Lithium-ion secondary battery
A cathode active material with a magnesium and fluorine surface layer stabilizes the positive electrode, addressing capacity and reliability issues in lithium-ion secondary batteries, enhancing charge/discharge performance and safety.
Patent Information
- Application Number
- JP2025082724
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-05-22
- Filing Date
- 2025-05-16
- Publication Date
- 2025-12-17
- Estimated Expiration
- 2037-10-11
Smart Images

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Abstract
Description
[Technical Field]
[0001] One aspect of the present invention relates to an article, a method, or a manufacturing method. Alternatively, the present invention relates to a process, Pertaining to a machine, manufacture, or composition of matter. One embodiment of the present invention is a semiconductor device, a display device, a light-emitting device, a power storage device, a lighting device, or an electronic device. In particular, the present invention relates to a cathode active material that can be used in a secondary battery, a secondary battery, and a method for manufacturing the battery. and electronic devices having secondary batteries.
[0002] In this specification, the term "power storage device" refers to elements and devices in general that have a power storage function. For example, lithium-ion secondary batteries and other storage batteries (also called secondary batteries) This includes silicon ion capacitors and electric double layer capacitors.
[0003] In addition, in this specification, the term "electronic device" refers to a device in general that has a power storage device. Electro-optical devices having a power storage device, and information terminal devices having a power storage device are all electronic devices. [Background technology]
[0004] In recent years, various types of energy storage devices such as lithium-ion secondary batteries, lithium-ion capacitors, and air batteries have become available. The development of high-power, high-capacity lithium-ion secondary batteries is particularly Mobile phones, smartphones, laptop computers, and other portable information terminals, portable music players Players, digital cameras, medical equipment, or hybrid vehicles (HEVs), electric vehicles ( Next-generation clean energy vehicles such as EVs and plug-in hybrid vehicles (PHEVs) Demand for rechargeable energy is rapidly increasing along with the development of the semiconductor industry, including automobiles. It has become an indispensable source of information in today's information society.
[0005] Currently, the characteristics required for lithium-ion secondary batteries are higher capacity, longer cycle life, and These include improved module characteristics, safety in various operating environments, and improved long-term reliability.
[0006] It is known that one way to increase the capacity of a lithium-ion secondary battery is to increase the charging voltage. For example, cobalt oxide, which is often used as the positive electrode active material in lithium-ion secondary batteries, The capacity of lithium is generally 155mAh / g when the charging voltage is 4.3V. If the charging voltage is increased to 4.6 V, the capacity becomes 220 mAh / g (see Figure 21(A)).
[0007] However, it is known that increasing the charging voltage deteriorates the cycle characteristics. For example, the capacity of a typical lithium cobalt oxide battery after 30 cycles when the charging voltage is 4.4V is The capacity retention rate is over 95%, but when the charging voltage is increased to 4.6V, the capacity retention rate after 30 cycles is The retention rate drops to below 50% (see Figure 21(B)).
[0008] Therefore, in order to improve the cycle characteristics and increase the capacity of lithium-ion secondary batteries, Improvements to the material have been investigated (Patent Documents 1 and 2). [Prior art documents] [Patent documents]
[0009] [Patent Document 1] Japanese Patent Application Laid-Open No. 2012-018914 [Patent Document 2] Japanese Patent Application Laid-Open No. 2016-076454 Summary of the Invention [Problem to be solved by the invention]
[0010] As described above, lithium ion secondary batteries and the positive electrode active materials used therein have the following characteristics: capacity, size, There is still room for improvement in various aspects, such as cycle characteristics, charge / discharge characteristics, reliability, safety, and cost. It has been done.
[0011] One embodiment of the present invention is to improve the efficiency of charge / discharge cycles by using the present invention in a lithium ion secondary battery. Another object of the present invention is to provide a positive electrode active material in which the decrease in the amount of the positive electrode active material is suppressed. Another object of the present invention is to provide a high-capacity secondary battery. Another object of the present invention is to provide a secondary battery having excellent charge-discharge characteristics. One of the objects of the present invention is to provide a secondary battery with high safety and reliability.
[0012] Another embodiment of the present invention provides a novel substance, an active material, a power storage device, or a manufacturing method thereof. One of our goals is to provide
[0013] The description of these problems does not preclude the existence of other problems. It is not necessary for the embodiments to solve all of these problems. It is possible to extract other problems from the description of the claim. [Means for solving the problem]
[0014] In order to achieve the above object, one aspect of the present invention is to provide a cathode active material having a surface layer portion that is affected by segregation. It is characterized by forming a covering layer.
[0015] One aspect of the present invention is a positive electrode active material, the positive electrode active material including a first region, a second region, and The first region is present inside the positive electrode active material, and the second region is present in the surface layer portion and and a portion of the interior, the first region having lithium, a transition metal, and oxygen, and the second region having The region A is a positive electrode active material containing magnesium, fluorine, and oxygen.
[0016] Another embodiment of the present invention is a positive electrode active material, the positive electrode active material comprising lithium, a transition metal, and , oxygen, magnesium, and fluorine, and is present on the surface of the positive electrode active material, and is detected by X-ray photoelectron of atoms including lithium, transition metals, oxygen, fluorine, and magnesium measured by spectroscopy The total amount is 100 atomic %, and it is present on the surface of the positive electrode active material and measured by X-ray photoelectron spectroscopy. The magnesium concentration is 1 atomic % or more and 16 atomic % or less, and fluorine The positive electrode active material has a concentration of 0.2 atomic % or more and 4 atomic % or less.
[0017] Another embodiment of the present invention is a positive electrode active material, the positive electrode active material comprising lithium, a transition metal, and , oxygen, magnesium, and fluorine, and the positive electrode active material measured by X-ray photoelectron spectroscopy The ratio of magnesium concentration to fluorine concentration on the surface is Mg:F=y:1 (3≦y≦5). , which is a positive electrode active material.
[0018] Another embodiment of the present invention is a positive electrode active material, the positive electrode active material comprising lithium, a transition metal, and , oxygen, magnesium, and fluorine, and the positive electrode active material measured by X-ray photoelectron spectroscopy The peak position of the surface fluorine binding energy is 682 eV or more and less than 685 eV. It is a positive electrode active material.
[0019] In the above, the transition metal preferably includes cobalt. Preferably, the transition metals include manganese, cobalt and nickel.
[0020] Another aspect of the present invention is a positive electrode active material, the positive electrode active material comprising a first region and a second region. a first region present therein and comprising lithium, a transition metal, and oxygen; It has a layered rock salt type crystal structure, and the second region exists in the surface layer and part of the interior, and is composed of magnesium. The silicon dioxide has a rock salt crystal structure and is composed of a first region and a second region. The crystal orientation of the positive electrode active material is consistent with that of the positive electrode active material. The ratio of the Mg concentration to the fluorine concentration is Mg:F=y:1 (3≦y≦5).
[0021] In the above, the bond energy of fluorine on the surface of the positive electrode active material measured by X-ray photoelectron spectroscopy The peak position is preferably 682 eV or more and less than 685 eV.
[0022] Furthermore, one embodiment of the present invention is a method for producing a fluorine-containing zeolite using a mixture of a lithium source, a transition metal source, a magnesium source, and a fluorine source. a step of heating at 800°C or higher and 1100°C or lower for 2 hours or longer and 20 hours or shorter; Heating in an oxygen-containing atmosphere at 500°C to 1200°C for a holding time of 50 hours or less and a step of: The atomic ratio of magnesium contained in the magnesium source is Mg:F=1:x (1.5≦x≦4). , a method for producing a positive electrode active material.
[0023] Another embodiment of the present invention is a positive electrode active material, the positive electrode active material including a first region and a second region. a first region existing inside the positive electrode active material and a second region existing outside the positive electrode active material; The first region is present in the surface layer and a part of the interior, and contains lithium, cobalt, and oxygen. The second region contains cobalt, magnesium, fluorine, and oxygen, and the positive electrode active material When analyzed by electron energy loss spectroscopy, the L3 / L of cobalt in the first region 2 is less than 3.8, and the cobalt in the second region has an L3 / L2 ratio of 3.8 or more; It is a positive electrode active material. [Effects of the Invention]
[0024] According to one embodiment of the present invention, by using the compound in a lithium ion secondary battery, It is possible to provide a positive electrode active material in which the capacity decrease due to the addition of the positive electrode active material is suppressed. Furthermore, a secondary battery having excellent charge / discharge characteristics can be provided. Furthermore, a secondary battery having high safety and reliability can be provided. A substance, a power storage device, or a manufacturing method thereof can be provided. [Brief explanation of the drawings]
[0025] [Figure 1] 1A to 1C illustrate an example of a positive electrode active material. [Figure 2] 1A to 1C illustrate an example of a method for manufacturing a positive electrode active material. [Figure 3] FIG. 10 is a cross-sectional view of an active material layer in the case where a graphene compound is used as a conductive additive. [Figure 4] FIG. 2 is a diagram illustrating a coin-type secondary battery. [Figure 5] FIG. 2 is a diagram illustrating a cylindrical secondary battery. [Figure 6] 1A and 1B are diagrams illustrating examples of secondary batteries. [Figure 7] 1A and 1B are diagrams illustrating examples of secondary batteries. [Figure 8] 1A and 1B are diagrams illustrating examples of secondary batteries. [Figure 9] 1A and 1B are diagrams illustrating examples of secondary batteries. [Figure 10] FIG. 1 is a diagram illustrating a laminated secondary battery. [Figure 11] FIG. 1 is a diagram illustrating a laminated secondary battery. [Figure 12] FIG. 2 is a diagram showing the appearance of a secondary battery. [Figure 13] FIG. 2 is a diagram showing the appearance of a secondary battery. [Figure 14] 1A to 1C are diagrams illustrating a method for manufacturing a secondary battery. [Figure 15] 1A and 1B are diagrams illustrating a bendable secondary battery. [Figure 16] 1A and 1B are diagrams illustrating a bendable secondary battery. [Figure 17] 1A to 1C illustrate examples of electronic devices. [Figure 18] 1A to 1C illustrate examples of electronic devices. [Figure 19] 1A to 1C illustrate examples of electronic devices. [Figure 20] 1A to 1C illustrate examples of electronic devices. [Figure 21] FIG. 10 is a diagram illustrating the characteristics of a secondary battery according to a conventional example. [Figure 22] 1 shows a STEM image and EDX mapping of the positive electrode active material of Example 1. [Figure 23] 1 shows a STEM image and EDX mapping of the positive electrode active material of Example 1. [Figure 24] 4 is a graph showing the amount of magnesium near the surface of the positive electrode active material of Example 1. [Figure 25] 3 is a graph showing the cycle characteristics of the secondary battery of Example 1. [Figure 26] 3 is a graph showing the cycle characteristics of the secondary battery of Example 1. [Figure 27] 3 is a graph showing the cycle characteristics of the secondary battery of Example 1. [Figure 28] 3 is a graph showing the cycle characteristics of the secondary battery of Example 1. [Figure 29] 1 is a STEM image of the positive electrode active material of Example 2. [Figure 30] 1 is a STEM image of the positive electrode active material of Example 2. [Figure 31] 6 is a graph showing the charge / discharge characteristics of the secondary battery of Example 2. [Figure 32] 6 is a graph showing the cycle characteristics of the secondary battery of Example 2. [Figure 33] 10A and 10B are STEM and FFT images of the positive electrode active material of Example 3. [Figure 34] 10A and 10B are STEM and FFT images of the positive electrode active material of Example 3. [Figure 35] 1 shows a STEM image and EDX mapping of the positive electrode active material of Example 3. [Figure 36] TEM image of the positive electrode active material of Example 3. [Figure 37] 1 shows a STEM image and EDX mapping of the positive electrode active material of Example 3. [Figure 38] ToF-SIMS depth analysis of the positive electrode active material of Example 3. [Figure 39] 10 is an XPS spectrum of the positive electrode active material of Example 3. [Figure 40] 10 is a graph showing the cycle characteristics of the secondary battery of Example 4. [Figure 41] 10 is a graph showing the cycle characteristics of the secondary battery of Example 4. [Figure 42] 10 is a graph showing the cycle characteristics of the secondary battery of Example 4. [Figure 43] 10 is a graph showing the cycle characteristics of the secondary battery of Example 6. [Figure 44] 10 is a STEM image of the positive electrode active material of Example 6. [Figure 45] 10 is a STEM image of the positive electrode active material of Example 6. [Figure 46] 10A and 10B are STEM and FFT images of the positive electrode active material of Example 6. [Figure 47] 10 shows a STEM image and a predicted model of the crystal structure of the positive electrode active material of Example 6. [Figure 48] 10 is a STEM image and EDX mapping of the positive electrode active material of Example 6. [Figure 49] 10 is a STEM image and EDX mapping of the positive electrode active material of Example 6. [Figure 50] 10 is a graph showing the results of EELS analysis of the positive electrode active material of Example 7. [Figure 51] 10 is a graph showing the results of EELS analysis of the positive electrode active material of Example 7. DETAILED DESCRIPTION OF THE INVENTION
[0026] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The present invention is not limited to the following description, and various modifications in form and details are possible by those skilled in the art. Furthermore, the present invention should not be construed as being limited to the description of the following embodiments. It is not something that can be done.
[0027] In each drawing described in this specification, the positive electrode, negative electrode, active material layer, separator, outer casing, etc. The size and thickness of each component may be exaggerated for clarity of description. Therefore, each component is not necessarily limited by its size, and the correlation between each component is not necessarily limited by its size. It is not limited to a relative size.
[0028] In addition, in the configuration of the present invention described in this specification, etc., the same parts or parts having similar functions The same reference numerals are used for the components in different drawings, and the repeated explanations will be omitted. When referring to parts with similar functions, the hatch pattern is the same and no special reference numeral is attached. There may not be.
[0029] Also, Miller indices are used to represent crystal planes and directions. Although numbers are usually preceded by a superscript bar, in this specification and other documents, due to limitations on the application notation, numbers are preceded by a -( In addition, individual orientations that indicate directions within the crystal are marked with [ ], and equivalent The collective orientation indicating all directions is < >, and the individual faces indicating crystal faces are ( ), and equivalent symmetries are The aggregate surfaces are indicated by {}.
[0030] In this specification, segregation refers to a phenomenon in which a solid consisting of multiple elements (e.g., A, B, C) This refers to the phenomenon in which a certain element (such as B) is distributed unevenly.
[0031] In the present specification and the like, the layered rock salt type crystal structure of a composite oxide containing lithium and a transition metal is The structure has a rock salt type ion arrangement in which cations and anions are arranged alternately, and the transition metal and lithium The lithium atoms are regularly arranged to form a two-dimensional plane, allowing two-dimensional diffusion of lithium. It refers to a crystalline structure. It may have defects such as cation or anion deficiencies. Strictly speaking, the rock salt crystal structure is a distorted structure of the rock salt crystal. be.
[0032] The rock salt crystal structure is a structure in which cations and anions are arranged alternately. There may be a deficiency of anions or onions.
[0033] The anions of layered rock salt crystals and rock salt crystals form a cubic close-packed structure (face-centered cubic lattice structure). When layered rock salt crystals come into contact with each other, the cubic closest packing composed of anions However, the space group of the layered rock salt crystal is R-3m. , different from the rock salt type space group Fm-3m, so the crystal plane index that satisfies the above conditions is layered rock In this specification, layered rock salt crystals and rock salt crystals are different. When the orientation of the cubic close-packed structure formed by the anions is aligned, the crystal orientation is roughly uniform. We can say that we will do so.
[0034] For example, lithium cobalt oxide with a layered rock salt type crystal structure and When magnesium oxide and lithium cobalt oxide are in contact, the crystal orientation is roughly the same. When the (1-1-4) plane of the magnesium oxide contacts with the {001} plane of the lithium cobaltate, When the (104) plane of the aluminum and the {001} plane of the magnesium oxide are in contact, the lithium cobalt oxide When the (0-14) plane of the magnesium oxide contacts the {001} plane of the lithium cobalt oxide, When the (001) plane of the lithium cobalt oxide contacts the {111} plane of the magnesium oxide, For example, when the (012) plane contacts the {111} plane of magnesium oxide.
[0035] The crystal orientation of the two regions roughly coincides, as can be seen from TEM (transmission electron microscope) and STEM images. (Scanning Transmission Electron Microscope) image, HAADF-STEM (High Angle Scattering Annular Dark Field Scanning Transmission Electron Microscope) It can be judged from the images of the annular bright-field scanning transmission electron microscope (ABF-STEM), etc. X-ray diffraction, electron diffraction, neutron diffraction, etc. can also be used as materials for judgment. TE In M images, the arrangement of cations and anions can be observed as repeated bright and dark lines. When the orientation of the cubic close-packed structure of the crystalline rock salt crystals is aligned, bright lines and It is possible to observe that the angle between the repeated dark lines is 5 degrees or less, and more preferably 2.5 degrees or less. In addition, light elements such as oxygen and fluorine may not be clearly observed in TEM images. In some cases, the alignment of the orientations can be determined by the arrangement of the metal elements.
[0036] In this specification, the similarity of the structure of a two-dimensional interface is referred to as epitaxy. Crystal growth that resembles the structure of a two-dimensional interface is called epitaxial growth. Topotaxis refers to the fact that the two molecules have similar fundamental structures or have the same crystallographic orientation. Therefore, in the case of topotaxis, when a part of the cross section is observed, two regions (for example, The crystal orientation of the underlying region and the region that is grown is roughly the same.
[0037] (Embodiment 1) [Positive electrode active material structure] First, a positive electrode active material 100 according to one embodiment of the present invention will be described with reference to FIG. ), the positive electrode active material 100 has a first region 101 and a second region 102. It may be said that the second region 102 is located on the first region 101, or It can be said that the first region 101 is at least partially covered.
[0038] The first region 101 and the second region 102 are regions having different compositions. As will be described later, the region 102 is preferably a region where a specific element is segregated. In FIG. 1(A), the boundary between the first region 101 and the second region 102 may not be clear. The region 102 is divided by a dotted line, and the gradient of the concentration of an element across the dotted line is shown by a gray gradient. In FIG. 1B and subsequent figures, for convenience, the boundary between the first region 101 and the second region 102 is shown as a solid line. The boundary between the first area 101 and the second area 102 is shown only by a dotted line. will be discussed later.
[0039] As shown in FIG. 1B, a second region 102 may be present inside the positive electrode active material. For example, when the first region 101 is polycrystalline, specific elements segregate at grain boundaries and their vicinity. Alternatively, the second region 102 may be formed. A specific element may be segregated in and around the second region 102. In the specification, crystal defects are defects that can be observed in TEM images, etc., and defects caused by the inclusion of other elements in the crystal. This refers to a structure that is complicated.
[0040] As shown in FIG. 1B, the second region 102 covers the entire first region 101. It doesn't have to be.
[0041] In other words, the first region 101 exists inside the positive electrode active material 100, and the second region 10 2 is present in the surface layer portion of the positive electrode active material 100. Furthermore, the second region 102 is present in the surface layer portion of the positive electrode active material 100. It may be present inside 00.
[0042] The first region 101 may be called, for example, solid phase A. The second region 102 may be called, for example, solid phase B. For example, it can be called solid phase B.
[0043] If the particle size of the positive electrode active material 100 is too large, it becomes difficult for lithium to diffuse. On the other hand, if the size is too small, the surface of the active material layer becomes too rough. There are also problems such as difficulty in supporting the active material layer when applied to the body and excessive reaction with the electrolyte. Therefore, D50 (also called median diameter) is between 0.1 μm and 100 μm. is preferable, and it is more preferable that it is 1 μm or more and 40 μm or less.
