Cyclic silazane compound having an alkoxysilyl group, method for producing the same, and composition, cured product, and coated substrate containing the same

Abstract

To provide a cyclic silazane compound having an alkoxysilyl group which gives a cured product having crack resistance capable of suppressing cracking and peeling caused by curing shrinkage and having adhesiveness.SOLUTION: There is provided a cyclic silazane compound having an alkoxysilyl group represented by the following general formula (1) (wherein, R1, R2, R5 and R6 each independently represents an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, R3 represents a divalent hydrocarbon group having 4 to 20 carbon atoms which may contain a sulfur atom, an ester bond or a urea bond, R4 represents a hydrogen atom or an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, m is 0 or 1, and n is 0, 1 or 2).SELECTED DRAWING: None

Description

[Technical Field]

[0001] The present invention relates to a cyclic silazane compound having an alkoxysilyl group, a method for producing the same, and a composition, a cured product, and a coated substrate containing the same. [Background technology]

[0002] The nitrogen-containing organoxysilane compound is useful as a silane coupling agent, a surface treatment agent, a resin additive, a paint additive, or the like. Known examples of such nitrogen-containing organoxysilane compounds include organoxysilane compounds having a primary amino group such as aminopropyltrimethoxysilane, organoxysilane compounds having a secondary amino group such as N-phenylaminopropyltrimethoxysilane, and organoxysilane compounds having a tertiary amino group such as dimethylaminopropyltrimethoxysilane. Of these, organoxysilane compounds having a secondary amino group in particular can be derived into cyclic silazane compounds by intramolecular cyclization between the amino group and the alkoxysilane moiety in the molecule.

[0003] Because the active hydrogen on the nitrogen in a cyclic silazane compound is protected by silicon within the molecule, it does not react with functional groups that react with amino groups, such as epoxy groups or isocyanate groups. This allows it to be mixed with reactive resins to produce one-component compositions. When the cyclic silazane compound in this composition is exposed to air, the cyclic silazane moiety reacts with moisture in the air, forming an organoxysilane compound or its hydrolyzate having a secondary amino group, thereby achieving the above-mentioned functionality.

[0004] Furthermore, cyclic silazane compounds are highly reactive and can rapidly react with moisture and alcohol in the air to form a coating. In particular, cyclic silazane compounds such as 2,2-dimethoxy-N-(trimethoxysilylpropyl)-1-aza-2-silacyclopentane (Patent Document 1) and 2,2-dimethoxy-N-[(trimethoxysilyl)ethyldimethylsiloxydimethylsilyl(methyl)propyl]-1-aza-2-silacyclopentane (Patent Document 2) have sites that can react with moisture in the air in addition to the cyclic silazane skeleton, and can therefore rapidly form a coating. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Japanese Patent Application Laid-Open No. 2015-160811 [Patent Document 2] Japanese Patent Application Laid-Open No. 2001-354678 Summary of the Invention [Problem to be solved by the invention]

[0006] The 2,2-dimethoxy-N-(trimethoxysilylpropyl)-1-aza-2-silacyclopentane described in Patent Document 1 has five condensable methoxy groups, resulting in a high proportion of methoxy groups in the molecular weight. As a result, as the hydrolysis and condensation proceeds, a coating is formed by the formal elimination of two methoxy groups and the introduction of one oxygen atom, resulting in a small molecular weight and significant cure shrinkage. This can lead to issues such as cracking of the coating after curing and peeling of the coating from the substrate.

[0007] On the other hand, 2,2-dimethoxy-N-[(trimethoxysilyl)ethyldimethylsiloxydimethylsilyl(methyl)propyl]-1-aza-2-silacyclopentane described in Patent Document 2 has five condensable methoxy groups, similar to the compound described in Patent Document 1, but the spacer between the nitrogen and the alkoxysilyl group is long, resulting in a larger molecular weight and a lower crosslink density. This is thought to reduce the degree of cure shrinkage during film formation that accompanies the progress of hydrolysis and condensation, thereby alleviating the above-mentioned problem. However, the compound described in Patent Document 2 has a high surface migration property because it contains a siloxane bond in the spacer between the nitrogen and alkoxysilyl groups. For example, when the compound is applied to a substrate, the interaction or bond formation between the amino group and the substrate does not occur sufficiently, resulting in a problem that the compound cannot adhere to the substrate or has low adhesion.

[0008] The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a cyclic silazane compound having an alkoxysilyl group that has crack resistance capable of suppressing cracking and peeling due to cure shrinkage and that gives a cured product having adhesiveness, a method for producing the same, and a composition, cured product, and coated substrate containing the same. [Means for solving the problem]

[0009] The present inventors have conducted extensive research to solve the above problems, and as a result have found that a cyclic silazane compound containing a specific alkoxysilyl group in which the spacer between the nitrogen atom and the alkoxysilyl group is extended without containing a siloxane bond quickly reacts with moisture in the air to form a coating, and that this coating has crack resistance that can suppress cracking and peeling due to cure shrinkage, as well as adhesiveness, and have completed the present invention.

[0010] That is, the present invention is 1. A cyclic silazane compound having an alkoxysilyl group represented by the following general formula (1): [ka] (In the formula, R 1 , R2 , R 5 and R 6 each independently represents an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, and R 3 represents a divalent hydrocarbon group having 4 to 20 carbon atoms which may contain a sulfur atom, an ester bond, or a urea bond, and R 4 represents a hydrogen atom or an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, m is 0 or 1, and n is 0, 1, or 2. 2. The following general formula (2) [ka] (In the formula, R 1 ~R 6 , m and n have the same meanings as above. a method for producing a cyclic silazane compound having an alkoxysilyl group, comprising intramolecularly dealcoholizing and cyclizing a bis(alkoxysilylalkyl)aminosilane compound represented by the formula: 3. The following general formula (3) [ka] (In the formula, R 1 , R 2 and m have the same meaning as above, R 7 represents a monovalent hydrocarbon group having 1 to 18 carbon atoms and having an unsaturated bond or an amino group at the terminal. and a cyclic silazane compound represented by the following general formula (4): [ka] (In the formula, R 5 , R 6 and n have the same meaning as above, and A represents a hydrogen atom, a mercaptoalkyl group having 1 to 8 carbon atoms, or an isocyanatoalkyl group having 1 to 8 carbon atoms. a method for producing a cyclic silazane compound having an alkoxysilyl group, comprising reacting a compound represented by the formula (1) with an alkoxysilane compound represented by the formula (1): 4. A curable composition containing the cyclic silazane compound of 1. 5. A cured product of the curable composition of 4. 6. A coated substrate having a substrate and a coating formed thereon, wherein the coating is formed from the curable composition of 4. to provide. [Effects of the Invention]

[0011] The cyclic silazane compound having an alkoxysilyl group of the present invention can rapidly react with moisture in the air to form a coating, and the resulting coating has crack resistance (suppression of cracking and peeling of the coating) and adhesion. [Brief explanation of the drawings]

