Cutter device

The cutter device addresses the issue of scrap getting caught on cutting blades by bending the workpiece away from the blades using a pressing and retraction mechanism, ensuring smooth operation and preventing damage.

JP7794675B2Active Publication Date: 2026-01-06DAIHATSU MOTOR CO LTD
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Patent Information

Application Number
JP2022052660
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-03-28
Publication Date
2026-01-06
Estimated Expiration
2042-03-28

AI Technical Summary

Technical Problem

Conventional scrap cutters face issues where the edge of the cut scrap can get caught on the cutting blade, leading to potential device damage or production line stoppages.

Method used

The cutter device employs movable cutting blades with a pressing portion that applies a force to the workpiece, allowing it to be bent away from the cutting blades after cutting, using a retraction portion to prevent the scrap from getting caught.

Benefits of technology

Prevents the cut workpiece from interfering with the cutting blades, thereby avoiding device damage and production line interruptions.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a cutter device which can prevent an end of a scrap that has been cut off from being caught by a cutting blade after cutting a workpiece.SOLUTION: A cutter device 10 comprises: an upper die cutting blade 20 and a scrap cutter 30; and a pressing part 60 which makes pressing force act on a workpiece W arranged between the upper die cutting blade 20 and the scrap cutter 30, and can cut the workpiece W with relative movement of the upper die cutting blade 20 and the scrap cutter 30. The scrap cutter 30 comprises: a contact part 40 which contacts the workpiece W; and a retreat part 50 which is formed so as to retreat in the direction apart from the workpiece W relative to the contact part 40 at a position apart from the formation position of a clearance C relative to the contact part 40 in such a state that the workpiece W contacts the contact part 40. The pressing part 60 can press the workpiece W toward the pressing part 60.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a cutter device. [Background technology]

[0002] Conventionally, there have been provided scrap cutter devices that cut the edges of press-formed workpieces and divide the resulting scrap into small pieces, such as the scrap cutter device disclosed in Patent Document 1. The scrap cutter in Patent Document 1 eliminates the step at which the trim blade of the upper die bites into the lower scrap cutter, and also partially eliminates the step at which the upper scrap cutter bites into the lower scrap cutter on the bottom dead center side, and is provided with cutting assist means such as a convex portion that forcibly pulls and cuts the scrap in this eliminated portion. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2003-88923 Summary of the Invention [Problem to be solved by the invention]

[0004] In conventional scrap cutters, such as the one disclosed in Patent Document 1, when the upper die cutting blade is lowered relative to the fixed lower die cutting blade to cut the workpiece and then the upper die cutting blade is raised, the edge of the cut scrap can get caught on the upper die cutting blade, causing the scrap to be lifted upward. If the scrap is lifted up in this way, there is a concern that the scrap may get into the device or mold, causing the production line to stop or the mold to be damaged.

[0005] Therefore, an object of the present invention is to provide a cutter device that can prevent the end of the cut workpiece from getting caught on the cutting blade after the workpiece has been cut. [Means for solving the problem]

[0006] (1) The cutter device of the present invention, which is provided to solve the above-mentioned problems, comprises cutting blades A and B that are arranged to be movable relative to each other in a first direction, and a pressing portion that applies a pressing force to a workpiece arranged between cutting blades A and B in the first direction, wherein cutting blades A and B are capable of cutting the workpiece by moving relatively in the first direction at a position separated by a predetermined clearance in a second direction that intersects the first direction, and at least one of cutting blades A and B has a contact portion that contacts the workpiece, and a retraction portion that is formed so as to retract in a direction away from the contact portion at a position that is further away from the contact portion from the position where the clearance is formed in the second direction when the workpiece is in contact with the contact portion, and wherein the pressing portion is capable of pressing the workpiece toward the pressing portion.

[0007] The cutter device of the present invention can shear and cut a workpiece at a position where a clearance is formed between the cutting blades A and B by moving the cutting blades A and B toward and away from each other in a first direction. In the cutter device of the present invention, at least one of the cutting blades A and B has a contact portion that contacts the workpiece to be cut, and a retraction portion that retracts away from the workpiece from the contact portion. The retraction portion is located in a position offset in a second direction from the position where the clearance is formed between the cutting blades A and B when the workpiece is cut. By pressing the workpiece toward the retraction portion with the pressing portion, the cutter device of the present invention can bend the end of the workpiece cut at the position where the clearance is formed in a direction away from the cutting blade A or B where the retraction portion is formed in the second direction. This allows the cutter device of the present invention to prevent the end of the cut workpiece from getting caught on the cutting blade after the workpiece is cut. Furthermore, the cutter device of the present invention can prevent the cut workpiece from entering an unexpected location inside the device, thereby preventing the production line from being stopped or damage to various parts of the device from occurring.