[0044] <First Area 101> The first region 101 contains lithium, a transition metal, and oxygen. It can be said that the composite oxide contains lithium and a transition metal.
[0045] The transition metal contained in the first region 101 is a layered rock salt type composite oxide together with lithium. It is preferable to use a metal that can form a sphere. For example, manganese, cobalt, nickel In other words, the transition metal contained in the first region 101 and the transition metal contained in the second region 102 can be used alone or in combination. Cobalt alone may be used, or both cobalt and manganese may be used. Alternatively, the first region 101 may be formed of a transition metal. Additionally, metals other than transition metals, such as aluminum, may be contained.
[0046] That is, the first region 101 is made of lithium cobalt oxide, lithium nickel oxide, and a part of cobalt. Lithium cobalt oxide with manganese substitution, lithium nickel-manganese-cobalt oxide Lithium- and transition metal-containing composites such as nickel-cobalt-lithium aluminum oxide It may have an oxide.
[0047] The first region 101 functions as a region that particularly contributes to the charge-discharge reaction in the positive electrode active material 100. In order to increase the capacity when the positive electrode active material 100 is used in a secondary battery, the first region Preferably, the volume of the second region 101 is larger than that of the second region 102 .
[0048] The layered rock salt type crystal structure allows lithium to easily diffuse two-dimensionally, and therefore is used as the first region 101. Furthermore, when the first region 101 has a layered rock salt type crystal structure, it is surprisingly preferable that As will be described later, magnesium tends to segregate. However, the first region 101 is entirely made of layered rock. For example, the first region 101 may have a crystal defect. Alternatively, a portion of the first region 101 may be amorphous or have other crystal structures. It's fine.
[0049] <Second Area 102> The second region 102 includes magnesium, fluorine, and oxygen. Region 102 has magnesium oxide, and some of the oxygen may be substituted with fluorine. stomach.
[0050] The second region 102 covers at least a part of the first region 101. The magnesium oxide contained in 02 is an electrochemically stable material, so it can be used for repeated charging and discharging. It is suitable as a coating layer because it is resistant to deterioration even under high temperatures.
[0051] If the second region 102 is too thin, its function as a covering layer is reduced, but if it is too thick, it is not easy to Therefore, the thickness of the second region is preferably 0.5 nm or more and 50 nm or less. , and more preferably 0.5 nm or more and 3 nm or less.
[0052] If the second region 102 has a rock salt type crystal structure, the crystal orientation will be the same as that of the first region 101. This is preferable because it is easy to adhere to the surface and functions as a stable coating layer. The entire second region 102 does not have to have a rock salt type crystal structure. The crystal structure may be of a different crystal structure.
[0053] Generally, the positive electrode active material loses transition metals such as cobalt and manganese as it is repeatedly charged and discharged. Side reactions such as dissolution into the electrolyte, oxygen release, and instability of the crystal structure occur. However, the positive electrode active material 100 according to one embodiment of the present invention has a second layer in the surface layer. Since the first region 101 has the region 102, the composite oxide containing lithium and a transition metal It is possible to make the crystal structure of the substance more stable.
[0054] The second region 102 contains magnesium, fluorine, and oxygen, and further contains the first It is preferable that the first region 101 and the second region 102 have the same transition metal. If the two regions 102 have the same transition metal, the valence of the transition metal will be different. More specifically, the transition metal contained in the first region 101 is preferably a trivalent atom. It is preferable that the transition metal in the second region 102 is more than that of other valence atoms. It is preferred that there are more atoms of the other valence than atoms of the other valence.
[0055] When the second region 102 contains a large amount of divalent transition metals, CoO(II), MnO(II), Ni( II), the transition metal:oxygen ratio is 1:1 (atomic ratio), and these metal oxides are more common. The metal oxides of these metals form stable solid solutions with magnesium oxide, which is also an oxide of a divalent metal. Therefore, the second region 102 can become a more stable and excellent coating layer.
[0056] The valence of transition metals can be determined by EELS (electron energy loss spectroscopy) and XAFS (X-ray absorption fine structure) analysis), XPS (X-ray photoelectron spectroscopy), ESR (electron spin resonance), Mössbauer spectroscopy, etc. In particular, EELS has a high spatial resolution, so the second region 102 This method is preferable because it can analyze even thin layers of only a few nanometers.
[0057] When analyzing the valence of transition metals by EELS, the valence can be determined by the ratio of L3 / L2. The larger the L3 / L2 ratio, the higher the proportion of divalent transition metals. When the transition metals in the first region 101 and the second region 102 were analyzed, The transition metal in the second region 102 has an L3 / L2 ratio of less than 3.8. It is preferable that / L2 is 3.8 or more.
[0058] In addition to the above, the second region 102 may also contain lithium.
[0059] Furthermore, if a second region 102 exists inside the first region 101 as shown in FIG. 1(B), The crystalline structure of the composite oxide containing lithium and a transition metal in the first region 101 is further stabilized. This is preferable because it may be possible to stabilize the
[0060] The fluorine contained in the second region 102 exists in a bonding state other than MgF2 and LiF. Specifically, when the surface of the positive electrode active material 100 is analyzed by XPS, fluorine The peak position of the bond energy between and other elements is 682 eV or more and less than 685 eV This is preferable, and more preferable is about 684.3 eV. The bond energy does not match either of these.
[0061] In this specification, the peak position of the binding energy of a certain element when analyzed by XPS This means that the intensity of the energy spectrum is maximum in the range corresponding to the binding energy of the element. This refers to the value of the bond energy such that
[0062] <Boundary between the first area 101 and the second area 102> The first region 101 and the second region 102 are used for TEM images, STEM images, and FFT (Fast Fourier Transform) analysis. Transformation) analysis, EDX (Energy Dispersive X-ray Analysis), ToF-SIMS (Time of Flight Secondary Ion Spectroscopy) Depth analysis by ion mass spectrometry, XPS (X-ray photoelectron spectroscopy), Auger electron spectroscopy It can be confirmed that the particles have different compositions using optical spectroscopy, TDS (thermal desorption spectroscopy), etc. For example, in the cross-sectional TEM and STEM images of the positive electrode active material 100, the difference in the constituent elements is Since this is observed as a difference in brightness, the constituent elements of the first region 101 and the second region 102 It can be seen that the first region 101 and the second region 102 are different. It can be observed that 102 has different elements, but it is not necessarily the first one that is identified by various analyses. It is not necessary that a clear boundary between the first region 101 and the second region 102 is observable.
[0063] In this specification and the like, the range of the second region 102 present in the surface layer portion of the positive electrode active material 100 is The magnesium concentration detected by depth direction analysis from the outermost surface of the positive electrode active material 100 is The depth direction analysis is performed using the EDX line analysis described above. and depth direction analysis using ToF-SIMS. The peak of the concentration of Zn exists within a depth of 2 nm from the surface toward the center of the positive electrode active material 100. It is preferable that the depth of the pores is up to 1 nm, and more preferable that the depth of the pores is up to 0.5 nm. It is more preferable that the magnesium concentration is already present at a depth of 1 / 5 of the peak. That is, the range of the second region 102 varies depending on the manufacturing method. Generally, the thickness is from 2 nm to 5 nm from the surface of the positive electrode active material.
[0064] The second region 102 present inside the first region 101 was also detected by depth direction analysis. This refers to the region where the magnesium concentration is 1 / 5 or more of the peak.
[0065] The distribution of fluorine in the positive electrode active material 100 preferably overlaps with the distribution of magnesium. Therefore, the peak of the fluorine concentration increases in the depth direction from the surface of the positive electrode active material 100 toward the center. Preferably, the pores are present at a depth of up to 2 nm, more preferably at a depth of up to 1 nm. , and more preferably exists to a depth of up to 0.5 nm.
[0066] In this way, the second region 102 is formed by dispersing magnesium from the surface of the positive electrode active material 100 toward the inside. It can also be said to be a concentration gradient region in which the concentrations of ammonium and fluorine decrease.
[0067] Magnesium and fluorine concentrations were determined using ToF-SIMS, XPS, Auger electron spectroscopy, It can be analyzed by TDS or the like.
[0068] The measurement range of XPS is about 5 nm from the surface of the positive electrode active material 100. Therefore, the second region 10 When the thickness of the second region 102 is less than 5 nm, a part of the second region 102 and the first region 101 are combined. When the thickness of the second region 102 is 5 nm or more from the surface, the original thickness of the second region 102 is The surface of the positive electrode active material 100 is analyzed by XPS to quantitatively analyze the lithium concentration. The atoms in the first region 101 include transition metals, oxygen, fluorine, and magnesium. When the total amount is 100 atomic %, the magnesium concentration is 1 atomic % or more. 16 atomic % or less, and the fluorine concentration is 0.2 atomic % or more and 4 atomic % or less % or less. The ratio of the concentrations of magnesium and fluorine is preferably Mg:F=y: The atomic ratio is preferably 1 (3≦y≦5), and Mg:F is about 4:1. When the magnesium concentration and the fluorine concentration are within these ranges, the secondary battery When used, the positive electrode active material 100 can exhibit extremely good cycle characteristics.
[0069] As mentioned above, the concentrations of magnesium and fluorine gradually decrease from the surface to the interior. Therefore, the first region 101 contains the elements contained in the second region 102, such as magnesium. Similarly, the second region 102 may contain the same elements as the first region 101. The first region 101 may also contain carbon, sulfur, silicon, sodium, calcium, salt, or the like. The second region 102 may contain other elements such as carbon, sulfur, and zirconium. It contains other elements such as yellow, silicon, sodium, calcium, chlorine, and zirconium. That's fine.
[0070] [Segregation] The second region 102 may be formed by a method such as sputtering, a solid phase method, or a liquid phase method including a sol-gel method. However, the present inventors have found that the method using a magnesium source and a fluorine source can also be used. After mixing with the heat generating material, the magnesium is segregated by heating to form the second region 102. Furthermore, it was revealed that the second region 102 formed in this manner can be It was revealed that the positive electrode active material has extremely excellent properties.
[0071] For example, in Example 4 of Patent Document 2 (JP 2016-076454 A), magnesium After synthesizing a composite oxide containing the compound, the powder of the composite oxide is mixed with lithium fluoride. By heating, a fluorinated and lithiated surface oxide is formed on the surface of the composite oxide. The method states that no magnesium was detected in the surface oxides.
[0072] However, the present inventors have found that the magnesium source and the fluorine source are simultaneously mixed as starting materials. By doing so, it was possible to cause magnesium oxide to segregate in the surface layer of the positive electrode active material 100. In addition, it has been found that fluorine added to the starting material has the effect of segregating magnesium. The inventors revealed.
[0073] Since the second region 102 is formed by segregation of magnesium, the surface layer portion of the positive electrode active material 100 In addition, magnesium may segregate at grain boundaries and their vicinity, and at crystal defects and their vicinity. The second region 102 formed at and near the grain boundary and at and near the crystal defect is Further stabilization of the crystalline structure of the composite oxide containing lithium and transition metals in region 101 of 1 This can contribute to the
[0074] To effectively segregate the second region 102, the magnesium and fluorine concentrations in the raw material should be Mg :F=1:x (1.5≦x≦4) (atomic ratio), and Mg:F=1:2 It is more preferable that the ratio is about (atomic number ratio).
[0075] On the other hand, the concentrations of magnesium and fluorine in the second region 102 resulting from the segregation are M It is preferable that the atomic ratio is g:F=y:1 (3≦y≦5), and Mg:F is about 4:1. It is more preferable that the temperature is 1000.degree.
[0076] The second region 102 formed by segregation is formed by epitaxial growth. Therefore, the crystal orientations of the first region 101 and the second region 102 may partially coincide with each other. That is, the first region 101 and the second region 102 may be topotaxis. When the crystal orientations of the region 101 and the second region 102 are roughly the same, the second region 102 It can function as a better covering layer.
[0077] <Third Area 103> In the above examples, the positive electrode active material 100 has the first region 101 and the second region 102. However, one embodiment of the present invention is not limited thereto. The positive electrode active material 100 may have a third region 103. The third region 103 may be, for example, For example, it can be provided so as to be in contact with at least a part of the second region 102. The region 103 may be a coating containing carbon such as a graphene compound, or may be a lithium The third region 103 may be a coating containing aluminum or a decomposition product of the electrolyte. In the case of a coating having such a structure, the positive electrode active material 100 is electrically conductive with itself and with the current collector. In addition, the third region 103 can enhance the electrical conductivity. When the coating has the above structure, excessive reaction with the electrolyte is suppressed, and the cycle is improved when the coating is used in a secondary battery. The filter characteristics can be improved.
[0078] Furthermore, a buffer region may be provided between the first region 101 and the second region 102. The buffer region may contain, for example, titanium, aluminum, in addition to lithium, transition metals, and oxygen. The buffer region preferably contains a metal such as zirconium or vanadium. The first region 101 may overlap with the second region 102. The crystal structure of the first region 101 and the second region 102 is further stabilized by the above-mentioned structure 100. This is preferable because it can provide a positive electrode active material with excellent cycle characteristics.
[0079] [Production method] The semiconductor device has a first region 101 and a second region 102, and the second region 102 is formed by segregation. A method for producing the positive electrode active material 100 in this case will be described with reference to FIG. When the transition metal contained in the first region 101 is cobalt, that is, when the first region 101 is cobalt, The case where lithium valence oxide is present will be explained. The case of forming the second region 102 containing fluorine will be described.
[0080] First, starting materials are prepared (S11). Specifically, a lithium source, a cobalt source, a magnesium source, The lithium source is, for example, lithium carbonate, Lithium fluoride, lithium hydroxide, etc. can be used. Examples of cobalt sources include Cobalt oxide, cobalt hydroxide, cobalt oxyhydroxide, cobalt carbonate, cobalt oxalate As a magnesium source, for example, oxide, cobalt sulfate, etc. can be used. Magnesium, magnesium fluoride, etc. can be used as the fluorine source. For example, lithium fluoride, magnesium fluoride, etc. can be used. Magnesium fluoride can be used as both a lithium source and a fluorine source. The magnesium can be used as both a magnesium source and a fluorine source.
[0081] In this embodiment, lithium carbonate (Li2CO3) is used as the lithium source, and cobalt is used as the cobalt source. Cobalt oxide (Co3O4), magnesium oxide (MgO) as a magnesium source, lithium Lithium fluoride (LiF) is used as the ammonium source and fluorine source.
[0082] The atomic ratio of magnesium and fluorine in the raw material is Mg:F=1:x(1.5≦x≦4) (atom It is preferable that Mg:F=1:2 (atomic ratio), and more preferable that Mg:F=1:2 (atomic ratio). The ratio of magnesium oxide to lithium fluoride is MgO:LiF=1:x(1.5≦x≦4)( It is preferable that the molar ratio is MgO:LiF=1:2 (approximately). More preferable.
[0083] The molar ratio of each raw material can be, for example, as follows: 1 / 2·Li2CO3+((1-z) / 3)·Co3O4+z·MgO+2z·LiF (z=0.01)
[0084] Next, the weighed starting materials are mixed (S12). For example, a ball mill or a bead mill may be used for mixing. etc. can be used.
[0085] Next, the materials mixed in S12 are heated (S13). This process is distinguishable from the subsequent heating process. Therefore, it is sometimes called the first heating or firing. The first heating is performed at a temperature of 800°C or higher, 1050°C or higher. It is preferable to carry out the heating at a temperature of 900°C or lower, and more preferably at a temperature of 900°C or higher and 1000°C or lower. The heating time is preferably 2 hours or more and 20 hours or less. It is preferable to carry out the process in a dry atmosphere. A dry atmosphere should have a dew point of -50°C or less. In this embodiment, the temperature is preferably 1000°C or lower, and more preferably -100°C or lower. The temperature was increased by 200°C / h and dry air with a dew point of -109°C was used for 10 hours. The flow rate will be L / min.
[0086] By the first heating in S13, the composite material containing lithium and a transition metal in the first region 101 is formed. This first heating step also synthesizes the magnesium oxide contained in the starting material. Some of the sodium and fluorine segregate in the surface layer of the composite oxide containing lithium and transition metals. However, at this point, most of the magnesium and fluorine are converted into complex oxides containing lithium and transition metals. It is in a solid solution state.
[0087] Next, the material heated in S13 is cooled to room temperature (S14). The cooling time is the same as or shorter than the heating time. For example, it is recommended to carry out the test for 10 to 15 hours. After cooling, the synthesized material is preferably sieved. In this case, the sample is sieved using a 53 μm mesh.
[0088] The starting materials are lithium, cobalt, fluorine, and magnesium, which are synthesized in advance. In this case, steps S12 to S14 can be omitted.
[0089] Next, the material cooled in S14 is subjected to a second heating (S15). To distinguish between the first and second heating steps, the second heating step is sometimes called the second heating step or the annealing step. The particle size and composition of the composite oxide containing lithium, cobalt, fluorine, and magnesium Although it varies depending on the temperature, it is preferable to hold the temperature at a specified temperature for 50 hours or less, and 2 hours or more. It is more preferable to perform the treatment for 10 hours or less. The specified temperature is 500°C or more and 1200°C or less. Preferably, the temperature is 700°C or higher and 1000°C or lower, more preferably about 800°C. It is also preferable to heat in an atmosphere containing oxygen. In this embodiment, the heating is performed at 800°C. The heating time was set to 2 hours, with the temperature rising at 200°C / h and dry air with a dew point of -109°C being fed at 10L / h. It will be run at min.
[0090] By carrying out the second heating in S15, the magnesium and fluorine contained in the starting material are converted into lithium. This can promote segregation of the titanium and transition metals in the surface layer of the composite oxide.
[0091] Finally, the heated material is cooled to room temperature in S15. The cooling time is equal to or faster than the heating time. The cooled material is then collected (S16) and placed in the first region. A positive electrode active material 100 having a first region 101 and a second region 102 can be obtained.
[0092] By using the positive electrode active material described in this embodiment, a secondary battery with high capacity and good cycle characteristics can be obtained. This embodiment mode can be used in appropriate combination with other embodiment modes. This can be done.
[0093] (Embodiment 2) In this embodiment, a secondary battery having the positive electrode active material 100 described in the previous embodiment is used. In this embodiment, examples of other materials that can be used will be described. The following description will be given taking as an example a secondary battery in which the solution is enclosed in an exterior body.
[0094] [Positive electrode] The positive electrode has a positive electrode active material layer and a positive electrode current collector.
[0095] <Cathode active material layer> The positive electrode active material layer includes a positive electrode active material. The positive electrode active material layer also includes a conductive additive and a binder. may have
[0096] The positive electrode active material 100 described in the previous embodiment can be used as the positive electrode active material. By using the positive electrode active material 100 described in the previous embodiment, it is possible to achieve high capacity and good cycle characteristics. An excellent secondary battery can be obtained.
[0097] As the conductive additive, a carbon material, a metal material, a conductive ceramic material, or the like can be used. A fibrous material may also be used as the conductive additive. The content of the electrical auxiliary agent is preferably 1 wt% or more and 10 wt% or less, and more preferably 1 wt% or more and 5 wt% or less. is more preferred.
[0098] The conductive additive can form an electrically conductive network in the electrode. This allows the electrical conduction path between the positive electrode active materials to be maintained. By adding the agent, an active material layer having high electrical conductivity can be realized.