[0012] [Figure 1] FIG. 1 is a diagram showing the IR spectrum of 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane obtained in Example 1-1. [Figure 2] FIG. 1 is a diagram showing the H-NMR spectrum of 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane obtained in Example 1-1. [Figure 3] FIG. 1 shows the IR spectrum of 2-ethoxy-2-methyl-N-(triethoxysilyl octyl)-1-aza-2-silacyclopentane obtained in Example 1-2. [Figure 4] FIG. 1 shows the H-NMR spectrum of 2-ethoxy-2-methyl-N-(triethoxysilyl octyl)-1-aza-2-silacyclopentane obtained in Example 1-3. [Figure 5] FIG. 1 shows the IR spectrum of 2-methoxy-2-methyl-N-(trimethoxysilylpropylthioethyl)-1-aza-2-silacyclopentane obtained in Example 1-3. [Figure 6] FIG. 1 shows the H-NMR spectrum of 2-methoxy-2-methyl-N-(trimethoxysilylpropylthioethyl)-1-aza-2-silacyclopentane obtained in Example 1-3. [Figure 7]FIG. 1 shows the IR spectrum of 2-ethoxy-2-methyl-N-(triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane obtained in Example 1-4. [Figure 8] FIG. 1 shows the H-NMR spectrum of 2-ethoxy-2-methyl-N-(triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane obtained in Example 1-4. [Figure 9] FIG. 1 shows the IR spectrum of 2,2-dimethoxy-N-(3-trimethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane obtained in Example 1-5. [Figure 10] FIG. 1 is a diagram showing the H-NMR spectrum of 2,2-dimethoxy-N-(3-trimethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane obtained in Example 1-5. DETAILED DESCRIPTION OF THE INVENTION

[0013] The present invention will be specifically described below. [1] Cyclic silazane compounds with alkoxysilyl groups The cyclic silazane compound having an alkoxysilyl group of the present invention (hereinafter referred to as "compound (1)") is represented by the following general formula (1).

[0014] [ka]

[0015] In general formula (1), R 1 , R 2 , R 5 and R 6 are each independently an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms. R 1 , R 2 , R 5 and R 6The monovalent hydrocarbon group may be linear, branched, or cyclic, and specific examples thereof include linear alkyl groups such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, and decyl; branched alkyl groups such as isopropyl, isobutyl, sec-butyl, tert-butyl, neopentyl, thexyl, and 2-ethylhexyl; cyclic alkyl groups such as cyclopentyl and cyclohexyl; alkenyl groups such as vinyl, allyl, propenyl, butenyl, and pentenyl; aryl groups such as phenyl and tolyl; and aralkyl groups such as benzyl and phenethyl. Among these, linear alkyl groups and alkenyl groups are preferred from the viewpoint of ease of procurement of raw materials.

[0016] R 4 R is a hydrogen atom or an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 6, and more preferably 1 to 3 carbon atoms. 4 As the monovalent hydrocarbon group, R 1 In particular, a hydrogen atom or a methyl group is preferred from the viewpoint of ease of procurement of raw materials. m is 0 or 1, and n is 0, 1, or 2.

[0017] R 3 is a divalent hydrocarbon group having 4 to 20 carbon atoms, preferably 4 to 10 carbon atoms, and more preferably 4 to 6 carbon atoms, which may contain a sulfur atom, an ester bond, or a urea bond. R 3 The divalent hydrocarbon group may be linear, branched, or cyclic, and specific examples thereof include linear alkylene groups such as tetramethylene, hexamethylene, octamethylene, and decylene; branched alkylene groups such as methyltrimethylene and methyltetramethylene; cyclic alkylene groups such as cyclohexylene and methylenecyclohexylenemethylene; linear alkenylene groups such as butenylene, hexenylene, and octenylene; branched alkenylene groups such as isobutenylene; arylene groups such as phenylene; and aralkylene groups such as methylenephenylene and methylenephenylenemethylene. Among these, a linear alkylene group is preferred from the viewpoint of ease of procurement of raw materials.

[0018] Also, R 3 When the divalent hydrocarbon group contains a sulfur atom, examples of the divalent hydrocarbon group include thioalkylene groups and alkylenethioalkylene groups having 4 to 20, preferably 4 to 10, and more preferably 4 to 6 carbon atoms. R 3 When R contains an ester bond, examples of the divalent hydrocarbon group include a substituent represented by the following general formula (5): 3 When the divalent hydrocarbon group contains a urea bond, examples of the divalent hydrocarbon group include substituents represented by the following general formula (6).

[0019] [ka]

[0020] In general formulas (5) and (6), R 3’ are each independently a single bond or a divalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 6, and more preferably 1 to 3 carbon atoms, and two R 3’ The total number of carbon atoms in 3 is the same as R 3’ As the divalent hydrocarbon group, R 3 In addition to the divalent hydrocarbon groups having 4 to 10 carbon atoms exemplified above, methylene, ethylene, trimethylene, propylene groups and the like can be mentioned. In general formula (6), R 9 R is a hydrogen atom or an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, preferably 1 to 6, and more preferably 1 to 3 carbon atoms. 9 As the monovalent hydrocarbon group, R 1 In particular, a hydrogen atom is preferred from the viewpoint of ease of procurement of raw materials.

[0021] Specific examples of compound (1) include 2,2-dimethoxy-N-(trimethoxysilylhexyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(trimethoxysilyl hexyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(triethoxysilyl hexyl)-1-aza-2- Silacyclopentane, 2,2-diethoxy-N-(triethoxysilyl octyl)-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-(triethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-(triethoxysilyl octyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(trimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(trimethoxysilylthioethyl)-1-aza-2-silacyclopentane 2-Methoxy-2-methyl-N-(trimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(trimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(trimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(trimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(trimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(trimethoxysilylthiopropyl)-1-aza- 2-Silacyclopentane, 2-methoxy-2-methyl-N-(trimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(3-trimethoxysilylpropoxycarbonylethyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(3-triethoxysilylpropoxycarbonylethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(3-trimethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(3-triethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(3-trimethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(3-trimethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(3-triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl- Cyclic silazane compounds having trialkoxysilylalkyl groups such as N-(3-triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane; 2,2-dimethoxy-N-(methyldimethoxysilylhexyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(methyldimethoxysilyloctyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(methyldimethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(methyldimethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(methyl Dimethoxysilyl octyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(methyldiethoxysilylhexyl)-1-aza-2-silacyclopentane, 2,2-diethoxy-N-(methyldiethoxysilyl octyl)-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-(methyldiethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-(methyldiethoxysilyl octyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N- (Methyldimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(methyldimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(methyldimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(methyldimethoxysilylthioethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(methyldimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(methyldimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(methyldimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(methyldimethoxysilylthiopropyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(3-methyldimethoxysilylpropoxycarbonylethyl)-1-aza-2-silacyclopentane, 2,2-Diethoxy ... Cyclic silazane compounds having alkyldialkoxysilylalkyl groups such as 2,2-dimethoxy-N-(3-methyldiethoxysilylpropoxycarbonylethyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(3-methyldimethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane, and 2,2-diethoxy-N-(3-methyldiethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane; 2,2-Dimethoxy-N-(dimethylmethoxysilylhexyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(dimethylmethoxysilyloctyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(dimethylmethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-Methoxy-2-methyl-N-(dimethylmethoxysilyloctyl)-1-aza-2-silacyclopentane, 2,2-Dimethoxy-N-(diethylmethoxysilylhexyl) )-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(diethylmethoxysilyl octyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(diethylmethoxysilylhexyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(diethylmethoxysilyl octyl)-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-(diphenylmethoxysilylhexyl)-1-aza-2-silacyclopentane, 2,Examples include cyclic silazane compounds having a dialkylalkoxysilylalkyl group, such as 2-dimethoxy-N-(diphenylmethoxysilyloctyl)-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-(diphenylmethoxysilylhexyl)-1-aza-2-silacyclopentane, and 2-methoxy-2-methyl-N-(diphenylmethoxysilyloctyl)-1-aza-2-silacyclopentane.

