Liquid dispensing device

By moving the wiping member in an intersecting direction with a lower wiping end position and incorporating a separation mechanism, the device effectively prevents nozzle contamination and reduces cleaning liquid consumption.

JP7748618B2Active Publication Date: 2025-10-03RICOH CO LTD
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Patent Information

Application Number
JP2021185636
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-11-15
Publication Date
2025-10-03
Estimated Expiration
2041-11-15

AI Technical Summary

Technical Problem

Conventional liquid ejection devices face the issue of cleaning liquid mixing with residual liquid on the nozzle surface, leading to nozzle contamination after wiping.

Method used

The device employs a wiping member that moves in a direction intersecting the horizontal direction, with the vertical position of the wiping end lower than the wiping start, and includes a mechanism to separate the nozzle surface from the wiping member when not in use, reducing the flow of cleaning liquid onto the nozzle surface.

Benefits of technology

This configuration minimizes nozzle contamination and reduces cleaning liquid consumption by preventing excess liquid from flowing back onto the nozzle surface, extending the life of the wiping member.

✦ Generated by Eureka AI based on patent content.

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Abstract

To solve such a problem that a cleaning fluid used for wiping flows into a nozzle surface after wiping of the nozzle surface, and the cleaning fluid flown into the nozzle surface mixes with a liquid remaining in nozzles and the nozzle surface and thereby contaminate the nozzle surface again.SOLUTION: A liquid discharge device includes: a head having a nozzle surface provided with nozzles for discharging a liquid in a horizontal direction; a wiping member which wipes the nozzle surface; and a cleaning fluid supply member which supplies the cleaning fluid to the wiping member. In the liquid discharge device, the head or the wiping member is moved in a direction that intersects with a vertical direction and the horizontal direction to wipe the nozzle surface with the wiping member. In an upper surface of an outer periphery part of the head, a vertical position at the end side of wiping by the wiping member is lower than a vertical position of the start side of the wiping in a moving direction of the head or the wiping member.SELECTED DRAWING: Figure 5
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Description

[Technical Field]

[0001] The present invention relates to a liquid ejection device. [Background technology]

[0002] Patent Document 1 discloses a discharge unit that integrally comprises a head having nozzles that discharge liquid and a cleaning mechanism that includes a wiping member that wipes the nozzle surface of the head. The wiping member moves via a moving member between a position facing the nozzle surface and a position retracted from the nozzle surface. Summary of the Invention [Problem to be solved by the invention]

[0003] With conventional technology, after wiping the nozzle surface, the cleaning liquid used for wiping flows onto the nozzle surface, and as the cleaning liquid flows onto the nozzle surface, it mixes with the liquid (e.g., ink) that remains in the nozzles and on the nozzle surface, which can contaminate the nozzle surface again. [Means for solving the problem]

[0004] The present invention provides a head having a nozzle surface provided with nozzles that eject liquid in a horizontal direction, a wiping member that wipes the nozzle surface, and a cleaning liquid supply member that supplies cleaning liquid to the wiping member. It has a carriage a liquid ejection device in which the head or the wiping member is moved in a vertical direction and a direction intersecting the horizontal direction to wipe the nozzle surface with the wiping member, wherein the vertical position of the upper surface of the outer periphery of the head at the wiping end side by the wiping member is lower than the vertical position at the wiping start side in the direction of movement of the head or the wiping member. The carriage is provided with a movement mechanism that moves the nozzle surface relative to the wiping member in the liquid ejection direction of the nozzles, and the nozzle surface ejects liquid from the nozzles to an object at a liquid ejection position where the nozzle surface is located downstream of the wiping member in the liquid ejection direction, and the wiping member wipes the nozzle surface at a cleaning position where the nozzle surface is located upstream of the wiping member in the liquid ejection direction. It is characterized by: [Effects of the Invention]

[0005] According to the present invention, it is possible to provide a liquid ejection device that reduces the flow of liquid onto the nozzle surface. [Brief explanation of the drawings]

[0006] [Figure 1] 1 is an overall perspective view of a liquid ejection device according to an embodiment of the present invention. [Figure 2] FIG. 4 is an overall perspective view of the carriage at the retracted position. [Figure 3] FIG. 2 is an overall perspective view of the carriage at a liquid ejection position. [Figure 4] FIG. 4 is an explanatory diagram of a head position according to an embodiment of the present invention. [Figure 5] 1 is a front view showing a schematic configuration of a head and a cleaning device and its surroundings according to a first embodiment of the present invention. [Figure 6] FIG. 2 is an explanatory diagram of the top surface of the outer periphery of the head according to the embodiment of the present invention. [Figure 7] FIG. 10 is an explanatory diagram of a second embodiment of the present invention. [Figure 8] FIG. 10 is an explanatory diagram of a third embodiment of the present invention. [Figure 9] FIG. 10 is an explanatory diagram of a third embodiment of the present invention. [Figure 10] FIG. 10 is an explanatory diagram of a third embodiment of the present invention. [Figure 11] FIG. 10 is an explanatory diagram of a fourth embodiment of the present invention. [Figure 12] FIG. 10 is an explanatory diagram showing another example of a liquid ejection device according to an embodiment of the present invention. [Figure 13] FIG. 10 is an explanatory diagram showing yet another example of a liquid ejection device according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0007] An embodiment of the present invention will be described below with reference to the drawings.

