Power supply circuit components and busbars
The bus bar design with protruding terminal pieces and a resin housing facilitates easy connection of external wires to power supply circuits without disrupting existing fastenings, enhancing flexibility and reducing interference in wiring.
Patent Information
- Application Number
- JP2021102624
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-06-21
- Publication Date
- 2025-05-20
- Estimated Expiration
- 2041-06-21
AI Technical Summary
Existing methods for connecting external electric wires to bus bars in power supply circuits require the removal and re-fastening of screws, making it cumbersome to branch and connect wires without disrupting the existing fastening.
A bus bar design with protruding wire connection terminal pieces and a resin housing that allows for easy connection of external wires without releasing existing fastening screws, featuring a strip shape with bends and straight portions for flexible arrangement and protection of terminal pieces.
Enables easy branching and connection of external wires to bus bars without disrupting existing fastenings, allowing for compact wiring and reduced interference, while ensuring safety and ease of connection/disconnection.
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Abstract
Description
[Technical field]
[0001] The present invention relates to a power supply circuit component and a bus bar. [Background technology]
[0002] In a wire harness arranged in a vehicle, when a branch conductor is branched and connected to the middle of a main conductor that constitutes the wire harness, a terminal portion having an insulation displacement slot is provided at the end of the branch conductor, and the terminal portion is connected to the main conductor by insulation displacement (for example, see Patent Document 1).
[0003] Meanwhile, in electrical junction boxes mounted on vehicles, bus bars are widely used as main conductors constituting a power supply circuit, etc. When a power supply circuit is constituted by a bus bar, a terminal portion formed at one end of the bus bar is generally fastened to a fastening target member on the power supply side with a screw, and a terminal portion formed at the other end of the bus bar is generally fastened to a fastening target member on the load side with a screw.
[0004] However, when branching and connecting an external electric wire to a bus bar constituting the above-mentioned power supply circuit, it is difficult to adopt the method of crimping as shown in Patent Document 1, and generally, when fastening the terminal portion at the end of the bus bar to the fastening target member with a screw, the terminal portion provided at the end of the electric wire is also fastened together with the same screw. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Publication number 6-28727 Summary of the Invention [Problem to be solved by the invention]
[0006] However, when attempting to branch and connect an external electric wire to a bus bar whose both ends are already fastened to the fastening target components with screws, it is cumbersome to first remove the screws already used for fastening and then re-fasten the terminal portions of the external electric wires with the same screws.
[0007] The present invention has been made in consideration of the above-mentioned circumstances, and has an object to provide a power supply circuit component and a bus bar that enable easy branch connection of an external electric wire at a later time, without releasing the fastening, even to a bus bar whose fastening portions at both ends have already been fastened to fastening target members. [Means for solving the problem]
[0008] In order to achieve the above-mentioned object, a power supply circuit member and a bus bar according to the present invention are characterized by the following (1) to (4). (1) A bus bar made of a strip plate and having fastening portions for fastening to a target member at both ends in an extension direction; a resin housing formed along an extension shape of the bus bar and accommodating the bus bar; A power supply circuit member comprising: the bus bar has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the band plate, and a straight portion between the first bent portion and the second bent portion, A wire connection terminal portion capable of being connected to an external wire via a connector is provided on a side edge portion of the bus bar in the straight portion. R, The electric wire connection terminal portion is Among a straight line portion extending in an extension direction from the first bent portion toward the fastening portion on one end side and a straight line portion extending in an extension direction from the second bent portion toward the fastening portion on the other end side, the straight line portion is provided in a direction parallel to the straight line portion extending in the extension direction on one side. Power supply circuit components.
[0009] According to the power supply circuit member having the configuration of (1) above, a wire connection terminal portion capable of connecting to an external wire is provided between the fastening portions at both ends of the bus bar, so that an external wire can be branched and connected to the bus bar without releasing the fastening portions at both ends. Therefore, even if it becomes necessary to branch the power supply circuit later, this can be easily achieved by simply connecting the external wire to the wire connection terminal portion provided on the bus bar. In addition, since the bus bar has multiple bends, by adjusting the positions at which the bends are formed, the bus bar can be arranged in accordance with the variety of fastening objects, and the position of the wire connection terminal portion provided on the straight portion between the bends can also be easily adjusted.
[0010] (2) As the electric wire connection terminal portion, Between the first bend and the second bend A wire connection terminal piece is provided to protrude from a side edge of the bus bar in the straight portion, The housing is formed with a connector housing portion that receives the electric wire connection terminal piece and forms a connector that can be fitted with a connector of the external electric wire. The power supply circuit component according to (1) above.