[0022] [2] Method for producing a cyclic silazane compound having an alkoxysilyl group Next, a method for producing compound (1) will be described. Compound (1) of the present invention can be obtained, for example, by a method (hereinafter referred to as "Production Method A") in which a bis(alkoxysilylalkyl)aminosilane compound (hereinafter referred to as "compound (2)") represented by the following general formula (2) is subjected to intramolecular dealcoholization cyclization, and a method (hereinafter referred to as "Production Method B") in which a cyclic silazane compound (hereinafter referred to as "compound (3)") represented by the following general formula (3) is reacted with an alkoxysilane compound (hereinafter referred to as "compound (4)") represented by the following general formula (4).

[0023] [ka] (In the formula, R 1 ~R 6 , m and n have the same meanings as above.)

[0024] (1) Manufacturing method A First, manufacturing method A will be described. Examples of production method A include a first method in which the compound (2) is heated, preferably in the presence of a catalyst, to cause intramolecular cyclization, and the resulting alcohol component is removed from the system, and a second method in which the compound (2) is heated, preferably in the presence of a catalyst, to cause intramolecular cyclization, and the resulting alcohol component is captured with a silazane compound.

[0025] Specific examples of compound (2) include (trimethoxysilylpropyl)-(trimethoxysilylhexyl)amine, (trimethoxysilylpropyl)-(trimethoxysilyloctyl)amine, (triethoxysilylpropyl)-(triethoxysilylhexyl)amine, (triethoxysilylpropyl)-(triethoxysilyloctyl)amine, (trimethoxysilylpropyl)-(trimethoxysilylpropylthioethyl)amine, and (trimethoxysilylpropyl)-(trimethoxysilylpropylthiopropyl)amine. (trialkoxysilylpropyl)-(trialkoxysilylalkyl)amine compounds such as (trimethoxysilylpropyl)-(trimethoxysilylpropoxycarbonylethyl)amine, (trimethoxysilylpropyl)-(trimethoxysilylpropoxycarbonyl(methyl)ethyl)amine; (methyldimethoxysilylpropyl)-(trimethoxysilylhexyl)amine, (methyldimethoxysilylpropyl)-(trimethoxysilyloctyl)amine, (methyldiethoxysilylpropyl)-(triethoxysilylpropyl)-(triethoxysilylpropyl) (Alkyl dialkoxysilylpropyl)-(trialkoxysilylalkyl)amine compounds such as (methyldimethoxysilylpropyl)-(triethoxysilyloctyl)amine, (methyldiethoxysilylpropyl)-(triethoxysilyloctyl)amine, (methyldimethoxysilylpropyl)-(trimethoxysilylpropylthioethyl)amine, and (methyldimethoxysilylpropyl)-(trimethoxysilylpropylthioethyl)amine; (trimethoxysilylpropyl)-(methyldimethoxysilylhexyl)amine, (trimethoxysilylpropyl)-(methyldimethoxysilylhexyl)amine, (trialkoxysilylpropyl)-(alkyldialkoxysilylalkyl)amine compounds such as (triethoxysilylpropyl)-(methyldiethoxysilylhexyl)amine, (triethoxysilylpropyl)-(methyldiethoxysilyloctyl)amine, (triethoxysilylpropyl)-(methyldiethoxysilyloctyl)amine, (trimethoxysilylpropyl)-(methyldimethoxysilylpropoxycarbonylethyl)amine, and (trimethoxysilylpropyl)-(methyldimethoxysilylpropoxycarbonyl(methyl)ethyl)amine;(Alkyl dialkoxysilylpropyl)-(alkyl dialkoxysilyl alkyl)amine compounds such as (methyldimethoxysilylpropyl)-(methyldimethoxysilylhexyl)amine, (methyldimethoxysilylpropyl)-(methyldimethoxysilyloctyl)amine, (methyldiethoxysilylpropyl)-(methyldiethoxysilylhexyl)amine, and (methyldiethoxysilylpropyl)-(methyldiethoxysilyloctyl)amine; (trialkoxysilylpropyl)-(dialkylalkoxysilyl alkyl)amine compounds such as (trimethoxysilylpropyl)-(dimethylmethoxysilylhexyl)amine, (trimethoxysilylpropyl)-(dimethylmethoxysilyloctyl)amine, (triethoxysilylpropyl)-(dimethylethoxysilylhexyl)amine, and (triethoxysilylpropyl)-(dimethylethoxysilyloctyl)amine;

[0026] Compound (2) can be obtained by reacting a chloroalkylalkoxysilane compound with an aminopropylalkoxysilane compound, or by reacting a chloropropylalkoxysilane compound with an aminoalkylalkoxysilane compound.

[0027] The catalyst in the first method includes an acidic compound or a basic compound. Specific examples of the acidic compound include carboxylic acids such as acetic acid, propionic acid, hexanoic acid, octanoic acid, succinic acid, benzoic acid, and trifluoroacetic acid; sulfonic acids such as methanesulfonic acid, dodecylbenzenesulfonic acid, trifluoromethanesulfonic acid, and nonafluorobutanesulfonic acid; Bronsted acids such as sulfonimides such as O-benzsulfonimide and dibenzenesulfonimide; and Lewis acids such as zinc chloride, aluminum chloride, magnesium chloride, and trimethylsilyl trifluoromethanesulfonate. These may be used alone or in combination of two or more.

[0028] On the other hand, specific examples of basic compounds include alkali metal hydroxides such as potassium hydroxide, sodium hydroxide, and cesium hydroxide; alkali metal alkoxides such as potassium methoxide, sodium methoxide, potassium ethoxide, and sodium ethoxide; and quaternary ammonium hydroxides having an alkyl or aryl group, such as tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, and trimethylbenzylammonium hydroxide. These may be used alone or in combination of two or more.

[0029] In the first method, the amount of catalyst added is preferably 0.0001 to 0.1 mol, more preferably 0.001 to 0.05 mol, per 1 mol of the alcohol component produced. The reaction temperature is preferably 0 to 200°C, more preferably 40 to 200°C. The reaction time is preferably 30 to 600 minutes, more preferably 60 to 300 minutes, and even more preferably 60 to 150 minutes. The reaction in the first method proceeds even under normal pressure, but is preferably carried out under reduced pressure in order to quickly remove the produced alcohol.

