Slurry filtering device and separation membrane manufacturing system including the same
The slurry filtering device with an ultrasonic module and separable structure addresses filter clogging issues, enhancing filter longevity and battery performance by ensuring durability and thinner separators, thus improving electrical capacity and energy density.
Patent Information
- Application Number
- JP2024518719
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2023-02-28
- Filing Date
- 2023-07-04
- Publication Date
- 2025-11-17
- Estimated Expiration
- 2043-07-04
AI Technical Summary
Conventional slurry filters for secondary battery separators are prone to clogging due to binder polymers, leading to short filter replacement cycles, increased costs, and reduced electrical capacity and energy density due to the need for thicker separators to prevent physical damage.
A slurry filtering device with an ultrasonic module inside the filter generates vibrations to prevent clogging, features a separable base and cap structure for easy filter management, and includes multiple porous layers with decreasing pore sizes to enhance filtering performance.
The device extends filter lifespan, reduces process time and cost, ensures separator durability and insulating properties, and allows for thinner separators, thereby improving battery capacity and energy density.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This application claims priority based on Korean Patent Application No. 10-2022-0182926 filed on December 23, 2022, and Korean Patent Application No. 10-2023-0027312 filed on February 28, 2023, and the contents disclosed in the specifications and drawings of those applications are incorporated herein in their entirety.
[0002] The present invention relates to a slurry filtering device and a separator manufacturing system including the same, and more particularly to a slurry filtering device that filters a slurry containing a coating material using ultrasound, and a separator manufacturing system for a secondary battery including the same. [Background technology]
[0003] Generally, a secondary battery refers to a battery that can be repeatedly charged and discharged, such as a lithium ion battery, a lithium polymer battery, a nickel cadmium battery, a nickel metal hydride battery, a nickel zinc battery, etc. Such a secondary battery can be manufactured by placing an electrode assembly including a positive electrode and a negative electrode stacked with an insulating separator therebetween, and an electrolyte material in various types of cases, and then sealing the cases.
[0004] The separator for such a secondary battery can be manufactured by coating a porous polymer substrate with a slurry containing inorganic particles and a binder polymer, followed by drying. However, if the separator coating slurry contains particles or foreign matter larger than the thickness of the separator or the separator coating layer, the separator may be physically damaged or lose its insulating properties during assembly of the secondary battery, which could lead to a short circuit between electrodes. Increasing the thickness of the separator to prevent this risk would result in a decrease in the electrical capacity and energy density of the secondary battery.
[0005] Therefore, in the conventional technology, coarse particles and foreign matter contained in the slurry are removed using a filter. However, such a conventional technology has problems in that the filter is easily clogged by the binder polymer contained in the slurry and the filter replacement cycle is short, which delays the coating process and manufacturing process using the slurry and increases costs. Summary of the Invention [Problem to be solved by the invention]
[0006] The technical problem to be solved by the present invention is to provide a slurry filtering device that can increase the continuous use time of a slurry filter and the filtering amount per unit time, thereby reducing the time and cost of coating and manufacturing processes using a slurry, and a separation membrane manufacturing system including such a slurry filtering device.
[0007] Another object of the present invention is to provide a slurry filtering device that facilitates management and replacement of a slurry filter, and a separation membrane manufacturing system that includes such a slurry filtering device.
[0008] Another object of the present invention is to provide a slurry filtering device that can ensure the durability and insulating properties of a separator for a secondary battery and enable the separator to be made thinner, thereby improving the electrical capacity and energy density of the secondary battery, and a separation membrane manufacturing system including such a slurry filtering device. [Means for solving the problem]
[0009] A slurry filtering device according to one aspect of the present invention includes a storage structure having an internal storage space and a first inlet and a first outlet communicating with the storage space; a filter housed in the storage space and configured to filter the slurry flowing in through the first inlet and discharge the filtered slurry to the first outlet; and an ultrasonic module at least a portion of which is disposed in the internal space of the filter and configured to generate ultrasonic vibrations inside the filter.
[0010] In one embodiment, the accommodating structure may include a base structure having the first inlet and the first outlet and configured to support the filter, and a cap structure that can be coupled to and separated from the base structure and is configured to couple to the base structure to form the accommodating space.