[0011] According to the power supply circuit component having the above configuration (2), the wire connection terminal piece provided on the bus bar is accommodated in the connector housing portion to form a connector for connecting to an external wire, so that the external wire can be safely and easily connected and disconnected, and when not in use, the wire connection terminal piece can be protected from exposure to the outside, thereby ensuring safety.
[0012] (3) A bus bar made of a strip and having fastening portions for fastening to a target member at both ends in an extension direction; a resin housing formed along an extension shape of the bus bar and accommodating the bus bar; A power supply circuit member comprising: the bus bar has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the band plate, and a straight portion between the first bent portion and the second bent portion, a wire connection terminal portion that can be connected to an external wire via a connector is provided on a side edge portion of the bus bar in the straight portion, As the electric wire connection terminal portion, an electric wire connection terminal piece is provided to protrude from a side edge portion of the bus bar in the straight portion, a connector housing portion that receives the electric wire connection terminal piece and forms a connector that can be fitted with a connector of the external electric wire, before the first bent portion and the second bent portion are bent at right angles in opposite directions as viewed from the straight portion, the electric wire connection terminal piece is provided on a side edge portion of the bus bar in the straight portion so as to protrude in a direction perpendicular to an extending direction of the straight portion, A terminal of the connector of the external electric wire is detachably attached to the electric wire connecting terminal piece in a direction perpendicular to the extending direction of the straight portion. 、 Power supply circuit components .
[0013] According to the power supply circuit member having the above configuration (3), the direction in which the external electric wires connected to the electric wire connection terminal pieces of the bus bar extend can be set perpendicular to the straight portion between the two bent portions, so that mutual interference between the bus bar and the external electric wires can be suppressed as much as possible. In addition, the external electric wires connected to the electric wire connection terminal pieces of the bus bar can be extended in a direction parallel to the extending direction of the bus bar extending from the bent portion to the end portion, so that the wiring area of the bus bar and the external electric wires can be compactly arranged. In addition, even in a state in which the external electric wires are not connected, the electric wire connection terminal pieces protrude from the straight portion between the two bent portions of the bus bar in a direction along the extending direction of the bus bar between the end portion of the bus bar and the bent portion. Therefore, if the portion of the bus bar extending from the bent portion to the end portion is considered as a "sleeve," the electric wire connection terminal pieces are hidden inside the sleeve, so that they are less likely to get in the way when wiring the bus bar.
[0014] (4) The plate is made of a strip and has fastening portions for fastening to the target member at both ends in the extending direction. The strip has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the strip, and a straight portion between the first bent portion and the second bent portion, A wire connection terminal piece capable of being connected to an external wire is protruded from a side edge of the strip plate in the straight portion. R, The wire connection terminal piece is Among a straight line portion extending in an extension direction from the first bent portion toward the fastening portion on one end side and a straight line portion extending in an extension direction from the second bent portion toward the fastening portion on the other end side, the straight line portion is provided in a direction parallel to the straight line portion extending in the extension direction on one side. Bus bar.
[0015] According to the bus bar having the above configuration (4), a wire connection terminal piece that can be connected to an external electric wire is protruded from the middle of the fastening parts at both ends of the bus bar, so that an external electric wire can be branched and connected to the bus bar without releasing the fastening parts at both ends. Therefore, even if it becomes necessary to branch the power supply circuit later, it can be easily realized by simply connecting the external electric wire to the wire connection terminal piece provided on the bus bar. In addition, since the bus bar has multiple bends, by adjusting the positions at which the bends are formed, it is possible to realize the wiring of the bus bar according to the variety of fastening objects, and it is also easy to adjust the position of the wire connection terminal piece provided on the straight part between the two bends. Effect of the Invention
[0016] According to the present invention, even for a bus bar whose fastening portions at both ends are already fastened to the fastening target members, it is possible to easily branch and connect an external electric wire later on without releasing the fastening, making it easy to add an additional power supply circuit later.
[0017] The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading the following description of the preferred embodiment of the present invention (hereinafter, referred to as "embodiment") with reference to the accompanying drawings. [Brief description of the drawings]
[0018] [Figure 1] FIG. 1 is an explanatory diagram of an embodiment of the present invention, in which (a) is a perspective view showing a state in which an external electric wire is to be connected to a power supply circuit component according to the embodiment as a retrofit, and (b) is an exploded perspective view of the power supply circuit component. [Diagram 2] FIG. 2 is a perspective view showing a state in which an external electric wire is connected to the power supply circuit member according to the embodiment of the present invention as a retrofit. [Diagram 3] FIG. 3 is a cross-sectional view showing a state in which an external electric wire is connected to the power supply circuit member according to the embodiment of the present invention as a post-installation. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
[0020] FIG. 1(a) is a perspective view showing a state in which an external electric wire is to be connected to a power supply circuit component according to an embodiment of the present invention as a retrofit, FIG. 1(b) is an exploded perspective view of the power supply circuit component, FIG. 2 is a perspective view showing a state in which an external electric wire has been connected to the power supply circuit component as a retrofit, and FIG. 3 is a cross-sectional view of the power supply circuit component.