[0030] The reaction of the first method proceeds without a solvent, but a solvent can also be used. Examples of the solvent that can be used include hydrocarbon solvents such as pentane, hexane, cyclohexane, isooctane, benzene, toluene, and xylene; ether solvents such as diethyl ether, tetrahydrofuran, and dioxane; aprotic polar solvents such as acetonitrile and N,N-dimethylformamide; and chlorinated hydrocarbon solvents such as dichloromethane and chloroform. These solvents can be used alone or in combination of two or more.

[0031] Next, as the catalyst in the second method, the Bronsted acids mentioned in the first method are suitable, and the amount of catalyst added is also the same as in the case of the catalyst in the first method. The reaction temperature in the second method is preferably 80 to 200°C, more preferably 110 to 200°C. The reaction time is preferably 60 to 600 minutes, more preferably 120 to 300 minutes. The reaction in the second method proceeds even under reduced pressure, but is preferably carried out under normal pressure in order to set the reaction temperature as high as possible.

[0032] Specific examples of the silazane compound used in the second method include tetramethyldisilazane, hexamethyldisilazane, dimethylaminotrimethylsilane, diethylaminotrimethylsilane, N-trimethylsilylaniline, N-trimethylsilyl-N-methylaniline, morpholinotrimethylsilane, piperidinotrimethylsilane, 2-methyl-trimethylsilylpiperidine, N,O-bis(trimethylsilyl)acetamide, and N,O-bis(trimethylsilyl)trifluoroacetamide. The amount of these silazane compounds used is preferably 0.5 to 10 moles, more preferably 0.8 to 2 moles, of silicon in the silazane compound per mole of the alcohol component produced. The reaction in the second method proceeds without a solvent, but can also be carried out in the presence of a solvent, such as the same solvents as in the first method.

[0033] (2) Manufacturing method B Next, the production method B, which is a method of reacting the above compound (3) with the above compound (4), will be described. In general formula (3), R 7 is a monovalent hydrocarbon group having 1 to 18 carbon atoms, preferably 1 to 10 carbon atoms, and more preferably 2 to 8 carbon atoms, and having an unsaturated bond or an amino group at the terminal. The monovalent hydrocarbon group having an unsaturated bond may be linear, branched, or cyclic, and specific examples thereof include linear alkenyl groups such as allyl, butenyl, hexenyl, and octenyl groups; branched alkenyl groups such as isobutenyl groups; and alkenyl groups containing aromatic hydrocarbon groups such as styryl (vinylphenyl) and allylphenyl groups. On the other hand, examples of monovalent hydrocarbon groups having an amino group include linear aminoalkyl groups such as aminoethyl, aminopropyl, aminohexyl, and aminooctyl groups; and aminoaryl groups such as aminophenyl groups. Among these, from the viewpoint of ease of procurement of raw materials, a linear alkenyl group and a linear aminoalkyl group are preferred.

[0034] Specific examples of compound (3) include 2,2-dimethoxy-N-allyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-butenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-hexenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-octenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-styryl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-octenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-styryl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-butenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-hexenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-octenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-styr ...hexenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-hexenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-hexenyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-hexenyl-1-a -Methoxy-2-methyl-N-allyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-butenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-hexenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-octenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-styryl-1-aza-2-silacyclopentane, 2, 2-diethoxy-N-allyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-butenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-hexenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-octenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-styryl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-allyl - cyclic silazane compounds having unsaturated bonds, such as 1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-butenyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-hexenyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-octenyl-1-aza-2-silacyclopentane, and 2-ethoxy-2-methyl-N-styryl-1-aza-2-silacyclopentane;2,2-Dimethoxy-N-aminoethyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-aminopropyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-aminohexyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-aminooctyl-1-aza-2-silacyclopentane, 2,2-dimethoxy-N-aminophenyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl- N-aminoethyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-aminopropyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-aminohexyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-aminooctyl-1-aza-2-silacyclopentane, 2-methoxy-2-methyl-N-aminophenyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N- Aminoethyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-aminopropyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-aminohexyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-aminooctyl-1-aza-2-silacyclopentane, 2,2-diethoxy-N-aminophenyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-aminoethyl-1-aza Examples of cyclic silazane compounds having an amino group include 2-silacyclopentane, 2-ethoxy-2-methyl-N-aminopropyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-aminohexyl-1-aza-2-silacyclopentane, 2-ethoxy-2-methyl-N-aminooctyl-1-aza-2-silacyclopentane, and 2-ethoxy-2-methyl-N-aminophenyl-1-aza-2-silacyclopentane.

[0035] In addition, compound (3) is R 7 The compound can be obtained by intramolecular cyclization of an aminosilane compound having the following substituent on the nitrogen atom:

[0036] In compound (4), A is a hydrogen atom, a mercaptoalkyl group having 1 to 8 carbon atoms, or an isocyanatoalkyl group having 1 to 8 carbon atoms. First, a production method B will be described in which A is a hydrogen atom, that is, a hydrogen silane compound represented by the following general formula (7) (hereinafter referred to as "compound (7)"). In this case, R 7 is a monovalent hydrocarbon group having 1 to 18 carbon atoms and always having an unsaturated bond at the terminal.

[0037] [ka] (In the formula, R 5 , R 6 and n have the same meaning as above.)

[0038] Specific examples of the compound (7) include trimethoxysilane, methyldimethoxysilane, triethoxysilane, and methyldiethoxysilane.

[0039] The compounding ratio of compound (3) to compound (7) is not particularly limited, but from the viewpoint of productivity, the amount of compound (7) is preferably 0.5 to 1.5 mol, more preferably 0.8 to 1.2 mol, and even more preferably 0.8 to 1.05 mol per 1 mol of unsaturated bonds contained in compound (3).

[0040] When compound (3) is reacted with compound (7), a platinum compound can be used as a catalyst. Specific examples of this platinum compound include chloroplatinic acid, an alcohol solution of chloroplatinic acid, a toluene or xylene solution of a platinum-1,3-divinyl-1,1,3,3-tetramethyldisiloxane complex, tetrakistriphenylphosphine platinum, dichlorobistriphenylphosphine platinum, dichlorobisacetonitrile platinum, dichlorobisbenzonitrile platinum, dichlorocyclooctadiene platinum, and platinum-activated carbon. The amount of the platinum compound used is not particularly limited, but from the viewpoint of productivity, it is preferably 0.000001 to 0.2 mol, more preferably 0.00001 to 0.1 mol per 1 mol of unsaturated bonds contained in the compound (3).

[0041] The reaction temperature for the above reaction is not particularly limited, but is preferably 0 to 200°C, more preferably 20 to 150°C, from the viewpoint of the stability of the product. The reaction time is not particularly limited, but is preferably 1 to 40 hours, more preferably 1 to 20 hours, from the viewpoint of the stability of the product. The above reaction is preferably carried out in an inert gas atmosphere such as nitrogen or argon to prevent deactivation of the catalyst and hydrolysis of compound (3) and compound (7).