[0099] Examples of the conductive additive include natural graphite, artificial graphite such as mesocarbon microbeads, and carbon fiber. Examples of carbon fibers that can be used include mesophase pitch carbon fibers. Carbon fibers such as isotropic pitch-based carbon fibers can be used. Carbon nanofibers and carbon nanotubes can be used. The tube can be produced by, for example, vapor phase growth method. For example, carbon black (acetylene black (AB) etc.), graphite particles Carbon materials such as graphene and fullerene can be used. Metal powders and fibers such as nickel, aluminum, silver, and gold, as well as conductive ceramic materials, etc. It can be used.
[0100] A graphene compound may also be used as the conductive additive.
[0101] Graphene compounds have excellent electrical properties, such as high conductivity, as well as high flexibility and high In addition, graphene may have excellent physical properties such as high mechanical strength. The graphene compound has a planar shape, which allows for surface contact with low contact resistance. In addition, even if they are thin, they can have very high conductivity, and even a small amount can be used to efficiently conduct electricity within the active material layer. Therefore, the graphene compound can be used as a conductive additive. This is preferable because it is possible to increase the contact area between the active material and the conductive additive. This is preferable because it may be possible to reduce the electrical resistance. For example, graphene or multigraphene or reduced graphene O It is particularly preferred to use RGO oxide. This refers to a compound obtained by reducing graphene oxide (GO).
[0102] When using an active material with a small particle size, for example, an active material with a particle size of 1 μm or less, the specific surface area of the active material is Therefore, a large amount of conductive additive is required. This tends to result in a relative decrease in the amount of active material carried. If the amount of the conductive additive decreases, the capacity of the secondary battery will decrease. When graphene compounds are used, they efficiently form conductive paths even in small amounts. This is particularly preferable because it is possible to avoid reducing the amount of the active material carried.
[0103] As an example, in the case where a graphene compound is used as a conductive additive in the active material layer 200, An example of the cross-sectional structure will be described.
[0104] 3(A) shows a vertical cross-sectional view of the active material layer 200. The active material layer 200 is made of granular positive electrode active material. 100, a graphene compound 201 as a conductive additive, and a binder (not shown). Here, the graphene compound 201 may be, for example, graphene or multi-graphene. Here, the graphene compound 201 preferably has a sheet shape. In addition, the graphene compound 201 may be a multi-graphene or (and) a multi-graphene. The graphene may be partially overlapped to form a sheet.
[0105] In the vertical cross section of the active material layer 200, as shown in FIG. 3(A), In FIG. 3(A), the sheet-like graphene compound 201 is dispersed almost uniformly. The graphene compound 201 is shown schematically in bold, but in reality it is a single layer or multiple layers of carbon molecules. The graphene compounds 201 are thin films having a thickness of 1000 nm. The positive electrode active material 100 is wrapped around or covered by the positive electrode active material 100, or on the surface of the positive electrode active material 100. Since they are formed to stick together, they are in surface contact with each other.
[0106] Here, a plurality of graphene compounds are bonded to each other to form a mesh-like graphene compound. It is possible to form a graphene sheet (hereinafter referred to as a graphene compound net or graphene net). When the active material is covered with a graphene net, the graphene net can connect the active material to each other. It can also function as a binder to bind the particles together. Therefore, the ratio of the active material to the electrode volume or weight can be reduced. In other words, the capacity of the power storage device can be increased.
[0107] Here, graphene oxide is used as the graphene compound 201, and is mixed with an active material to form an active material. After forming the layer that will become the layer 200, it is preferable to reduce it. By using graphene oxide, which has extremely high dispersibility in polar solvents, The mixture 201 can be dispersed approximately uniformly inside the active material layer 200. The solvent is evaporated from the dispersion medium containing the dispersed graphene oxide, and the graphene oxide is reduced. Therefore, the graphene compound 201 remaining in the active material layer 200 partially overlaps with each other. By dispersing the particles so that they are in surface contact with each other, a three-dimensional conductive path can be formed. The reduction of graphene oxide may be performed by, for example, heat treatment or by using a reducing agent. It is also possible.
[0108] Therefore, unlike granular conductive additives such as acetylene black, which come into point contact with the active material, graphite Since the compound 201 enables surface contact with low contact resistance, it is more effective than ordinary conductive additives. The amount of the positive electrode active material 100 is smaller than that of the graphene compound 201, and the electrical conductivity between the positive electrode active material 100 and the graphene compound 201 is improved. Therefore, the ratio of the positive electrode active material 100 in the active material layer 200 can be increased. This makes it possible to increase the discharge capacity of the power storage device.
[0109] Examples of binders include styrene-butadiene rubber (SBR) and styrene-isoprene. Acrylonitrile-styrene rubber, acrylonitrile-butadiene rubber, butadiene rubber, ethylene-propylene It is preferable to use a rubber material such as a propylene-diene copolymer. Fluorine rubber can be used.
[0110] As the binder, it is preferable to use, for example, a water-soluble polymer. As the molecule, for example, polysaccharides can be used. cellulose (CMC), methyl cellulose, ethyl cellulose, hydroxypropyl cellulose Cellulose derivatives such as cellulose, diacetyl cellulose, and regenerated cellulose, as well as starch These water-soluble polymers can be used in combination with the rubber materials described above. It is even better if there is one.
[0111] Alternatively, the binder may be polystyrene, polymethyl acrylate, or polymethyl methacrylate. Polymethyl methacrylate (PMMA), sodium polyacrylate, polyvinyl Polyvinyl alcohol (PVA), polyethylene oxide (PEO), polypropylene oxide, Polyimide, polyvinyl chloride, polytetrafluoroethylene, polyethylene, polypropylene polyethylene, isobutylene, polyethylene terephthalate, nylon, polyvinylidene fluoride ( PVdF), polyacrylonitrile (PAN), ethylene propylene diene polymer, poly It is preferable to use materials such as polyvinyl acetate and nitrocellulose.
[0112] The binder may be used in combination with two or more of the above.
[0113] For example, a material having a particularly excellent viscosity adjusting effect may be used in combination with other materials. For example, rubber materials have excellent adhesive strength and elasticity, but it is difficult to adjust the viscosity when mixed with a solvent. In such cases, for example, mixing with a material that has a particularly excellent viscosity adjusting effect can As a material having a particularly excellent viscosity adjusting effect, for example, a water-soluble polymer is preferably used. Furthermore, examples of water-soluble polymers that are particularly effective in adjusting viscosity include the aforementioned polysaccharides, such as carbohydrates. Carboxymethylcellulose (CMC), methylcellulose, ethylcellulose, hydroxy Cellulose derivatives such as propyl cellulose, diacetyl cellulose, and regenerated cellulose Carbohydrates and starches can be used.
[0114] The cellulose derivatives such as carboxymethyl cellulose are, for example, By converting cellulose into salts such as sodium salts or ammonium salts, the solubility increases, It is easier to exert its effect as a viscosity adjuster. The increased solubility makes it easier to make electrode slurry. When preparing a substrate, it is also possible to improve the dispersibility of the active material and other components. In this case, the cellulose and cellulose derivatives used as binders for electrodes include These salts are also included.
[0115] Water-soluble polymers stabilize viscosity by dissolving in water, and also act as active materials and binders. Other materials to be combined, such as styrene butadiene rubber, are stably dispersed in aqueous solution. In addition, since it has functional groups, it can be easily and stably adsorbed onto the surface of the active material. It is expected that cellulose derivatives such as carboxymethyl cellulose will For example, many materials have functional groups such as hydroxyl groups and carboxyl groups. It is expected that the polymers will interact with each other and widely cover the surface of the active material.
[0116] When the binder that covers or contacts the surface of the active material forms a film, it is called a passive film. It is expected that the passive film will also play a role in suppressing the decomposition of the electrolyte. It is a film with no or very low electrical conductivity, and for example, it is When a dynamic membrane is formed, it is possible to suppress the decomposition of the electrolyte at the battery reaction potential. In addition, the passive film suppresses electrical conductivity while allowing lithium ions to conduct. And even more desirable.
[0117] <Positive electrode current collector> The positive electrode current collector may be made of metals such as stainless steel, gold, platinum, aluminum, titanium, or the like. Highly conductive materials such as alloys of these can be used. It is preferable that silicon, titanium, neodymium, scavenger, etc. are not eluted at the potential of the positive electrode. Aluminum alloys containing elements such as indium and molybdenum that improve heat resistance are used. It can also be formed from a metal element that reacts with silicon to form silicide. Metal elements that react with silicon to form silicide include zirconium, titanium, and Tantalum, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten , cobalt, nickel, etc. Current collectors are available in foil, plate (sheet), mesh, and punched shapes. The current collector may be in the form of a metal, an expanded metal, or the like. It is recommended to use a thickness of 5 μm or more and 30 μm or less.
[0118] [Negative electrode] The negative electrode has a negative electrode active material layer and a negative electrode current collector. The negative electrode active material layer contains a conductive additive and and a binder.
[0119] <Negative electrode active material> As the negative electrode active material, for example, an alloy-based material or a carbon-based material can be used.
[0120] As a negative electrode active material, it is possible to carry out charge-discharge reactions by alloying and dealloying reactions with lithium. Any suitable element can be used, such as silicon, tin, gallium, aluminum, Rumanium, lead, antimony, bismuth, silver, zinc, cadmium, indium, etc. Materials containing at least one of these elements can be used. These elements have a large capacity compared to carbon. Silicon has a particularly high theoretical capacity of 4200mAh / g. It is preferable to use silicon. Alternatively, compounds containing these elements may be used. For example, SiO, Mg2Si, Mg2Ge, SnO, SnO2, Mg2Sn, SnS2, V 2Sn3, FeSn2, CoSn2, Ni3Sn2, Cu6Sn5, Ag3Sn, Ag3 Sb, Ni2MnSb, CeSb3, LaSn3, La3Co2Sn7, CoSb3, I nSb, SbSn, etc. Here, the charge / discharge reaction occurs due to alloying and dealloying reactions with lithium. Elements capable of undergoing a reaction and compounds containing such elements are sometimes called alloy materials. do.
[0121] In this specification and the like, SiO refers to, for example, silicon monoxide. Alternatively, SiO refers to SiO x Here, it is preferable that x has a value close to 1. For example, x is 0 A value between 0.2 and 1.5 is preferred, and a value between 0.3 and 1.2 is more preferred.
[0122] Carbon materials include graphite, easily graphitizable carbon (soft carbon), and non-graphitizable carbon (hard carbon). carbon nanotubes, graphene, carbon black, etc. may be used. .
[0123] Examples of graphite include artificial graphite and natural graphite. Examples include carbon microbeads (MCMB), coke-based artificial graphite, and pitch-based artificial graphite. Here, as the artificial graphite, spherical graphite having a spherical shape can be used. For example, the MCMB may have a spherical shape, which is preferable. It is relatively easy to reduce the particle size, which is sometimes preferable. Examples include flake graphite and spherical natural graphite.
[0124] When lithium ions are inserted into graphite (when lithium-graphite intercalation compounds are formed), It exhibits a low potential similar to that of lithium metal (0.05V to 0.3V vs. Li / L i + This allows the lithium-ion secondary battery to exhibit a high operating voltage. In addition, graphite has a relatively high capacity per unit volume, a relatively small volume expansion, and is inexpensive. It is preferable because it has advantages such as higher safety compared to lithium metal.
[0125] In addition, titanium dioxide (TiO2) and lithium titanium oxide (Li4T i5O 12 ), lithium-graphite intercalation compound (Li x C6), niobium pentoxide (Nb2O5) Oxides such as tungsten oxide (WO2) and molybdenum oxide (MoO2) can be used. can.
[0126] In addition, the negative electrode active material is a composite nitride of lithium and transition metals, which has a Li3N structure. Li 3-x M x N (M=Co, Ni, Cu) can be used. For example, Li 2.6 Co 0.4 N3 has a large charge / discharge capacity (900mAh / g, 1890mAh / cm 3 ) And preferable.
[0127] When a composite nitride of lithium and a transition metal is used, the negative electrode active material contains lithium ions, The positive electrode active material is a combination of materials such as V2O5 and Cr3O8 that do not contain lithium ions. It is preferable that a material containing lithium ions is used as the positive electrode active material. By first removing the lithium ions contained in the positive electrode active material, A complex nitride of lithium and a transition metal can be used.
[0128] In addition, a material that undergoes a conversion reaction can also be used as the negative electrode active material. , cobalt oxide (CoO), nickel oxide (NiO), iron oxide (FeO), etc. A transition metal oxide that does not form an alloy with the metal may be used as the negative electrode active material. Further materials that can be produced include Fe2O3, CuO, Cu2O, RuO2, Cr2O3, etc. oxide, CoS 0.89 , NiS, CuS and other sulfides, Zn3N2, Cu3N, Ge3 Nitrides such as N4, phosphides such as NiP2, FeP2, CoP3, FeF3, BiF3, etc. It also occurs with fluoride.
[0129] The conductive additive and binder that can be contained in the negative electrode active material layer are the same as those that can be contained in the positive electrode active material layer. The same materials as the conductive additive and binder can be used.
[0130] <Negative electrode current collector> The negative electrode current collector can be made of the same material as the positive electrode current collector. It is preferable to use a material that does not alloy with carrier ions such as lithium.
[0131] [Electrolyte] The electrolytic solution contains a solvent and an electrolyte. The solvent for the electrolytic solution is preferably an aprotic organic solvent. For example, ethylene carbonate (EC), propylene carbonate (PC), ethylene carbonate, chloroethylene carbonate, vinylene carbonate, gamma-butyrolactone lactone, γ-valerolactone, dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), methyl formate, methyl acetate, ethyl acetate methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, 1 ,3-dioxane, 1,4-dioxane, dimethoxyethane (DME), dimethyl sulfone oxide, diethyl ether, methyl diglyme, acetonitrile, benzonitrile, tetrahydrofuran One of tetrahydrofuran, sulfolane, sultone, etc., or two or more of these Combinations and ratios may be used.
[0132] In addition, by using a polymer material that gels as a solvent for the electrolyte, safety against leakage etc. is improved. The safety of the secondary battery is improved. In addition, it is possible to make the secondary battery thinner and lighter. Typical examples of materials are silicone gel, acrylic gel, acrylonitrile gel, and polyethylene gel. Styrene oxide gel, polypropylene oxide gel, fluorine polymer gel, etc. There is.
[0133] In addition, a flame-retardant and non-volatile ionic liquid (room-temperature molten salt) is used as the solvent for the electrolyte. By using one or more batteries, it is possible to prevent the internal temperature from rising due to an internal short circuit or overcharging of the storage battery. Even if the battery is damaged, it can prevent the battery from exploding or catching fire. Ionic liquids are made of cations and anions. The organic cations used in the electrolyte include quaternary cations. Ammonium cations, tertiary sulfonium cations, and quaternary phosphonium cations, etc. aliphatic onium cations such as imidazolium cations and pyridinium cations Aromatic cations are also used as anions in electrolytes. Anions, monovalent methide anions, fluorosulfonate anions, perfluoroalkyl Sulfonate anion, tetrafluoroborate anion, perfluoroalkylborate anion, hexafluorophosphate anion, or perfluoroalkylphosphate anions, etc.
[0134] The electrolyte to be dissolved in the solvent is, for example, LiPF6, LiClO4, Li AsF6, LiBF4, LiAlCl4, LiSCN, LiBr, LiI, Li2SO4 , Li2B 10 Cl 10 , Li2B 12 Cl 12 , LiCF3SO3, LiC4F9SO 3, LiC(CF3SO2)3, LiC(C2F5SO2)3, LiN(CF3SO2) 2. Lithium such as LiN(C4F9SO2)(CF3SO2) and LiN(C2F5SO2)2 Use one or more of these ammonium salts in any combination and ratio. can be done.
[0135] The electrolyte used in the electricity storage device is free from granular waste and elements other than the constituent elements of the electrolyte (hereinafter simply referred to as "impurities"). It is preferable to use a highly purified electrolyte solution with a low content of ammonium hydroxide. Specifically, the weight ratio of impurities to the electrolyte is 1% or less, preferably 0.1% or less, more preferably It is preferably 0.01% or less.
[0136] In addition, the electrolyte contains vinylene carbonate, propane sultone (PS), and tert-butyl ether. Benzene (TBB), Fluoroethylene Carbonate (FEC), LiBOB, and Squishi Dinitrile compounds such as benzonitrile and adiponitrile may also be added. The concentration of may be, for example, 0.1 wt % to 5 wt % relative to the entire solvent.
[0137] Alternatively, a polymer gel electrolyte may be used in which a polymer is swollen with an electrolytic solution. The use of electrolytes increases safety against leakage, etc. Also, the secondary battery can be made thinner and It is possible to reduce the weight.
[0138] The polymers that can be gelled include silicone gel, acrylic gel, acrylonitrile gel, Polyethylene oxide gel, polypropylene oxide gel, fluorine polymer Gel or the like can be used.
[0139] Examples of the polymer include polyalkylene oxides such as polyethylene oxide (PEO). Polymers with a hexagonal structure, PVDF, polyacrylonitrile, etc., and their For example, a copolymer containing PVDF and hexafluoropropylene (H PVDF-HFP, a copolymer of PVDF and PVDF, can be used. The mer may have a porous shape.
[0140] In addition, instead of the electrolyte solution, solid electrolytes containing inorganic materials such as sulfides and oxides, and P A solid electrolyte containing a polymer material such as EO (polyethylene oxide) can be used. When a solid electrolyte is used, there is no need to install a separator or spacer. Since the entire pond can be solidified, there is no risk of leakage, dramatically improving safety.
[0141] [Separator] The secondary battery preferably has a separator. The separator may be made of, for example, paper. Cellulose-containing fibers, nonwoven fabrics, glass fibers, ceramics, or nanofibers, including Ilon (polyamide), Vinylon (polyvinyl alcohol fiber), polyester, acrylic Use synthetic fibers such as styrene, polyolefin, and polyurethane. The separator is made into a bag shape and placed so that it encases either the positive or negative electrode. It is preferable to do so.
[0142] The separator may have a multi-layer structure. For example, the separator may be made of an organic material such as polypropylene or polyethylene. The material film is made of ceramic material, fluorine material, polyamide material, or a combination of these. The ceramic material can be, for example, aluminum oxide. Aluminum particles, silicon oxide particles, etc. can be used. For example, PVDF, polytetrafluoroethylene, etc. can be used. Polyamide-based materials Materials used include nylon, aramid (meta-aramid, para-aramid), etc. It is possible.
[0143] Coating with ceramic materials improves oxidation resistance, making it suitable for separators during high-voltage charging and discharging. This can suppress the deterioration of the battery and improve the reliability of the secondary battery. By coating, the separator and electrodes can be more easily attached to each other, improving output characteristics. Coating polyamide materials, especially aramid, improves heat resistance, which contributes to the safety of secondary batteries. Safety can be improved.
[0144] For example, a mixture of aluminum oxide and aramid is coated on both sides of a polypropylene film. Alternatively, aluminum oxide may be applied to the surface of the polypropylene film that comes into contact with the positive electrode. The surface that comes into contact with the negative electrode may be coated with a mixed material of rubber and aramid, and a fluorine-based material may be coated on the surface that comes into contact with the negative electrode. .
[0145] By using a multilayer separator, the safety of the secondary battery can be maintained even if the overall thickness of the separator is thin. Since the temperature can be maintained, the capacity per volume of the secondary battery can be increased.
[0146] (Embodiment 3) In this embodiment, the shape of the secondary battery having the positive electrode active material 100 described in the previous embodiment is The material used in the secondary battery described in this embodiment is the same as that in the previous embodiment. The description of the state can be taken into consideration.
