickness of the hardened layer after tread hardening increases excessively. Therefore, the V content is 0 to 0.12%. The lower limit of the V content is preferably more than 0%, more preferably 0.01%, more preferably 0.02%, and more preferably 0.03%. The upper limit of the V content is preferably 0.11%, more preferably 0.10%, and more preferably 0.08%.

[0052] Ti: 0 to 0.010% Titanium (Ti) is an optional element and may not be contained. That is, the Ti content may be 0%. When contained, Ti forms any one of carbides, nitrides, and carbonitrides to precipitation strengthen the steel (specifically, ferrite in the steel). As a result, the hardness of the railway wheel 1 increases, and the wear resistance increases. However, if the Ti content exceeds 0.010%, even if the contents of other elements are within the range of this embodiment, the hardenability increases, and the thickness of the hardened layer after hardening the tread increases excessively. Therefore, the Ti content is 0 to 0.010%. The lower limit of the Ti content is preferably more than 0%, more preferably 0.001%, more preferably 0.002%, and more preferably 0.003%. The upper limit of the Ti content is preferably 0.008%, more preferably 0.007%, and more preferably 0.005%.

[0053] Mo: 0 to 0.20% Molybdenum (Mo) is an optional element and may not be contained. That is, the Mo content may be 0%. When contained, Mo increases the hardness of the steel. As a result, the wear resistance of the railway wheel 1 is increased. However, if the Mo content exceeds 0.20%, even if the contents of other elements are within the range of this embodiment, the hardenability becomes excessively high, and the thickness of the hardened layer after hardening the tread surface increases excessively. Therefore, the Mo content is 0 to 0.20%. The lower limit of the Mo content is preferably more than 0%, more preferably 0.01%, and more preferably 0.05%. The upper limit of the Mo content is preferably 0.18%, more preferably 0.15%, more preferably 0.12%, more preferably 0.10%, and more preferably 0.05%.

[0054] Nb: 0 to 0.050% Niobium (Nb) is an optional element and may not be contained. That is, the Nb content may be 0%. When Nb is contained, Nb combines with C to generate fine NbC during heating for tread hardening in the manufacturing process of the railway wheel 1. The fine NbC functions as a pinning particle and suppresses the coarsening of austenite during heating. Therefore, the prior austenite grains are maintained fine, and the hardenability of the steel is suppressed. As a result, the generation of a hardened layer during the manufacturing process of the railway wheel 1 is suppressed. Nb further enhances the toughness of the steel material by suppressing the coarsening of the prior austenite grains. On the other hand, if the Nb content exceeds 0.050%, even if the contents of other elements are within the range of this embodiment, NbC will coarsen and the toughness of the steel material will rather decrease. Therefore, the Nb content is 0 to 0.050%. The lower limit of the Nb content is preferably more than 0%, more preferably 0.010%, and even more preferably 0.020%. The upper limit of the Nb content is preferably 0.030%, and more preferably 0.020%.

[0055] [Variation in C concentration in boss area] The variation in the C concentration in the boss portion 2 of the railway wheel 1 of this embodiment is small. Specifically, in a cross section of the boss portion 2 when the boss portion 2 is cut along the central axis of the through hole 21 at a plane including the central axis, when a 15 mm×15 mm region partitioned by a plurality of axial line segments parallel to the central axis and arranged at a pitch of 15 mm from the inner peripheral surface 22 of the through hole 21 in the radial direction and a plurality of radial line segments perpendicular to the central axis and arranged at a pitch of 15 mm from the surface on which the opening of the through hole 21 of the boss portion 2 is formed is defined as a rectangular region P, the average C concentration of each rectangular region P in the cross section of the boss portion 2 is less than 0.90 mass%. In the railway wheel 1 of this embodiment, there is no rectangular region of 15 mm×15 mm in the boss portion 2 where the average C concentration is 0.90 mass% or more. Therefore, the toughness is high throughout the entire area of ​​the boss portion 2. As a result, the railway wheel 1 of this embodiment has excellent toughness of the boss portion 2.

