Wire harness

Abstract

To provide technology that simplifies the manufacturing and routing of wire harnesses even when the number of optional devices that a user can select increases in a vehicle seat.SOLUTION: A wire harness 20 includes a base harness 22 having a plurality of electric wires 30 and a protective member 40. The plurality of electric wires 30 branches into three or more branch lines inside the protective member 40 and is kept in a flat state by the protective member 40. The three or more branch lines include a first branch line 32 provided with a first connector 33 for receiving power supply from the upstream side, a second branch line 34 provided with a second connector 35 for supplying the power received by the first connector 33 to an optional device 19A provided in the seat, and a third branch line 36 provided with a third connector 37 for supplying the power received by the first connector 33 to an optional device 19B provided in the seat.SELECTED DRAWING: Figure 4

Description

[Technical Field]

[0001] The present disclosure relates to a wire harness and a wire harness with a base member. [Background technology]

[0002] Patent Document 1 discloses a wire harness to be attached to a vehicle seat. In the wire harness described in the patent document, terminal portions are bound together with adhesive tape. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2015-110424 Summary of the Invention [Problem to be solved by the invention]

[0004] As the number of optional devices that users can select for vehicle seats increases, the manufacturing and routing of wire harnesses may become more complicated.

[0005] Therefore, an object of the present invention is to provide a technique that simplifies the manufacturing and routing of wire harnesses even when the number of optional devices that users can select for vehicle seats increases. [Means for solving the problem]

[0006] The wire harness of the present disclosure is a wire harness to be attached to a vehicle seat, and includes a base harness having a plurality of electric wires and a protective member that covers intermediate portions of the plurality of electric wires, wherein the plurality of electric wires are branched into three or more branch wires inside the protective member and are kept flat by the protective member, and the three or more branch wires include a first branch wire provided with a first connector for receiving power supply from an upstream side, a second branch wire provided with a second connector for supplying the power received by the first connector to equipment installed in the seat, and a third branch wire provided with a third connector for supplying the power received by the first connector to optional equipment installed in the seat. [Effects of the Invention]

[0007] According to the present disclosure, even if the number of optional devices that a user can select for a vehicle seat increases, the manufacturing and routing of a wire harness becomes easier. [Brief explanation of the drawings]

[0008] [Figure 1] FIG. 1 is a schematic plan view showing a wire harness according to a first embodiment and a seat to which the wire harness is attached. [Figure 2] FIG. 2 is a schematic cross-sectional view taken along line II-II in FIG. [Figure 3] FIG. 3 is an exploded plan view of the wire harness according to the first embodiment. [Figure 4] FIG. 4 is a schematic block diagram showing the circuit configuration of the wire harness. [Figure 5] FIG. 5 is an explanatory diagram showing how the base harness is manufactured. [Figure 6] FIG. 6 is an explanatory diagram showing how the base harness is manufactured. [Figure 7] FIG. 7 is an explanatory diagram showing how the base harness is manufactured. [Figure 8] FIG. 8 is an explanatory diagram showing how the base harness is manufactured. [Figure 9]FIG. 9 is a schematic block diagram showing a modified example of the circuit configuration of the wire harness. [Figure 10] FIG. 10 is a schematic block diagram showing another modified example of the circuit configuration of the wire harness. [Figure 11] FIG. 11 is a schematic block diagram showing yet another modified example of the circuit configuration of the wire harness. [Figure 12] FIG. 12 is an explanatory view showing a modified example of the wire harness with the base member. DETAILED DESCRIPTION OF THE INVENTION

[0009] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described.

[0010] The wire harness of the present disclosure is as follows.

[0011] (1) A wire harness to be attached to a vehicle seat includes a base harness having a plurality of electric wires and a protective member covering intermediate portions of the plurality of electric wires, the plurality of electric wires branching into three or more branch wires within the protective member and maintained flat by the protective member, the three or more branch wires including a first branch wire having a first connector for receiving power from an upstream side, a second branch wire having a second connector for supplying the power received by the first connector to a device installed in the seat, and a third branch wire having a third connector for supplying the power received by the first connector to an optional device installed in the seat. By including the third connector in the wire harness for supplying power to the optional device, when an optional device is installed, power can be supplied to the optional device via the third connector and an optional harness connected thereto. Furthermore, when an optional device is not installed, the optional harness can be omitted, thereby suppressing an increase in vehicle weight. In the wire harness, the portion where the protective member is provided is kept flat, so that a space for arranging an optional harness can be provided above the protective member, for example.

[0012] (2) The wire harness of (1) may further include an optional harness for the optional device, and a middle portion of the optional harness may overlap the protective member while a connector at an end of the optional harness is connected to the third connector. This prevents the installation space from becoming large even when the optional harness is provided.

[0013] (3) In the wire harness of (2), the intermediate portion of the optional harness may be formed flat by an optional protective member, and the protective member and the optional protective member may overlap each other. This prevents the installation space from becoming large even when an optional harness is provided.