[0008] (2) The cutter device of the present invention described above may be characterized in that the pressing portion presses the workpiece after the timing at which the cutting blades A and B cut the workpiece and before the timing at which the cutting blades A and B start moving in the direction of separating from each other.

[0009] With this configuration, the cutter device of the present invention can relatively move the cutting blades A and B away from each other in the first direction after bending the workpiece by pressing with the pressing portion, thereby more reliably preventing the end of the cut workpiece from getting caught on the cutting blades after cutting the workpiece.

[0010] Here, the above-mentioned pressing unit can be operated by a cylinder or the like provided separately from cutting blade A and cutting blade B, but in this case, a separate mechanism or device for operating the pressing unit is required, and control is required for operating the pressing unit at appropriate timing in conjunction with the operation of cutting blade A and cutting blade B. In order to simplify the device configuration and operation control of the cutter device of the present invention, it is preferable that the cutter device of the present invention does not require a separate mechanism or device for operating the operating unit, or that the operating unit is not separately controlled.

[0011] (3) Based on this knowledge, the cutter device of the present invention described above may be characterized in that the retraction portion is provided on one of the cutting blades A and B, and a pressing piece forming the pressing portion is integrally provided on the other, and the pressing piece is pushed into the retraction portion by the cutting blades A and B moving relative to each other in the direction of approaching each other.

[0012] As described above, the cutter device of the present invention is configured such that a pressing piece forming a pressing portion is integrally provided on the other of cutting blade A and cutting blade B, corresponding to the retraction portion provided on one of cutting blades A and B. This allows the cutter device of the present invention to operate the pressing portion at appropriate timing in conjunction with the operation of cutting blade A or cutting blade B, without the need for a separate mechanism or device for operating the pressing portion or for special control. This allows the cutter device of the present invention to simplify its device configuration and operation control.

[0013] Here, in order to prevent the end of the cut workpiece from getting caught on the cutting blade after cutting, it is desirable that the cutter device of the present invention described above be configured to be able to bend the workpiece along the cutting position (cutting line) of the workpiece.

[0014] (4) Based on this knowledge, the cutter device of the present invention described above may be characterized in that the retraction portion and the pressing piece are arranged to extend along the cutting position of the workpiece.

[0015] By adopting such a configuration, the cutter device of the present invention can bend the workpiece along the cutting position (cutting line) of the workpiece, thereby more reliably preventing the edge of the cut workpiece from getting caught on the cutting blade after cutting the workpiece.

[0016] In the above-described configuration in which a pressing force is applied to a workpiece by a pressing piece forming a pressing portion, if the contact area of ​​the pressing piece is large, the pressing force applied to the workpiece will be dispersed. Therefore, in order to efficiently apply the pressing force required to bend the workpiece at the contact portion of the pressing piece, it is preferable to minimize the contact area of ​​the pressing piece. On the other hand, in order to bend the workpiece along the cutting line of the workpiece, it is desirable to arrange the pressing piece so that it extends in the direction along the cutting line of the workpiece.

[0017] (5) Based on this knowledge, in the cutter device of the present invention described above, the pressing piece has a plate-like portion whose thickness direction length is smaller than its length in the vertical and horizontal directions, and the side surface of the plate-like portion formed in the thickness direction forms a pressing surface that is pressed against the workpiece, and the pressing surface is arranged so as to extend in a direction along the cutting line of the workpiece formed at the position where the clearance is formed.

[0018] The cutter device of the present invention has a plate-shaped portion forming a pressing piece, and a side surface of the plate-shaped portion formed in the thickness direction serves as a pressing surface that presses against the workpiece. As a result, when the pressing piece presses the workpiece, the cutter device of the present invention minimizes the contact area of ​​the pressing piece with the workpiece, thereby preventing the pressing force applied to the workpiece from being dispersed. Therefore, the cutter device of the present invention can efficiently apply the pressing force required to bend the workpiece at the contact portion of the pressing piece. Furthermore, the cutter device of the present invention is arranged such that the side surface of the pressing piece that forms the pressing surface extends in a direction along the cutting line of the workpiece formed at the position where the clearance is formed. As a result, the cutter device of the present invention can bend the workpiece along the cutting line. Therefore, the cutter device of the present invention can reliably bend the workpiece along the cutting line without applying excessive external force to the pressing piece.

