Eyeglass lenses having antibacterial and / or antiviral properties and methods for producing same
By integrating an antibacterial and antiviral coating into eyeglass lenses using ultra-thin borosilicate glass or organic hard resins with a specialized hard coating, the lenses achieve effective protection against bacteria and viruses while maintaining optical clarity and adhesion.
Patent Information
- Application Number
- JP2023504753
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-07-24
- Filing Date
- 2021-07-23
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2041-07-23
AI Technical Summary
Existing eyeglass lenses lack effective antibacterial and antiviral properties, necessitating additional coatings that can interfere with existing coating designs and potentially compromise optical properties.
Integrate an antibacterial and/or antiviral coating directly into the spectacle lens substrate, utilizing ultra-thin lenses made of borosilicate glass or organic hard resins with a hard coating composition that includes specific silane derivatives, colloidal inorganic oxides, and an epoxide compound to enhance adhesion and maintain optical clarity.
The integrated coating provides effective antibacterial and antiviral protection without compromising the lens's optical properties and adhesion, eliminating the need for additional coatings.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to spectacle lenses comprising at least one antibacterial and / or antiviral coating, and methods for making same. [Background technology]
[0002] As noted in S. Galdiero et al., Silver Nanoparticles as Potential Antiviral Agents, Molecules 2011, 16, 8894-8918, viral infections pose a significant global health challenge, particularly due to the emergence of resistant virus strains, and the harmful side effects associated with long-term use continue to delay the application of effective antiviral therapies. Emerging and re-emerging viruses are considered a continuing threat to human health due to their ability to adapt to their current host, switch to new hosts, and evolve strategies to evade antiviral countermeasures. Viruses can emerge due to changes in hosts, environments, or vectors, and new pathogenic viruses can arise in humans from existing human or animal viruses. Viral diseases, such as SARS coronavirus, West Nile virus, monkeypox virus, hantavirus, Nipah virus, Hendra virus, chikungunya virus, and influenza virus, have recently entered human populations worldwide from avian or swine origins.
[0003] Organic antibacterial agents, photocatalytic materials, and metal compounds have been widely studied and their antibacterial and / or antiviral effects have been demonstrated.
[0004] U.S. Patent No. 5,454,886 A discloses an antimicrobial coating deposited as a thin metal film on at least one surface of a medical device by physical vapor deposition techniques under conditions that create atomic disorder in the antimicrobial coating. Compared to the normally ordered crystalline state found in bulk metallic materials or alloys, atomic disorder, including point defects, vacancies, line defects, interstitials, amorphous regions, grains, or subgrain boundaries within the crystal lattice, is responsible for the substantial sustained release of metallic species upon contact with alcoholic or aqueous electrolytes, including bodily fluids or tissues, according to U.S. Patent No. 5,454,886 A. To create atomic disorder during the deposition process, for example, the temperature of the surface to be coated can be maintained such that the ratio of the substrate temperature to the melting point of the metal is less than about 0.5 degrees Kelvin. Atomic disorder can also be achieved by preparing composite metallic materials, i.e., materials containing at least one antimicrobial metal in a metallic matrix containing atoms or molecules different from the antimicrobial metal. To prepare a composite metal material, at least one antimicrobial metal is co-deposited or sequentially deposited with at least one other inert, biocompatible metal, or with an oxide, nitride, carbide, boride, sulfide, hydride, or halide of at least one antimicrobial metal and / or an inert metal. Metals that can be used in antimicrobial coatings must be antimicrobially effective and biocompatible. Typically, antimicrobial coatings have a thickness of less than 1 μm and not more than 10 μm.
[0005] WO 2019 / 082001 A1 discloses an air filter comprising an air-permeable substrate and an antiviral coating. The antiviral coating, having a thickness of 15 nm to 500 nm, comprises a first glass, ceramic, glass-ceramic material or matrix, preferably silica, and a plurality of nanoclusters of a second metallic material, preferably copper, zinc, or silver. WO 2019 / 082001 A1 further discloses a method for applying an antiviral coating to a substrate. The method comprises applying at least a first glass, ceramic, glass-ceramic material or matrix to the substrate. The method involves the co-deposition or co-sputtering process of a metal oxide, preferably silica, and at least a plurality of nanoclusters of a second metallic material, preferably silver, copper, or zinc.
[0006] CN106772713A discloses an eyeglass lens including an antibacterial coating layer. The coating of the lens substrate includes the following layer sequence starting from the surface of the lens substrate: a hard coating layer, an anti-reflective layer including two to seven layers, an antibacterial layer, a bonding layer, and a top layer. According to CN106772713A, the bonding layer is required to enhance adhesion between the antibacterial layer and the top layer.
[0007] U.S. Patent Application Publication No. 2015 / 0044482A1 discloses a multilayer optical coating for a display device with a touchscreen panel. The coating structure optionally includes an antireflective coating layer covering a substrate, a base coating layer covering either the antireflective coating layer or the substrate, an antibacterial coating layer covering the base coating layer, a protective coating layer covering the antibacterial layer, and optionally a superhydrophobic coating layer or an anti-fingerprint layer covering the protective coating layer. According to U.S. Patent Application Publication No. 2015 / 0044482A1, if the antibacterial coating layer is formed directly on the antireflective layer, adhesion between the layers may be reduced. Furthermore, if the antibacterial coating layer is formed on the base coating layer by vacuum vapor deposition, the protective coating layer can improve adhesion between the base coating layer, the antibacterial coating layer, and the protective coating layer. The antibacterial coating layer may include a silver-based material or a zinc oxide-based material. According to US Patent Application Publication No. 2015 / 0044482A1, the antibacterial coating layer is formed as an intermediate layer without being directly exposed to the external environment, so the touch screen panel can have a consistent antibacterial effect.
[0008] Chinese Patent Publication No. 210534467U discloses a seawater corrosion-resistant antibacterial eyeglass lens, which includes a substrate, the substrate being coated on its front surface with a hard coating, an anti-reflective coating, a seawater-resistant coating, and a waterproof coating. The substrate is coated on its rear surface with a hard coating, an adhesive coating, an antibacterial coating, and a waterproof coating. The antibacterial coating is a silver film. An adhesive coating between the hard coating and the antibacterial coating can enhance the adhesion of the antibacterial coating.
[0009] International Publication No. 2020 / 138469 A1 discloses an eyeglass lens in which high antibacterial and antistatic properties are simultaneously achieved by the same outermost coating. The outermost coating contains tungsten oxide particles, tin oxide particles, silver particles, and a binder component such as silicon oxide. The binder component is required to improve the adhesion of the outermost coating. Preferably, the thickness of the outermost coating is in the range of 3 nm to 30 nm. More preferably, the particle sizes of the tungsten oxide particles, tin oxide particles, and silver particles are smaller than the thickness of the outermost coating so as to prevent protrusions from forming on the outermost layer surface. The particle sizes of the tungsten oxide particles, tin oxide particles, and silver particles are preferably in the range of 2 nm to 5 nm. To achieve good antibacterial properties, the outermost coating preferably contains tungsten oxide particles in the range of 0.25 to 0.80 wt %. To achieve good antistatic properties, the outermost coating preferably contains tin oxide particles in the range of 0.10 to 0.35 wt %. To improve antibacterial performance, the outermost coating preferably contains silver particles in the range of 0.025 to 0.10 wt %. The outermost coating can be formed by dip coating. Because the outermost coating is thin, the optical properties of existing coating designs are not degraded.
[0010] Chinese Patent Application Publication No. 205539780U discloses an antibacterial layer that is a transparent nanosilver gel coating. In this document, an additional coating, i.e., an antibacterial layer, is applied separately. and added to an existing coating design. JP 2010-139964A also discloses an antibacterial coating applied to the surface of an existing antireflective coating. In this document, an organic antibacterial substance is applied separately to the surface of the antireflective coating to form a separate coating layer.
[0011] Korean Patent Application Publication No. 200375582Y1 discloses eyeglasses or sunglasses in which the material of the sunglasses made of metal, glass, or plastic resin contains nanosilver. U.S. Patent Application Publication No. 2018 / 0036995A1 discloses a monolayer film having a surface structure with multiple concaves and convexes. The monolayer film may be an optically functional monolayer film, such as an anti-reflective monolayer film with durable anti-fogging and anti-fouling properties. In contrast to conventional smooth monolayer films with highly hydrophilic surfaces or monolayer films formed from highly hydrophilic resins with a concave-convex pattern, the concaves on the surface are less likely to come into contact with an object, i.e., the hydrophilic groups are not substantially lost and the film can maintain a highly hydrophilic state. The composition forming the monolayer film may contain additives, for example, to impart bactericidal and antibacterial properties. Summary of the Invention [Means for solving the problem]
[0012] It is therefore an object of the present invention to provide a spectacle lens that is effective against the retention and spread of bacteria and / or viruses on at least one of its surfaces, in particular on the front and / or back surfaces of the spectacle lens, thereby eliminating the need to add an additional coating to an existing coating stack or an existing coating design.A further object is to provide an efficient method for producing a spectacle lens that is effective against the retention and spread of bacteria and / or viruses on at least one of its surfaces, in particular on the front and / or back surfaces of the spectacle lens.
[0013] The problem is solved by a spectacle lens according to claim 1, and claim 8 The above-mentioned problems are solved by a method for producing a spectacle lens according to the present invention.
[0014] Preferred embodiments, which may be realized independently or in any suitable combination, are set out in the dependent claims. DETAILED DESCRIPTION OF THE INVENTION
[0015] Spectacle lens substrates include uncoated or pre-coated blanks (which are defined in DIN EN ISO 13666:2019-12, section 3.8.1 as pieces of optical material with one optically finished surface for producing lenses), uncoated or pre-coated monofocal blanks (which are defined in DIN EN ISO 13666:2019-12, section 3.8.2 as blanks whose finished surface has a single nominal surface power), uncoated or pre-coated multifocal blanks (which are defined in DIN EN ISO 13666:2019-12, section 3.8.3 as blanks whose finished surface has two or more visually separated parts of different refractive or focal powers), uncoated or pre-coated progressive-power blanks (which are defined in DIN EN ISO 13666:2019-12, section 3.8.4 as power-variation blanks whose finished surface is a progressive power surface). 13666:2019-12, section 3.8.5), uncoated or pre-coated progressive-power blanks (the progressive-power blanks are defined in DIN EN ISO 13666:2019-12, section 3.8.6 as power-changing blanks whose finished surface is a progressive-power surface), uncoated or pre-coated finished lenses (the finished lenses are defined in DIN EN ISO 13666:2019-12, section 3.8.7 as lenses with their final optical surfaces on both sides), uncoated or pre-coated uncut lenses (the uncut lenses are defined in DIN EN ISO 13666:2019-12, section 3.8.8 as finished lenses before edge grinding), uncoated Alternatively, pre-coated edged lenses (defined in DIN EN ISO 13666:2019-12, section 3.8.9, as finished lenses that have been edged to their final size and shape) may be used. If one of the blanks is pre-coated, the respective finished surface includes at least one coating. If one of the lenses is pre-coated, at least one side thereof includes at least one coating.
[0016] Preferably, the spectacle lens substrate is an uncoated or pre-coated finished lens, or an uncoated or pre-coated uncut lens.
[0017] Uncoated or pre-coated spectacle lens substrates can be classified as afocal lenses with a nominal refractive power of zero according to section 3.6.3 of DIN EN ISO 13666:2019-12, or as corrective lenses, i.e. as lenses with a refractive power according to section 3.5.3 of DIN EN ISO 13666:2019-12.
[0018] Furthermore, uncoated or pre-coated spectacle lens substrates may be marketed as single vision lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.1, as position-specific single vision lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.2, as multifocal lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.3, as bifocal lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.4, as trifocal lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.5, as fused multifocal lenses in accordance with DIN EN ISO 13666:2019-12, as variable power lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.6, as variable power lenses in accordance with DIN EN ISO 13666:2019-12, section 3.7.7, as multifocal lenses in accordance with DIN EN ISO 13666:2019-12, as bifocal lenses in accordance with DIN EN ISO 13666:2019-12, as trifocal lenses in accordance with DIN EN ISO 13666:2019-12, as fused multifocal lenses in accordance with DIN EN ISO 13666:2019-12, as variable power lenses in accordance with DIN EN ISO They can be classified as progressive power lenses according to section 3.7.8 of DIN EN ISO 13666:2019-12 or as progressive power lenses according to section 3.7.9 of DIN EN ISO 13666:2019-12.