[0008] FIG. 1 is an overall perspective view of a liquid ejection device according to an embodiment of the present invention, and the illustrated liquid ejection device is a printing device that forms an image on the side of a truck body, for example.

[0009] The printing device 1000 is installed facing the vehicle body side surface 100 shown as an example of an object. The printing device 1000 includes an X-axis rail 101, a Y-axis rail 102 that intersects with the X-axis rail 101, and a Z-axis rail 103 that intersects with the X-axis rail 101 and the Y-axis rail 102.

[0010] The Y-axis rail 102 holds the X-axis rail 101 so that the X-axis rail 101 can move in the Y direction (positive and negative sides). The X-axis rail 101 holds the Z-axis rail 103 so that the Z-axis rail 103 can move in the X direction (positive and negative sides). The Z-axis rail 103 holds the carriage 1 so that the carriage 1 can move in the Z direction (positive and negative sides).

[0011] The printing device 1000 includes a first Z-direction drive unit 92 that moves the carriage 1 in the Z direction along the Z-axis rail 103, and an X-direction drive unit 72 that moves the Z-axis rail 103 in the X direction along the X-axis rail 101. The printing device 1000 also includes a Y-direction drive unit 82 that moves the X-axis rail 101 in the Y direction along the Y-axis rail 102. The printing device 1000 also includes a second Z-direction drive unit 93 that moves the head holder 70 in the Z direction relative to the carriage 1.

[0012] The printing device 1000 configured as described above ejects liquid (ink in this example) from a head provided on the head holder 70 while moving the carriage 1 in the X, Y, and Z directions, forming an image on the vehicle body side surface 100. Here, the movement of the carriage 1 and head holder 70 in the Z direction does not necessarily mean that it is parallel to the Z direction, and it may be a diagonal movement as long as it includes at least a component in the Z direction.

[0013] 1, the surface shape of the vehicle body side surface 100 is flat, but the surface shape of the vehicle body side surface 100 may be a nearly vertical surface, a surface with a large radius of curvature, or a surface with some unevenness. Next, the configuration of the carriage 1 will be described.

[0014] FIG. 2 is an overall perspective view of the carriage in the printing apparatus shown in FIG. 1, showing the carriage 1 in a retracted position on the Z axis.

[0015] The carriage 1 includes a head holder 70. The carriage 1 is movable in the Z direction along a Z-axis rail 103 by power from a first Z-direction drive unit 92. The head holder 70 holds the heads 300, and is movable in the Z direction relative to the carriage 1 by power from a second Z-direction drive unit 93 shown in FIG. 1. Regarding the heads 300, this embodiment illustrates a configuration in which six heads 300a to 300f are arranged in a stacked manner on the head holder 70.

[0016] Each of the heads 300a to 300f has a nozzle surface 302a with a plurality of nozzles 302. The types and number of ink colors used by the heads 300a to 300f may be different for each head, or may all be the same color. For example, if the printing device 1000 is a device that uses a single color, the inks used by the heads 300a to 300f may be the same color. Furthermore, the number of heads constituting the head 300 is not limited to six. It may be more or less than six.

[0017] As shown in the figure, the heads 300 are fixed to the head holder 70 so that the nozzle surface 302a of each head intersects with the horizontal plane (XZ plane) and the arrangement direction of the multiple nozzles 302 is inclined with respect to the X axis. This causes the nozzles 302 to eject ink in the horizontal direction (Z direction).

[0018] The carriage 1 also includes a cleaning device 4 that cleans the head 300. The carriage 1 supports a frame 2 that is provided so as to surround the periphery of the head holder 70. The frame 2 includes a guide rod 3 that is made up of a shaft member that extends in the X direction, and the cleaning device 4 is attached to the guide rod 3 so as to be movable along the guide rod 3 in the X direction, that is, in a direction that intersects the horizontal direction (Z direction) and the vertical direction (Y direction).

[0019] The frame 2 contains a drive motor for moving the cleaning device 4 along the guide rod 3, a position sensor for detecting the position of the cleaning device 4 in the X direction (standby position, turning back position), and the like. As a result, the drive motor transmits power to the power transmission belt 5, and the cleaning device 4 connected to the power transmission belt 5 moves in the positive X direction along the guide rod 3. The cleaning device 4 then cleans the nozzle surface 302a and nozzles 302 of the head 300. When the cleaning device 4 moves further in the positive X direction and reaches the turning back position, the direction of movement of the cleaning device 4 switches to the negative X direction, and the cleaning device 4 returns to the standby position.

