Fiber assembly manufacturing apparatus and method

The manufacturing apparatus and method address the challenge of maintaining fiber alignment while increasing productivity by using a rotating body with support sheets and guide members, and a heating function to enhance adhesion, resulting in improved fiber assembly production for diverse applications.

JP7689302B2Active Publication Date: 2025-06-06PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
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Patent Information

Application Number
JP2021084550
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-05-19
Publication Date
2025-06-06
Estimated Expiration
2041-05-19

AI Technical Summary

Technical Problem

Existing methods for producing fiber assemblies with aligned fibers face challenges in maintaining alignment when increasing the diameter of the rotor to improve productivity, as this leads to decreased contact pressure and potential fiber melting due to excessive viscosity reduction.

Method used

A manufacturing apparatus and method that utilize a cylindrical rotating body with support sheets and ring-shaped guide members to maintain fiber alignment, while improving productivity by adjusting the supply nozzle movement and using a heating function to enhance fiber adhesion without increasing rotor diameter.

Benefits of technology

The solution effectively improves the productivity of fiber assemblies with maintained fiber alignment, preventing issues like poor alignment and fiber melting, and allows for the application of the fiber aggregates in various fields such as tissue culture and microorganism growth.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a manufacturing apparatus for manufacturing fiber assembly realizing both an alignment property of fiber and improved productivity.SOLUTION: A manufacturing apparatus of fiber assembly, the apparatus being cylindrical, includes: a rotor that holds a plurality of support sheets in a winding manner on an outer peripheral surface around a rotation axis; a plurality of supply nozzles that supplies a high polymer material being a material of fiber to the support sheets and is disposed in a parallel direction to the rotation axis; and supply nozzle moving means that causes the supply nozzles to relatively move in the parallel direction to the rotation axis of the rotor. The rotor is rotatable around the rotation axis to wind a fiber obtained by naturally cooling or naturally drying the high polymer material supplied from the supply nozzles on a main surface of the support sheets and is provided with a plurality of annular-shaped guide members circumscribed concentrically to the outer peripheral surface of the rotor to restrict positions of the support sheets.SELECTED DRAWING: Figure 4
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Description

[Technical field]

[0001] The present invention relates to an apparatus and method for producing a fiber assembly including a plurality of intersecting fibers. [Background technology]

[0002] In recent years, fiber substrates have been attracting attention as scaffolds for culturing biological tissues and microorganisms. In particular, when the growth of biological tissues and microorganisms is directional, it is desirable for the fibers constituting the fiber substrate to be aligned in a certain direction, and a method for improving the alignment by depositing the fibers in a circumferential manner on the circumferential surface of a winding rotor is known (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2020-79459 A Summary of the Invention [Problem to be solved by the invention]

[0004] However, although the manufacturing method for a fiber assembly described in Patent Document 1 provides excellent alignment of fibers with a line width of φ20 μm or less, when the diameter of the rotor that winds the fibers is increased to improve productivity, the contact pressure of the fibers against the rotor decreases, which causes a problem of poor alignment of the fibers.

[0005] As a result of thorough investigation into this problem, it was found that the alignment could be improved by increasing the coefficient of friction (adhesion) of the fibers against the rotor by providing a heating function to the rotor. However, if the rotor diameter is increased to further improve productivity, the temperature of the rotor must be further increased in order to maintain the alignment. The inventors have recognized that as the temperature of the rotor increases, the viscosity of the fibers decreases excessively when the temperature exceeds a certain level, which causes a problem of fiber melting.

[0006] Therefore, it is necessary to achieve both fiber alignment and improved productivity by some measure other than increasing the diameter of the rotating body that winds the fibers.