[0021] 1, a power supply circuit component 1 according to this embodiment includes a busbar 10 made of a highly conductive metal having fastening portions 11, 12 for a mounting target component at both ends in the extension direction, and a resin housing 30 formed along the extension shape of the busbar 10 to accommodate the busbar 10. The housing 30 is composed of an upper cover 30A and a lower cover 30B which are formed by splitting a strip plate constituting the busbar 10 in half in the thickness direction and combining them together.
[0022] Busbar 10 is formed in a strip shape, and has first bent portion 13 and second bent portion 14 bent in a plane parallel to the plate surface of the strip, as well as a straight portion 16 between both bent portions 13, 14. First bent portion 13 and second bent portion 14 are bent at right angles in the opposite direction as viewed from straight portion 16 located between both bent portions 13, 14.
[0023] The portions extending from the bent portions 13, 14 toward the fastening portions 11, 12 at both ends are configured as parallel straight portions 15, 17. Furthermore, right-angle bent portions 18, 19 that direct the fastening portions 11, 12 at both ends in opposite outward directions are provided on the straight portions 15, 17 extending toward the fastening portions 11, 12 at both ends near the fastening portions 11, 12. The fastening portions 11, 12 at both ends are configured as terminal portions in which mounting holes 11a, 12a for screw fastening are formed.
[0024] Furthermore, the busbar 10 has two electric wire connection terminal pieces (electric wire connection terminal portions) 21, 22 that can be connected to external electric wires W1, W2 at the side edges of the straight portion 16 between the first bent portion 13 and the second bent portion 14. The electric wire connection terminal pieces 21, 22 protrude from the side edges with an appropriate gap between them.
[0025] The electric wire connection terminal pieces 21, 22 are provided so as to protrude perpendicularly to the extending direction of the straight portion 16 between the first bent portion 13 and the second bent portion 14. In other words, the electric wire connection terminal pieces 21, 22 are provided so as to protrude in a direction parallel to the straight portion 15 extending from the first bent portion 13 toward the fastening portion 11 at one end.
[0026] Therefore, as shown in Figure 3, the terminals 101, 102 of the connectors C1, C2 of the external wires W1, W2 can be freely attached and detached to these wire connection terminal pieces 21, 22 in a direction perpendicular to the extension direction of the straight portion 16 between the first bent portion 13 and the second bent portion 14 (the direction of arrow S in Figures 1(a) and 3).
[0027] 1(a), the housing 30 is formed to accommodate each portion of the busbar 10 along the extending shape of the busbar 10. That is, the housing 30 is provided with first and second bent portions 33 and 34, straight portions 35, 36 and 37, and right-angle bent portions 38 and 39 as portions for accommodating the first bent portion 13, the second bent portion 14, the straight portions 16, 15 and 17, and the right-angle bent portions 18 and 19 of the busbar 10, respectively. In addition, the housing 30 is provided with portions 31 and 32 for drawing out the fastening portions 11 and 12 at both ends of the busbar 10.
[0028] In order to form a housing 30 having such a shape, as shown in FIG. 1(b), the upper cover 30A is provided with portions 31A, 32A, 33A, 34A, 35A, 36A, 37A, 38A, and 39A for forming these portions 31, 32, 33, 34, 35, 36, 37, 38, and 39, and the lower cover 30B is provided with portions 31B, 32B, 33B, 34B, 35B, 36B, 37B, 38B, and 39B.
[0029] The upper cover 30A and the lower cover 30B are provided with engagement portions 41A and 41B for locking them together when the upper cover 30A and the lower cover 30B are combined to form the housing 30 with the bus bar 10 accommodated therebetween.
[0030] The housing 30 is also provided with connector housing portions 51, 52 that accommodate the electric wire connection terminal pieces 21, 22 of the bus bar 10 to form connectors 26, 27 that can be fitted with the connectors C1, C2 of the external electric wires W1, W2. To form the connector housing portion 51, the upper cover 30A and the lower cover 30B are provided with connector housing components 51A, 51B that accommodate the electric wire connection terminal piece 21 therebetween. To form the connector housing portion 52, the upper cover 30A and the lower cover 30B are provided with connector housing components 52A, 52B that accommodate the electric wire connection terminal piece 22 therebetween.
