Folding device and folding method

The folding device and method for pouch-type battery cells address the issue of multiple alignment steps by enabling multiple folds with a single alignment, reducing damage and improving consistency and efficiency in the production process.

JP7797764B2Active Publication Date: 2026-01-14LG ENERGY SOLUTION LTD
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Patent Information

Application Number
JP2025504401
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2022-08-08
Filing Date
2023-07-28
Publication Date
2026-01-14
Estimated Expiration
2043-07-28

AI Technical Summary

Technical Problem

Conventional methods for folding terraces of pouch-type battery cells require multiple alignment steps, leading to potential damage and inconsistency in folding, complicating the production process.

Method used

A folding device and method that allows for multiple folds of the terraces by using a pair of clamping parts with rotating protrusions and movable bodies to clamp and fold the terraces multiple times while the battery cell is aligned once, minimizing damage and improving consistency.

Benefits of technology

The solution prevents damage to battery cells during alignment, enhances folding consistency, and simplifies the production line configuration by allowing multiple folds with a single alignment, reducing the risk of damage and improving manufacturing efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A folding device according to an embodiment of the present invention can fold a terrace of a pouch-type battery cell. The folding device may include a pair of clamping parts facing each other across the terrace, and a folding mechanism that folds the terrace outside the pair of clamping parts. The clamping parts may include a main body that rotates about a rotation axis parallel to the terrace, a first protrusion protruding from one side of the main body to clamp the terrace, and a second protrusion protruding from the other side of the main body to clamp the terrace inside the first protrusion when the main body rotates.
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Description

[Technical Field]

[0001] This application claims the benefit of priority based on Korean Patent Application No. 10-2022-0098868, filed on August 8, 2022, and all contents disclosed in the documents of that Korean patent application are incorporated herein by reference.

[0002] The present invention relates to a folding device and a folding method for folding terraces of a pouch-type battery cell. [Background technology]

[0003] In recent years, secondary batteries have been attracting attention as a power source for electric vehicles (EVs) and hybrid electric vehicles (HEVs), which have been proposed as a solution to air pollution caused by conventional gasoline and diesel vehicles that use fossil fuels.

[0004] Small mobile devices use one or two to four secondary batteries, whereas medium to large devices such as electric vehicles require high output and large capacity, so battery modules in which multiple secondary batteries are electrically connected, or battery packs in which multiple battery modules are electrically connected to each other, are used.

[0005] Among the secondary batteries currently in commercial use, lithium secondary batteries are one of the most popular, and they can be classified into can-type, prismatic-type, pouch-type, etc. depending on the type of exterior material. Among them, pouch-type secondary batteries are often used in medium- to large-sized battery modules due to their advantages of high energy density and ease of stacking.

[0006] A pouch-type battery cell has a structure in which an electrode assembly is housed in a pouch-type battery case, and the terraces of the battery case are sealed. To reduce the energy density relative to the volume of the battery cell and improve sealing, the terraces from which the electrode leads do not protrude are folded at least once. For example, the sealed terraces may be folded twice in this process, which is commonly known as double-side folding (DSF).

[0007] Conventionally, terraces were folded over multiple steps performed at different locations as battery cells moved along the production line. This required the battery cells to be aligned for each step, which could damage the battery cells during the alignment process, leading to poor terrace folding consistency and complicated production lines. Summary of the Invention [Problem to be solved by the invention]

[0008] An object of the present invention is to provide a folding device and a folding method that can fold the terraces multiple times while the pouch-type battery cells are aligned once. [Means for solving the problem]

[0009] A folding device according to an embodiment of the present invention can fold a terrace of a pouch-type battery cell. The folding device may include a pair of clamping parts facing each other across the terrace, and a folding mechanism that folds the terrace outside the pair of clamping parts. The clamping parts may include a main body that rotates about a rotation axis parallel to the terrace, a first protrusion protruding from one side of the main body to clamp the terrace, and a second protrusion protruding from the other side of the main body to clamp the terrace inside the first protrusion when the main body rotates.

[0010] The first protrusion may be formed at an angle to the terrace and may include an inclined surface in contact with the terrace.

[0011] The inclined surfaces of the pair of clamping portions may be formed parallel to each other.

[0012] The area where the inclined surface contacts the terrace may be larger than the area where the second protrusion contacts the terrace.

[0013] The clamping portion may be provided to be movable so that a distance between the rotation axis and the terrace is changed.

[0014] At least one of the pair of clamping portions may heat the terrace.

[0015] The folding mechanism may include a first body that moves to fold the terrace toward the first protrusion when the first protrusion of the clamping part clamps the terrace, and a second body that moves to fold the terrace further toward the first body when the pair of clamping parts move away from the terrace.