[0147] [Coin-type secondary battery] First, an example of a coin-type secondary battery will be explained. Figure 4(A) shows a coin-type (single-layer flat type) 4(A) and 4(B) are external views of the secondary battery, and FIG. 4(B) is a cross-sectional view thereof.
[0148] The coin-type secondary battery 300 has a positive electrode can 301 that also serves as a positive electrode terminal and a negative electrode can 302 that also serves as a negative electrode terminal. 302 is insulated and sealed by a gasket 303 made of polypropylene or the like. The positive electrode 304 is composed of a positive electrode current collector 305 and a positive electrode active material layer 306 provided in contact with the positive electrode current collector 305. The negative electrode 307 is formed by a negative electrode current collector 308 and a The negative electrode active material layer 309 is formed by bonding the negative electrode active material layer 309 to the negative electrode active material layer 309 .
[0149] The positive electrode 304 and the negative electrode 307 used in the coin-type secondary battery 300 are each an active material. The barrier layer need only be formed on one side.
[0150] The positive electrode can 301 and the negative electrode can 302 are made of nickel and aluminum, which are corrosion-resistant to the electrolyte. , titanium, or alloys thereof or alloys of these with other metals (e.g. stainless steel) In addition, nickel or aluminum can be used to prevent corrosion by the electrolyte. The positive electrode can 301 is preferably coated with a positive electrode 304, and the negative electrode can 302 is preferably coated with a negative electrode 304. 7 and electrically connect to each other.
[0151] The negative electrode 307, the positive electrode 304, and the separator 310 are impregnated with an electrolyte, and the resultant structure shown in FIG. As shown in FIG. 1, the positive electrode can 301 is placed downward, and the positive electrode 304, separator 310, negative electrode 307, and negative electrode 308 are connected to the positive electrode can 301. The positive electrode can 301 and the negative electrode can 302 are stacked in this order, and the positive electrode can 301 and the negative electrode can 302 are connected with a gasket 303 interposed therebetween. Then, the laminate is pressed to form a coin-type secondary battery 300.
[0152] By using the positive electrode active material described in the previous embodiment for the positive electrode 304, it is possible to achieve high capacity cycling. The coin-type secondary battery 300 can be made to have excellent characteristics.
[0153] [Cylindrical secondary battery] Next, an example of a cylindrical secondary battery will be described with reference to FIG. 5. Cylindrical secondary battery 600 As shown in FIG. 5(A), the battery has a positive electrode cap (battery lid) 601 on the top surface, and The battery can (external can) 602 is provided on the bottom surface. It is insulated from O2 by a gasket (insulating packing) 610.
[0154] 5(B) is a schematic diagram showing the cross section of a cylindrical secondary battery. Inside 602, a strip-shaped positive electrode 604 and a negative electrode 606 are wound with a separator 605 sandwiched between them. Although not shown, the battery element is wound around a center pin. The battery can 602 is closed at one end and open at the other. Metals such as nickel, aluminum, titanium, etc. that are corrosion-resistant to the electrolyte, or Alloys of these and other metals (for example, stainless steel) can be used. In addition, it is preferable to coat the electrode with nickel, aluminum, or the like to prevent corrosion by the electrolyte. The battery element, in which the positive electrode, negative electrode, and separator are wound inside the battery can 602, is The battery is sandwiched between a pair of opposing insulating plates 608 and 609. The battery can 602 is filled with a non-aqueous electrolyte (not shown). The same as the in-type secondary battery can be used.
[0155] The positive and negative electrodes used in cylindrical secondary batteries are wound, so active material is formed on both sides of the current collector. A positive electrode terminal (positive electrode current collecting lead) 603 is connected to the positive electrode 604, and a negative A negative electrode terminal (negative electrode current collecting lead) 607 is connected to the positive electrode 603. The positive electrode terminal 607 can be made of a metal material such as aluminum. 603 is resistance-welded to the safety valve mechanism 612, and the negative terminal 607 is resistance-welded to the bottom of the battery can 602. The safety valve mechanism 612 is a PTC (Positive Temperature Coefficient) element. The positive electrode cap 601 is electrically connected to the positive electrode cap 601 via a positive electrode coefficient 611. The safety valve mechanism 612 releases the positive electrode cap 601 when the internal pressure of the battery exceeds a predetermined threshold. The PTC element 611 cuts off the electrical connection between the positive electrode 604 and the positive electrode 604. It is a thermal resistor whose resistance increases when the temperature rises, and the increase in resistance limits the amount of current. It prevents abnormal heat generation. The PTC element is made of barium titanate (BaTiO3) Semiconductor ceramics and the like can be used.
[0156] 5C, a plurality of secondary batteries 600 are mounted on the conductive plate 613 and the conductive plate 614. A module 615 may be formed by sandwiching the secondary batteries 600 between them. They may be connected in series, or may be connected in parallel and then in series. By configuring a module 615 having a plurality of secondary batteries 600, It is possible to extract a large amount of power.
[0157] 5(D) is a top view of the module 615. The conductive plate 613 is dotted for clarity. As shown in FIG. 5(D), the module 615 is a module that electrically connects a plurality of secondary batteries 600. The conductive plate 613 may be placed on the conductive wire 616. In addition, even if a temperature control device 617 is provided between the plurality of secondary batteries 600, When the secondary battery 600 is overheated, the temperature control device 617 cools it down. If 600 is too cold, it can be heated by the temperature control device 617. This makes the performance of the module 615 less susceptible to the outside temperature.
[0158] By using the positive electrode active material 100 described in the previous embodiment for the positive electrode 604, it is possible to achieve high capacity and small capacity. The cylindrical secondary battery 600 can be made to have excellent cycle characteristics.
[0159] [Example of secondary battery structure] Another structural example of the secondary battery will be described with reference to FIGS.
[0160] 6(A) and 6(B) are diagrams showing the external appearance of a battery pack. The battery pack includes a circuit The secondary battery 913 includes a substrate 900 and a secondary battery 913. The secondary battery 913 has a terminal 951 and a terminal 9 52 and is covered with a label 910. The battery pack also has an antenna 914. Good too.
[0161] The circuit board 900 is fixed with a seal 915. The circuit board 900 has a circuit 912. The terminal 911 is connected to the terminal 951 of the secondary battery 913 and the terminal 951 of the secondary battery 913 via the circuit board 900. The terminal 911 is electrically connected to the antenna via the circuit board 900. The terminals 911 are electrically connected to the power supply 914 and the circuit 912. Each of the terminals 911 may be used as a control signal input terminal, a power supply terminal, or the like.
[0162] The circuit 912 is, for example, a protection circuit for protecting the secondary battery 913 from overcharge, overdischarge, and overcurrent. The circuit 912 functions as a protection circuit. The antenna 914 is not limited to a coil shape, but may be, for example, a wire shape or a plate shape. In addition, flat antennas, aperture antennas, traveling wave antennas, EH antennas, magnetic field antennas, etc. The antenna 914 may be, for example, a dielectric antenna. The battery pack and the battery pack can communicate with each other via an antenna 914. As a communication method with other devices, NFC, etc., can be used between the battery pack and other devices. A response method that can do this can be applied.
[0163] The battery pack has a layer 916 between the antenna 914 and the secondary battery 913. The layer 916 has a function of blocking an electromagnetic field generated by the secondary battery 913, for example. For example, a magnetic material can be used as the material.
[0164] The structure of the battery pack is not limited to that shown in FIG.
[0165] For example, as shown in Figs. 7(A-1) and 7(A-2), The antenna 918 may be provided on the other pair of opposing surfaces of the secondary battery 913 shown in FIG. 7(A-1) is an external view seen from one side of the pair of surfaces, and FIG. 7(A-2) is a 6(A) and 6(B) are external views seen from the other side of the pair of surfaces. The same parts as the battery pack shown in Fig. 6(A) and Fig. 6(B) are explained in the same manner. can be used as appropriate.
[0166] As shown in FIG. 7(A-1), a layer 916 is sandwiched between one of the two surfaces of a secondary battery 913. 7(A-2), a retainer 914 is provided, and the other of the pair of surfaces of the secondary battery 913 is An antenna 918 is provided on the second layer 913 with a layer 917 sandwiched therebetween. The layer 917 has a function of blocking the electromagnetic field generated by the magnetic field. You can be there.
[0167] By adopting the above structure, two antennas are provided in the battery pack, and the antennas 914 and Both sizes of the antenna 918 can be increased.
[0168] The antenna 918 can be configured in a shape that is compatible with the antenna 914. Furthermore, the antenna 918 may be a flat conductor. This flat conductor is a conductor for electric field coupling. In other words, the capacitor has two conductors. The antenna 914 may function as a single conductor. This allows only the electromagnetic and magnetic fields to be transmitted. Instead, power can be exchanged using an electric field.
[0169] Alternatively, as shown in FIG. 7(B-1), the battery pack shown in FIG. 6(A) and FIG. 6(B) may be A display device 920 may be provided. The display device 920 is electrically connected to the terminal 911. 6(A) and 6(B), the same parts as those of the battery pack shown in FIG. 6(A) and FIG. The description of the battery pack shown in 6(B) can be used as appropriate.
[0170] The display device 920 displays, for example, an image indicating whether charging is in progress or not, an image indicating the amount of stored power, etc. The display device 920 may be, for example, an electronic paper, a liquid crystal display, an electrophotographic display, or the like. For example, an electroluminescence (EL) display device can be used. By using the par, the power consumption of the display device 920 can be reduced.
[0171] Alternatively, as shown in FIG. 7(B-2), the secondary battery 913 shown in FIGS. 6(A) and 6(B) A sensor 921 may be provided. The sensor 921 is connected to a terminal 922 and the circuit board 900. 6A and 6B. For the same parts, the description of the power storage device shown in FIGS. 6(A) and 6(B) can be used as appropriate. .
[0172] The sensor 921 may be, for example, a sensor for detecting displacement, position, velocity, acceleration, angular velocity, rotation speed, distance, light, etc. , liquid, magnetic, temperature, chemical, sound, time, hardness, electric field, current, voltage, power, radiation, flow It is sufficient if it has the function of measuring volume, humidity, gradient, vibration, odor, or infrared. By providing the sensor 921, for example, data indicating the environment in which the power storage device is placed can be acquired. It is also possible to detect a signal (such as temperature) and store it in memory within the circuit 912.
[0173] Furthermore, an example of the structure of the secondary battery 913 will be described with reference to FIGS.
[0174] The secondary battery 913 shown in FIG. 8A has a terminal 951 and a terminal 952 provided inside a housing 930. The winding 950 is impregnated with an electrolyte inside the housing 930. The terminal 952 is in contact with the housing 930, and the terminal 951 is in contact with the housing by using an insulating material or the like. 8A, the housing 930 is not in contact with the housing 930. For convenience, the housing 930 is shown separately. However, in reality, the winding body 950 is covered by the housing 930, and the terminals 951 and 952 are The housing 930 is made of a metal material (for example, aluminum). etc.) or resin materials can be used.
[0175] As shown in FIG. 8B, the housing 930 shown in FIG. 8A is made of a plurality of materials. For example, the secondary battery 913 shown in FIG. 8B may be divided into a housing 930a and a housing 930b. The wound body 950 is located in the area surrounded by the housing 930a and the housing 930b. It is provided.
[0176] The housing 930a can be made of an insulating material such as organic resin. By using a material such as organic resin on the surface on which the secondary battery 913 is formed, If the shielding of the electric field by the housing 930a is small, the shielding of the electric field by the housing 930a can be suppressed. Antennas such as antenna 914 and antenna 918 may be provided inside the housing 930b. For example, a metal material can be used.
[0177] Furthermore, the structure of the wound body 950 is shown in FIG. 9. The wound body 950 includes a negative electrode 931 and a positive electrode The winding body 950 has a separator 932 and a separator 933. A negative electrode 931 and a positive electrode 932 are stacked one on top of the other, and the laminated sheet is wound to form a wound body. The negative electrode 931, the positive electrode 932, and the separator 933 may be stacked in a plurality of layers. May be layered.
[0178] The negative electrode 931 is connected to the terminal 911 shown in FIG. 6 via one of the terminals 951 and 952. The positive electrode 932 is connected to the terminal 911 shown in FIG. Connected.
[0179] By using the positive electrode active material described in the above embodiment for the positive electrode 932, it is possible to achieve high capacity cycling. The secondary battery 913 can have excellent characteristics.
[0180] [Laminated secondary battery] Next, an example of a laminated secondary battery will be described with reference to FIGS. If the laminated secondary battery is made flexible, it will have at least one flexible portion. If the secondary battery is mounted in an electronic device that also has a battery, it can be bent according to the deformation of the electronic device. can.
[0181] A laminated secondary battery 980 will be described with reference to FIG. The battery 980 has a wound body 993 shown in FIG. 9, a positive electrode 995, and a separator 996. The wound body 993 is the same as the wound body 991 described in FIG. As with the case 950, a negative electrode 994 and a positive electrode 995 are stacked with a separator 996 sandwiched therebetween. The laminated sheet is then wound up.
[0182] The number of layers of the negative electrode 994, the positive electrode 995, and the separator 996 is determined as required. The negative electrode 994 is connected to the lead electrode 997 and the lead The positive electrode 995 is connected to a negative electrode current collector (not shown) via one of the lead electrodes 998. The positive electrode 997 and the lead electrode 998 are connected to a positive electrode current collector (not shown).
[0183] As shown in FIG. 10(B), a film 981 that serves as an exterior body and a film 98 having a recess are 2 are bonded together by thermocompression or the like, and the above-mentioned wound body 993 is housed in the space formed. In this way, a secondary battery 980 can be fabricated as shown in FIG. 3 has lead electrodes 997 and 998, and is connected to a film 981 and a recessed portion. The inside of the film 982 is impregnated with an electrolyte.
[0184] The film 981 and the film 982 having the recesses are made of a metal material such as aluminum. The film 981 and the film 982 having the recesses can be made of a material such as a resin. If a resin material is used as the material, when external force is applied, the film 981 and the recessed portion The film 982 can be deformed to produce a flexible secondary battery. can be done.
[0185] In addition, although Fig. 10(B) and Fig. 10(C) show examples using two films, A space is formed by folding one sheet of film, and the above-mentioned wound body 99 is inserted into the space. It may also accommodate 3.
[0186] By using the positive electrode active material described in the previous embodiment for the positive electrode 995, it is possible to achieve high capacity cycling. The secondary battery 980 can have excellent characteristics.
[0187] 10 shows a secondary battery 9 having a wound body in a space formed by a film that serves as an exterior body. We have explained the example of 80, but as shown in Figure 11, the shape is determined by the film that forms the exterior. It can also be used as a secondary battery having a plurality of rectangular positive electrodes, separators, and negative electrodes in the space formed. good.
[0188] The laminated secondary battery 500 shown in FIG. 11(A) includes a positive electrode current collector 501 and a positive electrode active material. a positive electrode 503 having a positive electrode active material layer 502, a negative electrode current collector 504 and a negative electrode active material layer 505 The battery includes a negative electrode 506, a separator 507, an electrolyte 508, and an exterior body 509. A separator 507 is provided between a positive electrode 503 and a negative electrode 506 provided in a body 509. The exterior body 509 is filled with an electrolyte 508. The electrolyte solution shown in the second embodiment can be used.
[0189] In the laminated secondary battery 500 shown in FIG. 11(A), a positive electrode current collector 501 and a negative electrode current collector The electrode current collector 504 also serves as a terminal for electrical contact with the outside. A part of the current collector 501 and the negative electrode current collector 504 is exposed to the outside from the outer casing 509. In addition, the positive electrode current collector 501 and the negative electrode current collector 504 may be disposed in the outer casing 509. The lead electrode is not exposed to the outside, and the lead electrode is connected to the positive electrode current collector 501 or the negative electrode The lead electrode may be exposed to the outside by ultrasonic bonding to the current collector 504 .
[0190] In the laminated secondary battery 500, the exterior body 509 is made of, for example, polyethylene, poly A film made of propylene, polycarbonate, ionomer, polyamide, etc. is coated with an A thin metal film with excellent flexibility, such as aluminum, stainless steel, copper, or nickel, is applied, and the metal is further On the metallic thin film, an insulating synthetic resin such as polyamide resin or polyester resin is applied as the outer surface of the exterior body. A three-layer laminate film provided with an oil film can be used.
[0191] An example of the cross-sectional structure of a laminated secondary battery 500 is shown in FIG. A) shows an example of two current collectors for simplicity, but in reality, it is composed of multiple electrode layers. It consists of:
[0192] In FIG. 11(B), as an example, the number of electrode layers is set to 16. However, the secondary battery 500 has flexibility. In FIG. 11(B), the negative electrode current collector 504 has eight layers. The positive electrode current collector 501 has eight layers, making a total of 16 layers. The cross section of the extraction part is shown, and eight layers of negative electrode current collector 504 are ultrasonically bonded. The number of electrode layers is not limited to 16, and may be more or less. In this case, a secondary battery having a larger capacity can be obtained. In this case, the secondary battery can be made thin and has excellent flexibility.
[0193] An example of the external appearance of a laminated secondary battery 500 is shown in FIGS. 12 and 13. 2 and 13 show a positive electrode 503, a negative electrode 506, a separator 507, an outer casing 509, a positive electrode lead The positive electrode 510 and the negative electrode 511 are provided.
[0194] 14(A) shows an external view of the positive electrode 503 and the negative electrode 506. The positive electrode 503 is connected to the positive electrode current collector 50 1, and the positive electrode active material layer 502 is formed on the surface of the positive electrode current collector 501. 503 has a region where the positive electrode current collector 501 is partially exposed (hereinafter referred to as the tab region). 506 has a negative electrode current collector 504, and a negative electrode active material layer 505 is formed on the surface of the negative electrode current collector 504. In addition, the negative electrode 506 has a region where the negative electrode current collector 504 is partially exposed, that is, a tab region. The area and shape of the tab regions of the positive electrode and negative electrode are not limited to the example shown in FIG. I can't.
[0195] [Method for manufacturing laminated secondary batteries] Here, an example of a method for manufacturing the laminated secondary battery shown in FIG. 12 will be described with reference to FIG. This will be explained using (B) and (C).
[0196] First, the negative electrode 506, the separator 507, and the positive electrode 503 are stacked. The figure shows five pairs of negative electrodes 506, separators 507, and positive electrodes 503. Next, the bonding of the tab regions of the positive electrode 503 and the bonding of the tabs of the positive electrode on the outermost surface are shown. The positive electrode lead electrode 510 is bonded to the region. For example, ultrasonic welding or the like can be used for bonding. Similarly, the bonding of the tab regions of the negative electrodes 506 to each other and the bonding of the negative electrode leads to the tab region of the negative electrode on the outermost surface are also preferable. Then, the bonded electrode 511 is formed.
[0197] Next, the negative electrode 506 , the separator 507 and the positive electrode 503 are placed on the exterior body 509 .
[0198] Next, as shown in FIG. 14(C), the exterior body 509 is folded at the portion indicated by the broken line. After that, the outer periphery of the exterior body 509 is bonded. For example, thermocompression bonding may be used for bonding. , so that the electrolyte 508 can be poured later, An area that is not bonded (hereinafter referred to as an inlet) is provided.
[0199] Next, the electrolyte 508 is introduced into the inside of the exterior body 509 through an inlet provided in the exterior body 509. The introduction of the electrolytic solution 508 is preferably carried out under a reduced pressure atmosphere or an inert gas atmosphere. Finally, the inlet is joined. In this way, a laminated secondary battery is completed. A secondary battery 500 can be fabricated.