[0014] (4) In the wire harness of (3), the protective member may have a plurality of through holes formed therein for being fixed to the base member, and the optional protective member may have a plurality of through holes formed therein for being fixed to the base member, and the positions of the plurality of through holes may be aligned with the positions of the plurality of through holes. This allows the protective member and the optional protective member to be fixed to a common position on the base member.

[0015] (5) In the wire harness of any one of (2) to (4), the optional harness may have a first optional harness connected to the third connector and a second optional harness connected to the first optional harness. This allows multiple optional devices to be grouped, and only optional harnesses corresponding to optional devices in a group to be installed in the vehicle can be installed in the vehicle.

[0016] (6) A wire harness with a base member of the present disclosure includes any one of the wire harnesses (1) to (5) and a base member attached to the seat, and the protective member is attached to the base member. As a result, since the protective member is attached to the base member, by attaching the base member to the seat, the intermediate portion of the wire harness can be arranged along a predetermined path in the seat.

[0017] [Details of the embodiments of the present disclosure] Specific examples of the wire harness and the wire harness with a base member according to the present disclosure will be described below with reference to the drawings. Note that the present disclosure is not limited to these examples, but is defined by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims.

[0018] [Embodiment 1] The wire harness according to the first embodiment will be described below.

[0019] First, a seat to which a wire harness is attached will be described with reference to Fig. 1. Fig. 1 is a schematic plan view showing a wire harness 20 according to a first embodiment and a seat 10 to which the wire harness is attached.

[0020] The seat 10 typically has a seat portion 11 and a backrest portion 12 rotatably connected to the seat portion 11. The seat 10 is slidably attached to the vehicle body, for example, via a frame 13 provided below the seat portion 11. The frame 13 has a pair of rails 14, a pair of sliders 15, and a base member 16. The pair of rails 14 are fixed to the floor portion of the vehicle body. The pair of rails 14 typically extend in the fore-and-aft direction of the vehicle and are spaced apart in the left-and-right direction of the vehicle. A slider 15 is attached to each rail 14. The slider 15 is connected to the rail 14 so as to be slidable along the extension direction of the rail 14. The seat 10 is fixed to the slider 15, for example, and moves integrally with the slider 15. This allows the seat 10 to slide in the fore-and-aft direction of the vehicle relative to the vehicle body.

[0021] The base member 16 extends in the direction in which the pair of sliders 15 are aligned. The base member 16 is slidable along the rails 14 together with the sliders 15. The base member 16 connects the pair of sliders 15. The base member 16 of the present disclosure supports the wire harness 20. The base member 16 may support a device 19 to which the wire harness 20 is connected. Such device 19 may be, for example, a motor or an ECU (electronic control unit). The base member 16 may be made of metal or resin. The base member 16 is preferably a rigid member. This allows the base member 16 to firmly support the wire harness 20 and the like.

[0022] In the example shown in FIG. 1 , the base member 16 has a main body 17 and a pair of arms 18. The main body 17 is disposed between the pair of sliders 15. The main body 17 is disposed in the space below the seat surface 11 of the seat 10 (the space between the seat surface 11 and the floor of the vehicle body). The pair of arms 18 extend outward from the main body 17. The tip of each arm 18 is fixed to the slider 15.

[0023] The main body portion 17 has a support surface 17a. The protective member 40 of the wire harness 20 is supported on the support surface 17a. In the example shown in FIG. 1, the upper surface of the main body portion 17 is the support surface 17a. The lower surface of the main body portion 17 may be the support surface 17a. In the example shown in FIG. 1, the support surface 17a is a flat surface. The support surface 17a may have an inclined surface. The support surface 17a may have a plurality of flat surfaces of different heights. The plurality of flat surfaces may be connected by an inclined surface. Furthermore, in the example shown in FIG. 1, the support surface 17a is rectangular in plan view. In plan view, the support surface 17a may have a shape other than rectangular.

[0024] The support surface 17a may be provided with a mounting portion for mounting the wire harness 20. In the example shown in Fig. 1, mounting holes 17h are provided as the mounting portions. The mounting portions may be provided at multiple locations. By mounting multiple locations of the wire harness 20 to multiple mounting portions, respectively, the wire harness 20 is mounted to the base member 16 in a predetermined posture. In the example shown in Fig. 1, a mounting portion is provided at each of the four corners of the rectangular support surface 17a.

[0025] The wire harness 20 will be described with reference to Fig. 2 to Fig. 4 in addition to Fig. 1. Fig. 2 is a schematic cross-sectional view taken along line II-II in Fig. 1. Fig. 2 shows the wire harness 20 attached to a base member 16. Fig. 3 is an exploded plan view of the wire harness according to the first embodiment. Fig. 4 is a schematic block diagram showing the circuit configuration of the wire harness.

[0026] The wire harness 20 is connected to devices 19 related to the seat 10. Such devices 19 are set appropriately depending on the vehicle model, grade, options, etc. Examples of the devices 19 include an airbag, a seat belt reminder, a seating sensor, an ECU, a motor for an electric seat, a heater, a ventilator, a massager, a biosensor, a speaker, a microphone, a USB port, etc.