[0020] FIG. 3 is an overall perspective view of the carriage in the printing apparatus shown in FIG. 1, showing the carriage 1 and head 300 in a state where they are positioned at a liquid ejection position on the Z axis.

[0021] The difference from Figure 2 is that the carriage 1 and head holder 70 have moved to the positive side in the Z direction. Like the carriage 1, the head holder 70 can also move in the Z direction between a liquid ejection position (Figure 3) and a retracted position (Figure 2). Note that the Z direction position of the carriage 1 when ejecting ink is not always constant. The Z direction position of the carriage 1 when ejecting ink varies in accordance with the surface shape of the vehicle body side surface 100.

[0022] 4A and 4B are explanatory diagrams of head positions in an embodiment of the present invention, with Fig. 4A showing the head in the liquid ejection position, Fig. 4B showing the head in the cleaning position, and Fig. 4C showing the head in the retracted position. Note that in the following explanation, the number of heads is assumed to be four (300a to 300d) for simplicity's sake.

[0023] The head 300 is connected to a slide mechanism 90 via a head holder 70. The slide mechanism 90 corresponds to the first Z-direction drive unit 92 and second Z-direction drive unit 93 shown in FIG. 1, and for convenience, they will be described collectively here. This slide mechanism 90 enables the head 300 to move to a liquid ejection position, a cleaning position, and a retracted position in the normal direction (Z direction) of the nozzle surface 302a. Here, the slide mechanism 90 is an example of a contact / separation mechanism.

[0024] At the liquid ejection position, the head 300 is positioned closer to the cleaning device 4 as shown in FIG. Z direction The head 300 projects toward the front side, and while maintaining the distance between the vehicle body side surface 100 and the head 300 shown in FIG. 1 within an appropriate range, ink is ejected from the head 300 to form an image on the vehicle body side surface 100. MoZ By protruding in the forward direction, interference between the vehicle body side surface 100 and the cleaning device 4 during printing is prevented, and the nozzle surface 302a can be kept at an appropriate distance from the vehicle body side surface 100.

[0025] In the cleaning position, the head 300 is positioned at a position closer to the cleaning device 4 as shown in FIG. MoZ The head 300 moves back to the negative direction, and the wiper 41 comes into contact with the head 300 with an appropriate amount of penetration. At the retracted position, the head 300 is further away from the cleaning position as shown in FIG. 4(c). Z The cleaning device 4 moves back to the negative X direction, so that the wiper 41 does not come into contact with the head 300. Note that even when in the retracted position, the cleaning device 4 can still move in the X direction (positive and negative). Next, the configuration around the head 300 and the cleaning device 4 will be described.

[0026] FIG. 5 is a front view showing a schematic configuration of the head and the cleaning device and its surroundings according to the first embodiment of the present invention.

[0027] A frame 2 provided on the carriage 1 has guide rods 3 at its top and bottom. The guide rod 3 holds a cleaning device 4 via a bushing member 3a. The top of the cleaning device 4 is connected to a power transmission belt 5 provided above the guide rod 3, and the power from the power transmission belt 5 moves the cleaning device 4 in the X direction (positive and negative sides) along the guide rod 3.

[0028] The cleaning device 4 includes a wiper 41, a cleaning liquid supply member 42, and a cleaning liquid collection member 43. As the cleaning device 4 moves in the X direction, the wiper 41 wipes the nozzle surface 302a of the head 300 (300a to 300d) fixed to the head holder 70, removing dirt from the nozzle surface 302a. Here, the wiper 41 is an example of a wiping member. The cleaning liquid supply member 42 is located above the wiper 41 (positive side in the Y direction) and supplies cleaning liquid from above the wiper 41 downward (negative side in the Y direction). The cleaning liquid collection member 43 is located below the wiper 41 (negative side in the Y direction) and collects waste liquid such as excess cleaning liquid. The cleaning liquid supply member 42 and the cleaning liquid recovery member 43 are connected by piping to the cleaning liquid supply source and the cleaning liquid recovery destination, respectively, so that the cleaning liquid is supplied from the cleaning liquid supply source to the cleaning liquid supply member 42, and the waste liquid from the cleaning liquid recovery member 43 is recovered at the cleaning liquid recovery destination.

[0029] The outer peripheral upper surfaces 301 of the heads 300a to 300d are arranged such that the vertical (Y) position on the wiping end side (positive X-direction) of the wiper 41 is lower than the vertical position on the wiping start side (negative X-direction) in the movement direction (X-direction) of the wiper 41.

[0030] In the above configuration, when cleaning the nozzle surface 302a, the head 300 and cleaning device 4 are positioned as shown in Fig. 4(b), and the wiper 41 wipes the nozzle surface 302a as the cleaning device 4 moves toward the positive side in the X direction. Once the wiper 41 has passed the nozzle surface 302a and wiping of the nozzle surface 302a is complete, the head 300 and cleaning device 4 are positioned as shown in Fig. 4(c), and the cleaning device 4 is moved toward the negative side in the X direction so that the wiper 41 does not come into contact with the head 300. This causes the cleaning device 4 to return to the standby position.