[0019] When the pressing piece is provided as described above, a large force acts on the pressing piece in the first direction, so it is preferable that the pressing piece has a configuration that does not hinder cutting or bending of the workpiece, while being strong enough to withstand the force acting in the first direction.

[0020] (6) Based on this knowledge, the cutter device of the present invention described above may be characterized in that a rib having a portion extending in the first direction is provided on one of the side surfaces constituting the plate-shaped portion, the side surface facing the opposite side to the side surface facing the clearance side.

[0021] Because the cutter device of the present invention is configured as described above, the rib reinforces the pressing piece, allowing the pressing piece to exhibit sufficient strength against the action of force in the first direction. Furthermore, the cutter device of the present invention is configured such that the rib is provided on the side surface of the plate-shaped portion facing the opposite side from the side surface facing the clearance. This allows the cutter device of the present invention to reinforce the pressing piece with the rib while maintaining a configuration that does not impede cutting or bending of the workpiece.

[0022] Here, in order to form a bend in the workpiece that is large enough to prevent the workpiece from getting caught on the cutting blade at a position that is off in the second direction from the cutting position (cutting line) of the workpiece as described above, it is preferable to bend the workpiece at a position that is some distance in the second direction based on the position where the clearance is formed.

[0023] (7) Based on this knowledge, the cutter device of the present invention described above may be characterized in that the retraction portion is formed at a position that is greater than the clearance in the second direction than the position where the clearance is formed.

[0024] By configuring the cutter device of the present invention in this manner, a bend in the workpiece can be formed that is large enough to prevent the workpiece from getting caught on the cutting blade at a position that is off in the second direction from the cutting position (cutting line) of the workpiece.

[0025] The above-mentioned cutter device may be configured as a stand-alone device, but it may also be configured as a part of another device such as a press device, or as an attachment to another device such as a press device.

[0026] (8) The press device of the present invention, provided based on this knowledge, has molds a and b that are movable relative to each other so as to move toward and away from each other in a first direction, and is capable of cutting a plate-shaped material along a predetermined trimming line by press molding using molds a and b, and is characterized in that it is equipped with a cutter device described in any one of claims 1 to 7, and the cutter device cuts scrap material generated by cutting the material into workpieces.

[0027] Because the press apparatus of the present invention is configured as described above, scrap material generated during press molding can be cut by the cutter device described above. This prevents broken scrap material from getting into unexpected places such as mold a and mold b that make up the press apparatus or inside the cutter device, thereby preventing production line stoppages and damage to various parts of the apparatus.

[0028] (9) The above-mentioned press device may be characterized in that the molds a and b are arranged so as to be movable relative to each other in a first direction, the cutting blades A and B are arranged on the molds a and b, respectively, and are capable of cutting the workpiece by moving relatively in the first direction at a position separated by a predetermined clearance in a second direction intersecting the first direction in conjunction with the relative movement of the molds a and b in the first direction.

[0029] By configuring the press apparatus of the present invention in this manner, the scrap material can be cut by the cutting blades A and B in conjunction with the relative movement of the dies a and b in the first direction during press forming. Furthermore, the press apparatus of the present invention does not require a separate drive source or drive mechanism for relatively moving the cutting blades A and B in the first direction in the cutter device. This further simplifies the configuration of the press apparatus equipped with the cutter device. [Effects of the Invention]

[0030] According to the present invention, a cutter device can be provided that can prevent the end of the cut workpiece from getting caught on the cutting blade after the workpiece has been cut. [Brief explanation of the drawings]

[0031] [Figure 1] 1A and 1B are schematic diagrams of a cutter device and a press device according to an embodiment of the present invention, in which FIG. 1A shows a state before cutting a workpiece, and FIG. 1B shows a state when cutting the workpiece. [Figure 2] 1 is a perspective view showing a cutter device according to an embodiment of the present invention; [Figure 3] 1 is a perspective view showing an upper die cutting blade constituting a cutter device according to an embodiment of the present invention, viewed obliquely from below. FIG. DETAILED DESCRIPTION OF THE INVENTION

[0032] A cutter device 10 according to one embodiment of the present invention and a press device 100 equipped with the same will be described in detail below with reference to the drawings. In the following description, unless otherwise specified, the up-down direction in the state shown in FIG. 1 will be referred to as a first direction, and the direction intersecting the first direction (the horizontal direction in the illustrated example) will be referred to as a second direction. Below, the schematic configurations of the cutter device 10 and the press device 100 will be described, and then the configuration unique to the cutter device 10 will be described in more detail.