[0200] By using the positive electrode active material described in the above embodiment for the positive electrode 503, it is possible to achieve high capacity cycling. The secondary battery 500 can have excellent characteristics.
[0201] [Bendable secondary battery] Next, an example of a bendable secondary battery will be described with reference to FIGS. 15 and 16. .
[0202] Figure 15(A) shows a schematic top view of a bendable battery 250. (B2) and (C) are cut along the cutting lines C1-C2 and C3-C4 in FIG. 15(A), respectively. 2 is a schematic cross-sectional view taken along the line A1-A2. The battery 250 includes an exterior body 251 and an exterior body The positive electrode 211a and the negative electrode 211b are housed inside the battery 251. lead 212a electrically connected to the negative electrode 211b, and lead 211b electrically connected to the negative electrode 211c. 2b extends outside the exterior body 251. In addition, in the area surrounded by the exterior body 251, In addition to the electrode 211a and the negative electrode 211b, an electrolyte (not shown) is enclosed.
[0203] The positive electrode 211a and the negative electrode 211b of the battery 250 will be described with reference to FIG. 16. FIG. 16(A) illustrates the stacking order of the positive electrode 211a, the negative electrode 211b, and the separator 214. FIG. 16(B) shows a perspective view of the positive electrode 211a and the negative electrode 211b, as well as a lead 2. 12a and a lead 212b.
[0204] As shown in FIG. 16(A), the battery 250 includes a plurality of rectangular positive electrodes 211a, a plurality of rectangular positive electrodes 211b, and a plurality of rectangular positive electrodes 211c. The positive electrode 211a and the negative electrode 211b are connected to each other, and a plurality of separators 214 are connected to each other. Each of the positive electrode 211a and the positive electrode 211b has a protruding tab portion and a portion other than the tab. A positive electrode active material layer is formed on the portion other than the tab, and a negative electrode 211b is formed on the portion other than the tab on one surface of the negative electrode 211b. A negative electrode active material layer is formed.
[0205] The surfaces of the positive electrode 211a on which the positive electrode active material layer is not formed and the surfaces of the negative electrode 211b on which the negative electrode active material layer is not formed are The positive electrode 211a and the negative electrode 211b are stacked so that the surfaces without the layer are in contact with each other. can be.
[0206] In addition, the surface of the positive electrode 211a on which the positive electrode active material is formed and the surface of the negative electrode 211b on which the negative electrode active material is formed are A separator 214 is provided between the surfaces. The resistor 214 is shown in dotted lines.
[0207] As shown in FIG. 16(B), the positive electrodes 211a and the leads 212a are connected to each other at the joints 215. The negative electrodes 211b and the leads 212b are electrically connected at the joints 211a and 212b. Electrical connection is made at 15b.
[0208] Next, the exterior body 251 will be described with reference to FIGS. 15(B1), (B2), (C), and (D). do.
[0209] The exterior body 251 has a film-like shape and is configured to sandwich the positive electrode 211a and the negative electrode 211b. The exterior body 251 is folded in two at the folded portion 261 and a pair of sealing portions 2 The pair of sealing portions 262 are connected to the positive electrode 211a and the negative electrode 211b. The seal portion 26 is provided on either side of the pole 211b and can also be called a side seal. 3 has a portion overlapping with the lead 212a and the lead 212b, and is also called a top seal. This can be done.
[0210] The exterior body 251 has a ridge line 271 and a valley line 272 at the portion overlapping the positive electrode 211a and the negative electrode 211b. It is preferable that the seal portion 26 of the exterior body 251 has a wave shape in which the grooves 72 are arranged alternately. 2 and the seal portion 263 are preferably flat.
[0211] FIG. 15(B1) is a cross section cut at the part overlapping with the ridge line 271, and FIG. 15(B2) is a cross section cut at the part overlapping with the ridge line 271. The cross section is taken at the part overlapping with the valley line 272. 250 and corresponds to the cross section in the width direction of the positive electrode 211a and the negative electrode 211b.
[0212] Here, the distance between the end of the negative electrode 211b in the width direction and the seal portion 262 is defined as La. When the battery 250 is deformed, for example, by bending, the positive electrode 211a and the negative electrode 211b are 211b deform so as to be displaced from each other in the length direction. The exterior body 251 rubs strongly against the positive electrode 211a and the negative electrode 211b, causing the exterior body 251 to be damaged. In particular, if the metal film of the exterior body 251 is exposed, the metal film may become electrically Therefore, it is recommended to set the distance La as long as possible. On the other hand, if the distance La is too large, the volume of the battery 250 increases. Put away.
[0213] In addition, the greater the total thickness of the stacked positive electrode 211a and negative electrode 211b, the greater the It is preferable to increase the distance La between b and the seal portion 262.
[0214] More specifically, the stacked positive electrode 211a and negative electrode 211b and a separator (not shown) are When the total thickness of the data 214 is thickness t, the distance La is 0.8 times or more and 3.0 times or less of thickness t. times or less, preferably 0.9 times or more and 2.5 times or less, more preferably 1.0 times or more and 2.0 times or less By setting the distance La in this range, it is possible to make the device compact and easy to bend. This makes it possible to realize a highly reliable battery.
[0215] In addition, when the distance between the pair of seal portions 262 is a distance Lb, the distance Lb is It is preferable that the width Wb of the battery 250 is sufficiently larger than the width Wb of the battery 250. When deformation such as bending occurs, the positive electrode 211a and the negative electrode 211b come into contact with the exterior body 251. Even if the positive electrode 211a and the negative electrode 211b are separated, a part of the positive electrode 211a and the negative electrode 211b can be shifted in the width direction. To effectively prevent the electrode 211a and the negative electrode 211b from rubbing against the exterior body 251. can be done.
[0216] For example, the difference between the distance Lb between the pair of seal portions 262 and the width Wb of the negative electrode 211b is 1.6 times or more and 6.0 times or less, preferably 1.8 times, the thickness t of 211a and the negative electrode 211b It is preferable that the ratio is 2.0 times or more and 5.0 times or less, and more preferably 2.0 times or more and 4.0 times or less. .
[0217] In other words, it is preferable that the distance Lb, the width Wb, and the thickness t satisfy the relationship of the following formula 1: It's nice.
[0218]
number
[0219] Here, a is 0.8 or more and 3.0 or less, preferably 0.9 or more and 2.5 or less, and more preferably is between 1.0 and 2.0.
[0220] FIG. 15(C) is a cross section including the lead 212a, and shows the battery 250, the positive electrode 211a, and As shown in FIG. 15(C), the bent portion 2 corresponds to a cross section of the negative electrode 211b in the longitudinal direction. 61, the ends of the positive electrode 211a and the negative electrode 211b in the length direction and the outer casing 251 It is preferable to have a space 273 therebetween.
[0221] FIG. 15(D) shows a schematic cross-sectional view of the battery 250 when bent. This corresponds to the cross section taken along the line B1-B2 in FIG. 15(A).
[0222] When the battery 250 is bent, the part of the exterior body 251 located on the outside of the bend stretches, and the part located on the inside More specifically, the part located on the outside of the exterior body 251 is deformed so as to shrink. On the other hand, the outer casing 251 is deformed so that the amplitude of the wave becomes smaller and the period of the wave becomes larger. The part located inside the In this way, the deformation of the exterior body 251 causes the load acting on the exterior body 251 due to bending. Since the stress is relieved, the material that constitutes the exterior body 251 itself does not need to expand or contract. As a result, the battery 250 can be bent with a small force without damaging the exterior body 251.
[0223] Furthermore, as shown in FIG. 15(D), when the battery 250 is bent, the positive electrode 211a and the negative electrode 21 At this time, the plurality of stacked positive electrodes 211a and negative electrodes 1b are displaced relative to each other. Since one end of 211b on the sealing portion 263 side is fixed by the fixing member 217, The amount of deviation increases as the electrode is closer to the positive electrode 21. The stress applied to the positive electrode 211a and the negative electrode 211b is relieved, and the positive electrode 211a and the negative electrode 211b themselves As a result, the positive electrode 211a and the negative electrode 211b do not need to be stretched or contracted. The battery 250 can be bent.
[0224] In addition, a space 273 is provided between the ends of the positive electrode 211a and the negative electrode 211b and the exterior body 251. By doing so, when the electrode is bent, the ends of the positive electrode 211a and the negative electrode 211b located on the inside are However, the outer casing 251 can be displaced relative to the outer casing 251 without coming into contact with the outer casing 251.
[0225] The battery 250 illustrated in FIGS. 15 and 16 retains its exterior even after repeated bending and stretching. The positive electrode 211a and the negative electrode 211b are less likely to be damaged, and the battery characteristics are less likely to deteriorate. The positive electrode 211a of the battery 250 has the positive electrode active material described in the previous embodiment. By using this material, it is possible to produce a battery with even higher capacity and better cycle characteristics.
[0226] (Fourth embodiment) In this embodiment, an example in which a secondary battery according to one embodiment of the present invention is mounted on an electronic device will be described. do.
[0227] First, as explained in part of the third embodiment, a bendable secondary battery is mounted on an electronic device. An example is shown in Figure 17. An example of an electronic device that uses a bendable secondary battery is a Revision equipment (also called television or television receiver), computer monitors, etc. Digital cameras, digital video cameras, digital photo frames, mobile phones ( Mobile phones, also known as mobile phone devices, portable game machines, portable information terminals, sound reproducing devices, Examples include large game machines such as dick machines.
[0228] In addition, the flexible secondary battery can be mounted on the inner or outer wall of a house or building, or on the inside or outside of a car. It is also possible to incorporate it along the curved surface of the interior or exterior of the vehicle.
[0229] FIG. 17A shows an example of a mobile phone. The mobile phone 7400 has a housing 7401. In addition to the display unit 7402 incorporated in the The mobile phone 7400 is equipped with a speaker 7405, a microphone 7406, etc. The secondary battery 7407 is a secondary battery of one embodiment of the present invention. This makes it possible to provide a lightweight, long-lasting mobile phone.
[0230] FIG. 17B shows the mobile phone 7400 in a bent state. When the entire device is deformed by an external force and curved, the secondary battery inside 7407 is also bent. At this time, the state of the bent secondary battery 7407 is shown in FIG. The secondary battery 7407 is a thin storage battery. The secondary battery 7407 is shown in the bent state. The secondary battery 7407 is fixed in place by a lead wire electrically connected to the current collector 7409. It has a gate electrode 7408.
[0231] FIG. 17D shows an example of a bangle-type display device. The portable display device 7100 includes: The device includes a housing 7101, a display unit 7102, operation buttons 7103, and a secondary battery 7104. 17(E) shows the state of the bent secondary battery 7104. The secondary battery 7104 is bent. When the device is worn on the user's arm with the device attached, the housing may deform and cause damage to part of the secondary battery 7104 or The total curvature changes. The degree of curvature at any point on the curve is expressed as the radius of the corresponding circle. The value expressed is the radius of curvature, and the reciprocal of the radius of curvature is called the curvature. Specifically, the radius of curvature is The area is within the range of 40 mm to 150 mm, and the area is part of the main surface of the casing or the secondary battery 7104. The radius of curvature of the main surface of the secondary battery 7104 is 40 mm or more and 150 mm or less. If the thickness is within the range of 1 mm or less, high reliability can be maintained. By using the secondary battery of one embodiment, a lightweight, long-life portable display device can be provided.
[0232] FIG. 17(F) shows an example of a wristwatch-type portable information terminal. The portable information terminal 7200 is , a housing 7201, a display unit 7202, a band 7203, a buckle 7204, and an operation button 72 05, input / output terminal 7206, etc.
[0233] The portable information terminal 7200 is capable of carrying out mobile phone calls, e-mails, viewing and creating documents, playing music, and internet access. - It can run various applications such as internet communication and computer games. do.
[0234] The display surface of the display unit 7202 is curved, and the display is performed along the curved display surface. The display portion 7202 is provided with a touch sensor, and can be touched with a finger or a stylus. For example, the icon 72 displayed on the display unit 7202 can be operated by touching it. You can launch the application by touching 07.
[0235] The operation button 7205 is used to set the time, turn the power on and off, and turn wireless communication on and off. It has various functions such as operation, silent mode activation and deactivation, power saving mode activation and deactivation, etc. For example, an operating system installed in the portable information terminal 7200 can The function of the operation button 7205 can also be freely set using the stem.
[0236] In addition, the mobile information terminal 7200 is capable of performing standardized short-range wireless communication. For example, by communicating with a wireless headset, hands-free operation is possible. You can also make calls.
[0237] The portable information terminal 7200 also has an input / output terminal 7206, and a connector for connecting to other information terminals. Data can be exchanged directly via the input / output terminal 7206. The charging operation can be performed by wireless power supply without going through the input / output terminal 7206. It is also possible.
[0238] The display portion 7202 of the portable information terminal 7200 includes the secondary battery of one embodiment of the present invention. By using the secondary battery of one embodiment of the present invention, a lightweight and long-life portable information terminal can be provided. For example, the secondary battery 7104 shown in FIG. 17E is curved inside the housing 7201. Alternatively, it can be incorporated in the band 7203 in a bendable state.
[0239] The mobile information terminal 7200 preferably has a sensor. For example, a fingerprint sensor may be used as the sensor. Human body sensors such as pulse sensors and body temperature sensors, as well as touch sensors, pressure sensors, and acceleration sensors It is preferable that a sensor, etc. be installed.
[0240] FIG. 17G shows an example of a wristband-type display device. The display device 7300 includes a display unit 7 304 and includes the secondary battery of one embodiment of the present invention. The display unit 7304 may be provided with a touch sensor, and may function as a portable information terminal. It is also possible.
[0241] The display surface of the display unit 7304 is curved, and images can be displayed along the curved display surface. The display device 7300 can also communicate with the display device 7300 by short-distance wireless communication according to a communication standard. The situation can be changed.
[0242] The display device 7300 is also equipped with an input / output terminal, and can be directly connected to other information terminals via a connector. It is also possible to charge the device via the input / output terminals. The charging operation may be performed by wireless power supply without using the input / output terminals.
[0243] By using the secondary battery of one embodiment of the present invention as the secondary battery included in the display device 7300, This makes it possible to provide a display device with a long life at a low cost.
[0244] Next, Fig. 18(A) and Fig. 18(B) show an example of a foldable tablet terminal. The tablet terminal 9600 shown in FIGS. 18(A) and 18(B) includes a housing 9630 a, a housing 9630b, a movable part 9640 connecting the housings 9630a and 9630b, and a display Part 9631, display mode switch 9626, power switch 9627, power saving mode The display includes a mode changeover switch 9625, a fastener 9629, and an operation switch 9628. By using a flexible panel for the part 9631, a tablet with a wider display area can be manufactured. FIG. 18A shows a state in which the tablet terminal 9600 is opened. 18(B) shows the tablet terminal 9600 in a closed state.
[0245] The tablet terminal 9600 also includes a battery storage device inside the housing 9630a and the housing 9630b. The power storage unit 9635 is connected to the housing 9630a through the movable portion 9640. It is located across 9630b.
[0246] A part of the display unit 9631 can be used as a touch panel area, and the user can operate the displayed operation keys. You can input data by touching the screen. You can also switch the keyboard display on the touch panel. By touching the area where the replacement button is displayed with your finger or a stylus, the display 9631 Keyboard buttons can be displayed.
[0247] A display mode changeover switch 9626 changes the display orientation between portrait and landscape. You can select between black and white and color display. The touch 9625 detects when in use by the light sensor built into the tablet terminal 9600. The display brightness can be optimized according to the amount of external light. In addition to optical sensors, other sensors such as gyros and acceleration sensors that detect tilt are also available. The device may be built-in.
[0248] FIG. 18(B) shows the tablet terminal in a closed state, and the tablet terminal includes a housing 9630 and a solar cell 96 33, a charge / discharge control circuit 9634 including a DC / DC converter 9636. As 9635, a secondary battery according to one embodiment of the present invention is used.
[0249] In addition, since the tablet terminal 9600 can be folded in half, when not in use, the housing 9630a and The housing 9630b can be folded so that the housing 9630a and the housing 9630b overlap each other. Since the display portion 9631 can be protected, the durability of the tablet terminal 9600 can be improved. Furthermore, the power storage unit 9635 using the secondary battery of one embodiment of the present invention has a high capacity and a good cycle life. Because of its excellent thermal properties, it is possible to provide a tablet device that can be used for a long period of time. do.
[0250] In addition, the tablet terminals shown in Fig. 18(A) and Fig. 18(B) can be used in various Functions that display information (still images, videos, text images, etc.), calendars, dates, or times The function to display information on the display unit, and the function to input or edit the information displayed on the display unit. It has input functions, functions to control processing using various software (programs), etc. It is possible.
[0251] The solar cell 9633 attached to the surface of the tablet terminal supplies power to the touch panel, The solar cell 9633 can be supplied to a display unit, a video signal processor, or the like. The structure can be provided on one or both sides of the power storage unit 9630, and can efficiently charge the power storage unit 9635. It can be concluded that
[0252] The configuration and operation of the charge / discharge control circuit 9634 shown in FIG. 18(B) are shown in FIG. A block diagram is shown in FIG. 18(C) and will be explained. In FIG. 18(C), a solar cell 9633, a power storage unit 963 5, DC-DC converter 9636, converter 9637, switches SW1 to SW3, table The display unit 9631 is shown, and the storage battery 9635, the DC-DC converter 9636, 18B. This corresponds to 34.
[0253] First, an example of operation when power is generated by the solar cell 9633 using external light will be described. The power generated by the solar cell is converted into a voltage for charging the storage battery 9635. The voltage is increased or decreased by a inverter 9636. When power is used from the 9633, switch SW1 is turned on and the converter 9637 The voltage is increased or decreased to the voltage required for the display unit 9631. When not displaying the display, turn SW1 off and SW2 on to charge the power storage unit 9635. The configuration may be such that electricity is supplied.
[0254] The solar cell 9633 is shown as an example of a power generating means, but is not particularly limited thereto. Power storage using other power generation methods such as piezoelectric elements and thermoelectric conversion elements For example, the power may be transmitted and received wirelessly (contactlessly). It is also possible to combine it with a contactless power transmission module that charges the battery, or other charging means. That's fine.
[0255] Another example of electronic equipment is shown in FIG. 19. In FIG. 19, a display device 8000 is a display device according to one embodiment of the present invention. 8 is an example of an electronic device using a secondary battery 8004 according to an embodiment. 8000 corresponds to a display device for receiving TV broadcasts, and includes a housing 8001, a display unit 8002, and a speaker unit. The secondary battery 8004 according to one embodiment of the present invention includes a housing 8003 and a secondary battery 8004. The display device 8000 is provided inside a body 8001. The display device 8000 receives power from a commercial power source. Alternatively, the power stored in the secondary battery 8004 can be used. Even when power cannot be supplied from a commercial power source due to a power outage or the like, the present invention The display device 8000 can be used by using the secondary battery 8004 as an uninterruptible power supply. do.
[0256] The display unit 8002 includes a liquid crystal display device, an emitting device having a light emitting element such as an organic EL element in each pixel, and Device, electrophoretic display device, DMD (Digital Micromirror Device) ce), PDP (Plasma Display Panel), FED (Field A semiconductor display device such as a reflective LED (emission display) can be used.
[0257] In addition to TV broadcast reception, display devices are also used for personal computers and advertising displays. , including all display devices for displaying information.