[0031] The power supply circuit component 1, which is completed by accommodating the bus bar 10 in the housing 30, has portions 3, 4, 5, 6, 7, 8, and 9 which correspond to the bent portions 13, 14, straight portions 15, 16, 17, and right-angle bent portions 18, 19 of the bus bar 10, respectively, as shown in Figure 1(a).
[0032] According to the power supply circuit member 1 having the above configuration, the wire connection terminal pieces (wire connection terminal portions) 21, 22 capable of connector connection with the external wires W1, W2 are provided between the fastening portions 11, 12 at both ends of the busbar 10, so that the external wires W1, W2 can be branched and connected to the busbar 10 without releasing the fastening portions 11, 12 at both ends. Therefore, even if it becomes necessary to branch the power supply circuit later, this can be easily achieved by simply connecting the external wires W, W2 to the wire connection terminal pieces 21, 22 provided on the busbar 10 by a connector. In addition, since the busbar 10 has a plurality of bent portions 13, 14, by adjusting the positions at which the bent portions 13, 14 are formed, the busbar 10 can be arranged in accordance with the variety of fastening targets, and the positions of the wire connection terminal pieces 21, 22 provided on the straight portion 16 between the bent portions 13, 14 can also be easily adjusted.
[0033] In the power supply circuit member 1 configured as described above, the electric wire connecting terminal pieces 21, 22 provided on the bus bar 10 are housed in the connector housing parts 51, 52 to form the connectors 26, 27 for connecting to the connectors C1, C2 of the external electric wires W1, W2. Therefore, the external electric wires W1, W2 can be safely and easily connected and disconnected, and when not in use, the electric wire connecting terminal pieces 21, 22 can be protected from exposure to the outside, ensuring safety.
[0034] Furthermore, according to the power supply circuit member 1 having the above-described configuration, as shown in Figures 2 and 3, the extension direction of the external electric wires W1, W2 connector-connected to the wire connection terminal pieces 21, 22 of the bus bar 10 can be set to a direction perpendicular to the straight portion 16 between the two bent portions 13, 14, so that mutual interference between the bus bar 10, i.e., the power supply circuit member 1, and the external electric wires W1, W2 can be suppressed as much as possible.
[0035] Furthermore, the external electric wires W1, W2 connector-connected to the electric wire connection terminal pieces 21, 22 of the busbar 10 can be extended in a direction parallel to the extending direction of the busbar 10 extending from the first bent portion 13 to one fastening portion 11. Therefore, the busbar 10, i.e., the power supply circuit member 1 and the wiring area for the external electric wires W1, W2 can be kept compact. Furthermore, as shown in FIG. 1(a), even when the external electric wires W1, W2 are not connected, the electric wire connection terminal pieces 21, 22 protrude from the straight portion 16 between the two bent portions 13, 14 of the bus bar 10 in a direction along the extension direction of the bus bar 10 between the end portion (fastening portion 11) and the bent portion (first bent portion 13) of the bus bar 10. Therefore, if the portion (straight portion 15) of the bus bar 10 extending from the bent portion (first bent portion 13) toward the end portion (fastening portion 11) is considered to be a "sleeve," the electric wire connection terminal pieces 21, 22 are hidden inside the sleeve and are less likely to get in the way when wiring the bus bar.
[0036] The present invention is not limited to the above-described embodiment, and can be appropriately modified, improved, etc. In addition, the material, shape, size, number, arrangement location, etc. of each component in the above-described embodiment are arbitrary as long as the present invention can be achieved, and are not limited.
[0037] Here, the features of the power supply circuit component and the bus bar according to the embodiment of the present invention described above will be briefly summarized and listed in the following [1] to [4]. [1] A bus bar (10) made of a strip plate and having fastening portions (11, 12) for fastening to a target member at both ends in an extension direction; a resin housing (30) formed along an extending shape of the bus bar (10) and accommodating the bus bar (10); A power supply circuit member (1) comprising: The bus bar (10) has a first bent portion (13) and a second bent portion (14) bent in a plane parallel to a plate surface of the band plate, and a straight portion (16) between the first bent portion (13) and the second bent portion (14), Wire connection terminal portions (21, 22) capable of being connected to external wires (W1, W2) through connectors are provided on side edges of the bus bar (10) in the straight portion (16). Power supply circuit component (1).