[0027] The devices 19 may be divided into common devices 19A and optional devices 19B. The common devices 19A are devices that are highly related to the driving safety of the vehicle or devices that are in high demand. Examples of the common devices 19A include an airbag, a seat belt reminder, a seat occupancy sensor, and an ECU. The optional devices 19B are devices that are less related to the driving safety of the vehicle or devices that are not in high demand. Examples of the optional devices 19B include a motor for an electric seat, a heater, a ventilator, a massager, a biosensor, a speaker, a microphone, and a USB port.

[0028] Each device 19 is arranged in a position in the seat 10 according to its function. Some of the devices 19 may be supported by the base member 16. The wire harness 20 supplies power to these devices 19 and transmits signals between these devices 19 and external devices. The wire harness 20 includes a base harness 22 and an optional harness 60. The base harness 22 supplies power to the common device 19A. The optional harness 60 supplies power to the optional device 19B. Power for the optional harness 60 is supplied from the base harness 22. The base harness 22 includes a plurality of electric wires 30 and a protective member 40.

[0029] Each electric wire 30 is a covered electric wire. A covered electric wire has a core wire and a covering covering the core wire. Each electric wire 30 is a single-core electric wire with one conductive path. A multi-core electric wire with multiple conductive paths may be used as the electric wire 30. A multi-core electric wire may have multiple core wires covered with a common covering. A multi-core electric wire may have multiple covered electric wires and a sheath covering the multiple covered electric wires. A connector is provided at the end of the electric wire 30. The electric wire 30 includes a power line that supplies power to the device 19. The electric wire 30 may also include a signal line that transmits signals between the device 19 and an external device.

[0030] The central portions of the plurality of electric wires 30 are covered by a protective member 40. The plurality of electric wires 30 are branched into three or more branch wires 32, 34, 36 inside the protective member 40. The plurality of electric wires 30 are kept flat by the protective member 40. The three or more branch wires 32, 34, 36 include a first branch wire 32, a second branch wire 34, and a third branch wire 36.

[0031] The first branch line 32 is provided with a first connector 33. The first connector 33 is a connector for receiving power supply from the upstream side. As shown in FIG. 4 , the first connector 33 is connected to a mating connector 92 of a mating wire harness 90 on the upstream side. The wire harness 20 is connected to a battery or the like via the mating wire harness 90. There may be one first branch line 32 and one first connector 33, or there may be multiple first branch line 32 and one first connector 33.

[0032] The second branch line 34 is provided with a second connector 35. The second connector 35 is a connector for supplying the power received by the first connector 33 to the common device 19A provided in the seat 10. As shown in FIG. 4, the second connector 35 is connected to the common device 19A. There may be one second branch line 34 and one second connector 35, or there may be multiple second branch lines 34 and second connectors 35. The number of second branch lines 34 and second connectors 35 is set according to the number of common devices 19A.

[0033] The third branch line 36 is provided with a third connector 37. The third connector 37 is a connector for supplying the power received by the first connector 33 to the optional device 19B provided in the seat 10. There may be one third branch line 36 and one third connector 37, or there may be multiple third branch line 36 and one third connector 37.

[0034] All of the three or more branch lines 32, 34, 36 extend outward from the outer edge 41 of the protective member 40. It is preferable that at least the second branch line 34 extend outward from the outer edge 41 of the protective member 40. The first branch line 32 may extend outward from the outer edge 41 of the protective member 40, or the first connector 33 may be located at the outer edge of the protective member 40. The third branch line 36 may extend outward from the outer edge 41 of the protective member 40, or the third connector 37 may be located at the outer edge 41 of the protective member 40.

[0035] The protective member 40 keeps the plurality of electric wires 30 in a flat state. The protective member 40 of this example includes a first sheet member 48 and a second sheet member 54. The first sheet member 48 and the second sheet member 54 sandwich the middle portions of the plurality of electric wires 30 between them. In this example, the first sheet member 48 and the second sheet member 54 are molded separately as separate members and then combined together. For example, each of the first sheet member 48 and the second sheet member 54 can be formed by punching a large sheet material.

[0036] The structures of the sheet material constituting the first sheet member 48 and the sheet material constituting the second sheet member 54 are not particularly limited. For example, the sheet material may be a fibrous sheet such as a knitted fabric, a woven fabric, or a nonwoven fabric. Alternatively, the sheet material may be a foamed sheet. Alternatively, the sheet material may be a sheet having a uniform solid cross section (also referred to as a non-foamed sheet or a solid sheet). The material of the sheet material is not particularly limited and can be selected as appropriate. For example, the material of the sheet material may be a resin such as a thermoplastic resin or a thermosetting resin. The type of resin is not particularly limited and may be polyethylene terephthalate (PET), polyvinyl chloride (PVC), polyethylene (PE), polypropylene (PP), or the like. When the first sheet member 48 and the second sheet member 54 are separate members, the first sheet member 48 and the second sheet member 54 may be formed of the same material and structure, or may be formed of different materials and structures.