[0016] When the first body and the second body move away from the terrace, the clamping portion may rotate and the second protrusion may clamp the terrace.

[0017] When the second protrusion of the clamping part clamps the terrace, the first body may further fold the terrace while moving.

[0018] The first body and the second body may be provided to be biaxially movable in a first direction parallel to a thickness direction of the battery cell and a second direction perpendicular to the first direction.

[0019] At least one of the first body and the second body may heat the terrace.

[0020] A folding method according to an embodiment of the present invention can fold a terrace of a pouch-type battery cell. The folding method may include clamping the terrace from both sides with first protrusions of a pair of clamping parts, folding the terrace with a first body positioned outside the pair of clamping parts, moving the pair of clamping parts away from the terrace, and moving a second body to face the first body across the terrace, further folding the terrace.

[0021] The area of ​​the terrace that is clamped by the first protrusion may be clamped at an incline along the inclined surface of the first protrusion.

[0022] In the step of folding the terrace by the first body, the terrace may be folded in a direction opposite to the inclined surface toward an outer surface of the first protrusion of any one of the pair of clamping portions.

[0023] In the step of further folding the terrace by the second body, the terrace may be folded to overlap between the first body and the second body.

[0024] The folding method may further include the steps of separating the first body and the second body from the terrace, rotating the pair of clamping parts so that second protrusions of the pair of clamping parts clamp the terrace inside the first protrusions, and folding the terrace further with the first body.

[0025] In the step of folding the terrace of the first body further, the terrace may be folded toward an outer surface of the second protrusion of any one of the pair of clamping portions. [Effects of the Invention]

[0026] According to a preferred embodiment of the present invention, the terraces can be folded multiple times after the battery cells have been aligned once, which prevents damage to the battery cells caused by multiple alignment operations, unlike conventional techniques.

[0027] Furthermore, damage to the battery cells is minimized, so dents in the exterior and damage to the insulation resistance can be minimized.

[0028] Furthermore, the folding consistency of the terraces can be improved, minimizing folding variations between products.

[0029] Furthermore, the configuration and control of the battery cell production line can be simplified.

[0030] Other effects may be included that can be easily predicted by a person skilled in the art from the configuration according to the preferred embodiment of the present invention. [Brief explanation of the drawings]

[0031] The following drawings attached to this specification illustrate preferred embodiments of the present invention and, together with the detailed description of the invention described below, serve to further understand the technical concept of the present invention. Therefore, the present invention should not be interpreted as being limited solely to the matters depicted in such drawings.

[0032] [Figure 1] FIG. 1 is an assembly diagram of a pouch-type battery cell. [Figure 2] FIG. 2 is a plan view of a pouch-type battery cell. [Figure 3] 1 is a schematic diagram of a folding device according to an embodiment of the present invention; [Figure 4] 1A to 1C are schematic diagrams sequentially illustrating the operation of a folding device according to an embodiment of the present invention. [Figure 5] 1A to 1C are schematic diagrams sequentially illustrating the operation of a folding device according to an embodiment of the present invention. [Figure 6] 1A to 1C are schematic diagrams sequentially illustrating the operation of a folding device according to an embodiment of the present invention. [Figure 7] 1A to 1C are schematic diagrams sequentially illustrating the operation of a folding device according to an embodiment of the present invention. [Figure 8] 1A to 1C are schematic diagrams sequentially illustrating the operation of a folding device according to an embodiment of the present invention. [Figure 9] 10 is a flowchart of a folding method according to another embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0033] The present invention will be described in detail below with reference to the accompanying drawings, so that those skilled in the art can easily understand the preferred embodiments of the present invention. However, the present invention can be realized in various different forms and is not limited to the following embodiments.

[0034] In order to clearly explain the present invention, detailed descriptions of parts that are not relevant to the explanation or related known technologies that may obscure the gist of the present invention will be omitted, and when assigning reference symbols to components in each drawing in this specification, the same or similar reference symbols will be assigned to the same or similar components throughout the specification.

[0035] Furthermore, the terms and words used in this specification and claims should not be interpreted in a limited way to their ordinary or dictionary meanings, but should be interpreted in a way that is consistent with the technical idea of ​​the present invention, based on the principle that an inventor can appropriately define the concept of a term in order to explain his or her invention in the best possible way.

[0036] FIG. 1 is an assembly diagram of a pouch-type battery cell, and FIG. 2 is a plan view of the pouch-type battery cell.

[0037] The pouch-type battery cell 1 (hereinafter referred to as "battery cell") may include an electrode assembly 10 and a pouch-type battery case 20 (hereinafter referred to as "pouch").