[0056] The variation in the C concentration in the boss portion 2 is measured by the following method. The railway wheel 1 is cut along a plane that includes the central axis of the railway wheel 1 and is parallel to the central axis to obtain a cross section of the boss portion 2. The cross section of the boss portion 2 that appears by cutting is polished by mechanical polishing, ion milling, or the like to obtain a smooth observation surface. The C concentration is measured on the observation surface using EPMA. The measurement field of the EPMA is a rectangle of 15 mm x 15 mm. FIG. 3 is a cross-sectional view of the boss portion 2 for explaining the measurement method of the EPMA. Referring to FIG. 3, in the cross section of the boss portion 2, the boss portion 2 is divided into a plurality of axial line segments L1 and a plurality of radial line segments L2. The axial line segments L1 are parallel to the central axis of the through hole 21 and are arranged at a pitch of 15 mm in the radial direction from the inner peripheral surface 22 of the through hole 21. The radial line segments L2 are perpendicular to the central axis of the through hole 21 and are arranged at a pitch of 15 mm in the central axial direction from the surface on which the opening of the through hole 21 of the boss portion 2 is formed. In FIG. 3, the radial line segment L2 is arranged from the tread side surface 24. However, the radial line segment L2 may be arranged from the flange side surface 23. A 15 mm×15 mm area partitioned by the axial line segment L1 and the radial line segment L2 is defined as a rectangular area P. The average C concentration of each rectangular area P is obtained by EPMA, and the variation in the C concentration is determined. Referring to FIG. 3, in the rectangular area P including the outer periphery of the boss portion 2, the boss portion 2 may not be included in the entire rectangular area P. In that case, if the area occupied by the boss portion 2 in the rectangular area P is 50% or more, it is measured. In this specification, the boss portion 2 refers to a region from the inner peripheral surface 22 to a point where the linear distance between two points on the outer periphery of the railway wheel 1 that intersect with a straight line parallel to the central axis of the railway wheel 1 is half the thickness T2 of the boss portion 2 in a cross section when the railway wheel 1 is cut in the central axis direction of the railway wheel 1 at a plane including the central axis. In Fig. 3, two points on the outer circumference of the railway wheel 1 that intersect with a line parallel to the central axis of the railway wheel 1 are shown as intersection point A and intersection point B, respectively. Referring to Fig. 3, the boss portion 2 refers to a region from the inner peripheral surface 22 to a point where the linear distance between intersection points AB is half the thickness T2 of the boss portion 2 in a cross section when the railway wheel 1 is cut along the central axis direction of the railway wheel 1 by a plane including the central axis. If the average C concentration in the rectangular regions P is less than 0.90 mass% in all rectangular regions P that are the subject of measurement, it is determined that the variation in the C concentration in the boss portion 2 is small.

[0057] [Microstructure of railway wheels] The microstructure of the rim portion 4, plate portion 3, and boss portion 2 of the railway wheel 1 of this embodiment may be a microstructure consisting essentially of pearlite. Here, "consisting essentially of pearlite" means that the area ratio of pearlite in the microstructure is 95% or more. However, even if pro-eutectoid ferrite is precipitated, it does not affect the toughness. Therefore, the microstructure of the rim portion 4, plate portion 3, and boss portion 2 of the railway wheel 1 of this embodiment may be a microstructure consisting of 0 to 25% pro-eutectoid ferrite in terms of area ratio, and the remainder being pearlite.

[0058] The area ratio of pearlite is determined by the following method. Samples are taken from the center position in the thickness direction of the rim part 4 of the railway wheel 1, the center position in the thickness direction of the plate part 3, and the center position in the thickness direction of the boss part 2. The observation surface of each sample is mirror-finished by mechanical polishing. Then, the observation surface is corroded with a nital solution (a mixture of nitric acid and ethanol). A photographic image is generated for any one field of view (200 μm × 200 μm) in the observation surface after corrosion using an optical microscope at 500 times magnification. The quenched layer (martensite and / or bainite) and pearlite have different contrasts. Therefore, the quenched layer and pearlite in the observation surface are identified based on the contrast. The area ratio of pearlite is determined based on the total area of ​​the identified pearlite and the area of ​​the observation surface.