[0037] At the outer edge 41 of the protective member 40, portions where the branch wires 32, 34, 36 extend outside the protective member 40 are defined as extension openings 42. Three or more extension openings 42 are provided at the outer edge 41 of the protective member 40. Fixing portions 44 are provided adjacent to the extension openings 42 at the outer edge 41 of the protective member 40. A first sheet member 48 and a second sheet member 54 are fixed to each other at the fixing portions 44. Fixing portions 44 are provided on both sides of one extension opening 42. The extension opening 42 is divided by the fixing portions 44. The first sheet member 48 and the second sheet member 54 sandwich the electric wire 30 at the extension opening 42. The first sheet member 48 and the second sheet member 54 may or may not be in contact with each other at the fixing portions 44.

[0038] 3, the multiple electric wires 30 are branched into seven branch lines 32, 34, and 36 inside the protective member 40. The seven branch lines 32, 34, and 36 extend out of the protective member 40 from different portions of the outer edge 41. Seven extension openings 42 are provided in the outer edge 41 of the protective member 40.

[0039] The shape of the outer edge 41 of the protective member 40 is not particularly limited and can be set as appropriate. For example, the shape of the outer edge 41 of the protective member 40 may be rectangular, polygonal, or a shape with a partially cut-out rectangle. The shape of the outer edge 41 of the protective member 40 may also be a shape corresponding to the support surface 17a. In the example shown in FIG. 2, the protective member 40 is formed in a rectangular shape.

[0040] The positions of the multiple extension openings 42 in the protective member 40 are not particularly limited and can be set as appropriate. In the example shown in Fig. 2, extension openings 42 are provided on all four sides of the protective member 40. There may be a side of the protective member 40 on which no extension openings 42 are provided. The branch wires 32, 34, 36 and the protective member 40 may or may not be fixed at the extension openings 42.

[0041] The fixing portion 44 in this example is a folded fixing portion 44. The folded fixing portion 44 is a portion where one of the first sheet member 48 and the second sheet member 54 is folded back and fixed so as to overlap the outer surface of the other. The fixing manner of the first sheet member 48 and the second sheet member 54 at the folded fixing portion 44 is not particularly limited and can be appropriately set by adhesion, fusion, or the like. Such a fixing manner is preferably one that does not require the first sheet member 48 and the second sheet member 54 to be pressed strongly from both sides, and may be, for example, adhesion using an adhesive, double-sided adhesive tape, or the like. This makes it difficult for the electric wire 30 to be damaged even if the first sheet member 48 and the second sheet member 54 are pressed from both sides with the electric wire 30 sandwiched between them.

[0042] The protective member 40 has a through hole 46 formed therein for fixing the protective member 40 to the base member 16. The through hole 46 is formed at a position corresponding to the mounting hole 17h. The protective member 40 is formed in a shape that allows the through hole 46 to be disposed at the position corresponding to the mounting hole 17h.

[0043] The through holes 46 are formed at positions where the first sheet member 48 and the second sheet member 54 overlap. The through holes 46 penetrate both the first sheet member 48 and the second sheet member 54. This strengthens the through holes 46. When fixing one of the multiple through holes 46 and then fixing the others, even if the protective member 40 is pulled, the edges of the through holes 46 are less likely to tear.

[0044] The through holes 46 are preferably provided in the fixing portion 44. This prevents the first sheet member 48 and the second sheet member 54 from moving independently at the position of the through holes 46, making it easier to insert pins 70 or the like into the through holes 46.

[0045] The through hole 46 is preferably provided in the folded fixing portion 44. The folded fixing portion 44 is preferably provided at the position where the through hole 46 is to be formed. This causes the first sheet member 48 and the second sheet member 54 to overlap in three or more layers at the position of the through hole 46, further strengthening the through hole 46. In this example, the through hole 46 is provided in the folded fixing portion 44 where the first sheet member 48 and the second sheet member 54 overlap in four layers.

[0046] Preferably, holes corresponding to the through holes 46 are formed in the first sheet member 48 and the second sheet member 54 before they are fixed to each other. In this way, the holes corresponding to the through holes 46 can also be used as holes for passing a jig through when manufacturing the wire harness 20.

[0047] The protective member 40 is flat. The space below the seat portion 11 is narrow in the height direction. Because the protective member 40 is flat, the protective member 40 can be easily accommodated in the space below the seat portion 11.

[0048] In the region of the protective member 40 that is inside the outer edge 41, the first sheet member 48 and the second sheet member 54 are not fixed to each other and are in a free state. The inner surface of the first sheet member 48 that faces the electric wire 30 and the inner surface of the second sheet member 54 that faces the electric wire 30 are not fixed to each other and are in a free state.

[0049] In the region of the protective member 40 inside the outer edge 41, the multiple electric wires 30 are not bundled together and extend independently. Furthermore, in the region of the protective member 40 inside the outer edge 41, the multiple electric wires 30 are not fixed to the first sheet member 48 and the second sheet member 54 and extend along free paths. In the region of the protective member 40 inside the outer edge 41, each electric wire 30 is not restrained by any of the other electric wires 30, the first sheet member 48, or the second sheet member 54.