[0038] [2] As the electric wire connection terminal portion (21, 22), an electric wire connection terminal piece (21, 22) is protrudingly provided on a side edge portion of the bus bar (10) in the straight portion (16), The housing (30) is formed with connector housing portions (51, 52) for accommodating the electric wire connection terminal pieces (21, 22) and forming connectors (26, 27) that can be fitted with connectors (C1, C2) of the external electric wires (W1, W2). The power supply circuit component (1) described in [1] above.
[0039] [3] The first bent portion (13) and the second bent portion (14) are bent at right angles in opposite directions as viewed from the straight portion (16), The electric wire connection terminal pieces (21, 22) are provided on the side edge portions of the bus bar (10) in the straight portion (16) so as to protrude in a direction perpendicular to the extending direction of the straight portion (16), The terminals (101, 102) of the connectors (C1, C2) of the external electric wires (W1, W2) are detachably connected to the electric wire connection terminal pieces (21, 22) in a direction perpendicular to the extending direction of the straight portion. The power supply circuit component (1) described in [2] above.
[0040] [4] It is made of a strip plate and has fastening portions (11, 12) for fastening to the attachment member at both ends in the extension direction. The strip has a first bent portion (13) and a second bent portion (14) bent in a plane parallel to the plate surface of the strip, and a straight portion (16) between the first bent portion (13) and the second bent portion (14), Wire connection terminal pieces (21, 22) capable of connection to external wires (W1, W2) are protrudingly provided on the side edges of the band plate in the straight portion (16). Bus bar. [Explanation of symbols]
[0041] 1 Power supply circuit components 10 Bus bar 11,12 Fastening part 13 First bend 14 Second bend 15, 16, 17 Straight section 18,19 Right angle bend 21, 22 Wire connection terminal piece (wire connection terminal part) 26,27 Connectors 30 Housing 30A Upper cover 30B Lower cover 51,52 Connector housing part W1, W2 external wire C1, C2 External wire connector 101, 102 Terminal of connector for external electric wire
Claims
1. A bus bar made of a strip and having fastening portions for fastening to a target member at both ends in an extension direction; a resin housing formed along an extension shape of the bus bar and accommodating the bus bar; A power supply circuit member comprising: the bus bar has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the band plate, and a straight portion between the first bent portion and the second bent portion, a wire connection terminal portion that can be connected to an external wire via a connector is provided on a side edge portion of the bus bar in the straight portion, The electric wire connection terminal portion is a straight line portion extending in an extension direction from the first bent portion toward the fastening portion on one end side, and a straight line portion extending in an extension direction from the second bent portion toward the fastening portion on the other end side, the straight line portion being provided in a direction parallel to the straight line portion extending in the extension direction on one side, Power supply circuit components.
2. As the electric wire connection terminal portion, an electric wire connection terminal piece is provided to protrude from a side edge portion of the bus bar in a straight portion between the first bent portion and the second bent portion, The housing is formed with a connector housing portion that receives the electric wire connection terminal piece and forms a connector that can be fitted with a connector of the external electric wire.
2. The power supply circuit component of claim 1.
3. A bus bar made of a strip plate and having fastening portions for fastening to a target member at both ends in an extension direction; a resin housing formed along an extension shape of the bus bar and accommodating the bus bar; A power supply circuit member comprising: the bus bar has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the band plate, and a straight portion between the first bent portion and the second bent portion, a wire connection terminal portion that can be connected to an external wire via a connector is provided on a side edge portion of the bus bar in the straight portion, As the electric wire connection terminal portion, an electric wire connection terminal piece is provided to protrude from a side edge portion of the bus bar in the straight portion, a connector housing portion that receives the electric wire connection terminal piece and forms a connector that can be fitted with a connector of the external electric wire, the first bent portion and the second bent portion are bent at right angles in opposite directions as viewed from the straight portion, the electric wire connection terminal piece is provided on a side edge portion of the bus bar in the straight portion so as to protrude in a direction perpendicular to an extending direction of the straight portion, A terminal of the connector of the external electric wire is detachably attached to the electric wire connection terminal piece in a direction perpendicular to the extending direction of the straight portion. Power supply circuit components.
4. The plate is made of a strip and has fastening portions for fastening to the attachment member at both ends in the extension direction. The strip plate has a first bent portion and a second bent portion bent in a plane parallel to a plate surface of the strip plate, and a straight portion between the first bent portion and the second bent portion, a wire connection terminal piece capable of being connected to an external wire is protrudingly provided on a side edge of the band plate in the straight portion, The wire connection terminal piece is a straight line portion extending in an extension direction from the first bent portion toward the fastening portion on one end side, and a straight line portion extending in an extension direction from the second bent portion toward the fastening portion on the other end side, the straight line portion being provided in a direction parallel to the straight line portion extending in the extension direction on one side, Bus bar.
Citation Information
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