[0033] <General configuration of the cutter device 10 and the press device 100> As shown in Figures 1 and 2, the cutter device 10 includes an upper die cutting blade 20 (cutting blade A) and a scrap cutter 30 (cutting blade B). The cutter device 10 can be configured as a standalone device, or can be used as a device that forms part of another device or is attached to another device. The cutter device 10 illustrated in this embodiment forms part of a press device 100.

[0034] Specifically, as shown in FIG. 1 , the press apparatus 100 illustrated in this embodiment has an upper mold 110 (mold a) and a lower mold 120 (mold b) that are relatively movable toward and away from each other in a first direction (vertical direction in the illustrated example). The press apparatus 100 is configured to cut a plate-shaped material, such as a metal plate, along a predetermined trimming line by moving the upper mold 110 toward the lower mold 120 and sandwiching the plate-shaped material between the upper mold 110 and the lower mold 120. The press apparatus 100 is equipped with a cutter device 10, and is configured to cut scrap material generated by press molding into a workpiece W using the cutter device 10. The press apparatus 100 can be configured, for example, to have the lower mold 120 move toward and away from the upper mold 110, or to have both the upper mold 110 and the lower mold 120 move in the first direction to move relative to each other. In this embodiment, the lower mold 120 does not move in the first direction, and the upper mold 110 moves in the first direction toward the lower mold 120.

[0035] The upper die cutting blade 20 is a cutting blade provided on the upper die 110. The upper die cutting blade 20 is fixed to the upper die 110 and is capable of moving integrally with the upper die 110. Therefore, when the upper die 110 is moved toward the lower die 120 to perform press molding using the press device 100, the upper die cutting blade 20 moves toward the lower die 120 (first direction) in conjunction with the upper die 110. The upper die cutting blade 20 is attached to the upper die 110 in a position in which the blade faces a scrap cutter 30 provided on the lower die 120, as will be described later.

[0036] The scrap cutter 30 is a cutting blade provided on the lower mold 120. The scrap cutter 30 is fixed to the lower mold 120. The scrap cutter 30 is attached to the lower mold 120 in a position where the blade faces the upper mold cutting blade 20 provided on the upper mold 110.

[0037] The cutter device 10 is equipped with the upper die cutting blade 20 and the scrap cutter 30 as described above. As a result, the cutter device 10 is capable of cutting the workpiece W arranged between the upper die cutting blade 20 and the scrap cutter 30 by moving the upper die cutting blade 20 and the scrap cutter 30 relatively in the first direction at a position separated by a predetermined clearance C in a second direction (horizontal direction) intersecting the first direction (vertical direction).

[0038] <<Configuration specific to the cutter device 10>> 1 to 3, the configuration unique to the cutter device 10 will be described in more detail. The cutter device 10 is configured such that one of the upper die cutting blade 20 (cutting blade A) and the scrap cutter 30 (cutting blade B) is provided with a contact portion 40, and the other is provided with a retraction portion 50. The cutter device 10 also includes a pressing portion 60.

[0039] The contact portion 40 may be provided on either the upper die cutting edge 20 (cutting edge A) or the scrap cutter 30 (cutting edge B), but in this embodiment it is provided on the scrap cutter 30. The contact portion 40 is the portion of the scrap cutter 30 that comes into contact with the workpiece W. In this embodiment, the contact portion 40 is provided on the top surface side of the scrap cutter 30. When the workpiece W is placed on the scrap cutter 30, the contact portion 40 comes into contact with the workpiece W.

[0040] The retraction portion 50 is provided on the same cutting blade of the upper die cutting blade 20 and the scrap cutter 30 as the cutting blade on which the above-mentioned contact portion 40 is provided. In this embodiment, since the contact portion 40 is provided on the scrap cutter 30, the retraction portion 50 is also provided on the scrap cutter 30. The retraction portion 50 is a concave portion formed so as to retract in a direction away from the workpiece W than the contact portion 40, at a position deviated from the position where the clearance C is formed in the second direction (the horizontal direction in the illustrated example) relative to the contact portion 40 when the workpiece W is in contact with the contact portion 40.