[0050] One end of the electric wire 30 extends from one of the outlets 42, and the other end extends from another outlet 42. The electric wires 30 extend between two predetermined outlets 42 for each electric wire 30 inside the protective member 40. The electric wires 30 extend between the two outlets 42 along a path longer than the shortest path. The shortest path is a path along a straight line connecting the two outlets 42. The electric wires 30 extend in a curved manner between the two outlets 42. This allows the excess length of the electric wires to be stored inside the protective member 40.

[0051] The option harness 60 has a plurality of option electric wires 62 (hereinafter simply referred to as electric wires 62) and an option protective member 68 (hereinafter simply referred to as protective member 68).

[0052] The electric wire 62 includes a power line that supplies power to the optional device 19B. The electric wire 62 may also include a signal line that transmits signals between the optional device 19B and an external device. The configurations described for the electric wire 30 above can be applied to the electric wire 62 as long as they are not mutually inconsistent. For example, the electric wire 62 may be a coated electric wire like the electric wire 30 above. A first option connector 64 (hereinafter simply referred to as the first connector 64) and a second option connector 65 (hereinafter simply referred to as the second connector 65) are provided at the end of the electric wire 62. The first connector 64 is connected to the third connector 37. The second connector 65 is connected to the optional device 19B.

[0053] The protective member 68 covers the middle portion of the electric wire 62. The configurations described above for the protective member 40 can be applied to the protective member 68 as long as they are not mutually inconsistent. For example, the protective member 68 may be formed of two sheet members, similar to the protective member 40.

[0054] The middle portion of the optional harness 60 overlaps the protective member 40. Here, the middle portion of the optional harness 60 is formed flat by the protective member 68. The protective member 40 and the protective member 68 overlap.

[0055] A plurality of option through holes 69 (hereinafter simply referred to as through holes 69) are formed in the protective member 68. The through holes 69 are holes for fixing to the base member 16. The positions of the plurality of through holes 46 and the positions of the plurality of through holes 69 are aligned.

[0056] <Manufacturing method> 5 to 8 are explanatory views showing how the base harness 22 is manufactured. Note that all of Fig. 5 to Fig. 8 are plan views.

[0057] First, a first sheet member 48 and a second sheet member 54 are prepared before being combined with each other. Hereinafter, the first sheet member 48 and the second sheet member 54 before being combined with each other may be described with the reference symbol S. FIG. 5 shows the first sheet member 48S before being combined with the second sheet member 54. The first sheet member 48S is formed in a flat sheet shape. The first sheet member 48S has a first main body portion 49 and a plurality of first protruding portions 50. The first main body portion 49 is a portion that forms the main body of the protective member 40. Each of the first protruding portions 50 protrudes outward from the outer edge of the first main body portion 49. Each of the first protruding portions 50 is a portion that becomes a folded fixing portion 44. Four first through holes 52 are formed in the first main body portion 49. First through holes 53 are also formed in some of the first protruding portions 50. The first through-hole 52 of the first main body portion 49 and the first through-hole 53 of the first protruding portion 50 overlap when the first protruding portion 50 is folded back at a predetermined fold 51. In Figure 5, the fold 51 of each first protruding portion 50 is indicated by a dashed line.

[0058] 5, the first sheet member 48S is held by a jig 80. The pin-shaped jig 80 is inserted into the four first through-holes 52 of the first main body portion 49, thereby holding the first sheet member 48S in the jig 80.

[0059] Next, as shown in Fig. 6, intermediate portions of the plurality of electric wires 30 are placed on the first sheet member 48. At this time, the plurality of electric wires 30 are arranged along a predetermined wiring configuration, and thereby the plurality of branch wires 32, 34, 36 extend from predetermined positions (here, between the first protruding portions 50) on the outer edge of the first main body portion 49. For example, the connectors 33, 35, 37 at the ends of the plurality of electric wires 30 are held in predetermined positions, and thus the plurality of electric wires 30 can be arranged along a predetermined wiring configuration.

[0060] Next, as shown in FIG. 7, a second sheet member 54S is placed on top of the first sheet member 48S and the electric wires 30. FIG. 7 shows the second sheet member 54S before being combined with the first sheet member 48S. The second sheet member 54S has a second main body portion 55. The second main body portion 55 is a portion that forms the main body of the protective member 40. The second main body portion 55 is formed in a shape corresponding to the first main body portion 49. Four second through holes 56 are formed in the second main body portion 55. A pin-shaped jig 80 is inserted into the four second through holes 56, so that the second sheet member 54S is held by the jig 80 and maintained in a state where it is positioned above the first sheet member 48S and the electric wires 30.

[0061] Next, as shown in Fig. 8, the first protruding portion 50 is folded back and placed on the outer surface of the second sheet member 54. For the first protruding portion 50 having the first through hole 52 formed therein, a jig 80 is inserted into the first through hole 52. The first protruding portion 50 and the second sheet member 54 are then fixed together with an adhesive or the like. This forms the folded-back fixing portion 44. By forming the folded-back fixing portion 44, the space between the folded-back fixing portions 44 becomes the extension opening 42.