[0038] The electrode assembly 10 may be formed by alternately stacking positive and negative electrodes with a separator interposed therebetween. That is, the electrode assembly 10 may include a plurality of electrodes and a separator interposed between the plurality of electrodes to insulate the plurality of electrodes from one another. The electrode assembly 10 may be housed together with an electrolyte in a pouch 20, more specifically, a pair of cup portions 22, which will be described later.

[0039] The electrode assembly 10 may be of a stack type, a jelly roll type, a stack-and-fold type, or the like, and the type of the electrode assembly 10 is not limited.

[0040] The electrode assembly 10 may include electrode tabs 11. The electrode tabs 11 are connected to the positive and negative electrodes of the electrode assembly 10, respectively, and protrude from the electrode assembly 10 to the outside, thereby serving as a path for electrons to move between the inside and outside of the electrode assembly 10.

[0041] The electrode tab 11 may be formed by cutting the uncoated portion of the electrode current collector, or by connecting a separate conductive member to the uncoated portion by ultrasonic welding or the like.

[0042] The electrode tabs 11 may include a positive electrode tab 11a connected to the positive electrode and a negative electrode tab 11b connected to the negative electrode. The positive electrode tab 11a and the negative electrode tab 11b may protrude in different directions from the electrode assembly 10, but are not limited thereto, and may be formed to protrude in various directions, such as protruding in parallel in the same direction from one side.

[0043] An electrode lead 12 for supplying electricity to the outside of the secondary battery 1 may be connected to the electrode tab 11 of the electrode assembly 10 by spot welding or the like. In addition, a portion of the electrode lead 12 may be surrounded by an insulating portion 14. The insulating portion 14 may be located only on terraces 24, 25 where the first case 21 and the second case 22 of the pouch 20 are thermally fused together. Thus, the insulating portion 14 insulates the electrode lead 12 from the pouch 20 and maintains the seal of the pouch 20. Generally, insulating tape, which is easy to attach to the electrode lead 12 and has a relatively thin thickness, is often used as the insulating portion 14, but the insulating portion 14 is not limited to this and various materials may be used as long as they can insulate the electrode lead 12.

[0044] The electrode lead 12 may have one end connected to the electrode tab 11 and the other end protruding outside the pouch 20. The electrode lead 12 may include a positive electrode lead 12a connected to the positive electrode tab 11a and a negative electrode lead 12b connected to the negative electrode tab 11b.

[0045] The electrode lead 12 can electrically connect the electrode assembly 10 to the outside. In addition, since the positive electrode tab 11a and the negative electrode tab 11b are formed to protrude in various directions, the positive electrode lead 12a and the negative electrode lead 12b can also extend in various directions.

[0046] The pouch 20 can accommodate the electrode assembly 10 therein, and may be formed by molding a laminate sheet. More specifically, the pouch 20 may be manufactured by drawing a flexible laminate sheet using a die, a punch, or the like, so that a portion of the laminate sheet is stretched to form a cup portion 23 having a pocket-shaped accommodation space S1.

[0047] The pouch 20 may house the electrode assembly 10 and be sealed so that a portion of the electrode lead 12 is exposed. Such a pouch 20 may include a pair of cases 21 and 22, more specifically, a first case 21 and a second case 22.

[0048] Hereinafter, the first case 21 and the second case 22 will be described taking as an example a case where one side of the first case 21 and the second case 22 are connected to each other as shown in Fig. 1. However, this is not limited to this, and it goes without saying that the first case 21 and the second case 22 can be separated and manufactured separately.

[0049] At least one of the first case 21 and the second case 22 may have a cup portion 23 formed therein, which may provide an accommodating space S1 capable of accommodating the electrode assembly 10. The cup portion 23 may have a recessed shape. The cup portion 23 may include a bottom surface 23a and a peripheral surface 23b.

[0050] 1, the first case 21 and the second case 22 may be connected by a bridge 26. The bridge 26 may be formed between a pair of cup portions 23. The bridge 26 may extend parallel to the entire length or width of the electrode assembly 10. However, this is not limitative, and the first case 21 and the second case 22 may be formed separately.

[0051] Each of the cases 21, 22 may include terraces 24, 25 located around the cup portion 23. More specifically, the terraces 24, 25 may include a first terrace 24 parallel to any one of the overall length and width of the electrode assembly 10, and a second terrace 25 parallel to the other one.

[0052] For example, the second terrace 25 may be located on the opposite side of the bridge 26 with respect to the cup portion 23, and the first terrace 24 may connect both ends of the second terrace 25 and the bridge 26 to each other.