[0059] As described above, in the railway wheel 1 of this embodiment, the content of each element in the chemical composition is within the range of this embodiment, and when a rectangular region P of 15 mm×15 mm is defined as a rectangular region P in a cross section of the boss portion 2 when the boss portion 2 is cut in a plane including the central axis in the central axis direction of the through hole 21, the average C concentration in each rectangular region P in the cross section of the boss portion 2 is less than 0.90 mass %. Therefore, the toughness of the boss portion 2 is excellent.

[0060] [Manufacturing method of railway wheels] An example of a method for manufacturing the above-mentioned railway wheel 1 will be described. This manufacturing method includes a step of manufacturing railway wheel steel material 5 (raw material manufacturing step), a step of forming a wheel-shaped intermediate product 8 from railway wheel steel material 5 by hot working (forming step), a step of carrying out heat treatment (tread hardening) on ​​the formed intermediate product 8 (heat treatment step), and a step of removing the hardened layer from the tread surface 41 etc. of the heat-treated intermediate product 8 by cutting to obtain the railway wheel 1 (cutting step). Each step will be described below.

[0061] [Material manufacturing process] In the material manufacturing process, molten steel having the above-mentioned chemical composition is produced using an electric furnace or a converter, and then cast into a cast material (a slab or an ingot). A slab may be produced by continuous casting, or an ingot may be produced by casting into a mold.

[0062] The steel material 5 for railway wheels of a desired size is manufactured by hot working the slab or ingot. The hot working is, for example, hot forging, hot rolling, etc. When the steel material 5 for railway wheels is manufactured by hot rolling, the steel material 5 for railway wheels is manufactured, for example, by the following method. For example, a blooming mill is used in the hot rolling. The steel material 5 for railway wheels is manufactured by blooming using the blooming mill. When a continuous rolling mill is installed downstream of the blooming mill, the steel material after blooming may be further hot rolled using the continuous rolling mill to manufacture a steel material 5 for railway wheels of a smaller size. In the continuous rolling mill, a horizontal stand having a pair of horizontal rolls and a vertical stand having a pair of vertical rolls are alternately arranged in a row. The heating temperature of the heating furnace in the hot rolling is not particularly limited, but is, for example, 1100 to 1350°C. The steel material 5 for railway wheels is manufactured by the above manufacturing process.

[0063] The railway wheel steel material 5 may be a cast material (slab or ingot). The railway wheel steel material 5 may be obtained by slicing a cylindrical cast material perpendicular to the axial direction. In other words, the above-mentioned hot working may be omitted. Through the above steps, the railway wheel steel material 5, which is the material for the railway wheel 1, is manufactured. The railway wheel steel material 5 is, for example, a cylindrical material.

[0064] [Molding process] In the forming process, prepared railway wheel steel material 5 is used to form a wheel-shaped intermediate product 8 by hot working. Since intermediate product 8 has a wheel shape, it has boss portion 2, plate portion 3, and rim portion 4 including tread surface 41 and flange portion 42. Examples of hot working include hot forging and hot rolling (wheel rolling). As an example, the following forming process can reduce the variation in C concentration in boss portion 2.

[0065] FIG. 4 is a schematic diagram showing the manufacturing process of a railway wheel 1. Referring to FIG. 4, a railway wheel steel material 5 is hot forged to manufacture a disk-shaped intermediate product 6. The disk-shaped intermediate product 6 is further hot forged to manufacture an intermediate product 7 having the outer shape of a wheel. If necessary, hot rolling (wheel rolling) may be performed after the hot forging. Then, a central shaft portion 71 of the intermediate product 7 having the outer shape of the wheel is removed by punching. In this way, an intermediate product 8 having the shape of a wheel is manufactured.

[0066] The present inventors have found that it is possible to suppress the variation in the C concentration in the boss portion 2 by adjusting the volume of the central shaft portion 71 (hereinafter referred to as the central shaft portion 71) of the intermediate product 7 having the outer shape of the wheel relative to the volume of the railway wheel steel material 5. The reason for this is unclear, but the following factors, for example, are considered to be the cause.

[0067] In this specification, the volume of the central shaft portion 71 relative to the volume of the railway wheel steel material 5 is referred to as the punched portion volume ratio. The punched portion volume ratio is defined by the following formula (i). (D71 2 ×T71) / (D5 2 ×T5) (i) In formula (i), D71 is substituted with the diameter (cm) of the central shaft portion 71, T71 is substituted with the thickness (cm) of the central shaft portion 71, D5 is substituted with the diameter (cm) of the railway wheel steel material 5, and T5 is substituted with the thickness (cm) of the railway wheel steel material 5.