[0011] In one embodiment, the base structure may include a first insertion groove into which at least one end of the filter is inserted and seated; a second insertion groove provided on an inner surface of the first insertion groove, communicating with the first inlet, and into which a second inlet provided at the one end of the filter is inserted; and a third insertion groove provided on an inner surface of the first insertion groove, communicating with the first outlet, and into which a second outlet provided at the one end of the filter is inserted.
[0012] In one embodiment, the filter includes a porous structure that filters the slurry flowing in through the first inlet, and the at least a portion of the ultrasonic module can be configured to be disposed in a hollow provided inside the porous structure.
[0013] In one embodiment, the porous structure may include multiple porous layers stacked on top of each other from the cavity toward the exterior of the porous structure.
[0014] In one embodiment, the pores formed in the plurality of porous layers may be configured to have smaller sizes as they are located closer to the hollow side.
[0015] In one embodiment, the filter further includes a filter housing that accommodates the porous structure therein, and the filter housing may include a second inlet that communicates with the first inlet and provides the slurry that flows in through the first inlet to the porous structure, and a second outlet that communicates with the first outlet and discharges the slurry that has been filtered through the porous structure to the first outlet.
[0016] In one embodiment, the porous structure includes an opening communicating with the hollow, and the opening may be configured to communicate with the second outlet.
[0017] In one embodiment, the ultrasonic module may include an insertion rod having a certain length and configured to have at least one end inserted into the internal space of the filter, and at least one vibrator coupled to and supported at the one end of the insertion rod to generate ultrasonic vibrations.
[0018] In one embodiment, the ultrasonic module includes a plurality of the transducers, which may be spaced apart from one another at predetermined intervals in the longitudinal direction of the insertion rod and coupled to the one end of the insertion rod.
[0019] In one embodiment, the ultrasonic module may further include an oscillator that generates a high-frequency electrical signal corresponding to an oscillation frequency of the at least one transducer and provides the high-frequency electrical signal to the at least one transducer.
[0020] In one embodiment, the insertion rod can be configured to be inserted into the interior space of the filter through the first outlet.
[0021] A separation membrane manufacturing system according to another aspect of the present invention includes a slurry filtering device according to any of the above-described embodiments. [Effects of the Invention]
[0022] According to the present invention, at least a portion of the ultrasonic module is disposed in the interior space of the filter and generates ultrasonic vibrations from the inside to the outside of the filter, thereby effectively preventing clogging of the innermost pores of the filter, where aggregation of particles contained in the slurry most frequently occurs. As a result, the continuous use time of the filter and the filtering amount per unit time can be increased, and the time and cost of the coating process and manufacturing process using the slurry can be reduced.
[0023] Furthermore, by configuring the base structure and the cap structure of the accommodation structure, which are joined together to form the filter accommodation space, to be separable from each other, it is possible to facilitate management and replacement of the filter.
[0024] In addition, the porous structure of the filter that filters the slurry may include a plurality of porous layers stacked on top of each other from a hollow provided inside the porous structure toward the outside of the porous structure, thereby improving the filtering performance for particles contained in the slurry.
[0025] In addition, the pores formed in each of the plurality of porous layers are configured to have smaller diameters as they are located closer to the hollow side, thereby preventing the pores from being blocked by particles contained in the slurry and enhancing the particle dispersion effect of ultrasonic vibrations.
[0026] In addition, the vibrators of the ultrasonic module are arranged in the internal space of the filter, spaced apart from each other in one direction, and configured to generate ultrasonic vibrations, thereby increasing the transmission area of the ultrasonic vibrations transmitted to the filter and further improving filtering performance.
[0027] In addition, by applying the slurry filtering device according to the present invention to a separation membrane manufacturing system, the time and cost of the separation membrane coating process or manufacturing process can be reduced, the durability and insulation properties of the separation membrane can be ensured, and the separation membrane can be made thinner, thereby improving the electrical capacity and energy density of the secondary battery.