[0053] When the bridge 26 is folded, the terraces 24, 25 of the first case 21 and the second case 22 may abut against each other. Here, the insulating portion 14 of the electrode assembly 10 may be located between the terraces 24, 25 of the pair of cases 21, 22. For example, the insulating portion 14 may be located between the first terrace 24 of the pair of cases 21, 22. The terraces 24, 25 of the first case 21 and the second case 22 may be sealed to each other while abutting against each other.

[0054] The pouch 20 may include a side folding portion 30 formed by folding a portion of the terraces 24, 25. More specifically, the side folding portion 30 may be formed by folding a portion of the terraces 24, 25 from which the electrode lead 12 does not protrude.

[0055] For example, as shown in Figure 2, if the electrode lead 12 protrudes outside the pouch 20 through the first terrace 24, the second terrace 25 may be folded to form the side folding portion 30. That is, the side folding portion 30 may be formed on the opposite side of the bridge 26. If the first case 21 and the second case 22 are formed separately rather than connected by the bridge 26, the side folding portion 30 may be formed on both sides of the battery cell 1.

[0056] FIG. 3 is a schematic diagram of a folding device according to one embodiment of the present invention.

[0057] A folding device according to one embodiment of the present invention may be a device for forming a side folding section 30. The folding device may fold a portion of the sealed terraces 24, 25 of the battery cell 1 from which the electrode leads 12 do not protrude. For example, the folding device may fold the second terrace 25. Therefore, for convenience, the terrace will be referred to as "25" in the following description.

[0058] The folding device may include clamping units 101, 102 and folding mechanisms 121, 122.

[0059] The clamping portions 101, 102 may be provided as a pair, arranged opposite each other with a portion of the terrace 25 in between. The terrace 25 may protrude outward from between the pair of clamping portions 101, 102. The pair of clamping portions 101, 102 may include a first clamping portion 101 located on one side of the terrace 25 and a second clamping portion 102 located on the other side of the terrace 25.

[0060] The clamping units 101 and 102 may be rotatable around a rotation axis 110a. The rotation axis 110a may be parallel to the terrace 25. As described above, since the terrace 25 is parallel to the overall length or width of the battery cell 1, the rotation axis 110a may also be parallel to the overall length or width of the battery cell 1.

[0061] Each clamping portion 101, 102 may be provided to be movable so that the distance between the rotation axis 110a and the terrace 25 changes. As an example, each clamping portion 101, 102 may be configured to move parallel to the thickness direction of the battery cell 1 (a direction parallel to the Y axis with reference to FIG. 3).

[0062] Each clamping portion 101 , 102 may include a body 110 , a first protrusion 111 and a second protrusion 112 .

[0063] The main body 110 can rotate around a rotation axis 110a. The rotation axis 110a may extend so as to penetrate the center of the main body 110. The main body 110 may extend parallel to the terrace 25. Furthermore, the main body 110 may have a predetermined width in the thickness direction of the battery cell 1 (a direction parallel to the Y axis with reference to FIG. 3) and a predetermined thickness in the protruding direction of the terrace 25 (a direction parallel to the X axis with reference to FIG. 3).

[0064] The first protrusion 111 may protrude from one side of the main body 110, and the second protrusion 112 may protrude from the other side of the main body 110. For example, the first protrusion 111 may protrude toward the terrace 25, and the second protrusion 112 may protrude toward the opposite side of the terrace 25.

[0065] The first protrusion 111 can clamp the terrace 25 (see FIG. 4). More specifically, in the initial state of the main body 110, the first protrusion 111 can clamp the terrace 25. The initial state may refer to the state before the main body 110 rotates.

[0066] The terrace 25 may be clamped between the first protrusion 111 of the first clamping portion 101 and the first protrusion 111 of the second clamping portion 102 .

[0067] The first protrusion 111 may be formed at an angle with respect to the terrace 25 and may include an inclined surface 111a that contacts the terrace 25. The inclined surfaces 111a of the first protrusions 111 of the pair of clamping portions 101, 102 may be formed parallel to each other. That is, the first protrusions 111 of the pair of clamping portions 101, 102 may have an asymmetrical shape. Thus, a portion of the terrace 25 can be bent at an angle between the pair of inclined surfaces 111a and clamped.

[0068] The second protrusion 112 can clamp the terrace 25 more inwardly than the first protrusion 111 (see FIG. 7). More specifically, when the main body 110 is rotated, the second protrusion 112 can clamp a portion of the terrace 25 more inwardly than the portion clamped by the first protrusion 111. The terrace 25 may be clamped between the second protrusion 112 of the first clamping portion 101 and the second protrusion 112 of the second clamping portion 102.