[0007] The present disclosure has been made in view of the above, and has an object to provide a manufacturing apparatus for manufacturing a fiber assembly that achieves both fiber alignment and improved productivity. [Means for solving the problem]

[0008] The fiber aggregate manufacturing apparatus of the present invention comprises a cylindrical rotating body that holds multiple support sheets so as to be wound around the outer peripheral surface of the rotating shaft, multiple supply nozzles arranged along a direction parallel to the rotating shaft that supply polymer material that is the raw material for the fibers to the support sheets, and supply nozzle moving means for relatively moving the supply nozzles in a direction parallel to the rotation axis of the rotating body, the rotating body being rotatable around the rotating shaft so as to wind up the naturally cooled or naturally dried fibers of the polymer material supplied from the multiple supply nozzles onto the main surfaces of the multiple support sheets, and the rotating body has multiple ring-shaped guide members that are concentrically circumscribed around the outer peripheral surface of the rotating body so as to regulate the position of the multiple support sheets.

[0009] The method for producing a fiber aggregate according to the present invention is a method for producing a fiber aggregate using the fiber aggregate production apparatus according to any one of the first to third aspects, and includes a first attachment step of winding a flexible support sheet around the outer peripheral surface of a rotating body to attach it, a step of arranging first fibers on a first main surface of the support sheet facing outward so as to circle the outer peripheral surface of the rotating body to form a first fiber group, a second attachment step of winding the support sheet around the outer peripheral surface of the rotating body so that the first main surface of the support sheet faces outward and the direction in which the first fibers of the first fiber group on the support sheet extend is different from the direction of circulation of the outer peripheral surface of the rotating body, and a step of arranging second fibers on the first main surface of the support sheet so as to intersect with the first fiber group and circle the outer peripheral surface of the rotating body to form a second fiber group, and in the first attachment step and the second attachment step, the multiple support sheets are attached to the outer peripheral surface of the rotating body by winding them while regulating their positions by aligning the individual end faces of the multiple support sheets with the side surfaces of multiple guide members provided in a ring shape concentrically circumscribing the outer peripheral surface of the rotating body. Effect of the Invention

[0010] According to the present invention, in an apparatus and method for manufacturing a fiber aggregate containing a plurality of aligned fibers, it is possible to improve the productivity of the fiber aggregate while maintaining the alignment of the fibers, without increasing the diameter of the rotating body that winds the fibers. [Brief description of the drawings]

[0011] [Figure 1] 3 is a flowchart showing a manufacturing method according to the first embodiment. [Diagram 2] 5A to 5C are perspective views showing an example of a first mounting step and a second mounting step according to the first embodiment. [Diagram 3] 4A to 4C are cross-sectional views showing an example of a first mounting step and a second mounting method according to the first embodiment. [Figure 4] FIG. 4 is a perspective view showing an example of a first fiber formation step according to the first embodiment. [Diagram 5] FIG. 4 is a perspective view showing an example of a second fiber formation step according to the first embodiment. [Figure 6A]FIG. 1 is a plan view of a fiber assembly according to the first embodiment. [Figure 6B] 6B is a perspective view showing a part of the operation of pressing a frame against the fiber assembly in FIG. 6A to bond them together. FIG. [Figure 6C] 6B is a perspective view showing a state in which a frame is adhered to the fiber assembly of FIG. 6A and the support sheet is peeled off to allow the fibers to stand on their own. FIG. [Figure 6D] FIG. 6D is a perspective view showing a container having the self-supporting fiber group of FIG. 6C attached to an opening. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0012] The fiber aggregate manufacturing apparatus of the first embodiment comprises a cylindrical rotating body that holds multiple support sheets so as to be wound around the outer peripheral surface of the rotating shaft, multiple supply nozzles arranged along a direction parallel to the rotating shaft that supply polymer material that is the raw material for the fibers to the support sheets, and a supply nozzle moving means for relatively moving the supply nozzles in a direction parallel to the rotation axis of the rotating body, wherein the rotating body is rotatable around the rotating shaft so as to wind up the naturally cooled or naturally dried fibers of the polymer material supplied from the multiple supply nozzles onto the main surfaces of the multiple support sheets, and the rotating body has multiple ring-shaped guide members that are concentrically circumscribed around the outer peripheral surface of the rotating body so as to regulate the position of the multiple support sheets.

[0013] In the second aspect of the fiber aggregate manufacturing apparatus of the first aspect, the multiple guide members have a cutout portion in part of the ring shape and have an adhesive member provided on the side of the rotating body in the direction of the rotation axis, which fixes the multiple support sheets to the rotating body, and the cutout portion may not straddle the top of the adhesive member.