[0041] The retraction section 50 is provided so as to extend along the cutting position of the workpiece W. When the retraction section 50 is viewed from the side as shown in FIG. 1, the retraction section 50 is formed so as to extend in a direction intersecting the plane of the paper. The retraction section 50 is formed at a position that is larger than the clearance C in the second direction, based on the position where the clearance C is formed in the second direction (horizontal direction) between the upper die cutting blade 20 and the scrap cutter 30, i.e., the cutting position (cutting line) of the workpiece W. In other words, the retraction section 50 is provided at a position where the distance X from the clearance formation position to the retraction section 50 is sufficiently larger than the width x of the clearance C.

[0042] The pressing portion 60 is for applying a pressing force to the workpiece W arranged between the upper die cutting blade 20 and the scrap cutter 30. The pressing portion 60 is capable of pressing the workpiece W arranged so as to contact the contact portion 40 toward the retraction portion 50. The pressing portion 60 is equipped with a pressing piece 62 and a rib 64.

[0043] The pressing piece 62 is a member having a plate-shaped portion 62x that forms a pressing portion. The pressing piece 62 is provided on the upper cutting blade 20 and the scrap cutter 30, whichever cutting blade is different from the cutting blade on which the contact portion 40 and the retraction portion 50 are provided. In this embodiment, since the contact portion 40 and the retraction portion 50 are provided on the scrap cutter 30, the pressing piece 62 is provided on the upper cutting blade 20.

[0044] The pressing piece 62 is provided at a position corresponding to the retraction portion 50 described above. Specifically, the pressing piece 62 is formed on one cutting blade (the upper cutting blade 20 in this embodiment) of the upper cutting blade 20 and the scrap cutter 30 at a position offset in the first direction from the retraction portion 50 provided on the other cutting blade (the scrap cutter 30 in this embodiment). Therefore, when the upper cutting blade 20 and the scrap cutter 30 are moved relatively in a direction in which they approach each other during cutting of the workpiece W, the pressing piece 62 is pressed into the retraction portion 50. This allows the pressing piece 60 to bend the workpiece W pressed into the retraction portion 50 together with the pressing piece 62.

[0045] The pressing piece 62 has a plate-shaped portion (plate-shaped part) whose thickness direction length is smaller than its length in the vertical and horizontal directions. The pressing piece 62 has a pressing surface 62a constituted by side surfaces formed in the thickness direction. The pressing surface 62a is a surface that applies a pressing force to the workpiece W by being pressed against the workpiece W when the workpiece W is cut. The pressing piece 62 is arranged so that the pressing surface 62a extends in a direction along the cutting line (cutting position) of the workpiece W formed at the position where the clearance C is formed. In addition, the pressing piece 62 has a rib 64 on a side surface 62c facing the opposite side to the side surface 62b facing the clearance C.

[0046] Although only one rib 64 may be provided on the side surface 62c, in this embodiment, multiple ribs 64 are provided. Specifically, in this embodiment, a first rib 64a and a second rib 64b are provided as the rib 64. The first rib 64a is a substantially "I"-shaped rib formed to extend in a first direction (vertical direction). The second rib 64b is a rib that has, in addition to a portion extending in the first direction (vertical direction), a portion extending in a direction intersecting the first direction. The second rib 64b is a substantially "L"-shaped rib. The first rib 64a and the second rib 64b are arranged at a predetermined interval in the direction in which the cutting line of the workpiece W extends.

[0047] Because the cutter device 10 is configured as described above, the upper die cutting blade 20 and the scrap cutter 30 move relatively in the first direction (vertical direction) in conjunction with the relative movement of the upper die 110 and the lower die 120 in the first direction (vertical direction). The cutter device 10 can cut the workpiece W by the upper die cutting blade 20 and the scrap cutter 30 moving relatively in the first direction (vertical direction) at positions separated in the second direction (horizontal direction) via the clearance C. Furthermore, when the cutter device 10 cuts the workpiece W, the pressing portion 60 (pressing piece 62) provided on the upper die cutting blade 20 is pushed into the retraction portion 50 provided on the scrap cutter 30. As a result, the workpiece W is bent at a portion on the clearance C side (cutting line side) with the retraction portion 50 as a boundary, forming a bent portion Wb, and is separated from the side surface of the upper die cutting blade 20. Therefore, even if the upper die cutting blade 20 moves in the first direction (up and down direction) so that the upper die cutting blade 20 and the scrap cutter 30 move away from each other after cutting the workpiece W, the workpiece W does not interfere with the upper die cutting blade 20.