[0019] Furthermore, uncoated or pre-coated spectacle lens substrates may be marketed as protective lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.4, as absorbing lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.5, as tinted lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.6, as clear lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.7, as uniformly tinted lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.8, as gradiently tinted lenses in accordance with DIN EN ISO 13666:2019-12, section 3.5.9, as double gradiently tinted lenses in accordance with section 3.5.10, as well as in accordance with DIN EN ISO They can be classified as photochromic lenses according to section 3.5.11 of DIN EN ISO 13666:2019-12 or as polarized lenses according to section 3.5.12 of DIN EN ISO 13666:2019-12.
[0020] The uncoated or pre-coated spectacle lens substrate is preferably based on an optical material, which is defined in accordance with DIN EN ISO 13666:2019-12, section 3.3.1, as a transparent material that can be manufactured into optical components. The uncoated or pre-coated spectacle lens substrate is preferably based on a mineral glass material in accordance with DIN EN ISO 13666:2019-12, section 3.3.1. and / or organic hard resins, such as thermosetting hard resins according to DIN EN ISO 13666:2019-12, section 3.3.3, thermoplastic hard resins according to DIN EN ISO 13666:2019-12, section 3.3.4, or thermoplastic hard resins according to DIN EN It may consist of a photochromic material in accordance with section 3.3.5 of ISO 13666:2019-12.
[0021] Preferably, the uncoated or pre-coated spectacle lens substrate is based on one of the optical materials listed in Table 1, particularly preferably on one of the organic hard resins.
[0022] [Table 1]
[0023] When the uncoated or pre-coated spectacle lens substrate is made of mineral glass and an organic hard resin, such as a thermosetting hard resin or a thermoplastic hard resin, the mineral glass preferably comprises at least one ultra-thin lens. In this case, the organic hard resin is preferably present in the uncoated or pre-coated blank, the coated The spectacle lens substrate may include an uncoated or pre-coated single vision blank, an uncoated or pre-coated multifocal blank, an uncoated or pre-coated power change blank, an uncoated or pre-coated progressive power blank, an uncoated or pre-coated finished lens, an uncoated or pre-coated uncut lens, or an uncoated or pre-coated edged lens, where each blank includes at least one ultra-thin lens on at least its finished surface, and each finished lens includes at least one ultra-thin lens on at least one side thereof. After surface treatment of the opposite surface of each blank, this opposite surface may also include at least one ultra-thin lens, which may be identical or different from each other in terms of glass composition, average thickness, and / or shape. Furthermore, the spectacle lens substrate may consist of at least two ultra-thin lenses with a plastic film between them. The at least one ultra-thin lens may be based on various glass compositions, such as borosilicate glass, aluminum borosilicate glass, or alkali-free borosilicate glass. Preferably, the at least one ultra-thin lens is based on borosilicate glass or borosilicate aluminum glass. The at least one ultra-thin lens preferably has an average thickness ranging from 10 μm to 1000 μm, more preferably from 13 μm to 760 μm, even more preferably from 16 μm to 510 μm, more preferably from 18 μm to 390 μm, and most preferably from 19 μm to 230 μm. Particularly preferably, the at least one ultra-thin lens has an average thickness ranging from 21 μm to 121 μm, or from 75 μm to 140 μm, or from 80 μm to 220 μm. The average thickness of the at least one ultra-thin lens is understood to mean the arithmetic mean. With an average thickness of less than 10 μm, the at least one ultra-thin lens is mechanically too unstable to be combined with at least one surface of the aforementioned organic hard resin component.An average thickness exceeding 1000 μm may result in the at least one ultra-thin lens being too thick at the edge or in the middle of the lens. The average thickness of the at least one ultra-thin lens is preferably measured using a Filmetrics F10-HC instrument from Filmetrics Inc. The at least one ultra-thin lens preferably has a surface roughness Ra of less than 1 nm. More preferably, the surface roughness Ra of the at least one ultra-thin lens is in the range of 0.1 nm to 0.8 nm, more preferably 0.3 nm to 0.7 nm, and most preferably 0.4 nm to 0.6 nm. The aforementioned values of surface roughness Ra are based on the anterior and posterior surfaces of the at least one ultra-thin lens in an unmolded planar ultra-thin lens. After molding, the aforementioned values are preferably applicable in each case to the surface of the ultra-thin lens that is not in contact with the molding body. Depending on the molding body used in molding, the aforementioned values may also be applicable to the surface of the at least one ultra-thin lens that was in contact with the molding body used in molding. The surface roughness Ra of the at least one ultra-thin lens is preferably determined by white light interferometry, preferably using a NewView 7100 instrument from Zygo Corporation. Ultra-thin lenses are commercially available, for example, under the following names: D 263 T eco, D 263 LA eco, D 263 M, AF 32 eco, SCHOTT AS 87 eco, B 270 I, each from Schott AG, or Corning Willow Glass or Corning Gorilla Glass, each from Corning Inc.
[0024] When the spectacle lens substrate is made from an organic hard resin, it is preferred that at least one of the finished surfaces of the spectacle lens substrate comprises at least one hard coating, and it is even more preferred that both finished surfaces of the spectacle lens substrate comprise at least one hard coating. At least one finished surface of the spectacle lens substrate may be uncoated or coated. The at least one hard coating preferably has an average thickness in the range of 0.6 μm to 10 μm, even more preferably in the range of 0.8 μm to 6.6 μm, even more preferably in the range of 1.1 μm to 5.8 μm, and most preferably in the range of 1.6 μm to 4.9 μm. The average thickness of the at least one hard coating is preferably determined by measuring the spectral reflectance and / or spectral transmittance. The average thickness is the arithmetic mean of the physical thickness of the at least one hard coating measured at at least three locations on the at least one hard coating after application and curing. Preferably, the average thickness of the at least one hard coating is determined using an optical spectrometer, such as one of the F20, F10-HC, or F10-AR devices from Filmetrics Inc., preferably the F10-HC device. Irradiating a spectacle lens comprising a spectacle lens substrate and at least one hard coating with white light produces an interference spectrum that depends on the physical thickness of the at least one hard coating and its respective refractive index. The optical path difference corresponds exactly to a multiple of the optical thickness. The average thickness is preferably calculated by fast Fourier transform (FFT). Alternatively, the average thickness of the at least one hard coating can be determined on at least one scanning electron micrograph of a cross section of a spectacle lens comprising a spectacle lens substrate and at least one hard coating. The thickness of the at least one hard coating is determined at at least three locations and an arithmetic average thereof is formed.
[0025] The at least one hard coating can be based on at least one of the hard coating compositions disclosed in U.S. Patent Application Publication No. 2005 / 0171231 A1, U.S. Patent Application Publication No. 2009 / 0189303 A1, or U.S. Patent Application Publication No. 2002 / 0111390 A1.
[0026] The at least one hard coating is preferably based on at least one hard coating composition as disclosed in EP 2 578 649 A1, in particular in claim 1 of EP 2 578 649 A1. The at least one hard coating composition configured to produce the at least one hard coating is preferably A) a) Formula (I) Si(OR 1 )(OR 2 )(OR 3 )(OR 4 ) wherein R 1 , R 2 , R 3 and R 4 may be the same or different and are selected from alkyl, acyl, alkyleneacyl, cycloalkyl, aryl, or alkylenearyl groups, each of which may be optionally substituted), and / or b) at least one hydrolysis product of at least one silane derivative of formula (I), and / or c) at least one condensation product of at least one silane derivative of formula (I), and / or d) any mixture of these components a) to c); B) a) Formula (II) R 6 R 7 3-n Si(OR 5 ) n at least one silane derivative of the formula 5 is selected from alkyl, acyl, alkyleneacyl, cycloalkyl, aryl, or alkylenearyl groups, each of which may be optionally substituted; R 6is an organic group containing at least one epoxide group, and R 7 is selected from an alkyl, cycloalkyl, aryl, or alkylenearyl group, each of which may be optionally substituted, and n is 2 or 3; and / or b) at least one hydrolysis product of at least one silane derivative of formula (II), and / or c) at least one condensation product of at least one silane derivative of formula (II) and / or any mixture of these components a) to c), C) at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride and / or oxyfluoride; D) at least one epoxide compound having at least two epoxide groups, and E) at least one catalyst system comprising at least one Lewis acid and at least one thermally latent Lewis acid-base adduct. Includes:
[0027] The term "at least one hydrolysis product" of at least one silane derivative of formula (I) or (II) means that each at least one silane derivative of formula (I) or formula (II), respectively, has already been at least partially hydrolyzed to form silanol groups.
[0028] The term "at least one condensation product" of at least one silane derivative of formula (I) or formula (II), respectively, also indicates that some crosslinking has already occurred by condensation reaction of silanol groups.
[0029] The at least one silane derivative of formula (I) may be selected from tetramethoxysilane, tetraethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, tetrabutoxysilane, tetraisobutoxysilane, tetrakis(methoxyethoxy)silane, tetrakis(methoxypropoxy)silane, tetrakis(ethoxyethoxy)silane, tetrakis(methoxyethoxyethoxy)silane, trimethoxyethoxysilane, dimethoxydiethoxysilane, or mixtures thereof.
[0030] The at least one silane derivative of formula (II) may be selected from 3-glycidoxymethyl-trimethoxysilane, 3-glycidoxypropyltrihydroxysilane, 3-glycidoxypropyldimethylhydroxysilane, 3-glycidoxypropyldimethylethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyl-trimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyldimethoxymethylsilane, 3-glycidoxypropyldiethoxymethylsilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane or mixtures thereof.
[0031] The at least one colloidal inorganic oxide can be selected from silicon dioxide, titanium dioxide, zirconium dioxide, tin dioxide, antimony oxide, aluminum oxide, or mixtures thereof.
[0032] The average particle size of the at least one colloidal inorganic oxide, hydroxide, fluoride, or oxyfluoride is preferably selected so that the transparency of the at least one hard coating is not affected. Preferably, the at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride, and / or oxyfluoride has an average particle size ranging from 2 nm to 150 nm, and even more preferably from 2 nm to 70 nm. The average particle size is preferably determined by dynamic light scattering. The at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride, or oxyfluoride contributes to improved scratch resistance through incorporation into an existing network. Furthermore, by selecting the at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride, or oxyfluoride, the refractive index of the at least one hard coating can be matched to the refractive index of the uncoated eyeglass lens substrate or a pre-coating on the eyeglass lens substrate.
[0033] The at least one epoxide compound having at least two epoxide groups is preferably a polyglycidyl ether compound, more preferably a diglycidyl ether or triglycidyl ether compound. For example, the at least one epoxide compound containing at least two epoxide compounds may be diglycidyl ether, ethylene glycol diglycidyl ether, propylene glycol diglycol glycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, triglycidyl glycerin, and / or trimethylolethane triglycidyl ether. Preferably, at least the epoxide compound comprises trimethylolpropane triglycidyl ether, butanediol diglycidyl ether and / or 1,6-hexanediol diglycidyl ether.