[0014] A third aspect of the fiber assembly manufacturing apparatus is the above-mentioned first or second aspect, wherein the guide member may have a thickness equal to or greater than the thickness of the support sheet.

[0015] The fiber aggregate manufacturing apparatus of the fourth aspect is any one of the first to third aspects above, wherein the cutout portion of the guide member and the gap portion between the end faces of the support sheet fixed on the adhesive member may be in a collinear relationship with the direction of the rotation axis of the rotating body.

[0016] A manufacturing method of a fiber aggregate according to a fifth aspect is a manufacturing method of a fiber aggregate using the manufacturing apparatus of a fiber aggregate according to any one of the first to third aspects, and includes a first mounting step of winding a flexible support sheet around the outer peripheral surface of a rotating body, a step of arranging first fibers on a first main surface of the support sheet facing outward so as to circle the outer peripheral surface of the rotating body to form a first fiber group, a second mounting step of winding the support sheet around the outer peripheral surface of the rotating body so that the first main surface of the support sheet faces outward and the direction in which the first fibers of the first fiber group on the support sheet extend is different from the direction of circle around the outer peripheral surface of the rotating body, and a step of arranging second fibers on the first main surface of the support sheet so as to intersect with the first fiber group and circle around the outer peripheral surface of the rotating body to form a second fiber group. In the first mounting step and the second mounting step, the multiple support sheets are attached to the outer peripheral surface of the rotating body by winding the multiple support sheets around the outer peripheral surface of the rotating body while regulating their positions by aligning the individual end faces of the multiple support sheets with the side surfaces of multiple guide members provided in a ring shape concentrically circumscribing the outer peripheral surface of the rotating body.

[0017] In the method for producing a fiber aggregate according to the sixth aspect, in the above fifth aspect, in the step of forming the first fiber group and the step of forming the second fiber group, a plurality of supply nozzles corresponding to each of the plurality of support sheets that supply fibers to the plurality of support sheets are wound around and fixed to the outer peripheral surface of a rotor and rotated by a guide member provided on the rotor, and the supply nozzles move relatively in a direction parallel to the rotation axis to spin the fibers approximately parallel to the plurality of support sheets, thereby arranging the fiber groups in which the fibers are arranged in parallel.

[0018] Hereinafter, a fiber aggregate manufacturing apparatus and a fiber aggregate manufacturing method according to embodiments will be described with reference to the accompanying drawings, in which the same reference numerals are used to refer to substantially the same components.

[0019] (Embodiment 1) <Fiber assembly manufacturing equipment> FIG. 4 is a schematic diagram showing the configuration of a fiber assembly manufacturing apparatus according to the first embodiment. The fiber assembly manufacturing apparatus according to the first embodiment includes a rotating body 41, a plurality of supply nozzles 31, and a supply nozzle moving means (not shown). The rotating body 41 is cylindrical and holds a plurality of support sheets 10 so as to be wound around the outer peripheral surface around the rotating shaft. The supply nozzle 31 extrudes a polymeric material to be a fiber material in a molten or solution state and supplies it to the support sheet 10. The plurality of supply nozzles 31 are arranged along a direction parallel to the rotating shaft. The supply nozzle moving means relatively moves the supply nozzle 31 in a direction parallel to the rotating shaft of the rotating body 41. The rotating body 41 is rotatable about the rotating shaft so that the polymeric material supplied from the plurality of supply nozzles 31 is naturally cooled or naturally dried and the fibers are wound on the main surfaces of the plurality of support sheets 10. The rotating body 41 also has a plurality of ring-shaped guide members 90 circumscribing the outer peripheral surface of the rotating body 41 in a concentric manner so as to regulate the positions of the plurality of support sheets 10.

[0020] According to the fiber aggregate manufacturing apparatus of embodiment 1, the multiple supply nozzles and supply nozzle moving means make it possible to improve the productivity of the fiber aggregate while maintaining the alignment of the fibers without increasing the diameter of the rotating body that winds the fibers.