[0042] The above reaction proceeds without a solvent, but a solvent can also be used. Specific examples of the solvent include aliphatic hydrocarbon solvents having 5 to 20 carbon atoms, such as pentane, hexane, cyclohexane, heptane, octane, nonane, decane, isooctane, and isododecane; and aromatic hydrocarbon solvents having 6 to 10 carbon atoms, such as benzene, toluene, and xylene. From the viewpoint of catalyst solubility, toluene and xylene are particularly preferred. These solvents may be used alone or in combination of two or more.

[0043] Next, a production method B will be described in which A is a mercaptoalkyl group having 1 to 8 carbon atoms, that is, a mercaptoalkylalkoxysilane compound represented by the following general formula (8) (hereinafter referred to as "compound (8)"). In this case, R 7 is a monovalent hydrocarbon group having 1 to 18 carbon atoms and always having an unsaturated bond at the terminal.

[0044] [ka] (In the formula, R 5 , R 6 and n have the same meaning as above.)

[0045] In general formula (8), R 8 is an unsubstituted divalent hydrocarbon group having 1 to 8 carbon atoms, preferably 1 to 5 carbon atoms, and more preferably 1 to 3 carbon atoms. R 8 The divalent hydrocarbon group may be either linear or branched, and specific examples thereof include linear alkylene groups such as methylene, ethylene, trimethylene, tetramethylene, hexamethylene, octamethylene, and decylene; branched alkylene groups such as methyltrimethylene and methyltetramethylene; cyclic alkylene groups such as cyclohexylene and methylenecyclohexylenemethylene; linear alkenylene groups such as propenylene, butenylene, hexenylene, and octenylene; branched alkenylene groups such as isobutenylene; arylene groups such as phenylene; and aralkylene groups such as methylenephenylene and methylenephenylenemethylene. Among these, linear alkylene groups are preferred from the viewpoint of ease of procurement of raw materials.

[0046] Specific examples of compound (8) include mercaptoalkyltrialkoxysilane compounds such as mercaptomethyltrimethoxysilane, mercaptopropyltrimethoxysilane, mercaptohexyltrimethoxysilane, mercaptooctyltrimethoxysilane, mercaptomethyltriethoxysilane, mercaptopropyltriethoxysilane, mercaptohexyltriethoxysilane, and mercaptooctyltriethoxysilane; mercaptomethylmethyldimethoxysilane, mercaptopropylmethyldimethoxysilane, mercaptohexylmethyldimethoxysilane, mercaptooctylmethyldimethoxysilane, and mercaptomethylmethyldiethoxysilane; Examples of mercaptoalkyl alkyl dialkoxysilane compounds include mercaptopropyl methyl diethoxysilane, mercaptohexyl methyl diethoxysilane, and mercaptooctyl methyl diethoxysilane; and mercaptoalkyl dialkyl alkoxysilane compounds such as mercaptomethyl methyl dimethyl methoxysilane, mercaptopropyl dimethyl methoxysilane, mercaptohexyl dimethyl methoxysilane, mercaptooctyl dimethyl methoxysilane, mercaptomethyl dimethyl ethoxysilane, mercaptopropyl dimethyl ethoxysilane, mercaptohexyl dimethyl ethoxysilane, and mercaptooctyl dimethyl ethoxysilane.

[0047] The compounding ratio of compound (3) to compound (8) is not particularly limited, but from the viewpoint of productivity, the amount of compound (8) is preferably 0.5 to 1.5 mol, more preferably 0.8 to 1.2 mol, and even more preferably 0.8 to 1.05 mol per 1 mol of unsaturated bond contained in compound (3).

[0048] When the compound (3) is reacted with the compound (8), a radical generator can be used as a catalyst. Specific examples of the radical generator include organic peroxides such as tert-butyl hydroperoxide, di-tert-butyl peroxide and benzoyl peroxide, and azo compounds such as azobisisobutyronitrile and azobis2-methylbutyronitrile, with azo compounds being particularly preferred. The amount of radical generator used is not particularly limited, but from the viewpoint of productivity, it is preferably 0.0001 to 0.2 mol, more preferably 0.001 to 0.1 mol, per 1 mol of unsaturated bonds contained in compound (3).

[0049] The reaction temperature for the above reaction is not particularly limited, but is preferably 0 to 200°C, more preferably 20 to 150°C, from the viewpoint of the stability of the product. The reaction time is not particularly limited, but is preferably 1 to 40 hours, more preferably 1 to 20 hours, from the viewpoint of the stability of the product. The above reaction is preferably carried out in an inert gas atmosphere such as nitrogen or argon to prevent the catalyst from being deactivated and the unsaturated bonds from being hydrolyzed in compound (3) or compound (8).

[0050] The above reaction proceeds without a solvent, but a solvent can also be used. Specific examples of the solvent include the same solvents as those used when A is a hydrogen atom.

[0051] Finally, a production method B will be described in which A is an isocyanatoalkyl group having 1 to 8 carbon atoms, that is, an isocyanatoalkylalkoxysilane compound represented by the following general formula (9) (hereinafter referred to as "compound (9)"). In this case, R 7 always has an amino group at the end.

[0052] [ka] (In the formula, R 5 , R 6 , R 8 and n have the same meaning as above.)

[0053] Specific examples of compound (9) include isocyanatoalkyltrialkoxysilane compounds such as isocyanatomethyltrimethoxysilane, isocyanatopropyltrimethoxysilane, isocyanatohexyltrimethoxysilane, isocyanatoctyltrimethoxysilane, isocyanatomethyltriethoxysilane, isocyanatopropyltriethoxysilane, isocyanatohexyltriethoxysilane, and isocyanatoctyltriethoxysilane; isocyanatomethylmethyldimethoxysilane, isocyanatopropylmethyldimethoxysilane, isocyanatohexylmethyldimethoxysilane, isocyanatoctylmethyldimethoxysilane, and isocyanatomethylmethyldiethoxysilane; Examples of the isocyanatoalkyl alkyl dialkoxysilane compounds include isocyanatopropyl methyl diethoxysilane, isocyanatohexyl methyl diethoxysilane, and isocyanatooctyl methyl diethoxysilane; and isocyanatoalkyl dialkyl alkoxysilane compounds such as isocyanatomethyl methyl dimethyl methoxysilane, isocyanatopropyl dimethyl methoxysilane, isocyanatohexyl dimethyl methoxysilane, isocyanatooctyl dimethyl methoxysilane, isocyanatomethyl dimethyl ethoxysilane, isocyanatopropyl dimethyl ethoxysilane, isocyanatohexyl dimethyl ethoxysilane, and isocyanatooctyl dimethyl ethoxysilane.

[0054] The compounding ratio of compound (3) to compound (9) is not particularly limited, but from the viewpoint of productivity, the amount of compound (9) is preferably 0.8 to 2 mol, more preferably 0.9 to 1.5 mol, and even more preferably 0.9 to 1.05 mol per 1 mol of free amino groups contained in compound (3).

[0055] The reaction temperature for the above reaction is not particularly limited, but is preferably 0 to 100°C, more preferably 20 to 60°C, from the viewpoint of the stability of the product. The reaction time is not particularly limited, but is preferably 1 to 40 hours, more preferably 1 to 20 hours, from the viewpoint of the stability of the product. The above reaction is preferably carried out in an inert gas atmosphere such as nitrogen or argon to prevent deactivation of the catalyst and hydrolysis of the unsaturated bonds in compound (3) and compound (9).