[0028] Furthermore, a person having ordinary skill in the art to which the present invention pertains will understand from the following description that various embodiments of the present invention can solve various technical problems not described above. [Brief explanation of the drawings]
[0029] [Figure 1] 1 is a perspective view showing a slurry filtering device according to an embodiment of the present invention. [Figure 2] FIG. 2 is an exploded perspective view showing the slurry filtering device shown in FIG. 1. [Figure 3] FIG. 2 is a diagram showing the internal structure of a filter included in a slurry filtering device according to one embodiment of the present invention. [Figure 4] FIG. 4 is a diagram showing an example of a method for manufacturing a porous structure applicable to the filter shown in FIG. 3. [Figure 5] 2 is a cross-sectional view of the slurry filtering device shown in FIG. 1 taken along line S1-S1'. [Figure 6] 1 is a diagram showing a separation membrane manufacturing system according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0030] Hereinafter, in order to clarify the solution to the technical problem of the present invention, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, when describing the present invention, if a description of related prior art makes the gist of the present invention unclear, the description of such art may be omitted. Furthermore, the terms used in this specification are defined in consideration of the function of the present invention, and may vary depending on the intentions or practices of designers, manufacturers, etc. Therefore, the terms used below should be defined based on the contents of this specification as a whole.
[0031] FIG. 1 shows a perspective view of a slurry filtering apparatus 100 according to one embodiment of the present invention.
[0032] FIG. 2 shows an exploded perspective view of the slurry filtering apparatus 100 shown in FIG.
[0033] As shown in FIGS. 1 and 2, a slurry filtering apparatus 100 according to one embodiment of the present invention includes a receiving structure 110, a filter 120, and an ultrasonic module .
[0034] The receiving structure 110 has a receiving space therein and includes a first inlet 102 and a first outlet 104 communicating with the receiving space. A filter 120 for filtering slurry is accommodated in the receiving space provided inside the receiving structure 110. Slurry supplied from a predetermined slurry supply device (not shown) and flowing in through the first inlet 102 is provided to the filter 120 accommodated in the receiving space, and the slurry filtered by the filter 120 can be discharged through the first outlet 104.
[0035] In one embodiment, the receiving structure 110 can include a base structure 112 and a cap structure 114 .
[0036] In this case, the base structure 112 of the receiving structure 110 may include a first inlet 102 and a first outlet 104 and may be configured to support the filter 120. To this end, the base structure 112 may include a first insertion groove 112a, a second insertion groove 112b, and a third insertion groove 112c.
[0037] The first insertion groove 112a may be configured to receive and seat at least one end of the filter 120.
[0038] The second insertion groove 112b is provided on the inner surface of the first insertion groove 112a and communicates with the first inlet 102, and may be configured to receive the second inlet provided at the one end of the filter 120.
[0039] The third insertion groove 112c is provided on the inner surface of the first insertion groove 112a, and is configured to communicate with the first outlet 104 so that a second outlet provided at the one end of the filter 120 can be inserted therein.
[0040] For example, the lower end of the filter 120 may be inserted into the first insertion groove 112a to be seated. In addition, a second inlet and a second outlet having a tubular structure may be provided at the lower end of the filter 120. The second inlet of the filter 120 may be inserted into the second insertion groove 112b to be connected to the first inlet 102 of the receiving structure 110, and the second outlet of the filter 120 may be inserted into the third insertion groove 112c to be connected to the first outlet 104 of the receiving structure 110.
[0041] The cap structure 114 of the receiving structure 110 can be coupled to and separated from the base structure 112 described above, and can be configured to form a receiving space for receiving the filter 120 when coupled to the base structure 112 .
[0042] For example, the base structure 112 and the cap structure 114 of the receiving structure 110 may be configured to be coupled to each other by a screw coupling method. To this end, a screw thread may be formed on the inner surface of the first insertion groove 112a of the base structure 112, and a corresponding screw thread may be formed on the outer circumferential surface of the lower end of the cap structure 114.
[0043] In this way, by configuring the base structure 112 and the cap structure 114 of the storage structure 110, which form the filter storage space when combined with each other, to be separable from each other, it is possible to facilitate management and replacement of the filter.
[0044] As will be explained again below, the filter 120 is accommodated in an accommodation space provided inside the accommodation structure 110, and is configured to filter the slurry flowing in through the first inlet 102 and discharge the filtered slurry to the first outlet 104.
[0045] The ultrasonic module 130 is at least partially disposed in the interior space of the filter 120 and configured to generate ultrasonic vibrations from the interior to the exterior of the filter 120. To this end, the ultrasonic module 130 may include an oscillator 132, an insertion rod 134, and a vibrator 136.