[0021] <Method of manufacturing fiber assembly> Next, a method for producing the fiber aggregate according to the present embodiment will be described. FIG. 1 is a flowchart showing a method for producing a fiber assembly according to the first embodiment. (1) In the present embodiment 1, a support sheet is attached so as to be wound around the outer circumferential surface of a rotating body (S1). (2) Then, the rotor is rotated about the rotation axis, and, for example, a supply nozzle that supplies the first fibers (or a raw material liquid thereof) is moved relatively along the direction of the rotation axis, so that the first fibers are arranged so as to circle around the circumferential surface of the cylindrical support sheet, thereby forming a first fiber group having a high degree of alignment (S2).

[0022] (3) Next, the first fiber group is cut in the portion where the support sheet is wound and facing, and the first fiber group is removed from the rotor together with the support sheet (S3). (4) Next, for example, the support sheet removed from the rotor together with the first fiber group is rotated 90° and attached so as to be wound around the rotor (S4). In other words, the support sheet is attached by being wound around the outer circumferential surface of the rotor so that the direction in which the first fibers of the first fiber group on the support sheet extend differs from the rotation direction of the outer circumferential surface of the rotor. Here, the support sheet has flexibility such that it can be deformed without applying an excessive load to the first fiber group, and therefore can be handled in a state in which the alignment of the first fiber group is not impaired.

[0023] (5) Next, the rotor is rotated about the rotation axis, and, for example, a supply nozzle that supplies the second fibers (or a raw material liquid thereof) is moved relatively along the rotation axis direction to arrange the second fibers on the first main surface of the support sheet so as to intersect with the first fiber group and to circle the outer circumferential surface of the rotor, thereby forming a second fiber group (S5).

[0024] (6) Finally, the second fiber group is cut in the opposing portion where the support sheet is wound, and the first fiber group and the second fiber group are removed from the rotor together with the support sheet to obtain a fiber aggregate in which the first fiber group and the second fiber group having a high degree of alignment are formed (S6).

[0025] Next, the relationship with a fiber assembly manufacturing apparatus for implementing the manufacturing method according to the first embodiment described above will be described. An example of the first mounting step (S1) and the second mounting step (S4) according to the first embodiment will be described in detail with reference to the perspective view of FIG. 2 and the cross-sectional view of FIG.

[0026] As described above in the explanation of the first attachment step (S1), a plurality of support sheets 10 are attached to a long rotating body 41 via fixing tape 60 (FIG. 2 shows an example in which there are three support sheets).

[0027] In addition, the support sheet 10 is attached by wrapping each support sheet around the outer circumferential surface of the rotating body while regulating the position of the multiple support sheets by aligning each end face with the side faces of multiple ring-shaped guide members 90 that concentrically circumscribe the outer circumferential surface of the rotating body in the direction of the black arrows in Figure 2.

[0028] In this embodiment, the support sheet 10 is made of polyethylene terephthalate (PET) having a thickness of 75 μm, but the material is not particularly limited, and resins such as polyester and polyimide, and rubbers such as silicone rubber may be used. The thickness may be set according to the properties of the first fiber group and / or the second fiber group, and when the material is PET, it may be, for example, 20 μm or more and 260 μm or less so that self-supporting properties and flexibility can be achieved at the same time.

[0029] The fixing tape 60 uses a thin film silicone resin / 50 μm thick polypropylene (PP) as the adhesive layer / base layer, but the materials are not limited to the above. The adhesive layer may be made of acrylic resin, urethane resin, natural rubber, synthetic rubber, etc. The base layer may be made of resin such as polyimide or polyamide, but the thickness of the base layer is preferably 100 μm or less in order not to impair the alignment of the first fiber group and / or the second fiber group of S2 and S4.

[0030] In addition, the guide member 90 is made of polyurethane having a thickness of 200 μm, but the material is not particularly limited, and resins such as polyimide and polyamide may be used. In addition, the thickness is desirably equal to or greater than the thickness of the support sheet 10, as shown in FIG. 3, in consideration of ease of regulating the position of the support sheet 10.