[0056] The above reaction proceeds without a solvent, but a solvent can also be used. Specific examples of the solvent include the same solvents as those used when A is a hydrogen atom.

[0057] The target compound (1) can be isolated and purified by any suitable method selected from conventional purification methods used in organic synthesis, such as vacuum stripping, various types of chromatography, treatment with adsorbents, filtration, distillation, etc. Distillation is particularly preferred because of its ease of scale-up. Furthermore, the obtained compound (1) may be a mixture with the starting compounds (2) and (3) as long as it does not cause any problems in use.

[0058] [3] Curable composition and cured product Next, the curable composition and the cured product according to the present invention will be described. The curable composition of the present invention contains compound (1), and may contain a solvent, a hydrolyzable silicone compound, a curing catalyst, etc., as necessary. The amount of compound (1) in the curable composition is not particularly limited, but is preferably 1 to 100 mass %, more preferably 20 to 100 mass %, and even more preferably 30 to 100 mass %.

[0059] Specific examples of solvents that may be used as needed include aliphatic hydrocarbon solvents having 5 to 20 carbon atoms, such as pentane, hexane, cyclohexane, heptane, octane, nonane, decane, isooctane, and isododecane; aromatic hydrocarbon solvents having 6 to 10 carbon atoms, such as benzene, toluene, and xylene; ether solvents, such as diethyl ether, tetrahydrofuran, dioxane, and dipropylene glycol dimethyl ether; ester solvents, such as ethyl acetate and butyl acetate; aprotic polar solvents, such as acetonitrile, N,N-dimethylformamide, and N-methylpyrrolidone; and silicone solvents, such as hexamethyldisiloxane, octamethyltrisiloxane, decamethyltetrasiloxane, tris(trimethylsiloxy)methylsilane, octamethylcyclotetrasiloxane, and decamethylcyclopentasiloxane. These solvents may be used alone or in combination of two or more. When a solvent is used, the amount thereof is not particularly limited, but from the viewpoint of workability, it is preferably 10 to 99 mass %, more preferably 20 to 80 mass %, and even more preferably 30 to 60 mass %.

[0060] Specific examples of the hydrolyzable group-containing silicone compound that may be used as needed include dialkyldialkoxysilane compounds such as dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, and dicyclopentyldimethoxysilane; methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, propyltrimethoxysilane, propyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, and octyltrimethoxysilane; Examples of suitable alkoxysilane compounds include alkyltrialkoxysilane compounds such as dimethylsilane, octyltriethoxysilane, decyltrimethoxysilane, decyltriethoxysilane, methoxymethyltrimethoxysilane, ethoxymethyltriethoxysilane, phenyltrimethoxysilane, and phenyltriethoxysilane; tetraalkoxysilane compounds such as tetramethoxysilane and tetraethoxysilane; and bis(dialkylalkoxysilane) compounds such as 1,4-bis(dimethylmethoxysilyl)benzene and 1,4-bis(dimethylethoxysilyl)benzene.

[0061] As the hydrolyzable group-containing silicone compound, a silane compound may be used as it is, a partial hydrolyzed condensate of a silane compound may be used, or a mixture of a silane compound and its partial hydrolyzate may be used. The partial hydrolysis condensate of the hydrolyzable group-containing silane compound may be a partial hydrolysis condensate of one type of hydrolyzable group-containing silane compound, or may be a partial hydrolysis condensate of two or more types of hydrolyzable group-containing silane compounds. When a hydrolyzable group-containing silicone compound is used, the amount thereof is not particularly limited, but from the viewpoint of curability, it is preferably 0 to 89 mass %, more preferably 20 to 60 mass %, and even more preferably 30 to 50 mass %.

[0062] As the curing catalyst to be used as required, metal compounds such as titanium compounds, aluminum compounds, zinc compounds and tin compounds can be used. Specific examples of titanium compounds include tetraalkyl orthotitanates such as tetrabutyl orthotitanate, tetramethyl orthotitanate, tetraethyl orthotitanate, tetrapropyl orthotitanate, and tetraisopropyl orthotitanate, partial hydrolysis condensates thereof, and titanium acylate. Specific examples of aluminum compounds include aluminum trihydroxide, aluminum alcoholates, aluminum acylates, salts of aluminum acylates, aluminosiloxy compounds, and aluminum metal chelate compounds. Specific examples of zinc compounds include zinc octoate and zinc 2-ethylhexanoate. Specific examples of tin compounds include dioctyltin dioctate and dioctyltin dilaurate.

[0063] When a curing catalyst is used, the amount thereof to be added is not particularly limited, but from the viewpoint of exerting the effect of the catalyst, the amount is preferably 0.01 to 10 mass %, more preferably 0.1 to 5 mass %, based on the mass of compound (1) or the total mass of compound (1) and the hydrolyzable group-containing silicone compound used as needed. The curing catalyst may be added to the curable composition later, or may be dissolved in the above-mentioned solvent or hydrolyzable group-containing silicone compound used as needed and then added.

[0064] The curable composition may contain one or more other additives selected from pigments, antifoaming agents, lubricants, preservatives, pH adjusters, film-forming agents, antistatic agents, antibacterial agents, dyes, etc., as long as the effects of the curable composition are not impaired.

[0065] The cured product of the present invention is obtained by curing the above-mentioned curable composition, specifically, a cured product obtained by curing through hydrolysis and condensation of the alkoxysilyl groups contained in compound (1). When the curable composition contains a solvent, the solvent may or may not be evaporated before curing, or the composition may be cured while evaporating the solvent.

[0066] The curing temperature can be from room temperature to heated. The temperature at this time is not particularly limited as long as it does not adversely affect the substrate, but in order to maintain reactivity, it is preferably 0 to 250°C, more preferably 20 to 180°C, and even more preferably 20 to 150°C. Furthermore, since it reacts with moisture in the air, the relative humidity is preferably 15 to 100%, more preferably 25 to 80%.

[0067] The curable composition can be coated on the surface of a substrate made of an inorganic or organic material, and then cured by reacting with moisture in the air to obtain a coated substrate.

[0068] Specific examples of inorganic materials include metal, glass, silica, alumina, talc, calcium carbonate, carbon, etc. The shape of these materials is not particularly limited, and they may be in the form of a plate, sheet, fiber, or powder. The glass may be any commonly used type of glass such as E glass, C glass, or quartz glass, or may be glass fiber. The glass fiber may be an aggregate thereof, such as a glass-based (filament) fiber bundle, twisted yarn, or woven fabric having a fiber diameter of 3 to 30 μm.

[0069] Specific examples of organic materials include resin materials such as polyethylene, polypropylene, polystyrene, poly(meth)acrylic, polyvinyl chloride, polycarbonate, nylon, polyurethane, polybutylene terephthalate, polyethylene terephthalate, ABS (polymer of acrylonitrile, butadiene, and styrene), melamine, phenol, epoxy, and polyimide; elastomers and rubber materials such as polybutadiene rubber, polyisopropylene rubber, nitrile rubber, neoprene rubber, polysulfide, and urethane rubber. The shape of the substrate is not particularly limited, and may be any of a plate, sheet, fiber, and powder.