[0031] 5, the standby position of the cleaning device 4 may be a state in which the cleaning device 4 is located to the right of the head 300, or a state in which the cleaning device 4 is located to the left of the head 300. In the latter case, when moving the cleaning device 4 on the outward path, i.e., toward the negative side in the X direction, the wiper 41 and the head 300 are separated and the cleaning device 4 is moved to the right of the head 300. Then, when moving the cleaning device 4 on the return path, i.e., toward the positive side in the X direction, the wiper 41 and the head 300 are brought into contact with each other and the cleaning device 4 is moved to the left of the head 300 to wipe the nozzle surface 302a.

[0032] When cleaning is performed during either the forward or backward movement of the cleaning device 4, the outer peripheral upper surface 301 of the head 300 is arranged so that the vertical position at the wiping end side in the wiping direction is lower than the vertical position at the wiping start side. This makes it possible to prevent the cleaning liquid overflowing onto the outer peripheral upper surface 301 of the head 300 after wiping from flowing onto the nozzle surface 302a and soiling the nozzle surface 302a.

[0033] Furthermore, by performing one-way cleaning either when the cleaning device 4 is moving forward or when it is moving backward, it is possible to reduce the consumption of cleaning liquid. Furthermore, it is possible to reduce the number of times the wiper 41 comes into contact with the nozzle surface 302a, thereby extending the life of the wiper 41. In particular, when printing an image with a low print rate or a short printing width, the amount of ink used is small and the amount of ink adhering to the nozzle surface 302a is also small, so it is preferable to perform the one-way cleaning described above.

[0034] 6A and 6B are explanatory diagrams of the top surface of the outer periphery of a head according to an embodiment of the present invention, with FIG. 6A showing the embodiment of the present invention and FIG. 6B showing the configuration of a comparative example.

[0035] 6A, the vertical (Y direction) position of the outer peripheral upper surface 301 of the head 300 on the side where wiping by the wiper 41 ends (positive side in the X direction) is lower than the vertical position on the side where wiping starts (negative side in the X direction). As a result, after the wiper 41 wipes the nozzle surface 302a, excess cleaning liquid Lc used for wiping flows over the outer peripheral upper surface 301 of the head, and the cleaning liquid Lc immediately reaches the edge portions (corners) of the head 300. This makes it difficult for the cleaning liquid Lc to flow onto the nozzle surface 302a, reducing the problem of the nozzle surface 302a being wiped by the wiper 41 becoming contaminated again.

[0036] In this embodiment, the wiper 41 is made of an elastic material such as a sponge or low-hardness rubber, and the wiper 41 deforms when it comes into contact with the nozzle surface 302a, wiping away ink stains adhering to the nozzle surface 302a. As a result, excess cleaning liquid Lc overflows from the contact surface between the wiper 41 and the nozzle surface 302a, and then flows in the negative vertical direction (Y direction) along the slope of the outer circumferential upper surface 301.

[0037] On the other hand, when the vertical position of the upper surface 301 of the outer periphery where wiping by the wiper 41 ends is higher than the vertical position of the upper surface 301 where wiping starts, as in the comparative example of FIG. 6(b), excess cleaning liquid Lc flows along the upper surface 301 of the outer periphery toward the negative side in the X direction.

[0038] In this case, the cleaning liquid Lc flows a long distance, and as it flows toward the negative side of the X direction, it overflows onto the nozzle surface 302a. The overflowing cleaning liquid Lc mixes with the ink remaining in the nozzles 302 and nozzle surface 302a and flows, thereby contaminating the nozzle surface 302a again.

[0039] As described above, this embodiment of the invention is a printing apparatus 1000 that includes a head 300 having a nozzle surface 302a with nozzles 302 that eject ink in the horizontal direction (Z direction), a wiper 41 that wipes the nozzle surface 302a, and a cleaning liquid supply member 42 that supplies cleaning liquid to the wiper 41. The wiper 41 moves in a direction (X direction) that intersects the vertical direction (Y direction) and the horizontal direction (Z direction) to wipe the nozzle surface 302a with the wiper 41. In this embodiment, the vertical position of the outer peripheral top surface 301 of the head 300 at the end of wiping by the wiper 41 is lower than the vertical position at the start of wiping, in the direction of movement of the wiper 41. This makes it difficult for cleaning liquid used to wipe the nozzle surface 302a to flow back onto the nozzle surface 302a, thereby reducing the risk of the nozzle surface 302a becoming contaminated again after wiping. The "horizontal direction" (Z direction) is not necessarily limited to a direction perpendicular to the direction of gravity. The direction may be slightly deviated as long as the above-mentioned effect can be achieved by lowering the position of the wiping end side.