[0034] The at least one catalyst system comprising at least one Lewis acid and at least one thermally latent Lewis acid-base adduct allows for highly uniform crosslinking and therefore consistently high strength throughout the entire layer thickness of the at least one hard coating. The term "Lewis acid" refers to an electrophilic electron pair acceptor compound, and the term "Lewis base" refers to an electron pair donor compound. The at least one Lewis acid preferably has catalytic activity even at relatively low temperatures, for example, room temperature. The at least one Lewis acid may be selected from ammonium salts, metal salts, in particular metals from Group 1 (i.e., alkali metal salts), Group 2 (i.e., alkaline earth metal salts), or Group 13 (preferably Al or B) of the Periodic Table of Elements, halides of elements from Group 13 of the Periodic Table of Elements (in particular AIX3 or BX3, where X is chlorine or fluorine), organic sulfonic acids and amine salts thereof, alkali metal or alkaline earth metal salts, for example, alkali metal or alkaline earth metal salts of carboxylic acids, fluoride salts, organotin compounds, or mixtures thereof. Preferred metal salts of metals from one of groups 1, 2 and 13 of the periodic table of the elements are, for example, perchlorates or carboxylates. Preferred Lewis acids are, for example, ammonium perchlorate, magnesium perchlorate, sulfonic acids and salts thereof, such as trifluoromethanesulfonic acid and salts thereof.
[0035] At least one Lewis acid-base adduct is understood to mean a compound that is catalytically active only at relatively high temperatures for the chemical reaction in question, but remains essentially catalytically inactive at room temperature. Only by providing sufficient thermal energy can the thermally latent catalyst compound be converted into a catalytically active state.
[0036] The at least one silane derivative of formula (I) and / or the at least one hydrolysis product of the silane derivative of formula (I) and / or the at least one condensation product of the silane derivative of formula (I) are each preferably present in the at least one hard coating composition in an amount of 5 wt % to 50 wt %, more preferably 6 wt % to 20 wt %, based on the total weight of the at least one hard coating composition. The amounts indicated above apply to at least one silane derivative of formula (I), to at least one hydrolysis product of formula (I), to at least one condensation product of formula (I), or to any mixture thereof. The amounts indicated above apply to a mixture of silane derivatives of formula (I), to a mixture of hydrolysis products of at least one silane derivative of formula (I), to a mixture of condensation products of at least one silane derivative of formula (I), or to any mixture thereof.
[0037] At least one silane derivative of formula (II) and / or at least one hydrolysis product of a silane derivative of formula (II) and / or at least one condensation product of a silane derivative of formula (II) are preferably present in at least one hard coating composition in an amount of 5% to 50% by weight, more preferably 6% to 20% by weight, based on the total weight of the at least one hard coating composition, respectively. The amounts indicated above apply to at least one silane derivative of formula (II), to at least one hydrolysis product of formula (II), to at least one condensation product of formula (II), or to any mixture thereof. The amounts indicated above apply to a mixture of silane derivatives of formula (II), to a mixture of hydrolysis products of at least one silane derivative of formula (II), to a mixture of condensation products of at least one silane derivative of formula (II), or to any mixture thereof.
[0038] At least one silane derivative of the formula (II), silane derivative of the formula (II) The weight ratio of the at least one silane derivative of formula (I), at least one hydrolysis product of the silane derivative of formula (I), and / or at least one condensation product of the silane derivative of formula (I) to the at least one hydrolysis product of the silane derivative of formula (II) is preferably in the range of 95 / 5 to 5 / 95, more preferably in the range of 70 / 30 to 30 / 70, and most preferably in the range of 60 / 40 to 40 / 60.
[0039] The at least one colloidal inorganic oxide, hydroxide, fluoride, and / or oxyfluoride is preferably present in the at least one hard coating composition in an amount of 5% to 50% by weight, more preferably 6% to 25% by weight, based on the total weight of the at least one hard coating composition. The aforementioned amounts apply to one colloidal oxide, one hydroxide, one fluoride, one oxyfluoride, mixtures thereof, mixtures of different colloidal oxides, mixtures of different colloidal hydroxides, mixtures of different colloidal fluorides, mixtures of different colloidal oxyfluorides, or any mixture thereof. A mixture of different colloidal oxides, hydroxides, fluorides, or oxyfluorides may, for example, contain one type of each with different particle sizes, or different types of each with the same or different particle sizes.
[0040] The at least one epoxide compound having at least two epoxide groups is preferably present in the at least one hard coating composition in an amount of 0.1 wt. % to 10 wt. %, more preferably 0.5 wt. % to 10 wt. %, based on the total weight of the at least one hard coating composition, respectively. The amounts indicated above apply for one type of epoxide compound or a mixture of different types of epoxide compounds.
[0041] The at least one catalyst system is present in the at least one hard coating composition in an amount preferably in the range of 0.01 wt % to 5 wt %, more preferably in the range of 0.1 wt % to 3 wt %, each based on the total weight of the hard coating composition.
[0042] The weight ratio of the at least one Lewis acid to the at least one thermally latent Lewis acid-base adduct is preferably in the range of 20 / 1 to 1 / 2, more preferably 5 / 1 to 2 / 1.
[0043] The hard coating composition further comprises at least one solvent comprising at least one alcohol, at least one ether, at least one ester, or water. When the at least one solvent comprises two different solvents, the boiling points of the first solvent S1 and the second solvent S2 are either S1 / S2≧1.2 or S1 / S2≦0.8. Furthermore, when the at least one solvent comprises two different solvents, the weight ratio of the first solvent to the second solvent is preferably in the range of 5 to 0.01, more preferably in the range of 2 to 0.2.
[0044] Preferably, water is present in an amount of 2% to 15% by weight, based on the total weight of the hard coating composition.
[0045] The components of the coating composition that result in a hard coating are used and added to make up 100% by weight based on the total weight of the coating composition.
[0046] The aforementioned coating composition resulting in at least one hard coating is preferably applied to at least one uncoated or pre-coated surface of the spectacle lens substrate, preferably to both surfaces of the spectacle lens substrate by dip coating or spin coating.
[0047] Components (A) to (E), i.e., at least one first silane derivative of formula (I), The use of the aforementioned coating composition comprising at least one hydrolysis product thereof and / or at least one condensation product thereof, at least one second silane derivative of formula (II), at least one hydrolysis product thereof and / or at least one condensation product thereof, at least one colloidal inorganic oxide, hydroxide, fluoride and / or oxyfluoride, at least one epoxide compound and at least one catalyst system allows the production of at least one hard coating having very good adhesion strength to at least one surface of different types of uncoated or pre-coated eyeglass lens substrates, high hardness, high scratch resistance and showing a low tendency to form cracks on at least one surface of different types of uncoated or pre-coated eyeglass lens substrates.
[0048] Alternatively or in addition to the aforementioned at least one hard coating composition providing at least one hard coating, at least one of the finished surfaces of the uncoated or pre-coated eyeglass lens substrate, preferably the finished surfaces of both the uncoated and pre-coated eyeglass lens substrate, comprises at least one hard coating, which is A) a) Formula (III)R 1 R 2 3-n Si(OR 3 ) n at least one silane derivative of the formula 1 comprises an alkyl group, a cycloalkyl group, an acyl group, an aryl group, or a heteroaryl group, each of which can be substituted; R 2 is an organic residue containing an epoxide group, and R 3 comprises an alkyl group, a cycloalkyl group, an aryl group, or a heteroaryl group, each of which may be substituted, and n=2 or 3), and / or b) at least one hydrolysis product of a silane derivative of formula (III), and / or c) at least one condensation product of a silane derivative of formula (III), and / or d) any mixture of components a) to c); B) at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride and / or oxyfluoride; C) at least one epoxy component containing at least two epoxy groups; and D) at least one catalytic system comprising at least one Lewis acid and at least one thermally latent Lewis base adduct; Preferably, the hard coating is based on at least one hard coating composition comprising:
[0049] The term "at least one hydrolysis product" of at least one silane derivative of formula (III) means that at least one silane derivative of formula (III) has already been at least partially hydrolyzed to form silanol groups.
[0050] The term "at least one condensation product" of at least one silane derivative of formula (III) also indicates that some crosslinking has already occurred by condensation reaction of silanol groups.
[0051] At least one silane derivative of formula (III), and / or at least one hydrolysis product of a silane derivative of formula (III), and / or at least one condensation product of a silane derivative of formula (III), and / or any mixture thereof, is preferably present in at least one hard coating composition in an amount of 9 wt. % to 81 wt. %, more preferably 13 wt. % to 76 wt. %, more preferably 19 wt. %, and most preferably 23 wt. % to 66 wt. %, each based on the total weight of the at least one coating composition. The amounts indicated above apply to at least one silane derivative of formula (III), to at least one hydrolysis product of formula (III), to at least one condensation product of formula (III), or to any mixture thereof. The amounts indicated above also apply to mixtures of silane derivatives of formula (III), to at least one silane derivative of formula (III), to at least one hydrolysis product of formula (III), to at least one condensation product of formula (III), or to any mixture thereof. The present invention applies to a mixture of hydrolysis products of at least one silane derivative of formula (III), to a mixture of condensation products of at least one silane derivative of formula (III), or to any mixture thereof.
[0052] The at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride, and / or oxyfluoride is preferably present in the at least one hard coating composition in a total amount ranging from 3 wt. % to 60 wt. %, more preferably from 6 wt. % to 58 wt. %, more preferably from 9 wt. % to 57 wt. %, and most preferably from 13 wt. % to 55 wt. %, each based on the total weight of the at least one hard coating composition. The amounts set forth above apply to a single colloidal inorganic oxide, a single colloidal inorganic hydroxide, a single colloidal inorganic oxide hydrate, a single colloidal inorganic fluoride, a single colloidal inorganic oxyfluoride, and any mixture thereof. The amounts set forth above also apply to a mixture of different colloidal inorganic oxides, a mixture of different colloidal inorganic hydroxides, a mixture of different colloidal inorganic oxide hydrates, a mixture of different colloidal inorganic fluorides, a mixture of different colloidal inorganic oxyfluorides, or any mixture thereof. The mixtures mentioned may each contain different particle sizes or different types of colloidal inorganic oxides, hydroxides, oxide hydrates, fluorides and / or oxyfluorides.
[0053] The at least one epoxide compound containing at least two epoxide groups is present in the at least one hard coating composition in an amount ranging from 0.01 wt. % to 14 wt. %, more preferably from 0.07 wt. % to 11 wt. %, more preferably from 0.1 wt. % to 6 wt. %, and most preferably from 0.2 wt. % to 13 wt. %, each based on the total weight of the at least one hard coating composition. The amounts indicated above apply to one epoxide compound as well as to mixtures of different epoxide compounds.
[0054] The at least one catalyst system comprising at least one Lewis acid and at least one thermally latent Lewis base adduct is preferably present in the at least one hard coating composition in an amount ranging from 0.04 wt % to 4 wt %, more preferably from 0.1 wt % to 3 wt %, more preferably from 0.2 wt % to 2 wt %, and most preferably from 0.3 wt % to 1 wt %, each based on the total weight of the at least one hard coating composition. The weight ratio of the at least one Lewis acid to the at least one thermally latent Lewis base adduct is preferably in the range of 20:1 to 2:1, more preferably from 18:1 to 1:2, more preferably from 13:1 to 1:1, and most preferably from 6:1 to 1:1.
[0055] The at least one hard coating composition may include at least one organic solvent and / or water. The components of the at least one hard coating composition that result in the at least one hard coating are used and added to make up 100 wt % based on the total weight of the at least one hard coating composition.
[0056] As the at least one silane derivative of formula (III), for example, 3-glycidoxymethyltrimethoxysilane, 3-glycidoxypropyltrihydroxysilane, 3-glycidoxypropyldimethylhydroxysilane, 3-glycidoxypropyldimethylethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyldimethoxymethylsilane, 3-glycidoxypropyldiethoxymethylsilane, and / or 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane may be used in the at least one hard coating composition. Preferably, as the silane derivative of formula (III), 3-glycidoxypropyltrimethoxysilane and / or 3-glycidoxypropyltriethoxysilane are used.