[0046] The oscillator 132 may be configured to generate a high-frequency electrical signal corresponding to the oscillation frequency of the vibrator 136 and provide the signal to the vibrator 136. The frequency of the high-frequency electrical signal generated by the oscillator 132 may fall within the range of 30 to 10,000 kHz.
[0047] The insertion rod 134 may have a certain length, and at least one end thereof may be configured to be inserted into the internal space of the filter 120. The insertion rod 134 may serve as a support structure for supporting the vibrator 136. Depending on the embodiment, the insertion rod 134 may also serve as a connecting member for electrically connecting the oscillator 132 and the vibrator 136.
[0048] The insertion rod 134 may be configured to be inserted into the internal space of the filter 120 through the first outlet 104 of the accommodating structure 110. That is, the insertion rod 134 may be inserted into the internal space of the filter 120 through the first outlet 104 of the accommodating structure 110, the third insertion groove 112c of the accommodating structure 110 that communicates with the first outlet 104, and the second outlet of the filter 120 that is inserted into the third insertion groove 112c.
[0049] The vibrator 136 may be coupled to and supported at one end of an insertion rod 134 located in the interior space of the filter 120, and configured to generate ultrasonic vibrations in response to a high-frequency electrical signal provided from an oscillator 132. To this end, the vibrator 136 may include a piezoelectric vibrator or a magnetostrictive vibrator.
[0050] In one embodiment, the ultrasound module 130 may include a plurality of the transducers 136. In this case, the plurality of transducers 136 may be coupled to one end of an insertion rod 134 positioned in the interior space of the filter 120, and may be coupled to the insertion rod 134 at predetermined intervals in the longitudinal direction of the insertion rod 134. For example, the plurality of transducers 136 may be coupled to the insertion rod 134 at predetermined intervals in the range of 10 to 50 mm.
[0051] In this way, at least a portion of the ultrasonic module 130 is disposed in the internal space of the filter 120, and ultrasonic vibrations are generated from the inside to the outside of the filter 120, thereby effectively preventing clogging of the innermost pores of the filter, where aggregation of particles contained in the slurry most frequently occurs. As a result, the continuous use time of the filter and the filtering amount per unit time can be increased, and the time and cost of the coating process and manufacturing process using the slurry can be reduced.
[0052] In addition, the vibrators of the ultrasonic module 130 are arranged in the internal space of the filter 120, spaced apart from each other at a predetermined interval in one direction, and configured to generate ultrasonic vibrations, thereby increasing the transmission area of the ultrasonic vibrations transmitted to the filter and further improving filtering performance.
[0053] FIG. 3 shows the internal structure of a filter 120 included in a slurry filtering device according to one embodiment of the present invention.
[0054] As shown in FIG. 3, the filter 120 may include a filter housing 122 and a porous structure 124 .
[0055] The filter housing 122 may be configured to accommodate the porous structure 124 therein. The filter housing 122 may include a second inlet 122a, an accommodating space 122b, and a second outlet 122c.
[0056] The second inlet 122a may be configured to communicate with the first inlet 102 of the receiving structure 110 and provide the slurry flowing in through the first inlet 102 to the porous structure 124 received in the receiving structure 110. As described above, the second inlet 122a has a tubular structure, protrudes to the outside of the filter 120, and may be inserted into the second insertion groove 112b provided in the base structure 112 of the receiving structure 110.
[0057] The receiving space 122b may be configured to receive the slurry flowing in through the porous structure 124 and the second inlet 122a.
[0058] The second outlet 122c may be configured to communicate with the first outlet 104 of the receiving structure 110 and discharge the slurry filtered through the porous structure 124 to the first outlet 104. As described above, the second outlet 122c has a tubular structure, protrudes to the outside of the filter 120, and may be inserted into the third insertion groove 112c provided in the base structure 112 of the receiving structure 110.
[0059] The porous structure 124 may have a plurality of pores and may be configured to filter the slurry flowing in through the first inlet 102 of the receiving structure 110 and the second inlet 122 a of the filter housing 122 .
[0060] For this purpose, the porous structure 124 may have a hollow 124a therein and an opening 124b communicating with the hollow 124a. The opening 124b of the porous structure 124 may be configured to communicate with the second outlet 122c of the filter housing 122.