[0040] As described above, the slide mechanism 90 is provided to move the nozzle surface 302a toward and away from the wiper 41. This makes it possible to move the nozzle surface 302a away from the wiper 41 when moving the wiper 41 in the X direction without wiping the nozzle surface 302a, thereby preventing unnecessary consumption of cleaning liquid and preventing the wiper 41 from contacting the nozzle surface 302a unnecessarily.

[0041] 7 is an explanatory diagram of a second embodiment of the present invention. Note that the same members as those described in the above embodiments are given the same reference numerals, and the description thereof will be omitted here.

[0042] 5, one-way cleaning is performed either during the forward movement or the backward movement of the cleaning device 4. In contrast, in the second embodiment, reciprocating cleaning of the nozzle surface 302a is performed during the reciprocating movement of the cleaning device 4, that is, both during the forward movement of the cleaning device 4 in the negative X direction and during the backward movement of the cleaning device 4 in the positive X direction. When printing an image with a high print rate or a long printing width, a large amount of ink is used and a large amount of ink adheres to the nozzle surface 302a, so reciprocating cleaning is preferable.

[0043] When the wiper 41 wipes the nozzle surface 302a on the outward and return paths of the reciprocating movement, the outer peripheral upper surface 301 of the head 300 is arranged so that the vertical position on the wiping end side (positive side in the X direction) on the return path is lower than the vertical position on the wiping start side (negative side in the X direction) on the return path. This prevents the problem of cleaning liquid mixed with ink overflowing onto the outer peripheral upper surface 301 of the head 300 after wiping flowing onto the nozzle surface 302a and soiling the nozzle surface 302a.

[0044] In addition, when the wiper 41 is moved from the wiping end side to the wiping start side on the return path, that is, when it is moved in the wiping direction on the outward path in Figure 7, and wiping does not need to be performed on the outward path, the wiper 41 may be moved away from the nozzle surface 302a by the above-mentioned slide mechanism 90.

[0045] As described above, in this embodiment, the wiper 41 is capable of reciprocating movement in the movement direction (X direction) of the wiper 41, and wipes the nozzle surface 302a on both the outward and return paths of the reciprocating movement, with the wiping end side being the wiping end side on the return path. This makes it difficult for the cleaning liquid used to wipe the nozzle surface 302a to flow onto the nozzle surface 302a, even in the case of reciprocating cleaning, and reduces the problem of the nozzle surface 302a becoming soiled again after wiping.

[0046] Furthermore, as described above, when the wiper 41 moves back and forth, if the wiper 41 is moved from the side where wiping ends on the return path to the side where wiping starts on the return path, the wiper 41 and the nozzle surface 302a are separated by the slide mechanism 90. This makes it difficult for cleaning liquid to flow onto the nozzle surface 302a even when wiping is performed on one path of the reciprocating movement, thereby reducing the problem of the nozzle surface 302a becoming soiled again after wiping.

[0047] Fig. 8 is an explanatory diagram of a third embodiment of the present invention, with Fig. 8(a) being a front view showing the schematic configuration of the head and the cleaning device and its surroundings, and Fig. 8(b) being a side view thereof. Note that the same reference numerals are used to designate members equivalent to those described in the first and second embodiments, and their description will be omitted here.

[0048] In the first and second embodiments, the cleaning device 4 is mounted on the carriage 1, but in this embodiment, the cleaning device 4 is not mounted on the carriage 1, but is fixed to the end of the X-axis rail 101 of the printing device 1000.

[0049] The carriage 1 is movable in the X direction (positive and negative directions) along the X-axis rail 101, and holds the head holder 70 via a slide mechanism 90. The head holder 70 is equipped with a head 300, as in the above-described embodiment. The X-axis rail 101 also has a cleaning device 4 fixed to its end. The cleaning device 4 is equipped with a wiper 41, a cleaning liquid supply member 42, and a cleaning liquid recovery member 43, as in the above-described embodiment.

[0050] 9A and 9B are explanatory diagrams of the third embodiment, with FIG. 9A being a top view showing a schematic configuration of the head and the cleaning device and its surroundings, and FIG. 9B being a front view of the head unit.

[0051] When cleaning the nozzle surface 302a in the third embodiment, the carriage 1 is first moved to the right of the cleaning device 4, and then the head 300 and cleaning device 4 are positioned as shown in Fig. 8(b). After that, the wiper 41 wipes the nozzle surface 302a as the carriage 1 moves in the positive X direction.

[0052] In this embodiment, the outer peripheral upper surface 301 of the head 300 is inclined so that the negative side in the X direction is lower, but as long as the vertical position on the side where wiping by the wiper 41 ends is lower than the vertical position on the side where wiping starts, the upper surface 301 may be inclined so that the positive side in the X direction is lower, as shown in FIG. 10.