[0031] Here, as explained in the first attachment step (S1) and the second attachment step (S4), when the support sheet 10 is pressed against the fixing tape 60 to be attached, the corners of the support sheet 10 and the cutout portions 80 of the guide member are adjacent to each other. In other words, since the corners of the support sheet 10 and the guide member are not adjacent to each other, it becomes easier to press the corners of the support sheet 10 perpendicularly against the fixing tape 60, and it becomes possible to ensure fixation.

[0032] In addition, in order to cut the first fiber group and / or the second fiber group (not shown) all at once on the rotating body as described above in the explanation of the first removal process (S3) and the second removal process (S6), this can be achieved by having the cutout portion 80 of the guide member and the gap portion 81 between the end faces of the support sheet fixed on the adhesive member in a collinear relationship in the direction of the rotation axis of the rotating body.

[0033] An example of the first fiber group forming step (S2) according to the first embodiment will be described in detail with reference to the perspective view of FIG.

[0034] As described above in the description of the first fiber group forming step (S2), the rotor 41 is rotated while the raw material liquid 21a filled in the supply nozzles 31 corresponding to each of the support sheets 10 is applied onto the main surfaces of the support sheets 10 attached to the rotor 41 via the fixing tape 60, and the supply nozzles 31 are moved relatively along the axial direction. As a result, the first fibers 21 are arranged so as to circle around the circumferential surface of the cylindrical support sheet, and first fiber groups 11 having an average fiber diameter of 3 μm and a fiber spacing of 10 μm are formed.

[0035] Here, by relatively moving the supply nozzles 31 corresponding to each of the multiple support sheets 10 along the rotation axis direction, the first fibers 21 are arranged only on the corresponding support sheets 10, and it is possible to prevent the first fibers 21 from being arranged in areas where no support sheet 10 is present. This makes it possible to handle the support sheet without impeding the workability and alignment when cutting the first fiber group in the first removal step (S3).

[0036] The average fiber diameter and fiber spacing of the first fiber group 11 are not particularly limited and may be set appropriately depending on the application.

[0037] The fiber diameter may be, for example, 0.5 μm or more and 30 μm or less, and even with such a small fiber diameter, the fibers can be arranged with high alignment according to this embodiment.

[0038] Here, the average fiber diameter is the average value of the fiber diameter, and the fiber diameter is the diameter of a cross section perpendicular to the longitudinal direction of the fiber. When the cross section is not circular, the maximum diameter may be regarded as the diameter, or the width in the direction perpendicular to the longitudinal direction of the fiber may be regarded as the fiber diameter. The average fiber diameter is, for example, the average diameter of any 10 fibers included in a fiber assembly at any point, i.e., the number average value of the diameters of each fiber.

[0039] The raw material liquid 21a contains the raw material of the first fibers 21 and a solvent for dissolving the raw material. In this embodiment, a solution in which polystyrene (PS) is dissolved in N,N-dimethylacetamide is used.

[0040] The raw material for the first fibers is not particularly limited, and can be formed into fibers by a spinning method. Examples of materials that can be dissolved and spun into fibers include polystyrene, silicone, polyurethane, silicone-polyurethane copolymer collagen, and the like.

[0041] Materials that can be spun by melting the raw material through heating without using a solvent include polylactide (PLA), poly-L-lactic acid (PLLA), polyglycolide (PGA), and lactic acid-glycolic acid copolymer (PLGA).

[0042] Furthermore, the raw material is not limited to a simple polymer, and inorganic fillers may be dispersed in a material mainly composed of a polymer, for example, in order to provide a certain level of electrical conductivity.

[0043] Next, in order to maintain a high degree of alignment, the heater 91 may be used to appropriately heat the rotor 41 to promote adhesion between the first fibers 21 and the support sheet 10 .

[0044] An example of the second fiber group forming step (S5) according to the first embodiment will be described in detail with reference to the perspective view of FIG.