[0068] Fig. 5 is a schematic diagram showing the manufacturing process of railway wheel 1 when the punched portion volume ratio is appropriate. Referring to Fig. 5, the central shaft portion of railway wheel steel material 5 is crushed by hot working and extends and spreads in the radial direction of railway wheel steel material 5. When the punched portion volume ratio is appropriate, the volume of central shaft portion 71 is sufficiently large compared to the volume of railway wheel steel material 5. In this case, distortion of boss portion 2 caused by hot working is small.

[0069] Fig. 6 is a schematic diagram showing the manufacturing process of the railway wheel 1 when the punched portion volume ratio is too small. Referring to Fig. 6, when the punched portion volume ratio is too small, the volume of the central shaft portion 71 is too small relative to the volume of the railway wheel steel material 5. In this case, compared to when the punched portion volume ratio is appropriate, the boss portion 2 is subjected to stronger rolling reduction, resulting in more distortion in the boss portion 2 caused by hot working. It is believed that in the region where distortion occurs, local variations in the C concentration occur.

[0070] The inventors have investigated the punched portion volume ratio and the variation in C concentration in the boss portion 2. Specifically, railway wheels 1 with different punched portion volume ratios were manufactured and the presence or absence of variation in C concentration was investigated. As a result, as described in the examples below, it was found that if the punched portion volume ratio is 0.07% or more, for example, the variation in C concentration in the boss portion 2 can be suppressed. In other words, by setting the punched portion volume ratio to 0.07% or more, distortion of the boss portion 2 can be suppressed, and the variation in C concentration can be suppressed.

[0071] As described above, in the manufacturing method of the railway wheel 1 disclosed herein, the volume ratio of the punched portion during hot working is adjusted to 0.07% or more. This makes it possible to suppress distortion of the boss portion 2 and to suppress variations in the C concentration of the boss portion 2. This increases the toughness of the railway wheel 1.

[0072] The preferable heating temperature of the railway wheel steel material 5 during hot working is 1220° C. or higher. The cooling method of the intermediate product after hot working is not particularly limited. It may be left to cool or may be water-cooled.

[0073] [Heat treatment process] In the heat treatment process, the intermediate product 8 formed in the shape of a wheel is subjected to tread hardening. Specifically, the intermediate product 8 after the forming process (hot forging or hot rolling) is subjected to A cmThe intermediate product 8 is reheated to above its transformation point (reheating treatment). After heating, the tread surface 41 and flange portion 42 are rapidly cooled (tread hardening). For example, a cooling medium is sprayed onto the tread surface 41 and flange portion 42 to rapidly cool them. The cooling medium is, for example, air, mist, or spray, and is not particularly limited as long as it can provide a cooling rate suited to the desired structure. During tread hardening, the plate portion 3 and boss portion 2 are left to cool without being water-cooled.

[0074] In the above explanation, the intermediate product 8 is reheated, but the tread hardening may be performed directly (without reheating) on ​​the intermediate product 8 after hot working.

[0075] The intermediate product 8 after the tread hardening is tempered as necessary. The tempering can be performed at a known temperature for a known period of time. The tempering temperature is, for example, 400 to 600°C.

[0076] [Cutting process] As described above, fine pearlite is formed on the surface layer of the tread surface 41 of the intermediate product 8 after the heat treatment, and a hardened layer is formed on top of that. Since the hardened layer has low wear resistance when the railway wheel 1 is used, the hardened layer is removed by cutting. The cutting can be performed by a well-known method.