[0053] In this way, when cleaning is performed during either the forward or backward movement of the carriage 1, the outer peripheral upper surface 301 of the head 300 is arranged so that the vertical position at the wiping end side is lower in the wiping direction than the vertical position at the wiping start side. This makes it possible to prevent the cleaning liquid that has overflowed onto the outer peripheral upper surface 301 of the head 300 after wiping from flowing onto the nozzle surface 302a and soiling the nozzle surface 302a.

[0054] Furthermore, by performing one-way cleaning either when the carriage 1 moves forward or backward, it is possible to reduce the consumption of cleaning fluid. Furthermore, it is possible to reduce the number of times the wiper 41 comes into contact with the nozzle surface 302a, thereby extending the life of the wiper 41. In particular, when printing an image with a low print rate or a short printing width, the amount of ink used is small and the amount of ink adhering to the nozzle surface 302a is also small, so it is preferable to perform the one-way cleaning described above.

[0055] As described above, this embodiment is a printing apparatus 1000 that includes a head 300 having a nozzle surface 302a with nozzles 302 that eject ink in the horizontal direction (Z direction), a wiper 41 that wipes the nozzle surface 302a, and a cleaning liquid supply member 42 that supplies cleaning liquid to the wiper 41, and the head 300 is moved in a direction (X direction) that intersects the vertical direction (Y direction) and the horizontal direction (Z direction) to wipe the nozzle surface 302a with the wiper 41, and the outer peripheral top surface 301 of the head 300 is positioned such that the vertical position at the end of wiping by the wiper 41 is lower than the vertical position at the start of wiping in the direction of movement of the head 300. This makes it difficult for cleaning liquid used to wipe the nozzle surface 302a to flow back onto the nozzle surface 302a, reducing the problem of the nozzle surface 302a becoming soiled again after wiping.

[0056] As described above, the head 300 is also provided with a slide mechanism 90 that moves the nozzle surface 302a toward and away from the wiper 41. This makes it possible to move the nozzle surface 302a away from the wiper 41 when moving the head 300 in the X direction without wiping the nozzle surface 302a, thereby preventing unnecessary consumption of cleaning liquid and preventing the wiper 41 from contacting the nozzle surface 302a unnecessarily.

[0057] Fig. 11 is an explanatory diagram of a fourth embodiment of the present invention, in which Fig. 11(a) is a top view showing the schematic configuration of the head and the cleaning device and its surroundings, and Fig. 11(b) is a front view of the head. Note that the same reference numerals are used to designate members equivalent to those shown in the third embodiment, and their description will be omitted here.

[0058] In the third embodiment, one-way cleaning is performed either during the forward movement or the backward movement of the carriage 1. In contrast to this, in the fourth embodiment, reciprocating cleaning of the nozzle surface 302a is performed during the reciprocating movement of the carriage 1, that is, both during the forward movement of the carriage 1 to the negative side in the X direction and during the backward movement of the carriage 1 to the positive side in the X direction. When printing an image with a high print rate or a long printing width, a large amount of ink is used and a large amount of ink adheres to the nozzle surface 302a, so reciprocating cleaning is preferable.

[0059] When the wiper 41 wipes the nozzle surface 302a on the outward and return paths of the reciprocating movement, the outer peripheral upper surface 301 of the head 300 is arranged so that the vertical position on the wiping end side (negative side in the X direction) on the return path is lower than the vertical position on the wiping start side (positive side in the X direction) on the return path. This prevents the problem of cleaning liquid mixed with ink overflowing onto the outer peripheral upper surface 301 of the head 300 after wiping flowing onto the nozzle surface 302a and soiling the nozzle surface 302a.

[0060] When the carriage 1 moves in the positive X direction and the head 300 passes the cleaning device 4, the head holder 70 moves in the positive Z direction by the slide mechanism 90. By using this slide mechanism 90, it is possible to adjust the position of the nozzle surface 302a relative to the wiper 41, and to switch between contact and separation between the wiper 41 and the nozzle surface 302a.

[0061] In addition, when the carriage 1 is moved in the wiping direction on the outward path (from the wiping end side to the wiping start side on the return path) and wiping does not need to be performed on the outward path, the nozzle surface 302a may be separated from the wiper 41 by the slide mechanism 90.

[0062] As described above, in this embodiment, head 300 (carriage 1) can move back and forth in the direction of movement of head 300 (X direction), and wipes nozzle surface 302a on the outward and return paths of the reciprocating movement, with the wiping end side being the wiping end side on the return path. This makes it difficult for the cleaning liquid used to wipe nozzle surface 302a to flow onto nozzle surface 302a, even in the case of reciprocating cleaning, reducing the problem of nozzle surface 302a becoming soiled again after wiping.

[0063] Furthermore, as described above, when moving the head 300 (carriage 1) from the side where wiping ends on the return path to the side where wiping starts on the return path during the reciprocating movement of the head 300, the wiper 41 and the nozzle surface 302a are separated by the slide mechanism 90. This makes it difficult for cleaning liquid to flow onto the nozzle surface 302a even when wiping is performed on one path of the reciprocating movement, reducing the problem of the nozzle surface 302a becoming soiled again after wiping.