[0057] At least one colloidal inorganic oxide, hydroxide and / or oxide hydrate is a metal oxide. The colloidal inorganic oxide, hydroxide, and / or oxide hydrate may be a metal oxide, metal hydroxide, and / or metal oxide hydrate, wherein the metal ion of the metal oxide, metal hydroxide, and / or metal oxide hydrate comprises or is a metal of titanium, preferably TiO, a metal of silicon, preferably SiO, a metal of zirconium, preferably ZrO, a metal of tin, preferably SnO, a metal of antimony, preferably SbO, a metal of aluminum, preferably AlO or AlO(OH), and / or mixed oxides and / or mixtures thereof. Preferably, the colloidal inorganic oxide, hydroxide, and oxide hydrate is a metal oxide, metal hydroxide, and / or metal oxide hydrate, wherein the metal ion of the metal oxide, metal hydroxide, and / or metal oxide hydrate comprises or is a metal of titanium, silicon, zirconium, or mixtures thereof, more preferably silicon. More preferably, at least one colloidal inorganic oxide, hydroxide, and / or oxide hydrate forms core-shell particles. In such core-shell particles, the core preferably comprises a metal oxide, metal hydroxide, and / or metal oxide hydrate, in which case the metal ion of the metal oxide, metal hydroxide, and / or metal oxide hydrate comprises titanium, preferably TiO2, and / or zirconium, preferably ZrO2, and the shell preferably comprises a metal oxide, metal hydroxide, and / or metal oxide hydrate, in which case the metal ion of the metal oxide, metal hydroxide, and / or metal oxide hydrate comprises or is silicon, preferably SiO2. Magnesium fluoride may be used as the colloidal inorganic fluoride. The at least one colloidal oxide, hydroxide, oxide hydrate, fluoride, and / or oxyfluoride preferably has an average particle size ranging from 3 nm to 70 nm, more preferably from 6 nm to 64 nm, more preferably from 8 nm to 56 nm, and most preferably from 9 nm to 52 nm.
[0058] As the at least one epoxide compound comprising at least two epoxide compounds, for example, diglycidyl ether, ethyl ene glycol diglycidyl ether, propyl ene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, triglycidyl glycerin, and / or trimethylolethane triglycidyl ether may be used in the at least one hard coating composition. Preferably, the at least epoxide compound comprises trimethylolpropane triglycidyl ether, butanediol diglycidyl ether, and / or 1,6-hexanediol diglycidyl ether.
[0059] As the at least one Lewis acid, for example, sulfonic acids and / or salts of sulfonic acids, such as ammonium perchlorate, magnesium perchlorate, trifluoromethanesulfonic acid and / or salts thereof, may be used in the at least one catalyst system.
[0060] As at least one Lewis base adduct, for example, a metal complex compound such as aluminum acetylacetonate, iron acetylacetonate and / or zinc acetylacetonate may be used in at least one catalyst system.
[0061] The use of at least one hard coating composition comprising components (A) to (D), i.e., at least one silane derivative of formula (III), at least one hydrolysis product and / or at least one condensation product thereof, at least one colloidal inorganic oxide, hydroxide, oxide hydrate, fluoride and / or oxyfluoride, at least one epoxide compound, and at least one catalyst system, makes it possible to prepare at least one hard coating having very good adhesive strength on at least one surface of different types of uncoated or pre-coated eyeglass lens substrates, high hardness, high scratch resistance, and showing a low tendency to form cracks on at least one surface of different types of uncoated or pre-coated eyeglass lens substrates.
[0062] At least one hard coating composition resulting in at least one hard coating is applied by dip coating or spin coating, preferably to at least one uncoated or pre-coated surface of the spectacle lens substrate, more preferably to both surfaces thereof.
[0063] When the spectacle lens substrate comprises an organic hard resin, preferably, at least one of the finished surfaces of the spectacle lens substrate is coated with at least one hard coating and at least one primer coating as described above. When the spectacle lens comprises at least one hard coating and at least one primer coating, the at least one primer coating is located next to, but not necessarily adjacent to, the at least one finished surface of the spectacle lens substrate to be coated. In other words, when at least one finished surface of the spectacle lens substrate is coated with at least one primer coating and at least one hard coating, preferably, the at least one hard coating is furthest from the coated surface of the spectacle lens substrate. At least one finished surface of the spectacle lens substrate can be uncoated or pre-coated. More preferably, both surfaces of the uncoated or pre-coated spectacle lens substrate comprise at least one primer coating.
[0064] The average thickness of the at least one primer coating is preferably in the range of 300 nm to 1200 nm, more preferably in the range of 340 nm to 1150 nm, even more preferably in the range of 390 nm to 1120 nm, more preferably in the range of 440 nm to 1110 nm, and most preferably in the range of 470 nm to 1100 nm. The average thickness is the arithmetic mean value of the physical thickness of the at least one primer coating measured at at least three locations on the at least one primer coating after application and curing. Preferably, the average thickness of the at least one primer coating is determined by measuring spectral reflectance and / or spectral transmittance. Preferably, an optical spectrometer, such as one of the F20, F10-HC, or F10-AR devices from Filmetrics Inc., preferably the F10-HC device, is used to determine the average thickness of the at least one primer coating. Irradiating an eyeglass lens comprising an eyeglass lens substrate and at least one primer coating with white light produces an interference spectrum that depends on the physical thickness of the at least one primer coating and its respective refractive index. The path difference corresponds exactly to a multiple of the optical thickness. The average thickness is preferably calculated using a fast Fourier transform (FFT). Alternatively, the average thickness of the at least one primer coating can be determined on at least one scanning electron micrograph of a cross section of a spectacle lens comprising a spectacle lens substrate and at least one primer coating. The thickness of the at least one primer coating is determined at at least three positions, and the arithmetic mean thereof is formed.
[0065] The at least one primer coating preferably comprises: i) at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurea dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane-polyurea dispersion, and / or at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyester dispersion, preferably at least one aqueous aliphatic polyurethane dispersion or at least one aqueous aliphatic polyester dispersion, more preferably at least one aqueous aliphatic polyurethane dispersion, ii) at least one solvent; iii) optionally at least one additive The coating composition may be based on at least one basecoat composition comprising:
[0066] At least one aqueous aliphatic, cycloaliphatic, aromatic, or heteroaromatic polyurethane dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic, or heteroaromatic polyurea dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic, or heteroaromatic polyurethane-polyurea dispersion, and / or at least one aqueous aliphatic, cycloaliphatic, aromatic, or heteroaromatic polyester dispersion is present in the at least one underlying coating composition in a total amount selected from the range of preferably 2% to 38% by weight, more preferably 4% to 34% by weight, even more preferably 5% to 28% by weight, more preferably 6% to 25% by weight, and most preferably 7% to 21% by weight, each based on the total weight of the at least one underlying coating composition. The total amount includes only one of the aforementioned dispersions or a mixture thereof.
[0067] The at least one primer coating composition preferably comprises at least one aqueous polyurethane dispersion, where the polyurethane contains polyester units as spacers, or the polyurethane dispersion is a polyurethane-polyurea dispersion characterized by the presence of both urethane and urea groups in the polymer chain of the polyurethane-polyurea. Such polyurethane dispersions are described, for example, in WO 94 / 17116 A1, particularly on page 7, lines 11-33 of WO 94 / 17116 A1. The aqueous polyurethane dispersion can be blended with an anionically stabilized acrylic emulsion, as described, for example, in WO 94 / 17116 A1, particularly on page 7, lines 33-35 of WO 94 / 17116 A1.
[0068] The at least one solvent is present in the at least one basecoat coating composition in an amount selected from the range of preferably 68% to 99% by weight, even more preferably 69% to 98% by weight, even more preferably 81% to 97% by weight, and most preferably 89% to 93% by weight, each based on the total weight of the at least one basecoat coating composition. The aforementioned amounts apply to one solvent as well as to mixtures of different solvents.
[0069] As the at least one solvent, preferably, at least one organic solvent having a low boiling point of less than 100°C under normal pressure and at least one organic solvent having a medium boiling point of 100°C to 150°C under normal pressure can be used. As the at least one organic solvent having a low boiling point, for example, methanol, ethanol, 1-propanol, 2-propanol, tert-butanol, actone, diethyl ether, tert-butyl methyl ether, tetrahydrofuran, chloroform, 1,2-dichloroethane, methylene chloride, cyclohexane, ethyl acetate, n-hexane, n-heptane, and / or methyl ethyl ketone can be used. Preferably, as the at least one solvent having a low boiling point, methanol, ethanol, 1-propanol, and / or 2-propanol can be used. As the at least one organic solvent having a medium boiling point, for example, 1-methoxy-2-propanol, 1-butanol, dibutyl ether, 1,4-dioxane, 3-methyl-1-butanol, 4-hydroxy-4-methyl-2-pentanone, methyl isobutyl ketone and / or toluene may be used. Preferably, as the at least one organic solvent having a medium boiling point, 1-methoxy-2-propanol and / or 4-hydroxy-4-methyl-2-pentanone are used.
[0070] The weight ratio of the at least one medium boiling solvent to the at least one low boiling solvent is preferably 1:1, more preferably 1:1.4, even more preferably 1:1.5, and most preferably 1:1.7.
[0071] As the at least one solvent, at least one organic solvent with a low boiling point, at least one solvent with a medium boiling point, and water may be used. The weight ratio of the at least one solvent with a low boiling point to the at least one solvent with a medium boiling point to water is preferably 2:7:1, more preferably 2.5:6.5. :1, more preferably 3:6:1, even more preferably 3:5:1, and most preferably 3:6:1.
[0072] The at least one basecoat coating composition may optionally contain at least one additive. The at least one additive may include at least one dispersant, at least one anti-settling agent, at least one wetting agent, at least one biocide, at least one UV absorber, or a mixture thereof. The at least one additive may be present in the at least one basecoat coating composition in an amount preferably ranging from 0.01 wt % to 1.7 wt %, more preferably from 0.07 wt % to 1.4 wt %, even more preferably from 0.09 wt % to 1.1 wt %, and most preferably from 0.1 wt % to 0.7 wt %, each based on the total weight of the at least one basecoat coating composition. The aforementioned amounts apply to both single additives and mixtures of different additives.
[0073] Components i) to iii), i.e., at least one primer coating composition comprising at least one dispersion, at least one solvent, and optionally at least one additive, are applied to at least one uncoated or pre-coated surface of an eyeglass lens substrate, followed by drying and curing to provide at least one primer coating.
[0074] At least one primer coating composition resulting in at least one primer coating is applied by dip coating or spin coating, preferably to at least one pre-coated or uncoated surface of the optical lens substrate, and more preferably to both surfaces thereof.
[0075] The components of the at least one basecoat coating composition that result in the at least one basecoat are used and added to make up 100% by weight, based on the total weight of the at least one basecoat coating composition.
[0076] Alternatively or in addition to the at least one primer coating described above, the coating of the spectacle lens preferably comprises: i) at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurea dispersion, at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane-polyurea dispersion, and / or at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyester dispersion, preferably at least one aqueous aliphatic polyurethane dispersion or at least one aqueous aliphatic polyester dispersion, more preferably at least one aqueous aliphatic polyurethane dispersion, ii) at least one solvent; iii) at least one base, and iv) optionally at least one additive The composition may comprise at least one basecoat based on at least one basecoat composition comprising:
[0077] Preferably, the at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane dispersion, the at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurea dispersion, the at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyurethane-polyurea dispersion, and / or the at least one aqueous aliphatic, cycloaliphatic, aromatic or heteroaromatic polyester dispersion are present in the at least one undercoat coating composition in an amount of from 2 wt. % to 31 wt. %, more preferably from 4 wt. % to 26 wt. %, and even more preferably from 5 wt. % to 60 wt. %, based on the total weight of the at least one undercoat coating composition, respectively. The dispersions are present in a total amount selected from the range of % to 21% by weight, more preferably 6% to 20% by weight, and most preferably 7% to 19% by weight, which total amount includes the amount of only one of the foregoing dispersions or a mixture thereof.