[0077] The railway wheel 1 of this embodiment is manufactured by the above steps. In the railway wheel 1 of this embodiment, the content of each element in the chemical composition is within the range of this embodiment, and when a rectangular region P of 15 mm×15 mm is defined as a rectangular region P in a cross section of the boss portion 2 when the boss portion 2 is cut in a plane including the central axis in the central axis direction of the through hole 21, the average C concentration of each rectangular region P in the cross section of the boss portion 2 is less than 0.90 mass %. Therefore, the toughness of the boss portion 2 is excellent. EXAMPLES

[0078] The variation in the C concentration of the boss part relative to the volume fraction of the punched part was investigated. Specifically, molten steel was produced that consisted of C: 0.71%, Si: 0.30%, Mn: 0.80%, P: 0.010%, S: 0.010%, N: 0.0040%, Al: 0.030%, Cu: 0.02%, Ni: 0.02%, Cr: 0.10%, Mo: 0.02%, and the balance Fe and impurities. The molten steel was used to produce an ingot (a cylindrical steel material with a diameter of 46 cm and a thickness of 50 cm) by the ingot casting method, simulating the material production process of the railway wheel manufacturing process. The ingot was heated to 1250°C and then hot forged once to produce a disk-shaped intermediate product with a diameter of 87 cm and a thickness of 14 cm. The material was forged once more to produce intermediate products having the outer shape of a railway wheel with a diameter of 97 cm, a rim thickness (T4) of 15 cm, a rim width of 9 cm, a plate thickness (T3) of 5 cm, a plate width of 26 cm, a boss thickness of 7 cm, and a boss width (T2) of 20 cm. Intermediate products having the shape of a railway wheel were produced with a punched-out volume ratio of 0.20% or 0.05%, and the presence or absence of variation in the C concentration in the boss was investigated.

[0079] The intermediate products having the shape of a railway wheel with the punched-out volume ratio changed were subjected to tread hardening and cutting of the hardened layer to manufacture railway wheels. The obtained railway wheels were cut along the central axis of the through hole. The cross section of the boss was polished by mechanical polishing to obtain a smooth observation surface. The cross section of the boss was partitioned into a plurality of axial line segments parallel to the central axis of the through hole and arranged at 15 mm pitches in the radial direction from the inner peripheral surface of the through hole, and a plurality of radial line segments perpendicular to the central axis of the through hole and arranged at 15 mm pitches in the central axis direction from the surface where the opening of the through hole of the boss is formed. The partitioned 15 mm x 15 mm area was defined as a rectangular area P. The average C concentration in each rectangular area P was measured by EPMA. The highest C concentration among the obtained average C concentrations is shown in the "Maximum C concentration (mass%)" column in Table 3.

[0080] [Table 3]

[0081] [Charpy impact test] Charpy impact tests were conducted to investigate the relationship between C concentration and toughness. Steel materials with the chemical compositions shown in Table 4 were produced. In Table 4, blanks indicate that the content of the corresponding element was below the detection limit. The C content was adjusted to match the maximum C concentration in Table 3. The shape of the steel materials was a round bar with a diameter of 20 mm and a length of 125 mm.

[0082] [Table 4]

[0083] In order to evaluate the toughness of the steel materials of test numbers 1 and 2, the Charpy impact values ​​were obtained. Specifically, U-notch test pieces in accordance with JIS Z 2242 (2005) were taken from the center position of the cross section perpendicular to the longitudinal direction of the steel material of each steel material number. The cross section perpendicular to the longitudinal direction of the U-notch test piece was a square of 10 mm x 10 mm, and the longitudinal length of the U-notch test piece was 55 mm. The longitudinal direction of the U-notch test piece was parallel to the longitudinal direction of the steel material. A U-notch was formed at the longitudinal center position of the U-notch test piece (i.e., the center position of the 55 mm length). The notch depth was 2 mm, and the notch bottom radius was 1 mm. A Charpy impact test was conducted in air at room temperature in accordance with JIS Z 2242 (2005). The Charpy impact values ​​(J / cm) of four U-notch test pieces for each test number were measured. 2 ) and the average value is calculated as the Charpy impact value (J / cm 2 The results are shown in Table 5.