[0064] 12A and 12B are explanatory diagrams showing another example of a liquid ejection device according to an embodiment of the present invention, in which FIG. 12A is an overall configuration diagram and FIG. 12B is an enlarged view of a main part of FIG. 12A.

[0065] The illustrated liquid ejection device is, for example, a printing device that forms an image on the side of an aircraft fuselage. The printing device 2000 includes a linear rail 404 that supports a carriage 1 so that it can move linearly back and forth, and an articulated robot 405 that moves the linear rail 404 to a predetermined position as needed and holds it in that position. The articulated robot 405 includes a robot arm 405a that has multiple joints that allow it to move freely like a human arm, and the tip of the robot arm 405a can be moved freely and positioned accurately.

[0066] For example, a six-axis controlled industrial robot having six axes, i.e., six joints, can be used as the articulated robot 405. With a six-axis articulated robot, by teaching information regarding its operation in advance, it is possible to very accurately and quickly position the linear rail 404 at a predetermined position on the machine body 702. The robot 405 is not limited to a six-axis robot, and an articulated robot having an appropriate number of axes, such as five axes or seven axes, can be used.

[0067] The robot arm 405a of the robot 405 is equipped with a fork-shaped support member 424. A vertical linear rail 423a is attached to the tip of the left branch 424a of this support member 424, and a vertical linear rail 423b is attached to the tip of the right branch 424b so that they are parallel to each other. The two vertical linear rails 423a, 423b support both ends of the linear rail 404, which movably holds the carriage 1.

[0068] The carriage 1 has the configurations of the first to fourth embodiments, and is equipped with a head that ejects liquid toward the body 702. The head may be the head 300 described above, a plurality of heads 300 that eject liquid of each color, such as yellow, magenta, cyan, black, and white, or a head 300 that has a plurality of nozzle rows. Liquid of each color is supplied from an ink tank 400 to each head 300 or each nozzle row of the head 300 of the carriage 1.

[0069] Carriage 1 moves in a first direction by moving on linear rail 404, and can move in a second direction intersecting the first direction by moving linear rail 404 on vertical linear rails 423a and 423b. Carriage 1 also has a first slide mechanism that moves carriage 1 in a third direction (in this example, the direction of liquid ejection toward body 702) intersecting the first and second directions. Carriage 1 also has a second slide mechanism that moves the head relative to carriage 1 in the third direction.

[0070] The printing device 2000 uses the robot 405 to move the linear rail 404 to the image formation area of ​​the machine body 702, and drives the head 300 while moving the carriage 1 along the linear rail 404 according to the image data to form an image. Then, when printing of one line is completed, the vertical linear rails 423a and 423b are driven to move the head 300 of the carriage 1 from one line to the next. By repeating this operation, it becomes possible to form an image in the required image formation area of ​​the machine body 702.

[0071] FIG. 13 is a schematic diagram showing the configuration of yet another example of a liquid ejection device according to an embodiment of the present invention.

[0072] The illustrated liquid ejection device is an unmanned vehicle-type printing device, such as a wall-climbing robot. The printing device 7000 is capable of moving by driving a roller 710 while sucking an object 100 (a building wall in this example) at the bottom of the printing device 7000. The printing device 7000 is equipped with a liquid ejection unit 720 including a head that ejects liquid such as ink and a cleaning device, and supplies liquid contained in a liquid tank 730 to the liquid ejection unit 720 via a cable 740. The printing device 7000 then ejects liquid from the head provided in the liquid ejection unit 720 toward the object 100, applying the liquid to a coating portion P of the object 100.

[0073] In this example, the liquid tank 730 is installed on the ground, and liquid is supplied from the liquid tank 730 to the liquid ejection unit 720 via the cable 740, but the liquid tank 730 may also be provided in the printing apparatus 7000. By providing the liquid tank 730 in the printing apparatus 7000, it is possible to eliminate the restriction on the movement range imposed by the cable 740, and it becomes possible to move the printing apparatus 7000 freely.

[0074] Furthermore, when the configuration of the first or second embodiment is applied to the liquid ejection unit 720 of such a printing apparatus 7000, the effects of the present invention can also be obtained.

[0075] In the present invention, the liquid may be a solution, suspension, emulsion, or the like containing a solvent such as water or an organic solvent, a colorant such as a dye or pigment, a polymerizable compound, a resin, a surfactant, or the like, a functionalizing material, a biocompatible material such as DNA, amino acids, proteins, or calcium, an edible material such as a natural colorant, etc. These can be used, for example, as inkjet ink, paint, surface treatment liquid, a liquid for forming components of electronic elements or light-emitting elements or electronic circuit resist patterns, a material liquid for 3D modeling, etc.