[0078] The at least one primer coating composition preferably comprises at least one aqueous polyurethane dispersion, where the polyurethane contains polyester units as spacers, or the polyurethane dispersion is a polyurethane-polyurea dispersion characterized by the presence of both urethane and urea groups in the polymer chain of the polyurethane-polyurea. Such polyurethane dispersions are described, for example, in WO 94 / 17116 A1, particularly on page 7, lines 11-33 of WO 94 / 17116 A1. The aqueous polyurethane dispersion can be blended with an anionically stabilized acrylic emulsion, as described in WO 94 / 17116 A1, particularly on page 7, lines 33-35 of WO 94 / 17116 A1. According to WO 94 / 17116 A1, on page 7, lines 11-33, the aqueous polyurethane dispersion is typically a polyurethane-polyurea, i.e., a polymer characterized by the presence of both urethane and urea groups in the polymer chain. The aqueous polyurethane dispersion can be blended with an anionically stabilized acrylic emulsion as described in WO 94 / 17116 A1, particularly on page 7, lines 33-35 of WO 94 / 17116 A1.
[0079] The at least one solvent is present in the at least one basecoat coating composition in an amount ranging from 69% to 98% by weight, more preferably from 73% to 96% by weight, more preferably from 76% to 94% by weight, and most preferably from 79% to 93% by weight, each based on the total weight of the at least one basecoat coating composition. The aforementioned amounts apply to one solvent as well as to mixtures of different solvents.
[0080] As the at least one solvent, preferably, at least one organic solvent having a low boiling point of less than 100°C under normal pressure and at least one organic solvent having a medium boiling point of 100°C to 150°C under normal pressure can be used. As the at least one organic solvent having a low boiling point, for example, methanol, ethanol, 1-propanol, 2-propanol, tert-butanol, actone, diethyl ether, tert-butyl methyl ether, tetrahydrofuran, chloroform, 1,2-dichloroethane, methylene chloride, cyclohexane, ethyl acetate, n-hexane, n-heptane, and / or methyl ethyl ketone can be used. Preferably, as the at least one solvent having a low boiling point, methanol, ethanol, 1-propanol, and / or 2-propanol can be used. As the at least one organic solvent having a medium boiling point, for example, 1-methoxy-2-propanol, 1-butanol, dibutyl ether, 1,4-dioxane, 3-methyl-1-butanol, 4-hydroxy-4-methyl-2-pentanone, methyl isobutyl ketone and / or toluene may be used. Preferably, as the at least one organic solvent having a medium boiling point, 1-methoxy-2-propanol and / or 4-hydroxy-4-methyl-2-pentanone are used.
[0081] The weight ratio of the at least one solvent with a low boiling point to the at least one solvent with a medium boiling point is preferably 1:1, more preferably 1:1.4, even more preferably 1:1.5, and most preferably 1:1.7.
[0082] Furthermore, in addition to the at least one low-boiling solvent and / or the at least one medium-boiling solvent, the undercoat coating composition may comprise water, wherein the weight ratio of the at least one low-boiling solvent to the at least one medium-boiling solvent to water is preferably 2:7:1, more preferably 2.5:6.5:1, more preferably 3:6:1, even more preferably 3:5:1, and most preferably 3:6:1.
[0083] Furthermore, the primer coating composition contains at least one base that provides a buffering effect on the pH of at least one primer coating obtained from the primer coating composition. The at least one base preferably delays, and more preferably prevents, contact of acidic components with adjacent layers, such as adjacent layers located near, adjacent to, or adjacent to the spectacle lens substrate. The primer coating composition preferably contains the at least one base in an amount ranging from 0.1 wt % to 3.2 wt %, more preferably from 0.2 wt % to 2.8 wt %, even more preferably from 0.3 wt % to 2.4 wt %, more preferably from 0.4 wt % to 1.9 wt %, and most preferably from 0.5 wt % to 1.6 wt %, each based on the total weight of the primer coating composition. The amounts indicated above apply to the use of one type of base and to the use of a mixture of different bases. The undercoat coating composition may comprise as at least one base, for example, imidazole, 1-methylimidazole, 2-methylimidazole, 4-methylimidazole, 2,5-dimethylimidazole, 4-hydroxymethylimidazole, pyrazole, 1,2,3-triazole, 1,2,4-triazole, tetrazole, pentazole, pyrrole, pyrrolidine, pyridine, 4-aminopyridine, 4-methylpyridine, 4-methoxypyridine, 2,4,6-trimethylpyridine, piperidine, piperazine, triethylamine, diisopropylamine, diisobutylamine, caustic soda and / or caustic potash. Preferably, the primer coating composition comprises at least one base selected from the group consisting of 2-methylimidazole, imidazole, 1-methylimidazole, 4-methylimidazole, 2,5-dimethylimidazole, triethylamine, and caustic soda, more preferably at least one base selected from the group consisting of 2-methylimidazole, 1-methylimidazole, 4-methylimidazole, and caustic soda. Most preferably, the primer coating composition comprises at least one base selected from the group consisting of 2-methylimidazole and 1-methylimidazole in an amount ranging from 0.1 wt % to 2 wt %, preferably from 0.3 wt % to 1.5 wt %, each based on the total weight of the primer coating composition.The aforementioned amounts apply to the use of a mixture of 2-methylimidazole and 1-methylimidazole, as well as to the use of 2-methylimidazole or the use of 1-methylimidazole.
[0084] The basecoat coating composition may optionally contain at least one additive. The at least one additive may include at least one dispersant, at least one anti-settling agent, at least one wetting agent, at least one biocide, at least one UV absorber, or a mixture thereof. The at least one additive may be present in the basecoat coating composition in an amount of preferably 0.01 wt % to 1.7 wt %, more preferably 0.07 wt % to 1.4 wt %, more preferably 0.09 wt % to 1.1 wt %, and most preferably 0.1 wt % to 0.7 wt %, each based on the total weight of the basecoat coating composition. The aforementioned amounts apply to a single additive as well as to a mixture of different additives.
[0085] The primer coating composition comprising components i) to iv), i.e., at least one dispersion, at least one solvent, at least one base, and optionally at least one additive, is applied to at least one pre-coated or uncoated surface of an eyeglass lens substrate, followed by drying and curing to provide at least one primer coating.
[0086] The primer coating composition resulting in at least one primer coating is preferably applied to at least one pre-coated or uncoated surface of the spectacle lens substrate by dip coating or spin coating.
[0087] The components of the primer coating composition that result in at least one primer coating are used. and added to make up 100% by weight based on the total weight of the basecoat coating composition.
[0088] When a spectacle lens comprises at least one hard coating, optionally at least one primer coating, and at least one antibacterial and / or antiviral coating, the at least one antibacterial and / or antiviral coating is preferably its outermost coating. The uncoated or pre-coated surface of the spectacle lens substrate that is coated with at least one hard coating, optionally at least one primer coating, and at least one antibacterial and / or antiviral coating comprises the optional at least one primer coating as the coating closest to the surface of the spectacle lens substrate, and the at least one antibacterial and / or antiviral coating furthest from said surface.
[0089] In one embodiment, the coating of the spectacle lens comprises at least one photochromic coating. Preferably, only the pre-coated or uncoated pre-finished surface of the spectacle lens substrate comprises or is coated with at least one photochromic coating. When the spectacle lens comprises at least one hard coating, optionally at least one primer coating, and at least one photochromic coating, preferably, the at least one photochromic coating is next to, but not necessarily adjacent to, the surface of the spectacle lens substrate to be coated, and the hard coating is the coating furthest from the aforementioned surface. The surface of the spectacle lens substrate is preferably optically finished and may be pre-coated or uncoated. When the spectacle lens comprises at least one hard coating, optionally at least one primer coating, at least one photochromic coating, and at least one antibacterial and / or antiviral coating, preferably, the at least one photochromic coating is next to, but not necessarily adjacent to, the surface of the spectacle lens substrate to be coated, and the at least one antibacterial and / or antiviral coating is the coating furthest from the aforementioned surface. The at least one photochromic coating may be based on, for example, the photochromic compositions described in EP 1 433 814 A1, EP 1 602 479 A1 or EP 1 561 571 A1.
[0090] EP 1 433 814 A1, particularly claim 1 of EP 1 433 814 A1, discloses a photochromic composition comprising (1) 100 parts by weight of a radically polymerizable monomer, (2) 0.01 to 20 parts by weight of an amine compound, and (3) 0.01 to 20 parts by weight of a photochromic compound, where the radically polymerizable monomer comprises a radically polymerizable monomer having a silanol group or a group that forms a silanol group upon hydrolysis, and / or a radically polymerizable monomer having an isocyanate group. According to EP 1 433 814 A1, to enhance adhesion between a photochromic coating obtained from the photochromic composition described therein and an eyeglass lens substrate, a radically polymerizable monomer having a silanol group or a group that forms a silanol group upon hydrolysis, or a radically polymerizable monomer having an isocyanate group is used. Usable monomers are described in EP 1 433 814 A1, from page 3, paragraph
[0025] to page 7, paragraph
[0046] . Furthermore, according to EP 1 433 814 A1, the photochromic composition may contain other radically polymerizable monomers. The other polymerizable monomers include radically polymerizable monomers having a homopolymer L-scale Rockwell hardness of at least 60 ("high-hardness monomers") to improve the characteristic properties of the resulting photochromic coating, such as solvent resistance, hardness, and heat resistance, or its photochromic properties, such as color intensity and fade speed. It is preferable to use a combination of a high-hardness monomer and a radical polymerizable monomer having a homopolymer L-scale Rockwell hardness of 40 or less ("low-hardness monomer"). Examples and descriptions of high-hardness monomers and low-hardness monomers are described in EP 1 433 814 A1, paragraphs
[0052] on page 7 to
[0096] on page 13. To improve the balance of the characteristic properties of the resulting photochromic coating, such as solvent resistance, hardness, and heat resistance, or the photochromic properties, such as color intensity and fading speed, the amount of the low-hardness monomer is preferably 5 to 70 wt %, based on the total amount of all other radical polymerizable monomers, excluding radical polymerizable monomers having a silanol group or a group that forms a silanol group upon hydrolysis and radical polymerizable monomers having an isocyanate group, and the amount of the high-hardness monomer is preferably 5 to 95 wt %. Furthermore, according to EP 1 433 814 A1, it is particularly preferred to include, as the high-hardness monomer, a monomer having at least three radically polymerizable groups in an amount of at least 5 wt. % based on the total weight of all other radically polymerizable monomers. More preferably, according to EP 1 433 814 A1, in addition to the aforementioned monomers classified by hardness, the radically polymerizable monomer includes a radically polymerizable monomer having at least one epoxy group and at least one radically polymerizable group in the molecule. The use of a radically polymerizable monomer having at least one epoxy group in the molecule can improve the durability of the photochromic compound and the adhesion of the photochromic coating. Radical-polymerizable monomers having at least one epoxy group and at least one radically polymerizable group in the molecule are disclosed in EP 1 433 814 A1, paragraphs
[0101] , page 13, to
[0105] , page 14. According to EP 1 433 814 A1, the amount of radically polymerizable monomers having at least one epoxy group and at least one radically polymerizable group in the molecule is preferably 0.01 to 30% by weight, particularly preferably 0.1 to 20% by weight, based on the sum of all other radically polymerizable monomers.The photochromic composition described in EP 1 433 814 A1 contains, in addition to the above-mentioned radically polymerizable monomers, at least one amine compound in an amount of 0.01 to 20 parts by weight, based on 100 parts by weight of the total of all radically polymerizable monomers. Examples of the at least one amine compound are described in EP 1 433 814 A1, paragraphs
[0108] on page 14 to
[0112] on page 15. The photochromic composition disclosed in EP 1 433 814 A1 contains at least one photochromic compound in an amount of 0.01 to 20 parts by weight, preferably 0.05 to 15 parts by weight, and more preferably 0.1 to 10 parts by weight, based on 100 parts by weight of the total of all radically polymerizable monomers. Examples of the photochromic compound are described in EP 1 433 814 A1, paragraphs
[0114] on page 15 to
[0122] on page 20.