[0069] The area where the inclined surface 111 a of the first protrusion 111 contacts the terrace 25 may be larger than the area where the second protrusion 112 contacts the terrace 25 .

[0070] On the other hand, the folding mechanisms 121 and 122 can fold the terrace 25 outside the pair of clamping parts 101 and 102. The folding mechanisms 121 and 122 can fold the outer part of the terrace 25 that protrudes outside the pair of clamping parts 101 and 102.

[0071] More specifically, the folding mechanisms 121, 122 may include a first body 121 and a second body 122. The first body 121 and the second body 122 may be generally block-shaped.

[0072] The first body 121 may be located outside the first clamping portion 101, and the second body 122 may be located outside the second clamping portion .

[0073] The first body 121 and the second body 122 may be located on both sides of the terrace 25. More specifically, the first body 121 may be located on one side of the terrace 25 or an imaginary boundary to which the terrace 25 extends, and the second body 122 may be located on the other side.

[0074] The first body 121 and the second body 122 may be provided to be biaxially movable in a first direction and a second direction perpendicular to the first direction. For example, the first direction may be parallel to the thickness direction of the battery cell 1 (a direction parallel to the Y axis with reference to FIG. 3), and the second direction may be parallel to the protruding direction of the terrace 25 (a direction parallel to the X axis with reference to FIG. 3).

[0075] The functions of the first body 121 and the second body 122 will be described in detail below.

[0076] Meanwhile, at least one of the first clamping part 101, the second clamping part 102, the first body 121, and the second body 122 can heat the terrace 25. Preferably, at least one of the pair of clamping parts 101, 102 may be configured to heat the terrace 25. Also, at least one of the first body 121 and the second body 122 may be configured to heat the terrace 25.

[0077] More specifically, in the process of folding the terrace 25, at least one of the first clamping part 101, the second clamping part 102, the first body 121, and the second body 122 may be heated to a high temperature and brought into contact with the terrace 25. The high temperature may refer to a temperature that is significantly higher than room temperature and that affects the formability of the terrace 25. This facilitates folding of the terrace 25 and minimizes reopening of the folded terrace 25.

[0078] 4 to 8 are schematic diagrams sequentially illustrating the operation of the folding device according to one embodiment of the present invention.

[0079] As shown in Fig. 4, the first protrusions 111 of the pair of clamping portions 101, 102 can clamp the terrace 25 from both sides. More specifically, the pair of clamping portions 101, 102 may be configured to move in directions that bring them closer to each other. The pair of clamping portions 101, 102 may also be configured to move parallel to the thickness direction of the battery cell 1. At this time, the pair of clamping portions 101, 102 may be in an initial state before rotating.

[0080] Therefore, a portion of the terrace 25 can be bent and clamped along the inclined surface 111a of the first protrusion 111. For ease of explanation, the portion of the terrace 25 that contacts the inclined surface 111a can be referred to as the first region, the portion located outside the first region as the second region, and the portion located inside the first region as the third region. In this case, the second region and the third region can be formed to have a step in the thickness direction of the battery cell 1, and the first region can be formed at an angle to connect the second region and the third region.

[0081] However, the present invention is not limited to this, and a modified example is also possible in which the first protrusion 111 does not include the inclined surface 111a. In this case, even if the terrace 25 is clamped between the first protrusions 111 of the pair of clamping units 101, 102, the terrace 25 is maintained flat without being bent.

[0082] As shown in FIG. 5, when the first protrusions 111 of the clamping parts 101 and 102 clamp the terrace 25, the first body 121 can move to fold the terrace 25.

[0083] More specifically, with the first region of the terrace 25 clamped between the first protrusions 111 of the pair of clamping portions 101, 102, the first body 121 can move in the thickness direction of the battery cell 1 and fold the second region of the terrace 25 that protrudes outward from the first protrusions 111.

[0084] The first body 121 can move parallel to the thickness direction of the battery cell 1 so that the terrace 25 is folded toward the first protrusion 111. The first body 121 can move from the outside of the first clamping part 101 to the outside of the second clamping part 102, and can push and fold the terrace 25. As the first body 121 moves, the terrace 25 can be folded along the inner surface of the first body 121.

[0085] The first body 121 may be folded with the terrace 25 inclined in the opposite direction to the inclination of the inclined surface 111a of the first protrusion 111. For example, the first region of the terrace 25 may be formed to be inclined downward as it goes outward along the inclined surface 111a, and the first body 121 may be folded with the second region of the terrace 25 inclined upward as it goes outward.