[0061] That is, the slurry filled in the receiving space 122b of the filter housing 122 is filtered by passing through the porous structure 124, and the filtered slurry is collected in the hollow 124a of the porous structure 124. The slurry collected in the hollow of the porous structure 124 can be discharged to the first outlet 104 of the receiving structure 110 through the opening 124b of the porous structure 124 and the second outlet 122c of the filter housing 122.
[0062] In this case, a portion of the ultrasonic module 130 may be disposed in a hollow 124a provided inside the porous structure 124. That is, the insertion rod 134 and the transducer 136 of the ultrasonic module 130 may be disposed in the hollow 124a of the porous structure 124.
[0063] In one embodiment, the porous structure 124 may include a plurality of porous layers stacked on top of each other from the hollow 124a toward the outside of the porous structure 124. In this case, the pores formed in the plurality of porous layers may be configured to have smaller sizes as they are located closer to the hollow 124a.
[0064] FIG. 4 shows an example of a method for manufacturing a porous structure that can be applied to the filter 120 shown in FIG.
[0065] 4, the porous structure 124 may be manufactured by winding a sheet-like or film-like porous substrate PS in one direction, so that the porous structure 124 may include a plurality of porous layers stacked on top of each other from the hollow 124a toward the outside of the porous structure 124.
[0066] In this case, the pores H formed in the plurality of porous layers in , H out The pores H formed in the porous substrate PS may have a smaller size as they are closer to the hollow 124a. in , H out The size of the pores H formed at one end of the porous substrate PS may be gradually reduced from one end of the porous substrate PS located on the outer side after winding to the other end of the porous substrate PS located on the inner side after winding. out The pores H formed on the other end side of the porous substrate PS are larger than the size of in The size may be small.
[0067] In this way, the porous structure 124 of the filter 120 includes multiple porous layers stacked on top of each other from the hollow 124a provided inside the porous structure 124 to the outside of the porous structure 124, thereby improving the filtering performance for particles contained in the slurry.
[0068] In addition, the pores formed in each of the plurality of porous layers are configured to have smaller diameters as they are located closer to the hollow 124a, thereby preventing the pores from being blocked by particles contained in the slurry and enhancing the particle dispersion effect of ultrasonic vibrations.
[0069] FIG. 5 shows a cross-sectional view of the slurry filtering device 100 shown in FIG. 1 taken along line S1-S1'.
[0070] As shown in FIG. 5, the receiving structure 110 of the slurry filtering device 100 may include a base structure 112 and a cap structure 114 .
[0071] The base structure 112 includes a first inlet 102 and a first outlet 104, and may support a filter 120. In this case, a lower end of the filter 120 may be inserted into a first insertion groove 112a of the base structure 112 to be seated.
[0072] In addition, the second inlet 122a of the filter 120 may be inserted into the second insertion groove 112b of the base structure 112 to be connected to the first inlet 102 of the receiving structure 110. In this case, an O-ring 116 may be interposed between the second inlet 122a of the filter 120 and the second insertion groove 112b of the base structure 112 to prevent leakage of slurry.
[0073] In addition, the second outlet 122c of the filter 120 may be inserted into the third insertion groove 112c of the receiving structure 110 to be connected to the first outlet 104 of the receiving structure 110. In this case, an O-ring 118 may be interposed between the second outlet 122c of the filter 120 and the third insertion groove 112c of the base structure 112 to prevent leakage of slurry.
[0074] The cap structure 114 may be combined with the base structure 112 to form a receiving space for receiving the filter 120 .
[0075] Thereafter, the slurry supplied from a predetermined slurry supply device (not shown) and flowing in through the first inlet 102 can be received in the receiving space 122b of the filter housing 122 through the second inlet 122a of the filter 120.
[0076] The slurry contained in the containing space 122 b of the filter housing 122 is filtered by passing through the porous structure 124 of the filter 120 and is collected in the hollow 124 a of the porous structure 124 .
[0077] The filtered slurry collected in the hollow 124a of the porous structure 124 can be discharged to the outside through the second outlet 122c of the filter housing 122 and the first outlet 104 of the base structure 112.
[0078] During the filtering process, the ultrasonic module 130 of the slurry filtering device 100 generates ultrasonic vibrations from the inside to the outside of the filter 120, thereby preventing clogging of the porous structure 124.