[0091] EP 1602479A1, particularly claim 9, discloses a photochromic composition containing 100 parts by weight of a radically polymerizable monomer, 0.001 to 5 parts by weight of a silicone or fluorine-based surfactant, and 0.01 to 20 parts by weight of a photochromic compound. According to EP 1602479A1, the photochromic composition contains a radically polymerizable monomer having a silanol group or a group that forms a silanol group upon hydrolysis, an amine compound, and a photochromic compound. The amount of the radically polymerizable monomer having a silanol group or a group that forms a silanol group upon hydrolysis is suitably 0.5 to 20% by weight, particularly 1 to 10% by weight, based on the total weight of the entire coating agent. Other radically polymerizable monomers that can be used together with the radically polymerizable monomers having silanol groups or groups that form silanol groups upon hydrolysis according to EP 1 602 479 A1 include, for example, trimethylolpropane trimethacrylate, trimethylolpropane triacrylate, tetramethylolmethane trimethacrylate, tetramethylolmethane triacrylate, trimethylolpropane triethylene glycol triacrylate, pentyl ... Examples of the other radically polymerizable monomer include pentaerythritol tetramethacrylate, dipentaerythritol hexaacrylate, urethane oligomer tetraacrylate, urethane oligomer hexamethacrylate, urethane oligomer hexaacrylate, polyester oligomer hexaacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tripropylene glycol dimethacrylate, bisphenol A dimethacrylate, 2,2-bis(4-methacryloyloxyethoxydiphenyl)propane, glycidyl methacrylate, 2,2-bis(4-acryloyloxypolyethylene glycol phenyl)propane having an average molecular weight of 776, and methyl ether polyethylene glycol methacrylate having an average molecular weight of 475. The amount of the other radically polymerizable monomer used is suitably 20 to 90% by weight, particularly 40 to 80% by weight, based on the weight of the entire coating agent. The amount of the amine compound, such as triethanolamine, N-methyldiethanolamine, triisopropanolamine, N,N-dimethylaminoethyl methacrylate, or N,N-diethylaminoethyl methacrylate, used is, for example, suitably 0.01 to 15% by weight, particularly 0.1 to 10% by weight, based on the weight of the entire coating agent. The amount of the photochromic compound, such as naphthopyran derivatives, chromene derivatives, spirooxazine derivatives, spiropyran derivatives, or fulgimide derivatives, used is suitably 0.1 to 30% by weight, particularly 1 to 10% by weight, based on the weight of the entire coating agent.
[0092] When a spectacle lens comprises at least one photochromic coating, preferably the front surface of an uncoated or pre-coated spectacle lens substrate comprising at least one photochromic coating, the spectacle lens may optionally comprise at least one photochromic primer coating. Preferably, the front surface of the spectacle lens substrate comprises at least one photochromic primer coating and at least one photochromic coating, the photochromic coating being its outermost coating. The at least one photochromic primer coating may comprise a polyurethane resin layer as disclosed in EP 1 602 479 A1, in particular claim 1 of EP 1 602 479 A1, or a primer layer as disclosed in WO 03 / 058300 A1, in particular page 22, line 3 to page 23, line 13 of WO 03 / 058300 A1.
[0093] In one embodiment, the spectacle lens may include at least one mirror coating. When the spectacle lens includes at least one mirror coating and at least one antibacterial and / or antiviral coating, the at least one mirror coating is preferably adjacent to, but not necessarily adjacent to, the at least one antibacterial and / or antiviral coating, with the at least one antibacterial and / or antiviral coating being its outermost layer. Adjacent but not necessarily adjacent preferably means that the at least one mirror coating and the at least one antibacterial and / or antiviral coating are located on the same uncoated or pre-coated surface of the spectacle lens substrate. Preferably, only the front surface of the spectacle lens substrate includes the at least one mirror coating and the at least one antibacterial and / or antiviral coating, with the at least one antibacterial and / or antiviral coating being its outermost coating. The at least one mirror coating typically includes alternating dielectric layers and / or at least one semitransparent metal layer in the form of a Bragg mirror. The at least one semitransparent metal layer may include, for example, an aluminum layer, a chromium layer, a gold layer, and / or a silver layer, preferably a silver layer. The thickness of the semitransparent metal layer is typically in the range of 4 nm to 48 nm, more typically in the range of 8 nm to 41 nm, and most typically in the range of 17 nm to 33 nm. The at least one semitransparent metal layer is typically applied by physical vapor deposition.
[0094] The spectacle lens preferably includes at least one antireflective coating. The at least one antireflective coating preferably includes alternating discrete metal oxide, metal hydroxide, and / or metal oxide hydrate layers consisting of or including aluminum, silicon, zirconium, titanium, yttrium, tantalum, neodymium, lanthanum, niobium, and / or praseodymium. The at least one antireflective coating preferably includes at least one metal oxide, metal hydroxide, and / or metal oxide hydrate layer consisting of or including silicon, which preferably forms the outermost layer of the antireflective coating. The antireflective coating typically includes a coating stack of at least one layer having a high refractive index (HRI) and at least one layer having a low refractive index (LRI). The number of layers is not particularly limited. However, from the viewpoint of broadband reflection reduction, the total number of layers in the antireflective coating is preferably 3 or more, more preferably 5 or more, and 9 or less. Preferably, the HRI layer has a physical thickness in the range of 10 to 120 nm, and the LRI layer has a physical thickness in the range of 10 to 100 nm. The at least one antireflective coating preferably has a total layer thickness in the range of 100 nm to 1000 nm, preferably in the range of 110 nm to 800 nm, even more preferably in the range of 120 nm to 750 nm, even more preferably in the range of 130 nm to 700 nm, and most preferably in the range of 140 nm to 500 nm. The at least one antireflective coating can be designed with respect to its desired optical properties, preferably using the software OptiLayer, version 12.37, of OptiLayer GmbH, 85748 Garching b. München, Germany, or the software Essential MacLeod, version 11.00.541, of Thin Film Center Inc., 2745 E Via Rotunda, Tucson, AZ USA. To design the at least one antireflective coating, the refractive index of each of the layer materials is preferably assumed to be wavelength-dependent.When the antireflective coating comprises at least one layer of SiO2 and at least one layer of TiO2, the design of the antireflective coating is preferably based on the refractive index of TiO2 at 550 nm, n=2.420, and the refractive index of SiO2 at 550 nm, n=1.468.
[0095] The at least one anti-reflective coating may comprise, in each case between the superhydrophobic layer and the hard lacquer layer, the layer sequence and layer thicknesses shown in Figures 3 and 5 of EP 2 437 084 A1 or the layer sequence and layer thicknesses disclosed in paragraph
[0056] of EP 2 801 846 A1.
[0096] In a spectacle lens comprising at least one hard coating and at least one antireflective coating, the at least antireflective coating preferably forms the outermost coating. The antireflective coating is preferably disposed on the at least one hard coating on the eye-side and / or object-side of the spectacle lens. When a spectacle lens comprises at least one antireflective coating and at least one antibacterial and / or antiviral coating, the at least one antibacterial and / or antiviral coating is preferably its outermost coating.
[0097] In one embodiment, the eyeglass lens may include at least one conductive or semiconductive layer. The at least one conductive or semiconductive layer may be, for example, indium tin oxide (In2O3). 0.9 (SnO2) 0.1, ITO), tin fluoride oxide (SnO2:F, FTO), zinc aluminum oxide (ZnO:Al, AZO) and / or antimony tin oxide (SnO2:Sb, ATO). Preferably, the conductive or semiconductive layer comprises a layer made of or containing ITO, or a layer made of or containing FTO. A conductive or semiconductive layer arranged as the outermost layer of a spectacle lens on the object side and / or eye side reduces or prevents static charging of the spectacle lens. As a result, the spectacle lens is easier to clean. At least one conductive or semiconductive layer is preferably formed as one of the layers of the antireflection coating. It could be.
[0098] Preferably, the at least one anti-reflective coating is produced by means of physical vapor deposition, preferably electron beam evaporation or thermal evaporation in a vacuum chamber.
[0099] The spectacle lens comprises at least one antibacterial and / or antiviral coating. Preferably, the at least one antibacterial and / or antiviral coating is the outermost coating in the coating sequence of the spectacle lens. Preferably, the spectacle lens comprises at least one antibacterial and / or antiviral coating on the front surface, i.e., the surface intended to be worn away from the eye according to DIN EN ISO 13666:2019-12, section 3.2.13, and on the rear surface, i.e., the surface intended to be worn closer to the eye according to DIN EN ISO 13666:2019-12, section 3.2.14. The at least one antibacterial and / or antiviral coating preferably comprises at least one biocidal inorganic component selected from at least one biocidal inorganic metal, preferably at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, and / or at least one biocidal inorganic metal sulfide. The at least one biocidal inorganic component preferably has the functionality of direct contact oxidation or light-induced oxidation to achieve the antiviral and / or antibacterial effect of the at least one antibacterial and / or antiviral coating. The at least one antibacterial and / or antiviral coating can completely or partially cover the adjacent underlying coating, i.e., the adjacent coating in the direction toward the respective surface of the spectacle lens substrate. Partial covering or partial coating can mean, for example, that only half of the underlying coating is covered or coated by the at least one antibacterial and / or antiviral coating, or that the at least one antibacterial and / or antiviral coating comprises islands of any suitable shape on the outermost surface of the adjacent coating below the at least one antibacterial and / or antiviral coating. Preferably, the at least one antibacterial and / or antiviral coating completely covers the adjacent underlying coating.If the at least one antimicrobial and / or antiviral coating is not the outermost coating of the spectacle lens, the outermost coating may completely or partially cover an adjacent antimicrobial and / or antiviral coating below.
[0100] The at least one antibacterial and / or antiviral coating is preferably based on at least one modified clean coating layer. The at least one modified clean coating layer preferably comprises at least one biocidal inorganic component. The at least one modified clean coating layer may comprise at least one clean coating layer doped with at least one biocidal inorganic component. The at least one biocidal inorganic component is preferably selected from at least one of the group consisting of at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, at least one biocidal inorganic metal salt, and at least one biocidal inorganic metal sulfide. The at least one biocidal inorganic component may comprise at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, at least one metal salt and / or at least one biocidal inorganic metal sulfide, each consisting of or comprising silver, preferably Ag, AgO, Ag2O, AgNO3, Ag2S, copper, preferably Cu, Cu2O, titanium, preferably TiO, TiO2, Ti2O3, Ti3O4, zinc, preferably ZnO, and / or iron, preferably FeO, Fe2O3. The at least one biocidal inorganic component may comprise at least one metal, at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, at least one metal salt, at least one metal sulfide or a combination thereof. As the at least one metal, one metal or a combination of different metals may be used; as the at least one metal oxide, one type of metal oxide or a combination of different types of metal oxides may be used; as the at least one metal hydroxide, one type of metal hydroxide or a combination of different types of metal hydroxides may be used; as the at least one metal oxide hydrate, one type of metal oxide hydrate or a combination of different types of metal oxide hydrates may be used; as the at least one metal salt, one type of metal salt or a combination of metal salts may be used; and as the at least one metal sulfide, one type of metal sulfide or a combination of different types of metal sulfides may be used. Preferably, the at least one biocidal inorganic component comprises at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, at least one biocidal inorganic metal salt, and / or at least one biocidal inorganic metal sulfide, each consisting of or comprising silver, preferably Ag, AgO, AgO, AgNO, AgS, copper, preferably Cu, CuO, and / or zinc, preferably ZnO. More preferably, the at least one biocidal inorganic component comprises at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, and / or at least one biocidal inorganic metal salt, each consisting of or comprising silver, preferably Ag, AgO, and / or AgO, and / or copper, preferably Cu, CuO. Particularly preferably, the at least one biocidal inorganic component comprises at least one biocidal metal, at least one biocidal metal oxide, at least one biocidal metal hydroxide, at least one biocidal metal oxide hydrate, and / or at least one metal salt consisting of or comprising silver, preferably Ag, AgO, Ag2O and / or AgNO3.