[0076] The above description is merely an example, and the present invention provides unique effects for each of the following aspects.

[0077] [First aspect] A first aspect is a liquid ejection device (e.g., printing device 1000) including a head (e.g., head 300) having a nozzle surface (e.g., nozzle surface 302a) with nozzles that eject liquid in a horizontal direction (e.g., Z direction), a wiping member (e.g., wiper 41) that wipes the nozzle surface, and a cleaning liquid supply member (e.g., cleaning liquid supply member 42) that supplies cleaning liquid to the wiping member. The head or the wiping member is moved in a vertical direction (e.g., Y direction) and a direction intersecting the horizontal direction (e.g., X direction) to wipe the nozzle surface with the wiping member. The liquid ejection device is characterized in that the vertical position of the outer peripheral upper surface of the head (e.g., outer peripheral upper surface 301) at the end of wiping by the wiping member is lower than the vertical position at the start of wiping in the direction of movement of the head or the wiping member. According to the first aspect, it is possible to provide a liquid ejection device that reduces the flow of liquid into the nozzle surface.

[0078] [Second mode] The second aspect is the first aspect, wherein the head (e.g., head 300) or the wiping member (e.g., wiper 41) is capable of reciprocating movement in the direction of movement of the head or the wiping member (e.g., X direction), the head wipes the nozzle surface (e.g., nozzle surface 302a) on the outward and return paths of the reciprocating movement, and the wiping end side is the wiping end side on the return path. According to the second aspect, even in the case of reciprocating cleaning, cleaning liquid used to wipe the nozzle surface is less likely to flow onto the nozzle surface, reducing the problem of the nozzle surface becoming soiled again after wiping.

[0079] [Third aspect] The third aspect is characterized in that the first or second aspect further includes a contact / separation mechanism (e.g., slide mechanism 90) that moves the nozzle surface (e.g., nozzle surface 302a) toward and away from the wiping member (e.g., wiper 41). According to the third aspect, when moving the head or the wiping member without wiping the nozzle surface, it becomes possible to separate the nozzle surface from the wiping member, thereby reducing the consumption of cleaning liquid. Furthermore, it is possible to reduce the number of times the wiping member comes into contact with the nozzle surface, thereby extending the life of the wiping member.

[0080] [Fourth aspect] A fourth aspect is the third aspect, characterized in that when the head (e.g., head 300) or the wiping member (e.g., wiper 41) is moved from the wiping end side to the wiping start side during the reciprocating movement of the head (e.g., head 300) or the wiping member, the wiping member and the nozzle surface are separated by the contact / separation mechanism (e.g., slide mechanism 90). According to the fourth aspect, even when wiping is performed on one way of the reciprocating movement, cleaning liquid is less likely to flow onto the nozzle surface, and the problem of the nozzle surface becoming soiled again after wiping can be reduced. [Explanation of symbols]

[0081] 1 carriage 300 head 301 Top surface of outer periphery 302 Nozzle 302a Nozzle surface 4 Cleaning device 41 wiper 42 Cleaning liquid supply member 43 Cleaning fluid recovery member [Prior art documents] [Patent documents]

[0082] [Patent Document 1] Japanese Patent Publication No. 2020-168786

Claims

1. a head having a nozzle surface provided with nozzles that eject liquid in a horizontal direction; a wiping member that wipes the nozzle surface; a cleaning liquid supply member that supplies cleaning liquid to the wiping member, a liquid ejection device in which the head or the wiping member is moved in a vertical direction and a direction intersecting the horizontal direction to wipe the nozzle surface with the wiping member, an upper surface of the outer periphery of the head is configured such that a vertical position at a wiping end side by the wiping member is lower than a vertical position at a wiping start side in the direction of movement of the head or the wiping member; the carriage includes a movement mechanism that moves the nozzle surface relative to the wiping member in a liquid ejection direction of the nozzles, The liquid is discharged from the nozzle to the target object at a liquid discharge position where the nozzle surface is located downstream of the wiping member in the liquid discharge direction; a wiping member that wipes the nozzle surface at a cleaning position where the nozzle surface is located upstream of the wiping member in the liquid ejection direction;

2. The liquid ejection device described in claim 1, characterized in that the head or the wiping member is capable of reciprocating movement in the direction of movement of the head or the wiping member, wiping the nozzle surface on the outgoing and return paths of the reciprocating movement, and the wiping end side is the wiping end side on the return path.

3. A liquid ejection device as described in claim 1 or 2, characterized in that the moving mechanism is a contact / separation mechanism that moves the nozzle surface toward and away from the wiping member.

4. The moving mechanism is a contact / separation mechanism that moves the nozzle surface toward and away from the wiping member, A liquid ejection device as described in claim 2, characterized in that when the head or the wiping member is moved from the wiping end side to the wiping start side during the reciprocating movement of the head or the wiping member, the wiping member is separated from the nozzle surface by the contact / separation mechanism.

Citation Information

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