[0062] The first sheet member 48 and the second sheet member 54 preferably have flexibility to the extent that they can bend along the branch wire 32 toward the adjacent fixing portion 44 while sandwiching the electric wire 30 at the extension opening 42. This makes the extension opening 42 smaller, making it less likely for the branch wire 32 to move wildly. Furthermore, a three-dimensional protection member 40 that conforms to the electric wire 30 can be formed using the flat first sheet member 48S and second sheet member 54S.

[0063] Then, by removing the jig 80, the hole through which the jig 80 was inserted appears as a through-hole 46 in the protective member 40. In this manner, the protective member 40 is attached to the plurality of electric wires 30 to manufacture the base harness 22. The optional harness 60, like the base harness 22, can also be formed using two sheet members.

[0064] <Attaching to base material> Next, a description will be given of how the wire harness 20 is attached to the base member 16. In this example, the wire harness 20 is attached to the base member 16 using a pin 70. In this example, the base member 16, the protective member 40, and the protective member 68 are stacked in this order. The order in which the protective member 40 and the protective member 68 are arranged may be reversed.

[0065] The protective member 40 is placed on the support surface 17a of the base member 16. The protective member 68 is placed on the protective member 40. The pin 70 passes through the through hole 46 of the protective member 40 and the through hole 69 of the protective member 68 and engages with the mounting hole 17h of the base member 16. At this time, the device 19 may be attached to the base member 16, and a connector at the end of the wire harness 20 may be connected to the device 19. In the example shown in FIG. 2, the device 19A is provided on the surface of the base member 16 opposite to the support surface 17a. Then, the connector 35 of the second branch line 34 is connected to the device 19A.

[0066] The mounting portion of the base member 16 does not need to be the mounting hole 17h, and may be, for example, a stud bolt. In this case, the wire harness 20 is mounted to the base member 16 by passing the stud bolt through the through hole 46 of the protective member 40 and the through hole 69 of the protective member 68.

[0067] Once the attachment to the base member 16 is complete, the protective members 40 and 68 of the wire harness 20 are attached in their predetermined positions. Thereafter, the branch wires 32, 34, and 36 extending from the protective member 40 and the electric wire 62 extending from the protective member 68 are routed to the positions of their connecting counterparts, thereby completing the routing of the wire harness 20.

[0068] 1 shows a state in which a wire harness 20 is attached to a base member 16 provided on a seat 10. The wire harness 20 may be attached to the base member 16 before it is attached to the seat 10. In this case, the wire harness 20 with the base member 16 includes the wire harness 20 and the base member 16. By attaching the base member 16 of the wire harness 20 with the base member 16 to the seat 10, the process of attaching the base member 16 to the seat 10 and the process of attaching the wire harness 20 can be performed in a common process. The wire harness 20 with the base member 16 may further include a device 19 attached to the base member 16, and a connector of the wire harness 20 may be connected to the device 19.

[0069] <Effects, etc.> According to the wire harness 20 configured as described above and the wire harness 20 with the base member 16 including the same, the wire harness 20 is provided with the third connector 37 for supplying power to the optional device 19B, so that when the optional device 19B is mounted, power can be supplied to the optional device 19B via the third connector 37 and the optional harness 60 connected thereto. This allows the optional harness 60 to be provided in accordance with the optional device 19B. Since the portion of the wire harness 20 where the protective member 40 is provided is kept flat, a space can be provided above the protective member 40, for example, to arrange the optional harness 60.

[0070] The wire harness 20 further includes an optional harness 60 for the optional device 19B, and the intermediate portion of the optional harness 60 overlaps the protective member 40, while the connector 64 at the end is connected to the third connector 37. This prevents the arrangement space from becoming large even when the optional harness 60 is provided.

[0071] In addition, the middle portion of the optional harness 60 is formed flat by the protective member 68, and the protective member 40 and the protective member 68 overlap each other. This prevents the installation space from becoming too large even when the optional harness 60 is provided.

[0072] Furthermore, the positions of the plurality of through holes 46 in the protective member 40 and the positions of the plurality of through holes 69 in the protective member 68 are aligned. This allows the protective member 40 and the protective member 68 to be fixed to the base member 16 at a common position.

[0073] Furthermore, according to the wire harness 20 with the base member 16, the protective member 40 is attached to the base member 16, and therefore, by attaching the base member 16 to the seat 10, the middle portion of the wire harness 20 can be arranged along a predetermined path in the seat 10.

[0074] [Note] FIG. 9 is a block diagram showing a modified example of the circuit configuration of the wire harness 20. In FIG.

[0075] Although the wire harness 20 has been described above as including one optional harness 60, this is not a required configuration. The wire harness may include multiple optional harnesses.