[0258] In FIG. 19, a stationary lighting device 8100 includes a secondary battery 81 according to one embodiment of the present invention. 8101, a housing 8102, a light source 8103, and a light source 8104. 19, the secondary battery 8103 is mounted in the housing 81. 8101 and a light source 8102 are installed inside a ceiling 8104. However, the secondary battery 8103 may be provided inside the housing 8101. The device 8100 can receive power from a commercial power source or can store power in a secondary battery 8103. Therefore, if the power supply from the commercial power source is interrupted due to a power outage, etc., Even when the power is not available, the secondary battery 8103 according to one embodiment of the present invention can be used as an uninterruptible power supply. This allows the lighting device 8100 to be used.
[0259] 19 shows an example of a fixed lighting device 8100 provided on a ceiling 8104. However, the secondary battery according to one embodiment of the present invention is not limited to the ceiling 8104, but may be installed on other parts such as the side wall 8105 and the floor 8106. 106, it can be used for a fixed lighting device provided in a window 8107, etc., or it can be used for a tabletop lighting device. It can also be used in lighting devices of this type.
[0260] The light source 8102 may be an artificial light source that artificially obtains light using electricity. Specifically, incandescent lamps, fluorescent lamps and other discharge lamps, and light-emitting devices such as LEDs and organic EL elements The element is an example of the artificial light source.
[0261] In FIG. 19, an air conditioner having an indoor unit 8200 and an outdoor unit 8204 is 8 is an example of an electronic device using a secondary battery 8203 according to one embodiment of the present invention. The device 8200 includes a housing 8201, an air outlet 8202, a secondary battery 8203, and the like. 8 illustrates an example in which the secondary battery 8203 is provided in the indoor unit 8200. The battery 8203 may be provided in the outdoor unit 8204. Both the power supply 8201 and the power supply 8204 may be provided with a secondary battery 8203. The power supply can be supplied from a commercial power source, or the power stored in the secondary battery 8203 can be used. In particular, both the indoor unit 8200 and the outdoor unit 8204 may be equipped with secondary batteries 82 If 03 is installed, when power cannot be supplied from the commercial power source due to a power outage, etc. In addition, by using the secondary battery 8203 of one embodiment of the present invention as an uninterruptible power supply, The conditioner can be used.
[0262] In Figure 19, a separate type air conditioner consisting of an indoor unit and an outdoor unit is shown. As an example, it is an all-in-one air conditioner that has the functions of both the indoor unit and the outdoor unit in a single housing. The secondary battery according to one embodiment of the present invention can also be used in the conditioner.
[0263] In FIG. 19, an electric refrigerator-freezer 8300 includes a secondary battery 8304 according to one embodiment of the present invention. Specifically, an electric refrigerator-freezer 8300 includes a housing 8301, a refrigerator It has a storage compartment door 8302, a freezer compartment door 8303, a secondary battery 8304, etc. A secondary battery 8304 is provided inside the housing 8301. The electric refrigerator-freezer 8300 is It can receive power from a commercial power source, or use the power stored in the secondary battery 8304. Therefore, when power cannot be supplied from the commercial power source due to a power outage, etc. However, by using the secondary battery 8304 of one embodiment of the present invention as an uninterruptible power supply, It will be possible to use the 8300 freezer refrigerator.
[0264] In addition, during times when electronic devices are not in use, especially when the total amount of power that can be supplied by the commercial power supplier is low, During the time period when the ratio of the amount of electricity actually used (called the electricity usage rate) is low, By storing power in the battery, it is possible to prevent power usage rates from increasing outside of the above time periods. For example, in the case of the electric refrigerator-freezer 8300, when the temperature is low and the refrigerator compartment door 830 2. During the night when the freezer door 8303 is not opened or closed, the secondary battery 8304 stores power. Then, as the temperature rises, the refrigerator door 8302 and the freezer door 8303 are opened and closed. By using the secondary battery 8304 as an auxiliary power source during the daytime, the daytime power usage rate can be kept low.
[0265] In addition to the electronic devices described above, the secondary battery according to one embodiment of the present invention can be mounted in various electronic devices. According to one embodiment of the present invention, the cycle characteristics of the secondary battery can be improved. According to this aspect, a high-capacity secondary battery can be obtained, and therefore the secondary battery itself can be made small and lightweight. Therefore, the secondary battery according to one embodiment of the present invention can be By incorporating this technology into electronic devices, the electronic devices can be made lighter and have a longer lifespan. The embodiment can be implemented in appropriate combination with other embodiments.
[0266] (Embodiment 5) In this embodiment, an example in which a secondary battery according to one embodiment of the present invention is mounted on a vehicle will be described.
[0267] When a secondary battery is installed in a vehicle, it becomes a hybrid vehicle (HEV), an electric vehicle (EV), or a powertrain. This will enable the realization of next-generation clean energy vehicles such as plug-in hybrid vehicles (PHEVs). .
[0268] 20A and 20B illustrate an example of a vehicle using a secondary battery according to one embodiment of the present invention. The automobile 8400 shown in FIG. 1 is an electric automobile that uses an electric motor as a power source for driving. Alternatively, an electric motor and an engine can be selected as the power source for driving. By using one aspect of the present invention, it is possible to extend the driving range. Furthermore, the automobile 8400 has a secondary battery. 12(C) and 12(D) are mounted on the floor of the vehicle. In addition, a battery pack using a combination of multiple secondary batteries, as shown in FIG. The secondary battery may be installed on the floor of the vehicle. In addition, it supplies power to light-emitting devices such as headlights 8401 and room lights (not shown). can be provided.
[0269] In addition, the secondary battery is used to power the speedometer, tachometer, and other displays of the automobile 8400. The secondary battery can supply power to the navigation device of the automobile 8400. The present invention can provide power to semiconductor devices such as mobile terminals.
[0270] The automobile 8500 shown in FIG. 20(B) has a plug-in type secondary battery. It can be charged by receiving power from an external charging facility using a contactless power supply system or other methods. FIG. 20(B) shows a diagram of a charging device 8021 installed on a ground and a charging station 8022 installed on a vehicle 8500. The secondary battery 8024 is shown being charged via a cable 8022. For charging methods and connector specifications, please refer to the specified CHAdeMO (registered trademark) or Combo. The charging device 8021 is a charging station installed in a commercial facility. For example, plug-in technology can be used to The secondary battery 8024 installed in the automobile 8500 can be charged by the power supply. Charging is performed by converting AC power to DC power via a converter such as an AC-DC converter. It is possible.
[0271] Although not shown, a power receiving device is mounted on the vehicle and power is supplied contactlessly from a power transmitting device on the ground. In this case, a power transmission device is installed on the road or exterior wall. By incorporating this technology, charging can be carried out not only when the vehicle is stopped but also while the vehicle is moving. This method may be used to transmit and receive power between vehicles. A solar cell may be provided to charge the secondary battery when the vehicle is stopped or running. The power can be supplied by an electromagnetic induction method or a magnetic resonance method.
[0272] 20C shows an example of a two-wheeled vehicle using the secondary battery of one embodiment of the present invention. The scooter 8600 shown in (C) has a secondary battery 8602, side mirrors 8601, and a turn signal. The secondary battery 8602 can supply electricity to the direction indicator light 8603. can.
[0273] In addition, the scooter 8600 shown in FIG. 20(C) has a secondary battery 860 in the storage space under the seat 8604. 2 can be stored. The secondary battery 8602 can be stored even if the under-seat storage 8604 is small. The secondary battery 8602 can be stored in the under-seat storage 8604. It is preferable that the secondary battery 8602 is carried indoors for charging, and then the secondary battery 8602 is charged and driven. It is preferable to store it before use.
[0274] According to one aspect of the present invention, the cycle characteristics of the secondary battery are improved, and the capacity of the secondary battery is increased. Therefore, the secondary battery itself can be made smaller and lighter. If the body can be made smaller and lighter, it will contribute to reducing the weight of the vehicle, which will improve the driving range. In addition, the secondary battery installed in the vehicle can also be used as a power supply source for other purposes besides the vehicle. In this case, for example, it is possible to avoid using commercial power sources during peak power demand periods. If we can avoid using commercial power sources during peak power demand periods, we can save energy and This can contribute to reducing carbon dioxide emissions. Since the secondary battery can be used for a long period of time, the amount of rare metals used, including cobalt, can be reduced. It is possible.
[0275] This embodiment mode can be implemented in appropriate combination with other embodiment modes. [Example]
[0276] In this example, cobalt was used as the transition metal contained in the first region in the positive electrode active material. The positive electrode active material prepared by adding magnesium and fluorine to the starting material, and the comparative example We prepared a positive electrode active material without adding magnesium or fluorine, and analyzed its characteristics. In addition, the cycle characteristics were investigated by changing the concentrations of magnesium and fluorine added to the starting material. Evaluated.
[0277] <Preparation of Positive Electrode Active Materials for Samples 1 to 6> The positive electrode activity of Samples 1 to 6 was measured by changing the concentrations of the magnesium source and fluorine source. The materials were prepared using lithium carbonate and cobalt oxide as common starting materials. Magnesium oxide and lithium fluoride were used as starting materials, which differed for each sample.
[0278] Sample 1 contains 0.5 atomic % of mag- netic acid with respect to the cobalt contained in the common starting material. Magnesium oxide and fluorine were added to the mixture to contain 1 atomic % of fluorine and magnesium oxide. Lithium fluoride was used as the starting material for the additive. It is written as 1mol% MgO and 1mol% LiF.
[0279] As described above, in this specification and the like, the amount of the added starting material is determined based on the amount of the transition metal contained in the common starting material. The same applies to sample 2 and onwards. It is written as follows.
[0280] Sample 2 contains 0.5 mol% MgO and 0.5 mol% cobalt as starting materials. mol% LiF was used. Sample 3 contained 0.5 mol% MgO as an additive starting material. Sample 4 is a comparative example, and contains 1 mol LiF as the starting material. % LiF was used, and no magnesium was added. Sample 5 was used as a comparative example. The emitting material was 0.5 mol% MgO, and no fluorine was added. As a control, neither magnesium nor fluorine was added. The starting materials and additive starting materials are shown in Table 1.
[0281] [Table 1]
[0282] The six samples were prepared by the same method as in the first embodiment. The ingredients are mixed, heated for the first time, cooled, sieved, heated for the second time, cooled, The particles in the middle of these steps and those after these steps were collected to obtain a positive electrode active material. The positive electrode active material was analyzed as follows.
[0283] <stem-edx> For Sample 1 and Sample 5 (comparative example), the cross-section near the surface of the particles before the second heating was analyzed using STEM-EDX. Figures 22 and 23 show the STEM-EDX images of Sample 1 and Sample 5 (comparative example) before the second heating, respectively. Figure 22(A) and Figure 23(A) are STEM images, Figure 22(B) and Figure 23(B) are magnesium mappings, and Figure 22(C) and Figure 23(C) are fluorine mappings. As shown in Figure 22(B), in Sample 1 containing magnesium and fluorine in the starting material,
[0284] it was observed that magnesium was segregated to some extent near the surface of the particles even before the second heating. The segregated region was about 1 nm to 2 nm from the surface of the particles.
[0285] On the other hand, as shown in the EDX mapping of Figure 23(B), in Sample 5 containing magnesium but not containing fluorine in the starting material, segregation of magnesium near the surface was not observed.
[0286] As shown in Figures 22(C) and 23(C), almost no fluorine was observed inside the positive electrode active material in both Sample 1 and Sample 5. This was considered to be because fluorine, which is a light element, is difficult to detect by EDX.
[0287] <X-ray Photoelectron Spectroscopy (XPS)> Next, for Sample 1 and Sample 5 (comparative example), the amount of magnesium near the surface of the positive electrode active material before and after the second heating was analyzed.
[0288] The conditions for XPS analysis were as follows. <XPS analysis conditions>Measuring device: QuanteraII manufactured by PHI X-ray source: Monochromated Al (1486.6 eV) Detection area: 100 μmφ Detection depth: Approximately 4 to 5 nm (take-off angle 45°) Measurement spectrum: Wide, Li1s, Co2p, Ti2p, O1s, C1s, F1s, S 2p, Ca2p, Mg1s, Na1s, Zr3d
[0289] The results of quantifying the concentration of each element using XPS are shown in Table 2. The quantitative accuracy is ±1 atom. The detection limit is about 1 atomic %, depending on the element. The quantitative error is larger than usual due to the removal of the isolated Mg Auger peak.
[0290] Table 3 shows the results of calculating the abundance ratio of each element when cobalt is set to 1.
[0291] [Table 2]
[0292] [Table 3]
[0293] In addition, the abundance ratio of magnesium, which is one of the elements shown in Table 3, is shown in Figure 2. Shown in 4.
[0294] As shown in Tables 2 and 3 and FIG. 24, the starting materials containing magnesium and fluorine were In Sample 1, even before the second heating, there was magnesium in the vicinity of the surface of the positive electrode active material that could be measured by XPS. After the second heating, the amount of magnesium near the surface of the positive electrode active material was further increased. increased.
[0295] In other words, it is thought that the second heating promoted the segregation of magnesium onto the surface of the positive electrode active material. In this way, the positive electrode active material of Sample 1 has a first region inside and a second region on the surface. a first region having lithium cobalt oxide and a second region having magnesium It was confirmed that the material was an active material.
[0296] On the other hand, in Sample 5, which does not have fluorine as an added starting material and has only magnesium, Both before and after the second heating, the magnesium near the surface of the positive electrode active material was below the lower limit of detection. The fluorine contained in the starting material unexpectedly causes magnesium to segregate in the surface layer of the positive electrode active material. It has been revealed that there is an effect of
[0297] <Cycle characteristics> Next, Sample 1 before and after the second heating, Sample 5 before and after the first heating, and Sample 2, The positive electrode active materials of Samples 3, 4, and 6 were used to make CR2032 type batteries (diameter 2 A coin-type secondary battery (diameter 3.0 mm, height 3.2 mm) was fabricated and its cycle characteristics were evaluated.
[0298] The positive electrode was made of the positive electrode active material prepared above, acetylene black (AB), and polyvinyl fluoride. Positive electrode active material: AB:PVDF = 95:2.5:2.5 (weight ratio) The slurry mixed in the above step was applied to a current collector.
[0299] The counter electrode was made of lithium metal.
[0300] The electrolyte used in the electrolytic solution is 1 mol / L lithium hexafluorophosphate (LiPF6). The electrolyte contains ethylene carbonate (EC) and diethyl carbonate (DEC). C:DEC = 3:7 (volume ratio), vinylene carbonate (VC) was mixed at 2 wt%. We used the following.
[0301] The positive electrode can and the negative electrode can were made of stainless steel (SUS).
[0302] The measurement temperature for the cycle characteristic test was 25°C. Charging was performed at a current density of 68 per unit weight of active material. The current density is then increased to 1.4mA / g at a constant current of 0.5mA / g and an upper voltage limit of 4.6V. The battery was charged at a constant voltage up to 1000 kJ / g. The charge-discharge cycle was performed at a current of 1000 kJ / s and a lower limit voltage of 2.5 V. Each battery was subjected to 30 charge-discharge cycles.
[0303] 25(A) and 25(B) show the results of Sample 1 before and after the second heating and Sample 5 after the first heating. 25(A) shows a graph of the cycle characteristics of a secondary battery using the positive electrode active material of 1 before and after heating. ) is the energy density when charged to 4.6V, and Figure 25(B) is the energy density when charged to 4.6V. 10 is a graph showing the retention rate. The energy density is the product of the discharge capacity and the average discharge voltage.
[0304] As shown in FIG. 25, in Sample 1, which has magnesium and fluorine in the added starting material, The cycle characteristics were significantly improved by heating the battery in step 2. The energy density was also good. Ta.
[0305] As was clear from the XPS results mentioned above, the second heating step resulted in a positive This is thought to be due to an increase in the amount of magnesium present near the surface of the electrode active material.
[0306] On the other hand, in Sample 5, which has only magnesium in the added starting material, No significant difference was observed in the cycle characteristics.
[0307] Next, Figs. 26 and 27 show the results of the positive electrode active materials of Samples 1 to 6 after the second heating. Figure 26 shows a graph of the cycle characteristics of the secondary battery. 27 is a graph of the energy density maintenance rate when charged to 4.6V.
[0308] As shown in FIGS. 26 and 27, Sample 4 (Comparative Example 1) in which only fluorine was added to the starting material ), and sample 5 (comparison example) to which only magnesium was added exhibited a high fluorine content. Both samples showed cycle characteristics inferior to those of Sample 6 (comparative example) to which no additive was added.
[0309] On the other hand, Samples 1 to 3, in which magnesium and fluorine were added to the starting material, were good. The best cycle characteristics were observed for magnesium and fluorine. The atomic ratio of magnesium to fluorine was 1:2. Sample 2, in which the ratio was 1:4, showed good cycle characteristics. As can be seen, not only the cycle characteristics but also the energy density were good.
[0310] In this way, adding magnesium and fluorine to the starting material provides good cycle characteristics. It was also revealed that the magnesium contained in the starting material could be used to obtain a positive electrode active material. The atomic ratio of Mg to fluorine is preferably Mg:F=1:x (1.5≦x≦4), and Mg:F= It was found that a ratio of about 1:2 was most preferable.
[0311] <Preparation of positive electrode active materials for samples 7 and 8> Next, the amount of magnesium added was changed while keeping the ratio of magnesium to fluorine constant (Mg:F=1:2). , positive electrode active materials of Samples 7 and 8 were prepared.
[0312] Sample 7 used 1 mol % MgO and 2 mol % LiF as additive starting materials. Sample 8 was prepared by adding 2 mol% MgO and 4 mol% LiF as starting materials. Samples 7 and 8 were fabricated by the same method as that described in Embodiment 1. Similarly, the starting materials are mixed, heated a first time, cooled, sieved, and heated a second time. The mixture was cooled and recovered to prepare a positive electrode active material, and a secondary battery was fabricated.
[0313] The atomic ratio of magnesium to fluorine in the raw material is Mg:F=1:2. Sample 7, Sample 8, and a comparative sample without magnesium or fluorine added The six common starting materials and additional starting materials are listed in Table 4.
[0314] [Table 4]
[0315] <Cycle characteristics> Figure 28(A) and Figure 28(B) show sample 1, sample 7, sample 8 and sample FIG. 28 shows a graph of the cycle characteristics of a secondary battery using the positive electrode active material of Example 6 (Comparative Example). A) is a graph of the energy density when charging to 4.6V, and Fig. 28(B) is a graph of the energy density when charging to 4.6V. 1 is a graph of energy density maintenance rate.
[0316] As shown in Figures 28(A) and 28(B), the atomic ratio of magnesium to fluorine in the raw material All samples with Mg:F=1:2 showed good cycle characteristics. Sample 7, which used 1 mol% MgO and 2 mol% LiF as starting materials, was the best. The battery showed good cycle characteristics, with an energy density retention rate of 93% after 30 cycles. As is clear from Figure 28(A), not only the cycle characteristics but also the energy density are good. there were. [Example]
[0317] In this example, a positive electrode active material having a second region formed by segregation of magnesium, Comparison of positive electrode active materials with magnesium oxide layers formed by external coating This shows the following.
[0318] <Positive Electrode Active Material Having Second Regions Formed by Segregation> As a positive electrode active material having a second region formed by segregation of magnesium, Sample 7 of Example 1 was prepared using 1 mol% MgO and 2 mol% LiF as materials. Used.