[0045] As described above in the description of the second fiber group formation step (S5), the rotor 41 is rotated while the raw material liquid 61a filled in the supply nozzles 71 corresponding to each of the support sheets 10 is applied onto the main surfaces of the support sheets 10 attached to the rotor 41 via the fixing tape 60, and the supply nozzles 71 are relatively moved along the axial direction. This forms second fiber groups 51 having an average diameter of 3 μm and fiber spacing of 10 μm, in which the second fibers 61 are arranged to circle through the first fiber groups 51 on the support sheet and intersect with the first fiber groups 11.

[0046] Here, by relatively moving the supply nozzles 71 corresponding to each of the multiple support sheets 10 along the rotation axis direction, the second fibers 61 are arranged only on the corresponding support sheets 10, and it is possible to prevent the second fibers 61 from being arranged in areas where no support sheet 10 is present. This makes it possible to handle the support sheet without impeding the workability and alignment when cutting the second fiber group in the second removal step (S6).

[0047] The average fiber diameter and fiber spacing of the second fiber group 51 are not particularly limited and may be set appropriately depending on the application.

[0048] The fiber diameter may be, for example, 0.5 μm or more and 30 μm or less, and even with such a small fiber diameter, the fibers can be arranged with high alignment according to this embodiment.

[0049] The raw material liquid 61a contains the raw material of the second fibers 61 and a solvent for dissolving the raw material. In this embodiment, a solution in which polystyrene (PS) is dissolved in N,N-dimethylacetamide is used.

[0050] The raw material for the second fiber is not particularly limited as long as it can be used to form fibers by a spinning method and can be dissolved and spun into a solution. The raw material for the second fiber is not limited to polystyrene, but may be, for example, silicone, polyurethane, silicone-polyurethane copolymer collagen, etc.

[0051] Materials that can be spun by melting the raw material through heating without using a solvent include polylactide (PLA), poly-L-lactic acid (PLLA), polyglycolide (PGA), and lactic acid-glycolic acid copolymer (PLGA).

[0052] Furthermore, the raw material is not limited to a simple polymer, and an inorganic filler may be dispersed in a material mainly composed of a polymer, for example, in order to provide a certain level of electrical conductivity.

[0053] Next, in order to maintain a high degree of alignment, the rotor 41 may be appropriately heated using the heater 91 to promote adhesion between the first fiber group 11 and the second fiber group 51. Furthermore, after spinning is completed, in order to further promote adhesion between the first fiber group 11 and the second fiber group 51, the rotor 41 may be appropriately heated using the heater 91 to a temperature range equal to or higher than the melting points of the first fiber group 11 and the second fiber group 51, but not to the extent that they melt.

[0054] Next, FIGS. 6A to 6D are schematic diagrams showing a series of steps for adhering the fiber aggregate according to the first embodiment to a container via a frame.

[0055] FIG. 6A is a plan view of the upper surface of the fiber assembly 100 according to this embodiment. FIG. 6B is a perspective view showing a part of the operation of pressing and adhering a frame 602 to the fiber assembly 100 prepared in FIG. 6A. FIG. 6C is a perspective view of the frame 602 of FIG. 6B after it has been peeled off from the support sheet 10. FIG.

[0056] An adhesive layer (not shown) is applied to the surface of the frame 602 facing the main surface of the support sheet 10 having the first fiber group 11 and the second fiber group 51, and when the frame 602 is pressed against the support sheet 10 and then peeled off, it becomes possible to transfer the fiber group 604 consisting of the first fiber group 11 and the second fiber group 51 to the adhesive layer of the frame 602. This allows the support sheet 10 to be peeled off, and the fiber group 604 to become self-supporting.

[0057] FIG. 6D is a perspective view showing a container in which the self-supporting fiber group 604 in FIG. 6C is adhered to an opening via a frame 602.

[0058] In this embodiment, polystyrene is used for the container 603, and the fiber group 604 is bonded to the open surface of the container by thermocompression bonding to the container 603, but it is not necessary to bond them by thermocompression. For example, they may be bonded via an adhesive.

[0059] In this way, by making the fiber group 604 independent from the fiber assembly 100 that combines alignment and productivity and arranging it in a desired location, it becomes possible to apply it to, for example, a scaffold material for cell culture.