[0070] As a method for applying the composition to the substrate, known coating methods can be used, such as brush coating, sponge coating, cloth coating, spray coating, wire bar coating, blade coating, roll coating, dipping, and spin coating. In addition, for powdery materials such as silica, alumina, talc, and calcium carbonate, a mixing method may be employed in which the curable composition is directly mixed with the base material in a mixer or mill. [Example]

[0071] EXAMPLES The present invention will be explained in more detail below with reference to examples and comparative examples, but the present invention is not limited to the following examples.

[0072] [Example 1-1] Synthesis of 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane (Compound 1) [ka] (In the formula, Me represents a methyl group. The same applies hereinafter.)

[0073] The inside of a four-necked glass flask equipped with a stirrer, thermometer, distillation column, and reflux condenser was purged with nitrogen, and 122 g (0.296 mol) of (trimethoxysilylpropyl)-(trimethoxysilyloctyl)amine, 132 g of toluene, and 0.75 g (0.0050 mol) of trifluoromethanesulfonic acid were added and refluxed. 58.4 g (0.311 mol) of N-trimethylsilyl-N-methylaniline was added to this mixture and stirred, and the generated trimethylmethoxysilane was extracted together with toluene using the distillation column until the reaction temperature reached 150°C. The resulting reaction solution was distilled to obtain 66 g of a fraction having a boiling point of 170°C / 0.5 kPa (yield: 58%). 1 H-NMR analysis was performed, and the results are shown in Figures 1 and 2.

[0074] [Example 1-2] Synthesis of 2-ethoxy-2-methyl-N-(triethoxysilyl octyl)-1-aza-2-silacyclopentane (Compound 2) [ka] (In the formula, Et represents an ethyl group. The same applies hereinafter.)

[0075] The inside of a four-necked glass flask equipped with a stirrer, thermometer, distillation column, and reflux condenser was purged with nitrogen, and 162 g (0.348 mol) of (methyldiethoxysilylpropyl)-(triethoxysilyloctyl)amine, 114 g of toluene, and 1.0 g (0.0067 mol) of trifluoromethanesulfonic acid were added and refluxed. 68.5 g (0.382 mol) of N-trimethylsilyl-N-methylaniline was added to this mixture and stirred, and the generated trimethylethoxysilane was withdrawn together with toluene using the distillation column until the reaction temperature reached 150°C. The resulting reaction solution was distilled to obtain 110 g of a fraction having a boiling point of 177°C / 0.2 kPa (yield: 75%). 1 H-NMR analysis was performed, and the results are shown in Figures 3 and 4.

[0076] [Example 1-3] Synthesis of 2-methoxy-2-methyl-N-(trimethoxysilylpropylthioethyl)-1-aza-2-silacyclopentane (Compound 3) [ka]

[0077] The inside of a four-necked glass flask equipped with a stirrer, thermometer, distillation column, and reflux condenser was purged with nitrogen, and 86.0 g (0.221 mol) of (methyldimethoxysilylpropyl)-(trimethoxysilylpropylthioethyl)amine, 110 g of toluene, and 0.4 g (0.003 mol) of trifluoromethanesulfonic acid were added and refluxed. 44.0 g (0.245 mol) of N-trimethylsilyl-N-methylaniline was added to this mixture and stirred, and the generated trimethylmethoxysilane was withdrawn together with toluene using the distillation column until the reaction temperature reached 140°C. The resulting reaction solution was distilled to obtain 54 g of a fraction having a boiling point of 140-150°C / 0.4 kPa (yield: 69%). 1 H-NMR analysis was performed, and the results are shown in Figures 5 and 6.

[0078] [Examples 1-4] Synthesis of 2-ethoxy-2-methyl-N-(3-triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane (Compound 4) [ka]

[0079] The inside of a four-necked glass flask equipped with a stirrer, thermometer, and reflux condenser was purged with nitrogen, and 13.9 g (0.0738 mol) of 2-ethoxy-2-methyl-N-aminoethyl-1-aza-2-silacyclopentane was charged. 18.0 g (0.0728 mol) of 3-isocyanatopropyltriethoxysilane was added thereto, and the mixture was stirred at room temperature for 30 minutes. 31 g of reaction liquid was obtained. IR analysis of the reaction liquid showed a peak (2260 cm) derived from the isocyanato group. -1 ) completely disappeared, and a new peak (1616, 3352 cm ) derived from the ureido group appeared. -1 The results are shown in Figure 7. 1 The results of H-NMR measurement are shown in Figure 8. These results confirmed the production of 2-ethoxy-2-methyl-N-(3-triethoxysilylpropylureidoethyl)-1-aza-2-silacyclopentane.

[0080] [Examples 1-5] Synthesis of 2,2-dimethoxy-N-(3-trimethoxysilylpropoxycarbonyl(methyl)ethyl)-1-aza-2-silacyclopentane (Compound 5) [ka]

[0081] The inside of a four-necked glass flask equipped with a stirrer, thermometer, distillation column, and reflux condenser was purged with nitrogen, and 145.7 g (0.3407 mol) of (trimethoxysilylpropyl)-(trimethoxysilylpropoxycarbonyl(methyl)ethyl)amine, 160.2 g of toluene, and 1.08 g (0.00719 mol) of trifluoromethanesulfonic acid were added and refluxed. 68.8 g (0.384 mol) of N-trimethylsilyl-N-methylaniline was added to this mixture and stirred, and the generated trimethylmethoxysilane and toluene were withdrawn using the distillation column until the reaction temperature reached 145°C. The resulting reaction solution was distilled to obtain 29.6 g of a fraction having a boiling point of 163°C / 0.4 kPa (yield: 22%). 1 H-NMR analysis was performed and the results are shown in Figures 9 and 10.

[0082] [Examples 1-6] Synthesis of 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane (Compound 1) [ka]

[0083] A four-necked glass flask equipped with a stirrer, thermometer, and reflux condenser was purged with nitrogen, and 19.0 g (0.0738 mol) of 2,2-dimethoxy-N-octenyl-1-aza-2-silacyclopentane and 0.0975 g of a toluene solution of platinum-1,3-divinyltetrasiloxane complex (0.000015 mol of platinum) were charged and the temperature was adjusted to 70 °C. 8.1 g (0.066 mol) of trimethoxysilane was added to the reaction mixture and stirred at the same temperature for 4 hours. GC analysis of the reaction mixture confirmed the formation of 2,2-dimethoxy-N-(trimethoxysilyl octyl)-1-aza-2-silacyclopentane.

[0084] [Examples 1-7] Synthesis of 2,2-dimethoxy-N-(trimethoxysilylpropylthiopropyl)-1-aza-2-silacyclopentane (Compound 6) [ka]

[0085] A four-necked glass flask equipped with a stirrer, thermometer, and reflux condenser was purged with nitrogen, and 12.8 g (0.0650 mol) of 3-mercaptopropyltrimethoxysilane was charged and the temperature was adjusted to 90°C. A mixture of 10.1 g (0.0539 mol) of 2,2-dimethoxy-N-allyl-1-aza-2-silacyclopentane, 0.21 g (0.0011 mol) of 2,2-azobisisobutyronitrile, and 5 g of toluene was added dropwise over 3 hours and stirred at the same temperature for 4 hours. GC analysis of the reaction mixture confirmed the formation of 2,2-dimethoxy-N-(trimethoxysilylpropylthiopropyl)-1-aza-2-silacyclopentane.