[0076] In the example shown in FIG. 9, the wire harness 120 includes a base harness 122, a first optional harness 160A, and a second optional harness 160B. The first optional harness 160A is connected to the third connector 137 of the base harness 122. The second optional harness 160B is connected to the first optional harness 160A. This allows the multiple optional devices 19B to be divided into groups, and only the optional harnesses corresponding to the optional devices 19B in the group to be installed in the vehicle can be installed in the vehicle. In the example shown in FIG. 9, the multiple optional devices 19B are divided into two groups: a first optional device 19B1 and a second optional device 19B2. The multiple optional devices 19B may be divided into three or more groups.

[0077] The first optional harness 160A supplies power to the first optional device 19B1, and the second optional harness 160B supplies power to the second optional device 19B2. The method of grouping the first optional device 19B1 and the second optional device 19B2 is not particularly limited and can be set as appropriate. For example, the multiple optional devices 19B may be divided into the first optional device 19B1 and the second optional device 19B2 based on the level of demand. The first optional device 19B1 is a device with high demand among the optional devices 19B, such as a motor for an electric seat, a heater, or a ventilator. The second optional device 19B2 is a device with low demand among the optional devices 19B, such as a massager, a biosensor, a speaker, a microphone, or a USB port.

[0078] More specifically, the first connector 164 of the first option harness 160A is connected to the third connector 137 of the base harness 122. The third connector 137 and the first connector 164 are provided with a circuit for supplying power to the first option device 19B1. The first option harness 160A is provided with an electric wire 62 and a second connector 65 for the first option device 19B1 that are connected to the circuit. The third connector 137 and the first connector 164 are also provided with a circuit for supplying power to the second option device 19B2. The first option harness 160A is provided with an electric wire 162A and a connector 166 (option third connector 166) for the second option harness 160B that are connected to the circuit. A protective member 168 of the first option harness 160A covers the middle portions of the electric wires 62, 162A. In the first option harness 160A, the electric wires 62, 162A branch off inside the protective member 168. A second connector 65 of the first option harness 160A is connected to the first option device 19B1.

[0079] The second optional harness 160B has the same configuration as the optional harness 60. The first connector 64 of the second optional harness 160B is connected to the third optional connector 166 of the first optional harness 160A. The second connector 65 of the second optional harness 160B is connected to the second optional device 19B2. The second optional harness 160B does not have a connector for connecting to a further downstream optional harness. When multiple optional devices 19B are divided into three or more groups, the second optional harness 160B may be provided with a connector for connecting to a third optional harness further downstream. In this way, multiple optional harnesses may be connected in a row starting from the upstream harness.

[0080] FIG. 10 is a block diagram showing another modified example of the circuit configuration of the wire harness 20. In FIG.

[0081] In the example shown in FIG. 10 , the wire harness 220 includes a base harness 222 and two optional harnesses 260A and 260B. The base harness 222 is provided with a third connector 37 for the optional harness 260A and a third connector 37 for the optional harness 260B. The two optional harnesses 260A and 260B have the same configuration as the optional harness 60. The second connector 65 of the optional harness 260A is connected to the first optional device 19B1. The second connector 65 of the optional harness 260B is connected to the second optional device 19B2. In this manner, multiple optional harnesses may be connected so as to branch off from an upstream harness.

[0082] FIG. 11 is a block diagram showing yet another modified example of the circuit configuration of the wire harness 20. In FIG.

[0083] In the example shown in FIG. 11 , the wire harness 320 includes a base harness 322 and two optional harnesses 260A and 260B. A device 19A1 having a power distribution function is provided as the common device 19A. The device 19A1 may be any device having a power distribution function, such as an ECU. The base harness 322 includes an electric wire connecting the device 19A1 to the first connector 33 and an electric wire connecting the device 19A1 to the third connector 37. This allows power to be distributed in the seat 10, and prevents the number of electric wires in the mating wire harness 90 from increasing.

[0084] The two optional harnesses 260A and 260B have the same configuration as the optional harness 60. The second connector 65 of the optional harness 260A is connected to the first optional device 19B1. The second connector 65 of the optional harness 260B is connected to the second optional device 19B2.

[0085] In the example shown in FIG. 11, the wire harness 220 shown in FIG. 10 is provided with the device 19A1 having a power distribution function, but the wire harness 120 shown in FIG. 9 may be provided with the device 19A1 having a power distribution function.

[0086] FIG. 12 is an explanatory diagram showing a modified example of the wire harness 20 with the base member 16. In FIG.

[0087] Up to this point, the optional harness 60 has been described as being attached to the seat 10, but this is not a required configuration. In cases where the user does not need the optional device 19B, the optional harness 60 may be omitted and the base harness 22 may be attached to the seat by itself, as shown in FIG. 12. When the optional device 19B is not installed, omitting the optional harness 60 can reduce the increase in vehicle weight. In this case, the base harness 22 is attached to the seat 10 without the third connector 37 being connected.

[0088] Furthermore, although the optional harness 60 has been described as being formed flat, this is not a required configuration. For example, the optional harness 60 may be bound with adhesive tape so that its cross section has a circular shape. The circular cross section of the optional harness 60 may overlap the protective member 40.