[0048] The above-described cutter device 10 and press device 100 have the following characteristic configurations (a) to (i). Therefore, the cutter device 10 and press device 100 can achieve the following characteristic effects.

[0049] (a) The cutter device 10 of this embodiment has an upper die cutting blade 20 and a scrap cutter 30 that are arranged to be able to move relatively in a first direction, and a pressing section 60 that applies a pressing force to a workpiece W arranged between the upper die cutting blade 20 and the scrap cutter 30 in the first direction, and is capable of cutting the workpiece W by the upper die cutting blade 20 and the scrap cutter 30 moving relatively in the first direction at a position separated by a predetermined clearance C in a second direction that intersects the first direction, and at least one of the upper die cutting blade 20 and the scrap cutter 30 has a contact section 40 that contacts the workpiece W, and a retraction section 50 that is formed so as to retract in a direction away from the workpiece W than the contact section 40 at a position that is further away from the contact section 40 in the second direction from the position where the clearance C is formed when the workpiece W is in contact with the contact section 40, and the pressing section 60 is capable of pressing the workpiece W toward the pressing section 60.

[0050] Because the cutter device 10 is configured as described above, by pressing the workpiece W toward the retraction portion 50 with the pressing portion 60, the end of the workpiece W cut at the position where the clearance C is formed can be bent in a direction away from the upper cutting blade 20 and the scrap cutter 30, whichever is formed with the retraction portion 50, in the second direction. This allows the cutter device 10 to prevent the end of the cut workpiece W from getting caught on the cutting blade after cutting the workpiece W. Furthermore, the cutter device 10 prevents the cut workpiece W from getting into unexpected places inside the device, and can prevent the production line from being stopped or damage to various parts of the device from occurring.

[0051] In the present embodiment, the components constituting the cutter device 10 and the press device 100 are arranged such that the first direction is the vertical direction and the second direction is the horizontal direction, but the present invention is not limited to this. That is, the cutter device 10 and the press device 100 may be configured such that the components are arranged such that the first direction is a direction different from the vertical direction and the second direction is a direction intersecting the first direction.

[0052] In addition, in the present embodiment, an example has been shown in which the upper die cutting blade 20 is movable in the first direction while the scrap cutter 30 does not move in the first direction, but the present invention is not limited to this. For example, the cutter device 10 may be configured so that the upper die cutting blade 20 does not move in the first direction and the scrap cutter 30 moves in the first direction, thereby causing the upper die cutting blade 20 and the scrap cutter 30 to move relative to each other in the first direction, or so that both the upper die cutting blade 20 and the scrap cutter 30 are movable in the first direction.

[0053] (b) In the cutter device 10 of this embodiment, the pressing unit 60 presses the workpiece W after the upper cutting blade 20 and the scrap cutter 30 cut the workpiece W and before the upper cutting blade 20 and the scrap cutter 30 start moving in the direction away from each other. As a result, the cutter device 10 can bend the workpiece W by pressing with the pressing unit 60, and then move the upper cutting blade 20 and the scrap cutter 30 relatively so as to move away from each other in the first direction. Therefore, after the workpiece W is cut, the cutter device 10 can reliably prevent the end of the cut workpiece W from getting caught on the cutting blade.

[0054] (c) In the cutter device 10 of this embodiment, the scrap cutter 30 is provided with a retraction section 50, and the upper cutting blade 20 is integrally provided with a pressing piece 62 forming a pressing section 60, and the upper cutting blade 20 and the scrap cutter 30 move relative to each other in a direction approaching each other, causing the pressing piece 62 to be pushed into the retraction section 50. As a result, the cutter device 10 can operate the pressing section 60 at an appropriate timing in conjunction with the operation of the upper cutting blade 20 and the scrap cutter 30, without the need for a separate mechanism or device for operating the pressing section 60 or for special control. As a result, the cutter device 10 of this embodiment can simplify the device configuration and operation control.