[0079] To this end, one end of the insertion rod 134 of the ultrasound module 130 and a plurality of transducers 136 may be disposed in the hollow 124a of the porous structure 124. In this case, the insertion rod 134 may be inserted into the hollow 124a of the porous structure 124 through the first outlet 104 of the receiving structure 110 and the second outlet 122c of the filter 120.
[0080] The plurality of vibrators 136 may be coupled to one end of an insertion rod 134 located in the interior space of the filter 120, and may be coupled to the insertion rod 134 at predetermined intervals in the longitudinal direction of the insertion rod 134. For example, the plurality of vibrators 136 may be coupled to the insertion rod 134 at predetermined intervals in the range of 10 to 50 mm.
[0081] When the high-frequency electrical signal generated by the oscillator 132 of the ultrasonic module 130 is transmitted to the plurality of vibrators 136, the plurality of vibrators 136 may generate ultrasonic vibrations in response to the high-frequency electrical signal. In this case, the frequency of the high-frequency electrical signal generated by the oscillator 132 may fall within the range of 30 to 10,000 kHz.
[0082] FIG. 6 shows a separation membrane manufacturing system 10 according to one embodiment of the present invention.
[0083] As shown in FIG. 6, a separation membrane manufacturing system 10 according to an embodiment of the present invention may include a substrate supply unit 12 that supplies a porous polymer substrate M, a coating unit 14 that coats the porous polymer substrate M with a coating slurry filtered by the slurry filtering device 100 according to the present invention, a drying unit 16 that dries a solvent contained in the coating slurry, and a winding unit 18 that winds up the porous polymer substrate CM on which the coating layer is formed into a roll.
[0084] The porous polymer substrate M is a substrate having a plurality of pores formed therein. These pores are interconnected, allowing gas or liquid to pass from one side of the substrate to the other. A porous polymer film containing a thermoplastic resin can be used as the porous polymer substrate to provide a shutdown function. The shutdown function refers to the function in which, when the temperature of the battery rises, the thermoplastic resin melts and closes the pores of the porous substrate, thereby blocking the movement of ions and preventing thermal runaway of the battery. The thermoplastic resin may have a melting point of less than about 200°C in order to provide the shutdown function.
[0085] The thickness of the porous polymer substrate is not particularly limited, but may be in the range of about 1 μm to 100 μm, or 5 μm to 50 μm. The porosity of the porous polymer substrate is also not particularly limited, but may be in the range of about 10% to 95%, or 35% to 65%.
[0086] The porous coating layer coated on such a porous polymer substrate has inorganic particles that are in contact with each other and bound to each other by a binder polymer, forming interstitial volumes between the inorganic particles, and the porous coating layer can have a porous structure due to the interstitial volumes.
[0087] In one embodiment, the weight ratio of the binder polymer to the inorganic particles in the porous coating layer may be 99:1 to 50:50.
[0088] In the present invention, the binder polymer is not particularly limited as long as it can provide binding strength between inorganic particles and between the porous coating layer and the electrode. For example, the binder polymer may be polyvinylidene fluoride-co-hexafluoropropylene (PVDF-co-HFP), polyvinylidene fluoride-co-trichloroethylene, polyvinylidene fluoride-co-chlorotrifluoroethylene, or the like. ethylene), poly(methyl)methacrylate, polyethyl(meth)acrylate, poly-n-propyl(meth)acrylate, polyisopropyl(meth)acrylate, poly-n-butyl(meth)acrylate, poly-t-butyl(meth)acrylate, poly-sec-butyl(meth)acrylate, polypentyl(meth)acrylate, poly-2-ethylbutylpoly(meth)acrylate, poly-2-ethylhexyl(meth)acrylate, poly-n-octyl(meth)acrylate, polyisooctyl(meth)acrylate, polyisononyl(meth)acrylate, polylauryl(meth)acrylate, polytetradecyl(meth)acrylate, poly-N-vinylpyrrolidinone, polyacrylonitrile, polyvinylacetate, polyethylene-co-vinyl acetate, polyethylene oxide, cellulose acetate acetate), cellulose acetate butyrate, cellulose acetate propionateThe polymerizable monomer may include one or more polymers selected from the group consisting of acrylic acid, acrylic acid copolymer ...