[0101] Preferably, the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer comprises at least one biocidal inorganic component in the form of particles, preferably distributed within the at least one antibacterial and / or antiviral coating. The distribution of particles of the at least one biocidal inorganic component within the at least one antibacterial and / or antiviral coating does not necessarily mean that all particles are present within the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer. Furthermore, at least some of the particles may be covered by the at least one antibacterial and / or antiviral coating, preferably at least one clean coating layer, but may protrude from the at least one antibacterial and / or antiviral coating, or at least some of the particles may be distributed uncovered on the at least one antibacterial and / or antiviral coating. Preferably, the particle size of the at least one biocidal inorganic component is smaller than the layer thickness of the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer. Preferably, the particle size of the at least one biocidal inorganic component is in the range of from 1 nm to 10 nm, more preferably from 1 nm to 8 nm, even more preferably from 1 nm to 5 nm, and most preferably from 1 nm to 3 nm.
[0102] The at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer preferably contains at least one biocidal inorganic component in an amount selected from the range of 1 wt % to 60 wt %, more preferably 5 wt % to 50 wt %, even more preferably 10 wt % to 40 wt %, and particularly preferably 20 wt % to 30 wt %, based on the total weight of the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, respectively. The amount of the at least one biocidal inorganic component indicated above applies to the use of one type of biocidal inorganic component and to the use of a combination of different types of biocidal inorganic components. The one type of biocidal inorganic component may further contain the same metal ion or different metal ions, or the same metal ion but with different particle sizes. The amount of the at least one biocidal inorganic component is preferably determined by energy dispersive X-ray analysis. It can be determined by scanning electron microscopy using spectroscopy.
[0103] The average thickness of the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer is preferably in the range of 1 nm to 50 nm, even more preferably 1 nm to 30 nm, even more preferably 1 nm to 20 nm, and particularly preferably 1 nm to 10 nm. The average thickness of the at least one antibacterial and / or antiviral coating is preferably determined by at least one scanning electron micrograph of a cross-section of an eyeglass lens comprising at least an eyeglass lens substrate and at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer. In the at least one scanning electron micrograph, the physical thickness of the at least one antibacterial and / or antiviral coating based on at least one clean coating layer is determined at at least three positions, and the arithmetic average thereof is formed.
[0104] Preferably, the water contact angle of the at least one antibacterial and / or antiviral coating based on the at least one clean coating layer is in the range of 90° to 120°, more preferably in the range of 105° to 115°. With a water contact angle in the aforementioned range, the at least one antibacterial and / or antiviral coating based on the at least one modified clean coating layer maintains the characteristics of the clean coating components when used as a clean coating layer. The water contact angle is preferably determined with a DataPhysics Instruments OCA 20 contact angle meter using deionized water with a drop size of 1 and 10 μL as the liquid.
[0105] The at least one antibacterial and / or antiviral coating based on the at least one modified clean coating layer preferably comprises at least one biocidal inorganic component and at least one clean coating component. The at least one clean coating component can impart oleophobic or hydrophobic properties to the at least one antibacterial and / or antiviral coating based on the at least one modified clean coating layer. The oleophobic or hydrophobic properties of the clean coating layer are disclosed, for example, in EP 1 392 613 A1, where water forms a contact angle of more than 90°, preferably more than 100°, and particularly more than 110°. The at least one clean coating component can comprise, for example, at least one fluoroorganic component covalently bonded to the underlying adjacent coating, or at least one component based on perfluoropolyether, as disclosed, for example, in claim 1 of DE 198 48 591 A1. The at least one clean coating component preferably has hydrophobic properties that ensure the eyeglass lens has an easy-to-clean surface. Typical contamination of the surface of an eyeglass lens can be easily removed by simply rolling off a liquid droplet, preferably a water droplet, or by rolling on the droplet in combination with wiping. The hydrophobic nature of the clean coating components is further advantageous in that it helps to slowly release the biocidal components, thereby increasing the durability of the biocidal effect of the lens.
[0106] At least one clean coating component preferably comprises at least one silane having at least one fluorine-containing group exhibiting more than 20 carbon atoms. At least one -(CF2) x Per- or polyfluoroalkyl compounds (PFAS) having silane functionality containing - units (x is 1 or greater) are commonly used. When at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer is adjacent to and on at least one antireflective coating, i.e., when the at least one antibacterial and / or antiviral coating is the outermost coating thereof, the per- or polyfluoroalkylsilane of the at least one clean coating component preferably reacts with hydroxyl groups of the coating directly adjacent to the at least one antireflective coating to form a hydroxyl group of the at least one modified clean coating layer based on the at least one modified clean coating layer by condensation. Covalently bonded to at least one antibacterial and / or antiviral coating.
[0107] Preferably, the at least one antibacterial and / or antiviral coating based on the at least one modified clean coating layer is obtained by physical vapor deposition. Thus, the at least one biocidal inorganic component and the at least one clean coating component are preferably co-deposited on the respective surfaces to be coated. The at least one biocidal inorganic component is preferably deposited as at least one metal, at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, and / or at least one metal sulfide, respectively. Alternatively, the metals of the at least one biocidal inorganic component can be deposited in their respective atmospheres, for example, to deposit at least one metal oxide, and the co-deposition is carried out in an oxygen-containing atmosphere.
[0108] The at least one biocidal inorganic component and the at least one clean coating component, which preferably form at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, are preferably co-deposited by co-deposition under vacuum according to at least one of the following methods: i) optionally by ion beam assisted co-evaporation, ii) by ion beam co-sputtering, iii) by cathode co-sputtering, and / or iv) by plasma-assisted chemical vapor co-deposition. The evaporation under vacuum in the optionally ion beam assisted co-evaporation method i) can be carried out using at least one of the following evaporation sources: a) at least one thermal evaporator for heating at least one component to be evaporated under vacuum by resistive heating of at least one metal container containing said at least one component, b) at least one electron beam gun for heating at least one component to be evaporated under vacuum via an electron beam. In contrast to conventional deposition methods under vacuum, in which only one component is simultaneously deposited from one single deposition source, such as from one single evaporation source or one single sputtering source, to obtain at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, preferably at least two deposition sources are operated simultaneously. Preferably, at least one of the at least two deposition sources is used to deposit at least one biocidal inorganic component, and at least one of the at least two deposition sources is used to deposit at least one clean coating component. The at least two deposition sources for co-depositing at least one biocidal component and at least one clean coating component, which preferably form at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, can be the same type of deposition source or can be different types of deposition sources.Furthermore, the at least two deposition sources for codepositing the at least one biocidal component and the at least one clean coating component, which preferably form the at least one antimicrobial and / or antiviral coating based on the at least one modified clean coating layer, can be the same type of deposition source when the same method selected from methods i) to iv) above is used, or can be different types of deposition sources when both the same method selected from methods i) to iv) above and different methods selected from methods i) to iv) above are used. When the same method according to any one of methods i) to iv) above is used for codeposition, for example, when the at least one antimicrobial and / or antiviral coating based on the at least one modified clean coating layer is produced according to the above co-deposition method i), i.e., optionally by ion beam-assisted co-evaporation, for example, the at least one evaporation source for depositing the at least one biocidal inorganic component can be at least one thermal evaporator, and the at least one evaporation source for depositing the at least one clean coating component can be at least one electron beam gun. Alternatively, for example, the at least one evaporation source for depositing the at least one biocidal inorganic component can be at least one electron beam gun, and the at least one evaporation source for depositing the at least one clean coating component can be at least one thermal evaporator. The at least one evaporation source for depositing the inorganic component and the at least one evaporation source for depositing the at least one clean coating component can be the same type of evaporation source.
[0109] When at least two biocidal inorganic components are co-deposited, the at least two deposition sources used therefor can be of the same type or of different types. When at least two clean coating components are co-deposited, the at least two deposition sources used therefor can be of the same type or of different types. Furthermore, the methods for the co-deposition of the at least two biocidal inorganic components and / or the co-deposition of the at least two clean coating components, each by any one of the above methods i) to iv), can be of the same type, or at least two different methods can be used.
[0110] Regardless of whether the at least two deposition sources used are of the same type or of different types, co-deposition of all components deposited simultaneously is preferred.
[0111] The codeposition described is preferably ion-assisted codeposition. Ion-assisted codeposition preferably further means that the surface to be coated with at least one antibacterial and / or antiviral coating based on at least one clean coating layer is irradiated with at least one ion beam simultaneously with the codeposition of at least one biocidal inorganic component and at least one clean coating component. The at least one ion beam may be, for example, Ar + , Ar2 + , O2 + and / or N2 + The gas ions may be generated by at least one ion gun that emits gas ions of
[0112] To achieve a stable and consistent codeposition rate of at least one biocidal inorganic component and at least one clean coating component, the conditions of the vacuum codeposition, preferably the optionally ion beam assisted, co-deposition described above, are preferably at least one of the following: the chamber pressure during co-deposition is preferably 1×10 -6 millibars ~ 1 x 10 -3 mbar, more preferably 1×10 -5 millibars ~ 1 x 10 -4The pressure is preferably in the range of 0.5-7 V, more preferably 1-5 V, and the current is preferably in the range of 10 A-350 A, more preferably 100 A-300 A; the voltage of the electron beam evaporator is preferably set to 6 kV-10 kV, and the beam current is preferably in the range of 20 mA-80 mA, more preferably 30 mA-60 mA; optionally, the chamber is purged with additional O and / or Ar in ion beam assistance, preferably at an O flow rate of 5-50 sccm; and the overall deposition rate measured during codeposition is preferably set to 0.1 nm / s-10 nm / s, more preferably 1 nm / s-5 nm / s.
[0113] As an alternative to the aforementioned codeposition method for producing at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer can be produced by a diffusion process. In this alternative, at least one clean coating component can be first applied to the surface to be coated. Therefore, the at least one clean coating component is preferably deposited under vacuum according to at least one of the following methods: i) optionally by ion beam-assisted evaporation, ii) by thermal evaporation, iii) by cathode sputtering, and / or iv) by plasma-assisted chemical vapor deposition. Preferably, the at least one clean coating component is deposited by evaporation, which evaporation is optionally ion beam-assisted. Deposition under vacuum preferably proceeds similarly to the aforementioned codeposition under vacuum. Preferably, the at least one biocidal inorganic component comprises at least one metal and / or at least one metal salt. More preferably, the thickness is 1 nm to 10 nm, even more preferably 1 nm to 8 nm, and even more preferably 1 nm to 8 nm. At least one metal having a particle size in the range of 1 nm to 5 nm, most preferably 1 nm to 3 nm, is dispersed in at least one solvent. More preferably, at least one metal salt is dissolved in at least one solvent. In the atmosphere or presence of the dispersed and / or dissolved at least one biocidal inorganic component, the at least one biocidal inorganic component preferably diffuses into the at least one clean coating component, modifying at least the clean coating layer and resulting in at least one antibacterial and / or antiviral coating. Preferably, the aforementioned diffusion process is combined with or accelerated by physically wiping or rubbing the surface to be coated with a cloth or tissue, or by heating the uncoated or pre-coated eyeglass lens substrate. In this case, the molecules of the at least one clean coating component move significantly faster, thereby improving the diffusion process.
[0114] Alternatively to both the co-deposition method and the diffusion process described above, at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer can be produced by a dip-coating or spin-coating process. In this alternative, at least one biocidal inorganic component is dispersed in at least one clean coating component and, optionally, in at least one solvent. Preferably, the at least one biocidal inorganic component comprises at least one metal and / or at least one metal salt. More preferably, at least one metal having a particle size in the range of 1 nm to 10 nm, even more preferably 1 nm to 8 nm, more preferably 1 nm to 5 nm, and most preferably 1 nm to 3 nm is dispersed in at least one solvent. More preferably, at least one metal salt is dissolved in at least one solvent. The optional at least one solvent is preferably at least one organic solvent that is miscible with at least one solvent in which the at least one biocidal inorganic component is dispersed or dissolved and compatible with at least one clean coating component. After application, at least one antibacterial and / or antiviral coating is obtained after thermal curing at a suitable temperature range, preferably 30° C. to 70° C., more preferably 40° C. to 60° C. The curing time is preferably 30 to 300 minutes, more preferably 120 to 180 minutes.