[0086] [Examples 2-1 to 2-4, Comparative Example 2] The compounds used in Examples 2-1 to 2-4 and Comparative Example 2 are shown below. (1) Cyclic silazane compounds Cyclic silazane compounds 1 to 4 (referred to as compounds 1 to 4) synthesized in Examples 1-1 to 1-4 2,2-Dimethoxy-N-trimethoxysilylpropyl-1-aza-2-silacyclopentane (referred to as the comparative compound) represented by the following formula:

[0087] [ka]

[0088] (2) Hydrolyzable silicone compounds 1,3-Dimethoxy-1,1,3,3-tetramethyldisiloxane KR-400: A composition containing a hydrolyzable silicone compound having a methyl group and a methoxy group and a curing catalyst (manufactured by Shin-Etsu Chemical Co., Ltd.) KR-401N: Hydrolyzable silicone compound containing methyl, phenyl, and methoxy groups (Shin-Etsu Chemical Co., Ltd.) KC-89S: Hydrolyzable silicone compound containing methyl and methoxy groups (Shin-Etsu Chemical Co., Ltd.) (3) Solvent Dipropylene glycol dimethyl ether (Tokyo Chemical Industry Co., Ltd.) (4) Curing catalyst D-25: Titanium compound (Shin-Etsu Chemical Co., Ltd.)

[0089] Compounds 1 to 4 obtained in Examples 1-1 to 1-4 and the comparative compound were each mixed with a solvent in the ratio shown in Table 1 below to prepare curable compositions. Each curable composition was applied to an aluminum plate (7 cm x 15 cm) using a bar coater to a wet thickness of 30 μm, and then left to stand at 25°C and 50% relative humidity to prepare a test specimen with a cured coating. The crack resistance of the resulting test specimens was evaluated using the following method. The results are shown in Table 1.

[0090] [Crack resistance] The test piece coated with the cured coating was left to stand at room temperature for one day, and the occurrence of cracks or peeling in the coating was checked, and the time until these occurred was measured. After curing, the test pieces were heated in an environment of 150°C for 2 hours, and the coating was checked every 5 minutes to see if cracks or peeling occurred, and the time until these occurred was measured. If no changes occurred, the result was marked as "Good." The results are shown in Table 1.

[0091] [Table 1]

[0092] As shown in Table 1, the cured product of the cyclic silazane compound having an alkoxysilyl group of the present invention is found to be more inhibited in cracking and peeling due to cure shrinkage on the aluminum plate than the cured product obtained from the conventional cyclic silazane compound having an alkoxysilyl group.

[0093] [Examples 3-1 to 3-8, Comparative Examples 3-1 to 3-2] Compounds 1 to 4 obtained in Examples 1-1 to 1-4 and the comparative compound were each mixed with the hydrolyzable silicone compound shown below in the ratio shown in Table 2 below to prepare curable compositions. The resulting composition was applied to a SUS430 plate (7 cm x 15 cm) using a bar coater to a wet thickness of 30 μm, and then cured in an environment of 25°C and 50% relative humidity to produce a cured coating. The test pieces were then heated in an environment of 150°C for 2 hours, and the coating was checked every 5 minutes for cracks or peeling, and the time until these occurred was measured. If no changes were observed, the test piece was marked "Good." The results are shown in Table 2.

[0094] [Table 2]

[0095] As shown in Table 2, the cured product of the cyclic silazane compound having an alkoxysilyl group of the present invention is found to be more inhibited in cracking and peeling due to cure shrinkage on SUS plate than the cured product obtained from the conventional cyclic silazane compound having an alkoxysilyl group.

[0096] [Examples 4-1 to 4-5, Comparative Examples 4-1 to 4-2] Compounds 1 to 5 obtained in Examples 1-1 to 1-5 and the comparative compound were each mixed with a hydrolyzable silicone compound and a curing catalyst in the ratios shown in Table 3 below to prepare curable compositions. The resulting composition was applied to a polycarbonate plate (7 cm x 15 cm, manufactured by AS ONE) using a bar coater to a wet thickness of 30 μm, and then cured in an environment of 25°C and 50% relative humidity to produce a cured coating. The test piece was then left to stand in an environment of 25°C and 50% relative humidity to produce a cured coating. After confirming that the coating had cured, the test piece was left to stand at room temperature for another 2 days to produce a test piece. The obtained test pieces were subjected to a cross-cut test (in accordance with JIS K 5600), and the surface condition was rated on a scale of 0 to 5. The smaller the number, the better the adhesion. The results are shown in Table 3.

[0097] [Table 3]

[0098] As shown in Table 3, the cured product of the curable composition containing the alkoxysilyl group-containing cyclic silazane compound of the present invention exhibits excellent adhesion to polycarbonate plates, whereas conventional alkoxysilyl group-containing cyclic silazane compounds and hydrolyzable silicone compounds exhibited poor adhesion to polycarbonate plates.

Claims

1. A cyclic silazane compound having an alkoxysilyl group represented by the following general formula (1): 【Chemical 1】 (In the formula, R 1 , R 2 , R 5 and R 6 each independently represents an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms; R 3 represents a divalent hydrocarbon group having 4 to 20 carbon atoms which may contain a sulfur atom, an ester bond, or a urea bond; R 4 represents a hydrogen atom or an unsubstituted monovalent hydrocarbon group having 1 to 10 carbon atoms, m is 0 or 1, and n is 0, 1, or 2.

2. The following general formula (2) 【Chemistry 2】 (In the formula, R 1 ~R 6 , m and n have the same meanings as above.) 2. The method for producing a cyclic silazane compound having an alkoxysilyl group according to claim 1, wherein a bis(alkoxysilylalkyl)aminosilane compound represented by the following formula is subjected to intramolecular dealcoholization cyclization.

3. The following general formula (3) 【Chemistry 3】 (In the formula, R 1 , R 2 and m have the same meaning as above, R 7 represents a monovalent hydrocarbon group having 1 to 18 carbon atoms and having an unsaturated bond or an amino group at the terminal. and a cyclic silazane compound represented by the following general formula (4): 【Chemistry 4】 (In the formula, R 5 , R 6 and n have the same meaning as above, and A represents a hydrogen atom, a mercaptoalkyl group having 1 to 8 carbon atoms, or an isocyanatoalkyl group having 1 to 8 carbon atoms.

2. The method for producing a cyclic silazane compound having an alkoxysilyl group according to claim 1, wherein the cyclic silazane compound is reacted with an alkoxysilane compound represented by the formula:

4. A curable composition comprising the cyclic silazane compound of claim 1.

5. A cured product of the curable composition according to claim 4.

6. A coated substrate having a substrate and a coating formed thereon, wherein the coating is formed from the curable composition of claim 4.

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