[0089] Furthermore, although the protective member 40 has been described as including the first sheet member 48 and the second sheet member 54, this is not a required configuration. For example, the protective member may be made of a single sheet member. The electric wire 30 may be arranged on and fixed to the single sheet member. The sheet member and the electric wire 30 may be fused together. The same applies to the protective member 68. Note that the protective member 40 may include the first sheet member 48 and the second sheet member 54, and the protective member 68 may be made of a single sheet member. The electric wire 62 may be sandwiched between the protective member 40 and the protective member 68 made of a single sheet member.

[0090] Furthermore, although the first sheet member 48 and the second sheet member 54 have been described above as being separate members, this is not a required configuration. The first sheet member 48 and the second sheet member 54 may be molded in a state in which a portion thereof is connected, and the connected portion may be folded back to form the protective member 40. When the protective member 40 is separated into the first sheet member 48 and the second sheet member 54, a portion of the first sheet member 48 and the second sheet member 54 may be connected without leaving any traces of fusion, adhesion, or the like. For example, the first sheet member 48 and the second sheet member 54 may be connected along a long side of the protective member 40 where the extension opening 42 is not provided.

[0091] The configurations described in the above embodiments and modifications can be combined as appropriate as long as they are not mutually contradictory. [Explanation of symbols]

[0092] 10 seats 11 Seat part 12 Backrest 13 frames 14 Rail 15 Slider 16 Base member 17 Main body 17a Support surface 17h Mounting hole 18 Arm 19 Equipment 19A, 19A1 common equipment 19B Optional Equipment 19B1 First optional equipment 19B2 Second optional equipment 20, 120, 220, 320 Wire harness 22, 122, 222, 322 base harness 30 Electric wire 32 First Branch Line 33 First Connector 34 Second Branch Line 35 Second Connector 36 Third Branch Line 37, 137 Third connector 40 Protective material 41 Outer Edge 42 Extend 44 Folded fixing part 46 Through hole 48, 48S First sheet member 49 1st body part 50 1st protruding part 51 fold 52, 53 First through hole 54, 54S Second sheet member 55 Second body part 56 Second through hole 60, 260A, 260B optional harness 160A 1st Option Harness 160B 2nd Option Harness 62, 162A optional wire 63 Optional branch line 64, 164 Option 1st connector 65 Second connector for options 166 3rd connector for options 68, 168 Optional protective parts 70 pins 80 Jig 90 Mating wire harness 92 Mating Connector

Claims

1. A wire harness to be attached to a vehicle seat, a base harness including a plurality of electric wires and a protective member covering intermediate portions of the plurality of electric wires; the plurality of electric wires are branched into three or more branch wires inside the protective member and are kept flat by the protective member; the three or more branch lines include a first branch line provided with a first connector for receiving power supply from an upstream side, a second branch line provided with a second connector for supplying the power received by the first connector to equipment provided in the seat, and a third branch line provided with a third connector for supplying the power received by the first connector to optional equipment provided in the seat, the protective member includes a first sheet member and a second sheet member, intermediate portions of the plurality of electric wires are sandwiched between the first sheet member and the second sheet member; The first sheet member and the second sheet member have outer edge portions provided with extension openings through which the three or more branch lines extend and fixing portions for fixing the protection member to the seat, The first sheet member and the second sheet member have flexibility that allows them to bend along an outer periphery of the branch wire toward the fixing portion adjacent to the extension outlet while sandwiching the branch wire at the extension outlet.

2. A wire harness to be attached to a vehicle seat, a base harness including a plurality of electric wires and a protective member covering intermediate portions of the plurality of electric wires; the plurality of electric wires are branched into three or more branch wires inside the protective member and are kept flat by the protective member; the three or more branch lines include a first branch line provided with a first connector for receiving power supply from an upstream side, a second branch line provided with a second connector for supplying the power received by the first connector to equipment provided in the seat, and a third branch line provided with a third connector for supplying the power received by the first connector to optional equipment provided in the seat, the protective member includes a first sheet member and a second sheet member, intermediate portions of the plurality of electric wires are sandwiched between the first sheet member and the second sheet member; A wire harness in which no walls are provided to separate the plurality of electric wires in an area inside outer edges of the first sheet member and the second sheet member.

3. The wire harness according to claim 1 or 2, An optional harness for the optional device is further provided, A wire harness in which an intermediate portion of the optional harness overlaps the protective member, and a connector at an end of the optional harness is connected to the third connector.

4. The wire harness according to claim 3, The intermediate portion of the optional harness is formed flat by an optional protective member, The wire harness, wherein the protective member and the option protective member overlap each other.

5. The wire harness according to claim 4, The protective member has a plurality of through holes formed therein for fixing to the base member, The optional device protection member is formed with a plurality of optional device through holes for fixing to the base member, The positions of the plurality of through holes and the positions of the plurality of option through holes are aligned.

6. The wire harness according to any one of claims 3 to 5, The optional harness is a wire harness having a first optional harness connected to the third connector and a second optional harness connected to the first optional harness.

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