[0060] In addition, the present disclosure includes appropriate combinations of any of the various embodiments and / or examples described above, and can achieve the effects of each embodiment and / or example. [Industrial Applicability]

[0061] According to the fiber aggregate and the method for producing the fiber aggregate of the present invention, it is possible to achieve both alignment and productivity of the fiber aggregate containing thin, highly aligned fibers, making it possible to apply the fiber aggregate to various applications. [Explanation of symbols]

[0062] S1 First installation process S2 First fiber group formation process S3 First removal process S4 Second installation process S5: Second fiber group formation process S6 Second removal process 10 Support Sheet 41 Rotating Body 60 Fixing Tape 80 Cutout 81 Gap 90 Guide member 91 Heating body 31 Supply nozzle 21a Raw material liquid 21 First Fiber 11 First Fiber Group 71 Supply Nozzle 61a Raw material liquid 61 Second Fiber 51 Second Fiber Group 100 Fiber assembly 602 Frame 603 Container 604 Fiber Group

Claims

1. A cylindrical rotor that holds a plurality of support sheets wound around an outer circumferential surface of a rotating shaft; A plurality of supply nozzles arranged along a direction parallel to the rotation axis for supplying a polymer material that is a material for fibers to the support sheet; a supply nozzle moving means for relatively moving the supply nozzle in a direction parallel to the rotation axis of the rotating body; Equipped with the rotating body is rotatable about the rotation axis so as to wind up fibers of the polymer material supplied from the plurality of supply nozzles, which have been naturally cooled or naturally dried, on the main surfaces of the plurality of support sheets, The rotating body has a plurality of ring-shaped guide members concentrically circumscribing the outer peripheral surface of the rotating body so as to regulate the positions of the plurality of support sheets. Fiber assembly manufacturing equipment.

2. The plurality of guide members each have a notch portion in a part of the ring shape, an adhesive member provided on a side surface of the rotating body in a rotation axis direction for fixing the plurality of support sheets to the rotating body; The cutout portion does not extend over the upper portion of the adhesive member. An apparatus for producing a fiber assembly according to claim 1.

3. The guide member has a thickness equal to or greater than the thickness of the support sheet. An apparatus for producing a fiber assembly according to claim 1 or 2.

4. the cutout portion of the guide member and a gap portion between the end surface of the support sheet fixed on the adhesive member are in a collinear relationship with respect to the direction of the rotation axis of the rotating body; The apparatus for producing a fiber assembly according to claim 2 .

5. A method for producing a fiber aggregate using the fiber aggregate production apparatus according to any one of claims 1 to 4, comprising the steps of: a first attachment step of wrapping a flexible support sheet around an outer circumferential surface of the rotating body; forming a first fiber group on a first main surface facing the outside of the support sheet, the first fibers being arranged so as to wrap around the outer circumferential surface of the rotor; a second attachment step of winding and attaching the support sheet to the outer circumferential surface of the rotating body such that the first main surface of the support sheet faces outward and the direction in which the first fibers of the first fiber group on the support sheet extend is different from the circumferential direction of the outer circumferential surface of the rotating body; forming a second fiber group by arranging second fibers on the first main surface of the support sheet so as to intersect with the first fiber group and wrap around the outer circumferential surface of the rotor; Equipped with In the first mounting step and the second mounting step, The support sheets are attached to the outer circumferential surface of the rotating body by winding the support sheets around the outer circumferential surface of the rotating body while regulating the positions of the support sheets by aligning the end faces of the support sheets with the side faces of a plurality of guide members that are provided in a ring shape concentrically circumscribing the outer circumferential surface of the rotating body. A method for producing a fiber assembly.

6. In the step of forming the first fiber group and the step of forming the second fiber group, The support sheets are wound around the outer circumferential surface of the rotor by the guide member provided on the rotor, and are fixed to the outer circumferential surface of the rotor and rotated. a plurality of supply nozzles corresponding to the plurality of support sheets for supplying fibers are moved relatively in a direction parallel to a rotation axis to spin the fibers in a substantially parallel manner, thereby arranging a fiber group in which the fibers are arranged in parallel; The method for producing the fiber assembly according to claim 5 .

Citation Information

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