[0319] <Positive electrode active material with externally coated MgO> As a positive electrode active material having a magnesium oxide layer formed by external coating, Sample 9: Lithium iodide coated with magnesium oxide using polygonal barrel sputtering. The positive electrode active materials of Sample 9 (Comparative Example) and Sample 10 (Comparative Example) were used. The method for producing Sample 10 (comparative example) will be described below.
[0320] The lithium cobalt oxide used was manufactured by Nippon Chemical Industry Co., Ltd. (product name: C-10N). Magnesium oxide was used as the sputtering target, and the power was 450 W and the sputtering gas was The partial pressures of Ar and O2 were 0.6 Pa and 0.6 Pa, respectively. The treatment time was 36 minutes for sample 9 and 180 minutes for sample 10. .
[0321] After polygonal barrel sputtering, STEM observation was performed. A magnesium oxide layer of approximately 1 to 3 nm was attached to the surface. In the case of the positive electrode, a magnesium oxide layer of approximately 6 to 8 nm was attached to the surface of the positive electrode active material.
[0322] Thereafter, Samples 9 and 10 were subjected to the second heating in the same manner as in the first embodiment. The sample was heated to 800°C for 2 hours. The temperature was increased at 200°C / h, and dry air with a dew point of -109°C was blown in for 10 minutes. The flow rate was L / min.
[0323] Sample 7, Sample 9 (Comparative Example), and Sample 10 (Comparative Example) compared in this Example The conditions are shown in Table 5.
[0324] [Table 5]
[0325] <stem> Cross sections of the positive electrode active materials of Sample 7 and Sample 10 (comparative example) were observed using STEM. Figures 29(A) and 29(B) show the structure of the sample with the second region formed by segregation. Figures 30(A) and 30(B) show the STEM images of sample 7. 1 shows a STEM image of Sample 10 (Comparative Example) having a magnesium oxide layer formed thereon.
[0326] In sample 7, the first and second regions are different regions, which is why the difference in image brightness is As shown in Figure 29, the second region formed by segregation was In Sample 7 having the above structure, a second region of about 1 nm to 2 nm was observed.
[0327] In addition, in Sample 10 (comparison example), as shown in FIG. 30, The formation of a magnesium oxide layer was observed from the difference in brightness of the image. In Sample 10 (Comparative Example), a magnesium oxide layer of about 8 nm was observed.
[0328] In both Sample 7 and Sample 10 (comparative examples), the cations and anions between the different layers The arrangement of the first and second regions is at least partially aligned, and the crystal orientations of the first and second regions are the same. It was observed that the
[0329] <Charge / discharge characteristics> Using the positive electrode active materials of Sample 7, Sample 9 (Comparative Example), and Sample 10 (Comparative Example), A secondary battery was fabricated in the same manner as in Example 1, and the charge-discharge characteristics were evaluated. 31(B) shows the positive electrode of Sample 9 (Comparative Example), and FIG. 31(C) shows the positive electrode of Sample 10 (Comparative Example). 1 shows a graph of charge / discharge characteristics of a secondary battery using the active material.
[0330] As shown in Figure 31, the sample with the second region formed by magnesium segregation Sample 7 has a magnesium oxide layer formed by polygonal barrel sputtering. The capacity was larger than that of Sample 10, and good charge-discharge characteristics were observed.
[0331] <Cycle characteristics> Next, the positive electrode active materials of Sample 7, Sample 9 (Comparative Example), and Sample 10 (Comparative Example) were The cycle characteristics of the secondary battery used were evaluated and the results are shown in Figures 32(A) and 32(B). The cycle characteristic test was carried out in the same manner as in Example 1.
[0332] Figure 32(A) shows the energy density when charging to 4.6V, and Figure 32(B) shows the energy density when charging to 4.6V. As shown in FIG. 32(B), the first layer formed by segregation is Sample 7, which has two regions, has a magnesium oxide layer formed by polygonal barrel sputtering. The cycle characteristics were significantly better than those of Samples 9 and 10, which had a silicon layer. Moreover, as shown in FIG. 32(A), sample 7 also had a better energy density.
[0333] Thus, the second region formed by magnesium segregation is formed by polygonal barrel sputtering. This contributes to better charge / discharge and cycle characteristics than the magnesium oxide layer formed by It became clear that this was the case.
[0334] From these results, it is clear that the magnesium oxide layer covering the outside of the lithium cobalt oxide particles is more effective than the magnesium oxide layer. rather, it was formed as a result of magnesium that was already included in the starting material segregating to the surface. The magnesium-containing region contributes to stabilizing the crystal structure of lithium cobalt oxide. was speculated. [Example]
[0335] In this example, the characteristics of the positive electrode active material having the second region formed by segregation of magnesium were investigated. The characteristics were revealed through various analyses.
[0336] <Analyzed cathode active material> The sample of Example 1, which used 1 mol% MgO and 2 mol% LiF as additive starting materials, Ple 7 was used as the analytical sample for this example.
[0337] <STEM、FFT> S of the cross section near the surface of the positive electrode active material of Sample 7 having the second region formed by segregation TEM-FFT images are shown in Figures 33 and 34. Figure 33(A) shows the surface of the positive electrode active material. This is a STEM image, and the FFT (Fast Fourier Transform) of the area indicated by FFT1 in Figure 33(A) is ) image is shown in Figure 33(B). Some of the bright spots in the FFT image of Figure 33(B) are shown in Figure 33(C). We decided to call them A, B, C, and O.
[0338] For the bright spots in the FFT image of the area shown in FFT1, the actual measured values are OA and d=0.2 0 nm, OB was d=0.24 nm, and OC was d=0.25 nm. Also, ∠AOB=5 3°, ∠BOC=74°, ∠AOC=127°.
[0339] This is the ICDD (International Centre for Diffraction Magnesium oxide (MgO) data in the I OA(200) d = 0.21 nm, OB(1 -11) d = 0.24 nm, OC(-1-11) d = 0.24 nm, ∠AOB = 55 °, ∠BOC=70°, ∠AOC=125°. Therefore, the area shown in FFT1 is It was revealed that this region has a rock-salt type crystal structure and is an image of the
[0011] incident light. .
[0340] FIG. 34(A) is a STEM image of the surface of the same positive electrode active material as FIG. 33(A). The FFT image of the area indicated by FFT2 in A) is shown in Figure 34(B). Some of the bright spots in the image are designated as A, B, C, and O, as shown in Figure 34(C).
[0341] For the bright spots in the FFT image of the area shown in FFT2, the actual measured values are OA and d=0.2 4nm, OB d=0.20nm, OC d=0.45nm. Also, ∠AOB=2 5°, ∠BOC=53°, ∠AOC=78°.
[0342] This is the data for lithium cobalt oxide (LiCoO2) in the ICDD database ( OA(101) d=0.24nm, OB( 104) d = 0.20 nm, OC(003) d = 0.47 nm, ∠AOB = 25°, ∠BOC=55°, ∠AOC=80° are close. Therefore, the area shown by FFT2 is It was revealed that the region had lithium phosphate and was an image of the
[0010] incidence.
[0343] In addition, the STEM images in Figures 33(A) and 34(A) show that the first and second regions The brightness of the images was different, and the crystal orientation was consistent between the first and second regions. It was observed that
[0344] <stem-edx> Next, the surface and crystal defect areas of sample 7 were analyzed using STEM-EDX. The results are shown in Figures 35 to 37.
[0345] Figure 35 shows the results of STEM-EDX analysis of the surface area of the positive electrode active material of Sample 7. (A) is a STEM image, Figure 35(B) is magnesium mapping, and Figure 35(C) is fluorine mapping. This is a mapping of
[0346] In Example 1, 0.5 mol% MgO and 1 mol% LiF were used as additive starting materials. The starting material contains 1 mol% MgO and 2 mol% LiF, which is higher than that of Sample 1 (Figure 22). In sample 7 (Fig. 35), magnesium is clearly visible near the surface of the positive electrode active material. This is because the greater the amount of magnesium near the surface of the positive electrode active material, the better the cycle characteristics. This supports the results of Example 1, which show that the properties are good.
[0347] Fig. 36 is a cross-sectional TEM image of the vicinity of a crystal defect in the positive electrode active material of Sample 7. In 1001, a bright spot was observed that appeared to be a crystal defect.
[0348] The crystal defect 1001 in Figure 36 was analyzed using STEM-EDX, and the results are shown in Figure 37. show.
[0349] Figure 37(A-1) is a STEM image of the crystal defect 1001, and Figure 37(A-2) is a STEM image of the magnesium Figure 37(B-1) is a mapping of fluorine, and Figure 37(B-2) is a mapping of zirconia. This is a mapping of Um.
[0350] As shown in FIG. 37(A-2), the crystal defects in the positive electrode active material of Sample 7 and their vicinity Therefore, in sample 7, magnesium segregation was observed not only near the surface but also in the interior. It was also shown that the positive electrode active material has a second region. As can be seen from the figure, a large amount of zirconium segregation was also observed in the second inner region. This process is carried out using a ball mill, which is made of zirconium. Therefore, it is possible that zirconium was mixed into Sample 7. ) almost no fluorine was detected in the second inner region, which is due to EDX This is thought to be because fluorine, a light element, is difficult to detect in the atmosphere.
[0351] <tof-sims> Next, the positive electrode active material of Sample 7 having the second region formed by segregation was subjected to the magnetron sputtering. To investigate the depth distribution of nesium and fluorine, analysis was performed using ToF-SIMS. The results are shown in FIG.
[0352] Using multiple positive electrode active material particles as samples, ToF-SIMS analysis and sputtering were performed alternately. The analysis was repeated from the surface of the positive electrode active material in the depth direction. IMS5-300 (manufactured by ION-TOF) was used, and C was used as the ion source for sputtering. The analysis was carried out over an area of approximately 50 μm square.
[0353] Magnesium oxide ions ([MgO2] 2- ) and fluorine ions (F - ) strength, The graph in Figure 38 shows the number of measurements (cycles) on the horizontal axis. Since the analysis is performed on ions, the distribution of magnesium is [MgO2] 2- At an intensity of The intensity was normalized with the maximum value set to 1.
[0354] As shown in Figure 38, the sample with the second region formed by magnesium segregation 7, it was revealed that the depth distribution and peaks of magnesium and fluorine overlap. Ta.
[0355] <xps> Next, the positive electrode active material of Sample 7 was analyzed using XPS before and after the second heating. The results are shown in Table 6 and Figure 39. XPS analysis was carried out in the same manner as in Example 1.
[0356] The results of quantifying the concentration of each element in Sample 7 using XPS are shown in Table 6. The detection limit is about ±1 atomic %, and although it depends on the element, it is about 1 atomic %. For Ca, the waveform-separated Mg Auger peak is removed, resulting in a larger quantitative error than usual. big.
[0357] [Table 6]
[0358] The quantitative values in Table 6 are from a depth of 4 nm from the surface to the center of the positive electrode active material, which is possible to analyze with XPS. They exist in the range of 0.5 nm and contain lithium, cobalt, titanium, oxygen, carbon, fluorine, and sulfur. , calcium, magnesium, sodium and zirconium total amount 100atom This is the value when c% is used.
[0359] As shown in Table 6, after the second heating, the sample having the second region formed by segregation 7, in the range of 4 nm to 5 nm from the surface to the center, lithium, Barium, titanium, oxygen, carbon, fluorine, sulfur, calcium, magnesium, sodium and When the total amount of magnesium and zirconium is 100%, the magnesium concentration is 5.5 atomic %, and the fluorine concentration was 1.4 atomic %.
[0360] The total amount of lithium, cobalt, oxygen, fluorine, and magnesium is 100%. The calculated magnesium concentration was 6.7%, and the calculated fluoride concentration was 1.7%. .
[0361] The ratio of magnesium to fluorine concentration is in the range of Mg:F=y:1 (3≦y≦5). More precisely, the Mg:F ratio was approximately 3.9:1.
[0362] Next, the bonding state of fluorine in Sample 7 after the second heating was analyzed by surface XPS analysis. The results are shown in Figure 39. As a comparative example, 10 mol% LiF was used as the starting material. The results are for a sample prepared in the same way as Sample 7, except that magnesium was not added. The XPS spectra of standard samples of MgF2 and LiF are also shown.
[0363] As shown in Figure 39, 10 mol% LiF was used as the starting material, and magnesium was added. In the undoped sample, the fluorine binding energy peak coincides with LiF. 5 eV, and LiF is the main bond type for fluorine present in the surface layer of the positive electrode active material. On the other hand, the starting material containing 1 mol% MgO and 2 mol% LiF In Sample 7 having the second region, the fluorine present in the surface layer of the positive electrode active material The binding energy peak is between 682 eV and 685 eV, more precisely 684.3 e V, which did not match either MgF2 or LiF. It is presumed that the fluorine in the region exists in a bonding state other than MgF2 and LiF. Ta. [Example]
[0364] In this example, when a positive electrode active material having a second region formed by segregation was produced, The results of the investigation into the temperature of the second heating and the atmosphere during the second heating are explained below. .
[0365] <Second heating temperature> <Preparation of Positive Electrode Active Materials for Samples 11 to 13> The temperature of the second heating was changed to prepare positive electrode active materials of Samples 11 to 13. All of the materials used were lithium carbonate and cobalt oxide as common starting materials, and The materials used were 1 mol% MgO and 2 mol% LiF.
[0366] The temperature of the second heating was 700°C for sample 11, 900°C for sample 12, and A positive electrode active material was prepared in the same manner as in Sample 7 of Example 1, except that the temperature was set to 1000°C. The temperature of the second heating of sample 7 is 800°C. The temperature of the second heating of each sample is shown in Table 7. vinegar.
[0367] [Table 7]
[0368] Using the positive electrode active materials of Samples 7, 11 to 13, two The cycle characteristics of the secondary batteries were evaluated. The cycle characteristics are shown in Figure 40. The charge and discharge conditions were the same as in Example 1.
[0369] Figure 40(A) is a graph of the energy density when charging at 4.6V, and Figure 40(B) is a graph of the energy density when charging at 4.6V. 40(B) is a graph showing the energy density maintenance rate at the second heating temperature. Sample 7, in which the second heating temperature was set to 800°C, showed the best cycle characteristics. Sample 11 at 0°C and Sample 12 at 900°C were the next best cycles. Even in sample 13, where the second heating temperature was 1000°C, after 20 cycles The energy density retention rate was 76%, which is higher than that of the sample without added starting material shown in Figure 26. In sample 6, the energy density retention rate after 20 cycles was 63%. This indicates that good cycle characteristics were exhibited.
[0370] Therefore, the temperature of the second heating is preferably 700°C or higher and 1000°C or lower. It was found that a temperature of 00°C or lower is more preferable, and approximately 800°C is even more preferable.
[0371] <Second heating atmosphere> <Preparation of Positive Electrode Active Materials for Samples 14 to 16> The atmosphere for the second heating was changed from dry air to 100% oxygen, from Sample 14 to Sample 1. The positive electrode active materials up to 6 were prepared. All of them were prepared using lithium carbonate and and cobalt oxide, and 1 mol% MgO and 2 mol% LiF were used as additive starting materials. The second heating was performed in an oxygen atmosphere, and the remaining samples were samples 7, 12, and 13. A positive electrode active material was prepared in the same manner.
[0372] Using the positive electrode active materials of Samples 14 to 16, secondary batteries were fabricated in the same manner as in Example 1. The cycle characteristics were evaluated together with Samples 7, 12, and 13.
[0373] Energy density and cycle characteristics of Sample 7, Sample 12 to Sample 16 The graphs are shown in Figure 41 and Figure 42. Figure 41 shows the energy density, and Figure 42 shows the cycle characteristics. 41(A) and 42(A) are graphs showing the results when the temperature of the second heating was set to 800°C. Sample 14 and Sample 7, Fig. 41(B) and Fig. 42(B) are samples heated to 900°C. Sample 15 and Sample 12, and Fig. 41(C) and Fig. 42(C) are samples heated to 1000°C. The cycle characteristics of Sample 16 and Sample 13 are shown in Figs. The atmosphere for the second heating of the samples and the temperature for the second heating are shown in Table 8.
[0374] [Table 8]
[0375] As shown in FIG. 41, when the second heating was performed at 800°C, 900°C, and 1000°C, The second heating in an oxygen atmosphere showed better cycle characteristics than that in dry air. Ta. [Example]
[0376] In this example, magnesium and fluorine were used as additive starting materials, and magnesium and fluorine were used as additive starting materials. The cycle characteristics were compared when elements other than fluorine were used.
[0377] <Comparison between fluorine and chlorine> First, we investigated the case where magnesium and fluorine were used as starting materials, and the case where chlorine was used instead of fluorine. The cycle characteristics were compared when
[0378] <Preparation of positive electrode active materials for samples 17 and 18> Sample 7 contains 1 mol% MgO and 2 mol% cobalt as starting materials. Sample 17 was composed of 1 mol% MgO, 1 mol% LiF, and 1 mol% Sample 18 is a comparative example, containing 1 mol% MgO and 2 mol% LiCl. Sample 6 is a comparative example in which magnesium, fluorine, and chlorine are not used. No additives were added.
[0379] Samples 7, 17, 18, and 6 were subjected to the same procedures as in Example 2. Positive electrode active materials were prepared in the same manner, and secondary batteries were fabricated using them, and their cycle characteristics were evaluated. The cycle characteristic test was carried out in the same manner as in Example 1.
[0380] <Cycle characteristics> Table 9 shows the starting materials added to each sample and the energy density maintained after 20 cycles. Shows the rate.
[0381] [Table 9]
[0382] As shown in Table 9, when chlorine is added instead of fluorine, the cycle characteristics tend to decrease. However, sample 17, which has 1% fluorine and 1% chlorine, showed a The energy density retention rate was over 80%. This was due to the presence of magnesium, fluorine, and chlorine. Compared with Sample 6 which had neither of these, the cycle characteristics were good.
[0383] <Comparison of magnesium with other metals> Next, we investigated the cases where magnesium and fluorine were used as starting materials, and the cases where other materials were used instead of magnesium. The cycle characteristics when metals were used were compared.
[0384] <Preparation of Positive Electrode Active Materials for Samples 19 to 29> As a sample using magnesium and fluorine as the added starting materials, Sample 7 of Example 1 Sample 19 is a comparative example, and contains 1 mol% MgO, 1 mol% TiO2 and 2mol% LiF were used. Sample 20 is a comparative example. mol% ZrO2 and 2 mol% LiF were used. Sample 21 was used as a comparative example. Sample 22 was used as a comparative example. % V2O5 and 2 mol% LiF. Sample 23 is a comparative example. ZnO, 2 mol% LiF were used. Sample 24 was a comparative example. Sample 25 is a comparative example, and contains 1 mol% Al2O and 2 mol% LiF. O3 and 2 mol% LiF were used. Sample 26 was a comparative example, containing 1 mol% MoO 2, 2 mol% LiF was used. Sample 27 is a comparative example, and contains 1 mol% SrO, Sample 28 is a comparative example, and contains 1 mol% NaF and 1m mol% LiF was used. Sample 29 is a comparative example, and contains 1 mol% BaO, 2 mol % LiF was used. As a comparative example in which neither fluorine nor any metal was added, Example Sample 6 of 1 was used.
[0385] Examples of Samples 6, 7, and 19 to 29 As in 1, positive electrode active materials were prepared, secondary batteries were fabricated using them, and cycle characteristics were evaluated. did.
[0386] <Cycle characteristics> Table 10 shows the starting materials added to each sample and the energy density maintained after 20 cycles. Indicates ownership rate.
[0387] [Table 10]
[0388] As shown in Table 10, when other metals are added instead of magnesium, the cycle characteristics decrease. There was a tendency for this to happen.