[0084] [Table 5]

[0085] [Evaluation Results] With reference to Table 5, in test number 1, the punched volume fraction was 0.07% or more. Therefore, the variation in the C concentration of the boss portion was suppressed. Specifically, in a cross section of the boss portion when the boss portion is cut along a plane including the central axis in the central axis direction of the through hole, when a rectangular region P is defined as a 15 mm x 15 mm region partitioned by a plurality of axial line segments parallel to the central axis and arranged at a pitch of 15 mm in the radial direction from the inner peripheral surface of the through hole, and a plurality of radial line segments perpendicular to the central axis and arranged at a pitch of 15 mm in the central axis direction from the surface on which the opening of the through hole of the boss portion is formed, the average C concentration of each rectangular region P in the cross section of the boss portion was less than 0.90 mass%. Furthermore, when the C concentration was less than 0.90 mass%, the Charpy impact value was 6.0 (J / cm 2 In other words, the railway wheel of test number 1 had an average C concentration in each rectangular area P in the hub of less than 0.90 mass%, and therefore the Charpy impact value was 6.0 (J / cm) or more over the entire area of ​​the hub. 2 ) or more. Therefore, the hub portion of the railway wheel manufactured under the conditions of Test No. 1 had excellent toughness.

[0086] On the other hand, in test number 2, the punched volume fraction was less than 0.07%. Therefore, the variation in the C concentration of the boss portion could not be suppressed. Specifically, in the cross section of the boss portion when the boss portion is cut along the central axis of the through hole at a plane including the central axis, when a rectangular region P is defined as a 15 mm x 15 mm region partitioned by a plurality of axial line segments parallel to the central axis and arranged at a pitch of 15 mm from the inner peripheral surface of the through hole in the radial direction, and a plurality of radial line segments perpendicular to the central axis and arranged at a pitch of 15 mm from the surface on which the opening of the through hole of the boss portion is formed in the central axis direction, a rectangular region P with an average C concentration of 0.90 mass% or more was included in the rectangular region P in the cross section of the boss portion. Furthermore, when the C concentration was 0.90 mass% or more, the Charpy impact value was 6.0 (J / cm 2 In other words, in the rectangular region P where the average C concentration was 0.90 mass% or more, the Charpy impact value was 6.0 (J / cm 2 ) or less. Therefore, the hub portion of the railway wheel manufactured under the conditions of test number 2 did not have excellent toughness.

[0087] The embodiments of the present disclosure have been described above. However, the above-described embodiments are merely examples for implementing the present disclosure. Therefore, the present disclosure is not limited to the above-described embodiments, and can be implemented by appropriately modifying the above-described embodiments without departing from the spirit of the present disclosure. [Explanation of symbols]

[0088] 1 Railway wheels 2 Boss 3 plate part 4 Rim section 21 Through hole 22 Inner surface 23 Flange side surface 24 Tread surface 41 Tread 42 Flange L1 Axial line segment L2 radial line segment

Claims

1. 1. A railway wheel comprising: A rim portion and A boss portion having a through hole; a plate portion disposed between the rim portion and the boss portion and connected to the rim portion and the boss portion, The chemical composition of the railway wheel is, in mass%, C: 0.60-0.80%, Si: 1.00% or less, Mn: 0.10 to 1.50%, P: 0.050% or less, S: 0.030% or less, N: 0.0200% or less, Al: 0-0.500%, Cu: 0 to 0.50%, Ni: 0 to 0.50%, Cr: 0 to 0.50%, V: 0 to 0.12%, Ti: 0 to 0.010%, Mo: 0-0.20%, Nb: 0 to 0.050%, and The balance is Fe and impurities, In a cross section of the boss portion when the boss portion is cut in a direction parallel to the central axis of the through hole by a plane including the central axis, When a rectangular area is defined as a 15 mm x 15 mm area bounded by a plurality of axial line segments that are parallel to the central axis and are arranged at 15 mm pitches from the inner peripheral surface of the through hole in the radial direction of the railway wheel, and a plurality of radial line segments that are perpendicular to the central axis and are arranged at 15 mm pitches in the central axis direction from the surface of the boss portion on which the opening of the through hole is formed, The average C concentration of each rectangular region in the cross section of the boss portion is less than 0.90 mass%. Railway wheels.

2. 2. A railway wheel according to claim 1, Al: 0.001-0.500%, Cu: 0.01 to 0.50%, Ni: 0.01-0.50%, Cr: 0.01-0.50%, V: 0.01-0.12%, Ti: 0.001 to 0.010%, Mo: 0.01 to 0.20%, and Nb: 0.010 to 0.050%; Railway wheels.

Citation Information

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