[0086] Therefore, the terrace 25 can be folded at a first angle. More specifically, the second region of the terrace 25 may be folded at a first angle (for example, 90 degrees) with respect to the initial position.

[0087] More specifically, the second region of the terrace 25 protruding outward from the first protrusion 111 may be folded to form an acute angle with respect to the first region clamped by the first protrusion 111. In this case, the portion connecting the first region and the second region of the terrace 25 may form the first folded portion 25a.

[0088] That is, since the inclined surface 111a of the first protrusion 111 is inclined, the first body 121 can fold the terrace 25 so that the first folding portion 25a forms an acute angle. Therefore, the first folding portion 25a can be folded with higher reliability, and spring-back when the first folding portion 25a reopens can be minimized.

[0089] 6, after the first body 121 folds the terrace 25, the pair of clamping units 101 and 102 move away from the terrace 25, and the first body 121 may move to a preset standby position. More specifically, the first body 121 may move to one side of the terrace 25 so as to contact a first region of the terrace 25.

[0090] The pair of clamping portions 101, 102 can be moved away from each other. The pair of clamping portions 101, 102 can be moved in the thickness direction of the battery cell 1. When the pair of clamping portions 101, 102 are sufficiently far from the terrace 25, they can be rotated so that the second protrusion 112 faces the terrace 25.

[0091] When the pair of clamping portions 101, 102 move away from the terrace 25, the second body 122 can further fold the terrace 25. More specifically, the second body 122 can further fold the terrace 25 together with the first body 121.

[0092] The second body 122 can move to a position facing the first body 121 across the terrace 25. The second body 122 can move from the outside to the inside. More specifically, the second body 122 can fold the terrace 25 while moving in a direction opposite to the protruding direction of the terrace 25 (e.g., the opposite direction of the X-axis).

[0093] The terrace 25 may be folded by being pressed between the second body 122 and the first body 121. More specifically, the second body 122 may be folded so that the second region of the terrace 25 overlaps the first region.

[0094] Therefore, the terrace 25 may be further folded at a second angle (for example, 180 degrees) greater than the first angle, that is, the first folding portion 25a of the terrace 25 may be further folded.

[0095] More specifically, the second region of the terrace 25 may be folded by a second angle (e.g., 180 degrees) with respect to the initial position. Preferably, the second region of the terrace 25 may be folded so as to overlap the first region.

[0096] As shown in FIG. 7, when the first body 121 and the second body 122 move away from the terrace 25, the clamping portions 101 and 102 rotate, allowing the second protrusion 112 to clamp the terrace 25.

[0097] More specifically, the first body 121 and the second body 122 can move away from the terrace 25, and the second protrusions 112 of the pair of clamping parts 101, 102 can clamp the terrace 25 from both sides. The pair of clamping parts 101, 102 can move toward each other while rotating. The pair of clamping parts 101, 102 can move parallel to the thickness direction of the battery cell 1.

[0098] The second protrusions 112 of the pair of clamping portions 101, 102 can clamp the terrace 25, more specifically, the third region of the terrace 25, from both sides.

[0099] As shown in FIG. 8, when the second protrusions 112 of the clamping parts 101 and 102 clamp the terrace 25, the first body 121 can further fold the terrace 25 while moving.

[0100] More specifically, the first body 121, which is farther from the terrace 25, may move to a preset folding position after the second protrusion 112 clamps the terrace 25. The first body 121 may move to the outside of the first clamping part 101, more specifically, the second protrusion 112 of the first clamping part 101.

[0101] Thereafter, the first body 121 can move in the thickness direction of the battery cell 1 and fold the terraces 25 that are folded to overlap each other.

[0102] The first body 121 can move from the outside of the second protrusion 112 of the first clamping part 101 to the outside of the second protrusion 112 of the second clamping part 102. As the first body 121 moves, the terraces 25 protruding outward from the second protrusion 112 can be folded along the inner surface of the first body 121. As the first body 121 moves, the terraces 25 protruding outward from the second protrusion 112 can be folded toward the outer surface of the second protrusion 112 of the second clamping part 102.

[0103] Therefore, the terrace 25 may be further folded to form the second folding portion 25b. The second folding portion 25b may connect the portion of the terrace that is clamped to the second protrusion 112 and the portion that protrudes outward from the second protrusion 112. The second folding portion 25b may be formed inward from the first folding portion 25a.

[0104] 4 to 8, the terrace 25 can be folded multiple times to form the side folding portion 30. The above process can be performed while the battery cell 1, more specifically, the cup portion 23 of the battery cell 1, is kept fixed by a fixture (not shown). That is, the folding device according to an embodiment of the present invention can fold the terrace 25 multiple times with the battery cell 1 aligned once.