[0389] From these results, it was found that the addition of magnesium and fluorine in combination was effective for the It has been shown that this is extremely effective.
[0390] From the previous examples, by adding magnesium and fluorine as starting materials for the positive electrode active material, It was revealed that magnesium segregates on the surface of the positive electrode active material. Since the coating layer is excellent, it becomes a positive electrode active material with high capacity and excellent cycle characteristics. It became clear that:
[0391] Secondary batteries having such positive electrode active materials have high capacity and long life, and are therefore suitable for use in portable electronic devices. Furthermore, if it is applied to automobiles and other vehicles, it will be possible to reduce the power consumption of commercial power sources during peak power demand periods. It is also possible to avoid using other sources, saving energy and reducing carbon dioxide emissions. It can also contribute to reducing [Example]
[0392] In this example, the transition metals contained in the first region are nickel, manganese, and cobalt. The applied positive electrode active material was prepared and evaluated, and the results are described below.
[0393] <Sample 31, Sample 32> Sample 31 containing magnesium and fluorine and a comparative example containing magnesium and fluorine. Sample 32 was prepared without fluorine.
[0394] Sample 31 is the sum of nickel, manganese, and cobalt in the starting material, with magnesium The starting material was a sample containing 1 atomic % of fluorine and 2 atomic % of fluorine. The atomic ratio of nickel, manganese, and cobalt was Ni:Mn:Co=1:1:1.
[0395] First, lithium carbonate (Li2CO3) was used as the common starting lithium source. Nickel oxide (NiO) was used as the nickel source, and manganese oxide was used as the manganese source. The cobalt source was cobalt oxide (Co3O4). Magnesium oxide (MgO) was used as the magnesium source for the additive starting material. The source used was lithium fluoride (LiF).
[0396] Each starting material was 0.323 Mn 0.333 Ni 0.333 O2+MgO 0.01 LiF 0.02 The atomic ratio was measured.
[0397] Next, the weighed starting materials were mixed using a ball mill.
[0398] Next, the mixed starting materials were calcined at 950°C for 10 hours with a temperature increase rate of 200°C / h. The flow rate of the dry atmosphere was set to 10 L / min.
[0399] The above process produces lithium, nickel, manganese, cobalt, magnesium, and fluorine-containing Composite oxide particles were synthesized.
[0400] The synthesized composite oxide particles were cooled to room temperature.
[0401] Next, the composite oxide particles were heated to 800°C (heating rate: 200°C / hour), and the holding time was The reaction was carried out in a dry air atmosphere for 2 hours.
[0402] The heated powder was cooled to room temperature and crushed. The sieve used had a mesh size of 53 μm.
[0403] The particles after the crushing treatment were used as the positive electrode active material of Sample 31.
[0404] Sample 32 consisted of LiCo 0.333 Mn 0.333 Ni 0.333 O2 The samples were weighed to achieve the atomic ratio. The samples were fired at 1000°C. was prepared in the same manner as above.
[0405] The preparation conditions for Samples 31 and 32 are shown in Table 11.
[0406] [Table 11]
[0407] <Cycle characteristics> Next, using the positive electrode active materials of Samples 31 and 32 prepared as described above, A coin-type secondary battery of CR2032 type (diameter 20 mm, height 3.2 mm) was fabricated and The cycle characteristics were evaluated.
[0408] The positive electrode consisted of the positive electrode active materials of Samples 31 and 32 and acetylene black (AB ) and polyvinylidene fluoride (PVDF) as the positive electrode active material: AB:PVDF=95:2.5 A slurry of 100% ethylenediaminetetraacetic acid (ETA) and 100% ethylenediaminetetraacetic acid (ETA) mixed at a weight ratio of 2.5 was applied to an aluminum foil current collector. The solvent used was N-methyl-2-pyrrolidone (NMP).
[0409] The counter electrode was made of lithium metal.
[0410] The electrolyte used in the electrolytic solution is 1 mol / L lithium hexafluorophosphate (LiPF6). The electrolyte contains ethylene carbonate (EC) and diethyl carbonate (DEC). C:DEC = 3:7 (volume ratio) mixed, and vinylene carbonate (VC) was added. The material used was one containing 100% by weight of cellulose acetate.
[0411] The positive electrode can and the negative electrode can were made of stainless steel (SUS).
[0412] The measurement temperature for the cycle characteristic test was 25°C. Charging was performed at a current density of 68 per unit weight of active material. The current density is then increased to 1.4mA / g at a constant current of 0.5mA / g and an upper voltage limit of 4.6V. The battery was charged at a constant voltage up to 1000 kJ / g. The current was measured at a lower limit voltage of 2.5V.
[0413] The discharge of secondary batteries using the positive electrode active materials of Sample 31 and Sample 32 when charged to 4.6 V The capacitance is shown in FIG. 43(A), and the discharge capacity retention rate is shown in FIG. 43(B).
[0414] Compared with sample 32, which did not contain magnesium and fluoride, Sample 31, to which fluorine was added, showed extremely good cycle characteristics.
[0415] Next, the results of various analyses performed on Sample 31 are shown below.
[0416] <stem-fft> STEM images of a cross section near the surface of the positive electrode active material of Sample 31 are shown in FIGS. Figure 44(B) is an enlarged STEM image of a part of Figure 44(A). 45(B) is an enlarged HAADF-STEM image of a part of FIG. 44(A).
[0417] As is clear from FIG. 45, the region of about 0.5 nm from the surface of the positive electrode active material is different from other regions. The difference in brightness was observed. This is due to the presence of magnesium, an element lighter than the transition metals. This was thought to be because there were many
[0418] In addition, the region from the surface of the positive electrode active material to about 0.5 nm to about 5 nm is the inner region. The difference in regularity was observed from the surface to a depth of about 0.5 nm to about 5 nm. This was thought to be due to the difference in crystal orientation between the region above and the area further inside.
[0419] Figure 46(A) is a bright-field STEM image of the same area as Figure 45(B). The FFT (Fast Fourier Transform) image of the area indicated by FFT1 is shown in Figure 46(B). Some of the bright spots in the image are designated as A, B, C, and O, as shown in Figure 46(B).
[0420] For the bright spots in the FFT image of the area shown in FFT1, the actual measured values are OA and d=0.2 2nm, OB d=0.25nm, OC d=0.23nm. Also, ∠AOB=5 8°, ∠BOC=69°, ∠AOC=127°.
[0421] This is the ICDD (International Centre for Diffraction Magnesium oxide (MgO) data in the I OA(200) d = 0.21 nm, OB(1 -11) d = 0.24 nm, OC(-1-11) d = 0.24 nm, ∠AOB = 55 °, ∠BOC=70°, ∠AOC=125°. Therefore, the area shown in FFT1 is It is a region with a rock-salt type crystal structure, and it was speculated that it is an image of the
[0011] incident light.
[0422] Also, the FFT image of the area indicated by FFT2 in Figure 46(A) is shown in Figure 46(C). Some of the bright spots in the two images are designated as A, B, C, and O, as shown in Figure 46(C).
[0423] For the bright spots in the FFT image of the area shown in FFT2, the actual measured values are OA and d=0.2 5nm, OB d=0.21nm, OC d=0.49nm. Also, ∠AOB=2 6°, ∠BOC=57°, ∠AOC=83°.
[0424] This is the data for lithium cobalt oxide (LiCoO2) in the ICDD database ( OA(10-11) d=0.24nm, O B(10-14) d=0.20nm, OC(0003) d=0.47nm, ∠AOB = 25°, ∠BOC = 55°, ∠AOC = 80°. The region has a layered rock salt type crystal structure, and is an image of [-12-10] incidence. It was guessed.
[0425] Furthermore, the FFT image of the region indicated by FFT3 in FIG. 46(A) is shown in FIG. 46(D). Some of the bright spots in the FFT3 image are designated as A, B, C, and O, as shown in Figure 46(D). .
[0426] For the bright spots in the FFT image of the area shown in FFT3, the actual measured values are OA and d=0.2 1 nm, OB d=0.26 nm, OC d=0.24 nm. Also, ∠AOB=5 6°, ∠BOC=72°, ∠AOC=128°.
[0427] This is the data for lithium cobalt oxide (LiCoO2) in the ICDD database ( OA(01-14) d=0.20nm, O B(10-1-2) d=0.23nm, OC(1-102) d=0.23nm, ∠A OB=55°, ∠BOC=70°, ∠AOC=125° are close. Therefore, The region shown has a layered rock salt type crystal structure and is an image of [02-21] incidence. It was speculated that:
[0428] In other words, the regions shown in FFT2 and FFT3 have the same layered rock salt type crystal structure, but It was revealed that these were regions with different crystal axis directions.
[0429] Also, in the range that can be observed in Figures 45(A), 45(B) and 46(A), the brightness Although the crystal orientations were different, it was observed that the crystal orientations were roughly consistent.
[0430] Figure 47 shows the structure near the surface of the positive electrode active material, which is estimated from the results of STEM-FFT. The EM image is also shown. M in Figure 47 represents nickel, manganese, or cobalt.
[0431] The FFT3 region, which is the inner region of the positive electrode active material, has a layered rock salt type crystal structure. This is an image of the [02-21] incidence, in which the atoms of M and M are observed overlapping.
[0432] Furthermore, the FFT2 region, which is the surface layer of the positive electrode active material, has a layered rock salt type crystal structure. A layer of oxygen atoms, a layer of M (nickel, manganese, or cobalt) atoms, and a layer of lithium This is an image of [-12-10] incidence, where the repeated layers of silicon atoms can be observed. The repeated dark and bright layers in the TEM image are due to the M layer and the oxygen and This is thought to be due to the repeated lithium layers. It has the same layered rock salt type crystal structure, but the direction of the crystal axes is different.
[0433] In addition, in the surface layer region of the positive electrode active material, FFT1, which is closer to the surface than FFT2, It has a rock salt type crystal structure and is an image of the
[0011] incidence.
[0434] <edx> Next, the cross section near the surface of the positive electrode active material of Sample 31 was analyzed using EDX. 48 and 49.
[0435] Figure 48(A-1) is a HAADF-STEM image, Figure 48(A-2) is oxygen mapping, 48(B-1) is the mapping of magnesium, and 48(B-2) is the mapping of fluorine. Also, Figure 49(A-1) is the same HAADF-STEM image as Figure 48(A-1), and Figure 49 (A-2) is the manganese mapping, Figure 49 (B-1) is the nickel mapping, Figure 49 (B-2) is the mapping of cobalt.
[0436] First, from Figure 48(B-1), magnesium is distributed in the region of about 3 nm from the surface of the positive electrode active material. It was observed that the particles were being analyzed. From the comparison of -2), it can be seen that there is less manganese in the surface layer of the positive electrode active material than in the interior, and there is less nickel and It was observed that there was a region with a high concentration of cobalt and Zn. This region was about 5 nm from the surface. This region almost overlapped with the region in which a different regularity from the interior was observed in the STEM image.
[0437] Therefore, in sample 31, the positive electrode active material has a region containing magnesium in the surface layer portion, and It was confirmed that the positive electrode active material had a region with a low manganese content in a part of the .
[0438] Taking the above results into consideration, the molar ratio of the starting materials is LiNi 1 / 3 Mn 1 / 3 Co 1 / 3 O2 +1mol%MgO+2mol%LiF, and a sample prepared by heating at 800℃ It was revealed that the positive electrode active material No. 31 has the following characteristics.
[0439] First, the positive electrode active material of Sample 31 has a second region having magnesium oxide in the surface layer. The inner part has a layered rock salt type crystal structure, and the inner part has LiNi x Mn y Co z O2(x+y+z=1) and layered rock salt crystals near the surface. LiNi with crystal structure a Mn b Co c O2 (a+b+c=1) and a region with do.
[0440] LiNi inside x Mn y Co z O2 and LiNi a Mn b Co c O2 is the same layered salt structure It has a crystalline structure, but the direction of the crystal axes may differ.
[0441] In addition, the content of each element is y>b, and the sum of nickel, manganese, and cobalt is In contrast, the manganese content may be low in regions close to the surface.
[0442] The positive electrode active material of Sample 31 having the above characteristics is extremely suitable for use in secondary batteries. It exhibits excellent cycle characteristics. [Example]
[0443] In this example, cobalt was used as the transition metal, and magnesium and fluorine were used as the starting materials. The results of EELS analysis of the positive electrode active material prepared by adding .
[0444] The sample of Example 1, which used 1 mol% MgO and 2 mol% LiF as additive starting materials, Ple 7 was used as the analytical sample for this example.
[0445] The state of cobalt at six analysis points *1 to *6 in the cross section of sample 7 was analyzed by EELS. FIG. 50 shows the vicinity of the surface of the positive electrode active material of Sample 7 used in the EELS analysis. The cross-section of the sample is shown in STEM image. *1 (approximately 1 nm deep from the surface) and *2 (approximately 2.5 nm deep from the surface) are shown in the image. The analysis points are shown as *1 (approximately 5 nm) and *2 (approximately 10 nm) from the surface of the positive electrode active material. m, *5 is approximately 100 nm from the surface of the positive electrode active material, *6 is near the center of the particle of the positive electrode active material .
[0446] The EELS spectrum intensity ratios of the cobalt L2 and L3 levels at each analysis point are shown in Table 1. 2 and Figure 51. The higher the L3 / L2 ratio, the lower the valence of cobalt.
[0447] [Table 12]
[0448] As is clear from Table 12 and Figure 51, the L3 The highest value of L3 / L2 was 4.6. Also, the L3 / L2 from analysis point *2 to analysis point *6 was 4.6. *It was lower than 1 and was within the range of 2.9 to 3.2, so no significant difference was observed.
[0449] From these results, it is clear that at the analysis point*1, cobalt exists in the divalent form as cobalt oxide (CoO). It was estimated that there was a lot of cobalt. It was speculated that most of the cobalt exists in the trivalent form as lithium (LiCoO2). [Explanation of symbols]
[0450] 100 Cathode active material 101 First Area 102 Second Area 103 The Third Region 200 Active material layer 201 Graphene Compounds 211a positive electrode 211b negative electrode 212a Lead 212b Lead 214 Separator 215a Joint 215b Joint 217 Fixing member 250 batteries 251 Exterior body 261 Bending section 262 Seal part 263 Seal part 271 Ridgeline 272 Valley Line 273 Space 300 Secondary battery 301 Positive electrode can 302 Anode can 303 Gasket 304 Positive electrode 305 Positive electrode current collector 306 Positive electrode active material layer 307 Negative electrode 308 Negative electrode current collector 309 Negative electrode active material layer 310 Separator 500 secondary battery 501 Positive electrode current collector 502 Positive electrode active material layer 503 Positive electrode 504 Negative electrode current collector 505 Negative electrode active material layer 506 negative electrode 507 Separator 508 Electrolyte 509 Exterior body 510 Positive lead electrode 511 Negative lead electrode 600 Secondary battery 601 Positive electrode cap 602 Battery can 603 Positive terminal 604 Positive electrode 605 Separator 606 negative electrode 607 Negative terminal 608 Insulating plate 609 Insulating board 611 PTC element 612 Safety valve mechanism 900 Circuit Board 910 Label 911 terminal 912 circuits 913 Secondary battery 914 Antenna 915 Seal 916 layers 917 layers 918 Antenna 920 Display device 921 Sensor 922 terminal 930 chassis 930a housing 930b housing 931 negative electrode 932 Positive electrode 933 Separator 950 Wound body 951 terminal 952 terminals 980 Secondary battery 993 Wound body 994 negative electrode 995 positive electrode 996 Separator 997 Lead Electrode 998 Lead electrode 1001 Crystal Defects 7100 Portable display devices 7101 Housing 7102 Display section 7103 Operation button 7104 Secondary battery 7200 Personal Digital Assistant 7201 Case 7202 Display section 7203 Band 7204 Buckle 7205 Operation button 7206 Input / output terminal 7207 Icon 7300 display device 7304 Display section 7400 mobile phone 7401 Housing 7402 Display section 7403 Operation button 7404 External connection port 7405 Speaker 7406 Microphone 7407 Secondary battery 7408 Lead electrode 7409 Current collector 8000 display device 8001 Case 8002 Display section 8003 Speaker section 8004 Secondary battery 8021 Charging device 8022 cable 8024 Secondary battery 8100 Lighting equipment 8101 Housing 8102 Light source 8103 Secondary battery 8104 Ceiling 8105 Side wall 8106 beds 8107 Window 8200 indoor unit 8201 Housing 8202 Ventilation outlet 8203 Secondary battery 8204 Outdoor unit 8300 Electric refrigerator-freezer 8301 Housing 8302 Refrigerator door 8303 Freezer door 8304 Secondary battery 8400 Automobiles 8401 Headlight 8406 Electric motor 8500 cars 8600 Scooter 8601 Side mirror 8602 Secondary battery 8603 Turn signal light 8604 Under-seat storage 9600 tablet device 9625 Switch 9626 Switch 9627 Power Switch 9628 Operation Switch 9629 Fasteners 9630 chassis 9630a housing 9630b housing 9631 Display section 9633 Solar Cells 9634 Charge / Discharge Control Circuit 9635 Electricity storage unit 9636 DC / DC Converter 9637 Converter 9640 Moving parts< / edx> < / xps> < / stem>
Claims
1. having a positive electrode, the positive electrode has a positive electrode active material including lithium, cobalt, and oxygen; The positive electrode active material has a magnesium concentration of 1 atomic % or more and 16 atomic % or less, where the total amount of atoms including lithium, cobalt, oxygen, fluorine, and magnesium is 100 atomic %, as measured by X-ray photoelectron spectroscopy; The positive electrode active material has a fluorine binding energy peak position measured by X-ray photoelectron spectroscopy of 682 eV or more and less than 685 eV. Lithium-ion secondary battery.
2. having a positive electrode, the positive electrode has a positive electrode active material, the positive electrode active material has a first region and a second region, the first region comprises lithium, cobalt, and oxygen; the second region comprises magnesium, fluorine, and oxygen; the second region covers at least a portion of the first region; the second region includes magnesium oxide in which a portion of oxygen is substituted with fluorine; The positive electrode active material has a magnesium concentration of 1 atomic % or more and 16 atomic % or less, where the total amount of atoms including lithium, cobalt, oxygen, fluorine, and magnesium is 100 atomic %, as measured by X-ray photoelectron spectroscopy; The positive electrode active material has a fluorine binding energy peak position measured by X-ray photoelectron spectroscopy of 682 eV or more and less than 685 eV. Lithium-ion secondary battery.
3. having a positive electrode, the positive electrode has a positive electrode active material, the positive electrode active material has a first region and a second region, the first region comprises lithium, cobalt, and oxygen; the second region comprises cobalt, magnesium, fluorine, and oxygen; the second region covers at least a portion of the first region; When the positive electrode active material is analyzed by electron energy loss spectroscopy, where L2 is the L2 level of cobalt and L3 is the L3 level of cobalt, the first region has a spectral intensity ratio L3 / L2 of less than 3.8, and the second region has a spectral intensity ratio L3 / L2 of 3.8 or more; The positive electrode active material has a magnesium concentration of 1 atomic % or more and 16 atomic % or less, where the total amount of atoms including lithium, cobalt, oxygen, fluorine, and magnesium is 100 atomic %, as measured by X-ray photoelectron spectroscopy; The positive electrode active material has a fluorine binding energy peak position measured by X-ray photoelectron spectroscopy of 682 eV or more and less than 685 eV. Lithium-ion secondary battery.
Citation Information
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