[0055] In the present embodiment, a configuration has been exemplified in which the scrap cutter 30 is provided with the retraction portion 50 and the upper cutting blade 20 is integrally provided with the pressing piece 62 forming the pressing portion 60, but the present invention is not limited to this. For example, the cutter device 10 may be configured such that the scrap cutter 30 is integrally provided with the pressing piece 62 forming the pressing portion 60, and the upper cutting blade 20 is provided with the retraction portion 50. Furthermore, the cutter device 10 may be configured such that the pressing portion 60 is operated by a cylinder or the like provided separately from the upper cutting blade 20 and the scrap cutter 30.

[0056] (d) In the cutter device 10 of this embodiment, the retraction section 50 and the pressing piece 62 are provided to extend along the cutting position of the workpiece W. Because the cutter device 10 is configured as described above, it is possible to bend the workpiece W along the cutting position (cutting line) of the workpiece W. This allows the cutter device 10 to more reliably prevent the end of the cut workpiece W from getting caught on the cutting blade after the workpiece W is cut.

[0057] In this embodiment, an example has been shown in which the workpiece W can be bent along the cutting position (cutting line) of the workpiece W, but the present invention is not limited to this. For example, if the location where the end of the cut workpiece W is caught by the cutting blade after cutting is limited to a specific location, the retraction portion 50 and the pressing piece 62 may be provided at that location.

[0058] (e) In the cutter device 10 of this embodiment, the pressing piece 62 has a plate-like plate-like portion 62x whose thickness direction length is smaller than its length in the vertical and horizontal directions, and the side surface of the plate-like portion 62x formed in the thickness direction forms a pressing surface 62a that is pressed against the workpiece W. Because the cutter device 10 is configured in this manner, when the pressing piece 62 presses the workpiece W, the contact area of ​​the pressing piece 62 with the workpiece W is minimized, and the pressing force applied to the workpiece W can be prevented from being dispersed. Therefore, the cutter device 10 can efficiently apply the pressing force required to bend the workpiece W at the contact portion 40 of the pressing piece 62.

[0059] Furthermore, the cutter device 10 of this embodiment is arranged so that the pressing surface 62a extends in a direction along the cutting line of the workpiece W formed at the position where the clearance C is formed. As a result, in the cutter device 10, the plate-shaped portion 62x is arranged so that the side surface forming the pressing surface 62a of the pressing piece 62 extends in a direction along the cutting line of the workpiece W formed at the position where the clearance C is formed. This allows the cutter device 10 to bend the workpiece W along the cutting line of the workpiece W. Therefore, the cutter device 10 can reliably bend the workpiece W along the cutting line without applying excessive external force to the pressing piece 62.

[0060] In this embodiment, an example is shown in which a plate-shaped portion 62x having a pressing surface 62a is used as the pressing piece 62 so that a large pressing force can be applied to the workpiece W by the pressing piece 62 constituting the pressing portion 60, but the present invention is not limited to this. The pressing surface 62a exemplified in this embodiment is a flat surface, but the pressing surface 62a may also be a curved surface that is curved so as to have a convex shape toward the workpiece W.

[0061] (f) In the cutter device 10 described above, a rib 64 having a portion extending in a first direction is provided on a side surface 62c of the side surfaces constituting the plate-shaped portion 62x that faces the opposite side from the side surface 62b that faces the clearance C. Because the cutter device 10 is configured in this manner, the pressing piece 62 is reinforced by the rib 64, and the pressing piece 62 can have sufficient strength against the action of a force in the first direction. In addition, in the cutter device 10, the rib 64 is provided on a side surface 62c of the side surfaces constituting the plate-shaped portion 62x that faces the opposite side from the side surface 62b that faces the clearance C. As a result, the cutter device 10 can reinforce the pressing piece 62 with the rib 64 while being configured not to hinder cutting or bending of the workpiece W.

[0062] In the present embodiment, an example has been shown in which the plate-shaped portion 62x is reinforced by providing the ribs 64 as described above, but the present invention is not limited to this. For example, instead of or in addition to providing the ribs 64, the strength of the plate-shaped portion 62x may be increased by increasing the thickness of a portion of the plate-shaped portion 62x in the thickness direction. Furthermore, if the plate-shaped portion 62x can exhibit sufficient strength without being reinforced by providing the ribs 64 or the like, it is also possible to omit the structure for reinforcing the plate-shaped portion 62x, such as the ribs 64.