[0105] Therefore, unlike the conventional method, it is possible to prevent damage to the battery cells 1 caused by multiple alignment operations, and there are advantages in that the folding consistency of the terraces 25 is improved and the manufacturing line is simplified.

[0106] FIG. 9 is a flowchart of a folding method according to another embodiment of the present invention.

[0107] Hereinafter, a folding method using the above-described folding device will be described as another embodiment of the present invention.

[0108] The folding method may include a step (S10) in which the first protrusions 111 of the pair of clamping parts 101, 102 clamp the terrace 25 from both sides (hereinafter referred to as the "first clamping step"), a step (S20) in which the first body 121 folds the terrace 25 (hereinafter referred to as the "first folding step"), a step (S30) in which the pair of clamping parts 101, 102 move away from the terrace 25 (hereinafter referred to as the "first separation step"), and a step (S40) in which the second body 122 moves to face the first body 121 across the terrace 25, further folding the terrace 25 (hereinafter referred to as the "second folding step").

[0109] In the first clamping step (S10), the first protrusions 111 of the pair of clamping parts 101, 102 can clamp the terrace 25 of the aligned battery cell 1 from both sides. The area of ​​the terrace 25 that is clamped by the first protrusions 111, i.e., the first area, can be clamped at an angle along the inclined surface 111a of the first protrusions 111.

[0110] Regarding the first clamping step (S10), the contents described above with reference to FIG. 4 are applicable.

[0111] In the first folding step (S20), the terrace 25 may be folded in the opposite direction to the inclined surface 111a toward the outer surface of the first protrusion 111 of one of the pair of clamping parts 101, 102. More specifically, the first body 121 may move from the outside of the first protrusion 111 of the first clamping part 101 to the outside of the first protrusion 111 of the second clamping part 102. The movement of the first body 121 may fold the terrace 25 toward the outer surface of the first protrusion 111 of the second clamping part 102. Thus, a first folding part 25a may be formed on the terrace 25. Because the terrace 25 is folded in the opposite direction to the inclined surface 111a, the first folding part 25a may form an acute angle.

[0112] The first folding step (S20) is described above with reference to FIG.

[0113] In the first separation step (S30), the pair of clamping units 101, 102 may move away from the terrace 25. After each clamping unit 101, 102 is sufficiently far from the terrace 25, it may rotate so that the second protrusion 112 faces the terrace 25. The clamping units 101, 102 may rotate while moving or after completing their movement.

[0114] In the second folding step (S40), the terrace 25 may be folded to overlap between the first body 121 and the second body 122. More specifically, the first body 121 may first fold the terrace 25 and then move to one side of the terrace 25, and the second body 122 may move to the other side of the terrace 25 to further fold the terrace 25. That is, the first folding portion 25a may be further folded.

[0115] The first separation step (S30) and the second folding step (S40) are the same as those described above with reference to FIG.

[0116] The folding method may further include a step (S50) of separating the first body 121 and the second body 122 from the terrace 25 (hereinafter, the "secondary separation step"), a step (S60) of rotating the pair of clamping portions 101, 102 and causing the second protrusion portion 112 to clamp the terrace 25 inside the first protrusion portion 111 (hereinafter, the "secondary clamping step"), and a step (S70) of additionally folding the first body 121 around the terrace 25 (hereinafter, the "additional folding step").

[0117] In the secondary separation step (S50), the first body 121 and the second body 122 can be moved away from the terrace 25. The first body 121 and the second body 122 can be moved so as not to interfere with the pair of clamping parts 101, 102 in the subsequent secondary clamping step (S60).

[0118] The second body 122 can move further than the first body 121 because the first body 121 must return to the preset folding position again for the subsequent additional folding step (S70).

[0119] In the secondary clamping step (S60), the second protrusions 112 of the pair of clamping parts 101, 102 can clamp the terrace 25 from both sides. The portion of the terrace 25 clamped by the second protrusions 112 may be located more inward than the portion clamped by the first protrusions 111 in the preceding primary clamping step (S10).

[0120] The second separation step (S50) and the second clamping step (S60) are the same as those described above with reference to FIG.

[0121] In the additional folding step (S70), the first body 121, which has moved away from the terrace 25, can move to a preset folding position, and then the terrace 25 can be additionally folded. The first body 121 can move from the outside of the second protrusion 112 of the first clamping part 101 to the outside of the second protrusion 112 of the second clamping part 102. Therefore, the terrace 25 can be additionally folded so that the overlapping portion of the terrace 25 faces the outer surface of the second protrusion 112 of the second clamping part 102. Therefore, the second folding part 25b can be formed on the terrace 25.