[0089] The binder polymer may be a particle-type binder polymer resin, such as an acrylic copolymer, a styrene-butadiene rubber, or a mixture of two or more thereof. The acrylic copolymer may include a copolymer of ethylhexyl acrylate and methyl methacrylate, polymethylmethacrylate, polyethylhexyl acrylate, polybutylacrylate, polyacrylonitrile, a copolymer of butyl acrylate and methyl methacrylate, or a mixture of two or more thereof.
[0090] In the present invention, the inorganic particles are not particularly limited as long as they are electrochemically stable. For example, the inorganic particles are not particularly limited as long as they do not undergo oxidation and / or reduction reactions within the operating voltage range of the applied electrochemical device (e.g., 0 to 5 V based on Li / Li+). Non-limiting examples include ZrO2, BaTiO3, Pb(Zr,Ti)O3 (PZT), Pb 1-x La x Zr 1-y Ti y O3(PLZT), PB(Mg3Nb2 / 3 ) O3-PbTiO3 (PMN-PT), hafnia (HfO2), SrTiO3, SnO2, CeO2, MgO, NiO, CaO, ZnO, ZrO2, Y2O3, Al2O3, TiO2, AlOOH, Al(OH)3, SiC, or a mixture thereof. On the other hand, in addition to these, lithium phosphate (Li3PO4), lithium titanium phosphate (Li x Ti y (PO4)3, 0 < x < 2, 0 < y < 3), lithium aluminum titanium phosphate (Li x Al y Ti z (PO4)3, 0 < x < 2, 0 < y < 1, 0 < z < 3), (LiAlTiP) x O y -system glass (glass) (0 < x < 4, 0 < y < 13), lithium lanthanum titanate (Li x La y TiO3, 0 < x < 2, 0 < y < 3), lithium germanium thiophosphate (Li x Ge y P z S w , 0 < x < 4, 0 < y < 1, 0 < z < 1, 0 < w < 5), lithium nitride (Li x N y , 0 < x < 4, 0 < y < 2), SiS2-system glass (Li x Si y S z , 0 < x < 3, 0 < y < 2, 0 < z < 4), P2S5-system glass (Li x P y S z , 0 < x < 3, 0 < y < 3, 0 < z < 7), or can further contain two or more of these inorganic particles.
[0091] By reference, the slurry filtering device 100 according to the present invention can, of course, be applied not only to the separation membrane manufacturing system described above but also to various coating processes using a coating slurry. That is, the slurry filtering device 100 according to the present invention can also be applied to the coating process of a positive electrode or a negative electrode using a slurry.
[0092] As described above, according to the present invention, at least a portion of the ultrasonic module is disposed in the inner space of the filter and generates ultrasonic vibrations from the inside to the outside of the filter, thereby effectively preventing clogging of the innermost pores of the filter, where aggregation of particles contained in the slurry most frequently occurs. As a result, the continuous use time of the filter and the filtering amount per unit time can be increased, and the time and cost of the coating process and manufacturing process using the slurry can be reduced.
[0093] Furthermore, by configuring the base structure and the cap structure of the accommodation structure, which are joined together to form the filter accommodation space, to be separable from each other, it is possible to facilitate management and replacement of the filter.
[0094] In addition, the porous structure of the filter that filters the slurry may include a plurality of porous layers stacked on top of each other from a hollow provided inside the porous structure toward the outside of the porous structure, thereby improving the filtering performance for particles contained in the slurry.
[0095] In addition, the pores formed in each of the plurality of porous layers are configured to have smaller diameters as they are located closer to the hollow side, thereby preventing the pores from being blocked by particles contained in the slurry and enhancing the particle dispersion effect of ultrasonic vibrations.
[0096] In addition, the vibrators of the ultrasonic module are arranged in the internal space of the filter, spaced apart from each other in one direction, and configured to generate ultrasonic vibrations, thereby increasing the transmission area of the ultrasonic vibrations transmitted to the filter and further improving filtering performance.
[0097] In addition, by applying the slurry filtering device according to the present invention to a separation membrane manufacturing system, the time and cost of the separation membrane coating process or manufacturing process can be reduced, the durability and insulating properties of the separation membrane can be ensured, and the separation membrane can be made thinner, thereby improving the electrical capacity and energy density of the secondary battery.