[0063] (g) In the cutter device 10 described above, the retraction section 50 is formed at a position that is deviated in the second direction from the position where the clearance C is formed by a larger amount than the clearance C. This allows the cutter device 10 to form a bent portion in the workpiece W that is large enough to prevent the workpiece W from getting caught on the cutting blade at a position that is deviated in the second direction from the cutting position (cutting line) of the workpiece W.

[0064] The cutter device 10 having some or all of the features (a) to (g) described above can be used as a stand-alone device for cutting the workpiece W, but it may also be used as a part of another device such as the press device 100 as described above, or as an attachment to another device such as the press device 100.

[0065] (h) The press apparatus 100 of this embodiment has an upper die 110 and a lower die 120 that are relatively movable toward and away from each other in a first direction, and is capable of cutting a plate-shaped material along a predetermined trimming line by press-forming using the upper die 110 and the lower die 120. The press apparatus 100 is equipped with a cutter device 10 having the features according to at least one of (a) to (g), and the cutter device 10 cuts scrap material generated by cutting the material into workpiece W. Because the press apparatus 100 is configured in this manner, the scrap material generated by press-forming can be cut by the cutter device 10. This prevents broken scrap material from entering unexpected locations, such as the upper die 110, the lower die 120, or the interior of the cutter device 10, that constitute the press apparatus 100, and prevents production line stoppages and damage to various parts of the apparatus.

[0066] It should be noted that the press device 100 is merely an example of the above-mentioned cutter device 10 being used as part of another device or as an attachment to another device, and it can be similarly used in other devices besides the press device 100.

[0067] (i) In the press apparatus 100 described above, the upper die 110 and the lower die 120 are provided so as to be movable relative to each other in a first direction. The upper die cutting blade 20 and the scrap cutter 30 are provided on the upper die 110 and the lower die 120, respectively. In conjunction with the relative movement of the upper die 110 and the lower die 120 in the first direction, the upper die cutting blade 20 and the scrap cutter 30 move relative to each other in the first direction at a position separated by a predetermined clearance C in a second direction intersecting the first direction, thereby enabling the workpiece W to be cut. Because the press apparatus 100 is configured in this manner, scrap material can be cut by the upper die cutting blade 20 and the scrap cutter 30 in conjunction with the relative movement of the upper die 110 and the lower die 120 in the first direction during press forming. Furthermore, the press apparatus 100 does not require a separate drive source or drive mechanism for moving the upper die cutting blade 20 and the scrap cutter 30 relative to each other in the first direction in the cutter device 10. This further simplifies the configuration of the press apparatus 100 equipped with the cutter device 10.

[0068] The present invention is not limited to the above-described embodiments and modifications, and other embodiments may be possible within the scope of the claims, based on the teachings and spirit of the invention. The components of the above-described embodiments may be arbitrarily selected and combined. Furthermore, any component of the embodiment may be arbitrarily combined with any component described in the Summary of the Invention or any component embodying any component described in the Summary of the Invention. The present invention intends to obtain rights to these as well through amendments to this application or divisional applications, etc. [Industrial Applicability]

[0069] The present invention can be suitably used in general cutter devices for cutting a workpiece. [Explanation of symbols]

[0070] 10: Cutter device 20: Upper die cutting edge (cutting edge A) 30: Scrap cutter (cutting blade B) 40: Contact area 50: Exit section 60: Pressing part 62: Pressing piece 62a: Pressing surface 62b: Side 62c: side 62x: Plate-shaped part 64: Rib 100: Press equipment 110: Upper mold (type a) 120: Lower mold (type b) C: Clearance W: Work

Claims

[Claim 1] a cutting blade (A) and a cutting blade (B) that are provided so as to be relatively movable in a first direction; a pressing portion that applies a pressing force to a workpiece disposed between the cutting blade (A) and the cutting blade (B) in the first direction; and The cutting blade (A) and the cutting blade (B) are capable of cutting the workpiece by moving relatively in the first direction at positions separated by a predetermined clearance in a second direction intersecting the first direction, At least one of the cutting edge (A) and the cutting edge (B) a contact portion that comes into contact with the workpiece; a retracted portion formed so as to retract in a direction away from the contact portion in a state where the workpiece is in contact with the contact portion, at a position deviated from a position where the clearance is formed in the second direction relative to the contact portion; and a cutting device for cutting scrap material, characterized in that the pressing portion is positioned at a distance from the contact portion in the second direction and is capable of pushing the workpiece deeper into the retraction portion than the contact portion.

Citation Information

Patent Citations

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