[0122] The additional folding step (S70) is described above with reference to FIG.

[0123] Meanwhile, the first clamping step (S10) through the additional folding step (S70) can be performed in a state where at least one of the first clamping part 101, the second clamping part 102, the first body 121, and the second body 122 is heated to a high temperature, which facilitates folding of the terrace 25 and minimizes reopening of the folded terrace 25.

[0124] The above description merely exemplifies the technical concept of the present invention, and various modifications and variations may be made by a person having ordinary knowledge in the technical field to which the present invention pertains without departing from the essential characteristics of the present invention.

[0125] Therefore, the embodiments disclosed in the present invention are for illustrative purposes only and are not intended to limit the technical idea of ​​the present invention, and the scope of the technical idea of ​​the present invention is not limited by such embodiments.

[0126] The scope of protection of the present invention should be interpreted by the appended claims, and all technical ideas within the scope equivalent thereto should be interpreted as being included in the scope of the present invention. [Explanation of symbols]

[0127] 1 Pouch-type battery cell 25 Terrace 101 First clamping part 102 Second clamping part 110 Main Unit 110a Rotating shaft 111 1st protrusion 111a Slope 112 Second protrusion 121 First Body 122 Second Body

Claims

1. A folding device for folding terraces of pouch-type battery cells, a pair of clamping portions facing each other across the terrace; a folding mechanism that folds the terraces outside the pair of clamping portions, The clamping portion is a main body that rotates around a rotation axis parallel to the terrace; a first protrusion protruding from one side of the body and clamping the terrace; a second protrusion protruding from the other side of the body and clamping the terrace inwardly of the first protrusion when the body rotates.

2. The folding device according to claim 1 , wherein the first protrusion is formed at an angle with respect to the terrace and includes an inclined surface that contacts the terrace.

3. The folding device according to claim 2 , wherein the inclined surfaces of the pair of clamping portions are formed parallel to each other.

4. The folding device according to claim 2 , wherein an area where the inclined surface contacts the terrace is larger than an area where the second protrusion contacts the terrace.

5. The folding device according to claim 1 , wherein the clamping portion is provided movably so that the distance between the rotation axis and the terrace changes.

6. The folding apparatus according to claim 1 , wherein at least one of the pair of clamping portions heats the terrace.

7. The folding mechanism comprises: a first body that moves so that the terrace is folded toward the first protrusion when the first protrusion of the clamping part clamps the terrace; 2. The folding device according to claim 1, further comprising: a second body that moves when the pair of clamping portions move away from the terraces so that the terraces are further folded toward the first body.

8. The folding device according to claim 7 , wherein when the first body and the second body move away from the terrace, the clamping portion rotates and the second protrusion clamps the terrace.

9. The folding device according to claim 8 , wherein when the second protrusion of the clamping part clamps the terrace, the first body moves to further fold the terrace.

10. The folding device of claim 7 , wherein the first body and the second body are configured to be biaxially movable in a first direction parallel to a thickness direction of the battery cell and a second direction perpendicular to the first direction.

11. 11. The folding apparatus according to claim 7, wherein at least one of the first body and the second body heats the terrace.

12. A folding method for folding terraces of a pouch-type battery cell, comprising: clamping the terrace from both sides with first protrusions of a pair of clamping portions; a first body positioned outside the pair of clamping portions folding the terraces; the pair of clamping portions moving away from the terrace; a second body moving to face the first body across the terrace, further folding the terrace; separating the first body and the second body from the terrace; the pair of clamping portions rotates, and second protrusions of the pair of clamping portions clamp the terraces on the inner side of the first protrusions; and a step of folding the first body further onto the terrace.

13. The folding method according to claim 12, wherein the area of ​​the terrace that is clamped by the first protrusion is clamped at an incline along the inclined surface of the first protrusion.

14. 14. The folding method according to claim 13, wherein in the step of folding the terrace by the first body, the terrace is folded in a direction opposite to the inclined surface toward an outer surface of the first protrusion of any one of the pair of clamping portions.

15. The folding method according to claim 12 , wherein in the step of further folding the terrace by the second body, the terrace is folded so as to overlap between the first body and the second body.

16. 13. The folding method according to claim 12, wherein in the step of folding the terrace of the first body further, the terrace is folded toward the outer surface of the second protrusion of any one of the pair of clamping portions.

17. A method for manufacturing a pouch-shaped battery cell, comprising the folding method according to any one of claims 12 to 16.

Citation Information

Patent Citations

  • Outer sheath-molding apparatus for film outer sheath cell

    JP2001160379A