[0098] Furthermore, it goes without saying that the embodiments of the present invention can solve various other technical problems in the related technical field in addition to the technical problems described in this specification.
[0099] The present invention has been described above with reference to specific embodiments. However, those skilled in the art will clearly understand that various modifications are possible within the technical scope of the present invention. Therefore, the above-disclosed embodiments should be considered from an illustrative perspective, not a restrictive one. That is, the true scope of the technical concept of the present invention is defined by the appended claims, and all variations within the scope of equivalents thereto should be construed as being included in the present invention.
Claims
1. a storage structure having an internal storage space and a first inlet and a first outlet communicating with the storage space; a filter accommodated in the accommodation space and configured to filter the slurry flowing in through the first inlet and discharge the filtered slurry to the first outlet; an ultrasonic module at least a portion of which is disposed in an interior space of the filter and configured to generate ultrasonic vibrations within the filter, The containment structure includes: a base structure including the first inlet and the first outlet and configured to support the filter; a cap structure that can be coupled to and separated from the base structure and is configured to couple with the base structure to form the receiving space, The base structure includes: a first insertion groove into which at least one end of the filter is inserted and seated; a second insertion groove provided on an inner surface of the first insertion groove and communicating with the first inlet, into which a second inlet provided at the one end of the filter is inserted; a third insertion groove provided on an inner surface of the first insertion groove, communicating with the first discharge outlet, and into which a second discharge outlet provided at the one end of the filter is inserted.
2. the filter includes a porous structure that filters the slurry flowing in through the first inlet; 2. The slurry filtering device according to claim 1, wherein the at least a portion of the ultrasonic module is configured to be disposed in a hollow provided inside the porous structure.
3. A storage structure having a storage space therein and a first inlet and a first outlet communicating with the storage space; a filter accommodated in the accommodation space and configured to filter the slurry flowing in through the first inlet and discharge the filtered slurry to the first outlet; an ultrasonic module at least a portion of which is disposed in an interior space of the filter and configured to generate ultrasonic vibrations within the filter, the filter includes a porous structure that filters the slurry flowing in through the first inlet; the at least a portion of the ultrasonic module is configured to be disposed in a hollow provided inside the porous structure; 10. A slurry filtering device, wherein the porous structure includes a plurality of porous layers stacked one on top of the other from the hollow toward the exterior of the porous structure.
4. The slurry filtering device according to claim 3, wherein the pores formed in the plurality of porous layers are configured to have smaller sizes as they are positioned closer to the hollow side.
5. the filter further comprises a filter housing that houses the porous structure therein; The filter housing comprises: a second inlet communicating with the first inlet and supplying the slurry flowing through the first inlet to the porous structure; 4. The slurry filtering device according to claim 3, further comprising: a second outlet communicating with the first outlet and discharging the slurry filtered through the porous structure to the first outlet.
6. the porous structure has an opening communicating with the hollow; The slurry filtering device according to claim 5, wherein the opening is configured to communicate with the second outlet.
7. The ultrasonic module includes: an insertion rod having a certain length and configured such that at least one end thereof is inserted into the interior space of the filter; 2. The slurry filtering device according to claim 1, further comprising: at least one vibrator coupled to and supported at the one end of the insertion rod, the vibrator generating ultrasonic vibrations.
8. the ultrasonic module includes a plurality of the transducers; 8. The slurry filtering device according to claim 7, wherein the plurality of vibrators are spaced apart from one another at predetermined intervals in the longitudinal direction of the insertion rod and are coupled to the one end of the insertion rod.
9. 8. The slurry filtering apparatus according to claim 7, wherein the ultrasonic module further comprises an oscillator that generates a high-frequency electric signal corresponding to an oscillation frequency of the at least one vibrator and provides the high-frequency electric signal to the at least one vibrator.
10. The slurry filtering device according to claim 7, wherein the insertion rod is configured to be inserted into the inner space of the filter through the first outlet.
11. A separation membrane manufacturing system comprising a slurry filtering device, The slurry filtering device is a storage structure having an internal storage space and a first inlet and a first outlet communicating with the storage space; a filter accommodated in the accommodation space and configured to filter the slurry flowing in through the first inlet and discharge the filtered slurry to the first outlet; an ultrasonic module, at least a portion of which is disposed in an interior space of the filter, configured to generate ultrasonic vibrations within the filter.
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