[0115] The at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer preferably functions as both a clean coating layer and an antibacterial and / or antiviral coating. Therefore, no additional coating is required to function as the at least one antibacterial and / or antiviral coating. The combination of the antibacterial and / or antiviral properties and hydrophobicity of the clean coating layer provides excellent durability of the biocidal effect. Furthermore, there is no need to change the coating order of the spectacle lens. Preferably, there is no adverse effect on optical performance. In one embodiment, the biocidal component and the clean coating component are present in a single layer and form a single layer. In a preferred embodiment, the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer is the modified clean coating layer described above. All features and variations described with respect to the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer also apply to the at least one antibacterial and / or antiviral coating that is a modified clean coating layer.
[0116] Contrary to WO 2020 / 138469 A1, no additional coating is required to impart antibacterial and / or antiviral properties to the spectacle lens, but an existing coating on the spectacle lens would be modified in any case.
[0117] In one embodiment, the spectacle lens comprising at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer described above comprises an outermost coating. The at least one clean coating layer further comprises at least one clean coating layer as a coating. The at least one clean coating layer preferably comprises perfluoropolyether, perfluoroalkylsilane, and / or perfluoroalkylsiloxane. The at least one clean coating layer is preferably applied by vacuum deposition as described above, more preferably by i) optionally ion beam-assisted evaporation, ii) ion beam co-sputtering, iii) cathode co-sputtering, and / or iv) plasma-assisted chemical vapor deposition. The at least one clean coating layer is preferably deposited on the surface to be coated by evaporation, optionally with ion beam assistance. In some cases, the at least one clean coating layer is adjacent to and on top of the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer in the poorly water-soluble antibacterial and / or antiviral coating component, i.e., the at least one clean coating layer is the outermost layer in the coating sequence. This at least one clean coating layer can act as a barrier to prevent direct contact and significantly reduce the contact area between viruses and the at least one biocidal inorganic component. For biocidal inorganic components that are presumed to be effective as metal ions, at least one clean coating layer can retard the migration of metal ions. For biocidal inorganic components that act photocatalytically, at least one clean coating layer can retard the migration of reactive oxygen species, e.g., OH, O2. - The generation of H2O2 can be prevented. The average thickness of the at least one clean coating layer is preferably in the range of 1 nm to 50 nm, more preferably 1 nm to 30 nm, even more preferably 1 nm to 20 nm, and particularly preferably 1 nm to 10 nm. The average thickness of the at least one clean coating layer is preferably determined by at least one scanning electron micrograph of a cross-section of a spectacle lens comprising at least a spectacle lens substrate and at least one clean coating layer. In the at least one scanning electron micrograph, the physical thickness of the at least one clean coating layer is determined at at least three positions, and the arithmetic average thereof is formed.
[0118] The outermost clean coating layer can completely or partially cover at least one underlying, directly adjacent antimicrobial and / or antiviral coating that is based on at least one modified clean coating layer.
[0119] In contrast to CN106772713A, to achieve the necessary adhesion between the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and the at least one clean coating layer, for example, no tie layer is required between the antibacterial and / or antiviral coating and the at least one clean coating layer. In the coating sequence disclosed in CN106772713A, the antibacterial layer is below the tie layer and the superhydrophobic layer. Therefore, in CN106772713A, the antibacterial layer is not in direct contact with bacterial or viral contaminants.
[0120] In a further embodiment, the spectacle lens comprising at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer also comprises at least one anti-fog coating. Preferably, the at least one anti-fog coating is the outermost coating of the spectacle lens. When the spectacle lens comprises at least one anti-fog coating and at least one clean coating layer, the at least one clean coating layer is preferably the outermost coating. The at least one clean coating layer may be any of those described above. The at least one anti-fog coating preferably comprises an anti-fog resin or surfactant containing a highly hydrophilic polymer such as polyvinyl alcohol, (sodium) polyacrylate, or polyurethane containing hydrophilic groups. For example, UVAF, AFC-GW, AFC-133P12G, AFC-SW6M, and AFC-G from Gelwell Biotech Corp. * Anti-fog resin with the name NK or FSI Anti-fog resins are commercially available from Coating Technologies, Inc. under the names Visgard Premium, Visgard Premium SE, Visgard Premium Plus, and Visgard Elite.
[0121] The average thickness of the at least one anti-fog coating is not subject to any particular restrictions. The average thickness of the at least one anti-fog coating is preferably in the range of 1 μm to 20 μm, more preferably in the range of 2 μm to 17 μm, even more preferably in the range of 3 μm to 15 μm, most preferably in the range of 4 μm to 12 μm, and particularly preferably in the range of 5 μm to 10 μm. The average thickness is preferably determined by at least one scanning electron micrograph of a cross-section of a spectacle lens comprising at least a spectacle lens substrate and at least one anti-fog coating. In the at least one scanning electron micrograph, the physical thickness of the at least one anti-fog coating is determined at at least three positions, and the arithmetic mean thereof is formed.
[0122] Instead of or in addition to the aforementioned at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, the eyeglass lens may include at least one antibacterial and / or antiviral coating based on at least one modified anti-fog coating. The at least one antibacterial and / or antiviral coating based on at least one modified anti-fog coating preferably includes at least one anti-fog component and at least one biocidal inorganic component. The at least one anti-fog component can be doped with at least one biocidal inorganic component. The at least one anti-fog component preferably includes the above-mentioned anti-fog resin or surfactant. The at least one biocidal inorganic component preferably includes the above-mentioned at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, at least one biocidal inorganic metal salt, and / or metal sulfide. At least one antibacterial and / or antiviral coating based on at least one modified anti-fog coating can be applied in a similar manner to one of the aforementioned methods, co-deposition, diffusion, dip-coating, or spin-coating processes. Therefore, no additional coating is required to impart antibacterial and / or antiviral properties to the spectacle lens, but an existing coating on the spectacle lens is modified in any case. In one embodiment, the biocidal component and the anti-fog component are present in a single layer and form a single layer. In a preferred embodiment, the at least one antibacterial and / or antiviral coating based on at least one modified anti-fog coating is the modified anti-fog coating described above. All of the features and variations described for the at least one antibacterial and / or antiviral coating based on at least one modified anti-fog coating also apply to the at least one antibacterial and / or antiviral coating being a modified anti-fog coating.
[0123] Alternatively or in addition to the aforementioned at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and at least one modified antifog coating, respectively, the spectacle lens may include at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating. The at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating preferably includes at least one antireflective component and at least one biocidal inorganic component. Preferably, the at least one antireflective component includes at least one biocidal inorganic component. Preferably, the at least one antireflective component includes a multilayer stack. Preferably, at least one layer of the multilayer stack, preferably the outermost layer, i.e., the layer furthest from the respective surface of the substrate, includes at least one biocidal inorganic component. More preferably, at least one layer of the multilayer stack of at least one antireflective component includes at least one biocidal inorganic component and at least one binding component. The at least one biocidal inorganic component is preferably at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, metal hydroxide, metal oxide hydrate and the like as described above. and / or metal sulfide. The at least one binding component preferably comprises at least one inorganic metal oxide, at least one inorganic metal hydroxide, at least one inorganic metal oxide hydrate, and / or at least one inorganic metal sulfide. Preferably, each of the at least one inorganic metal oxide, at least one inorganic metal hydroxide, at least one inorganic metal oxide hydrate, and / or at least one inorganic metal sulfide consists of or comprises silicon, preferably SiO2, titanium, preferably TiO, TiO2, Ti2O3, Ti3O4, aluminum, preferably Al2O3, and / or zirconium, preferably ZrO2. The at least one binding inorganic component may comprise at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, at least one metal sulfide, or a combination thereof. Furthermore, the at least one metal oxide may be one metal oxide or a combination of different metal oxides, the at least one metal hydroxide may be one metal hydroxide or a combination of different metal hydroxides, the at least one metal oxide hydrate may be one metal oxide hydrate or a combination of different metal oxide hydrates, and the at least one metal sulfide may be one metal sulfide or a combination of different metal sulfides. Preferably, the at least one binding inorganic component comprises at least one inorganic metal oxide, at least one metal hydroxide and / or at least one metal oxide hydrate consisting of or comprising silicon, preferably SiO2, titanium, preferably TiO, TiO2, Ti2O3, Ti3O4, and / or zirconium, preferably ZrO2. More preferably, the at least one binding inorganic component comprises at least one inorganic metal oxide, at least one metal hydroxide and / or at least one metal oxide hydrate consisting of or comprising silicon, preferably SiO2, and / or titanium, preferably TiO, TiO2, Ti2O3, Ti3O4. Particularly preferably, the at least one binding inorganic component comprises at least one inorganic metal oxide, at least one metal hydroxide and / or at least one metal oxide hydrate consisting of or comprising silicon, preferably SiO2.Preferably, at least one layer of the antireflective component does not contain the same biocidal inorganic component and binding inorganic component. The at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, and / or at least one metal sulfide of the at least one biocidal inorganic component and the at least one binding inorganic component are preferably not the same. However, when the at least one biocidal inorganic component and the at least one binding inorganic component contain, for example, at least one metal oxide consisting of or including the same metal, such as titanium, it is preferred that the at least one biocidal inorganic component and the at least one binding inorganic component contain at least one metal oxide of a different type, for example, TiO2 and TiO. Alternatively, the at least one biocidal inorganic component and the at least one binding inorganic component may, for example, contain the same metal oxide but with different crystal structures.
[0124] At least one layer of the at least one antireflective component contains at least one biocidal inorganic component in an amount ranging from 1% to 90% by weight, more preferably from 10% to 80% by weight, even more preferably from 15% to 60% by weight, and particularly preferably from 20% to 40% by weight, based on the total weight of the at least one layer of the antireflective component. The amounts of the at least one biocidal inorganic component indicated above apply to the use of a single biocidal inorganic component and to the use of a combination of different biocidal inorganic components. A single biocidal inorganic component can be based on the same metal or different metals. For example, when a single biocidal inorganic component contains at least one metal oxide, the same metal (Ag) can result in AgO and AgO, while the different metals (Ag and Cu) can result in AgO and CuO.
[0125] To simultaneously ensure good adhesion of at least one layer of at least one antireflective component to at least one adjacent layer of at least one antireflective component, at least one layer preferably contains at least 10 wt. % of the antireflective component, based on the total weight of each at least one layer. The binder contains at least one inorganic component in an amount ranging from about 100 to 99% by weight, more preferably from 20 to 90% by weight, even more preferably from 40 to 85% by weight, and particularly preferably from 60 to 80% by weight. The aforementioned amount of at least one inorganic component applies to the use of a single inorganic component and to the use of a combination of different inorganic components. The single inorganic component may contain the same metal ion or different metal ions.
[0126] The amounts of each of the at least one biocidal inorganic component and the at least one bound inorganic component set forth above are preferably determined by scanning electron microscopy using energy dispersive X-ray spectroscopy.
[0127] The average thickness of the at least one layer of the at least one antireflective component is preferably in the range of 1 nm to 100 nm, even more preferably 3 nm to 60 nm, even more preferably 4 nm to 40 nm, and most preferably 5 nm to 20 nm. The physical thickness of the at least one layer of the at least one antireflective coating is preferably determined by scanning electron micrographs of a cross section of a spectacle lens comprising a spectacle lens substrate and the at least one layer. The physical thickness of the at least one layer is determined thereon at at least three positions, and the arithmetic mean thereof is formed.
[0128] The aforementioned average thickness ranges of the at least one layer of the at least one antireflective component preferably ensure the long-term antibacterial and / or antiviral effect of the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating without significantly affecting the desired optical properties of the spectacle lens, in particular without significantly affecting the desired optical properties of the at least one antireflective coating on which the at least one antibacterial and / or antiviral coating is based. In other words, the thickness of the at least one layer of the at least one antireflective component can be a compromise between the long-term antibacterial and / or antiviral effect of the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating and the desired optical properties of the spectacle lens.
[0129] Preferably, the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating is preferably deposited under vacuum by i) optionally ion beam assisted evaporation, ii) ion beam sputtering, iii) cathode sputtering, and / or iv) plasma-assisted chemical vapor deposition. The at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating is preferably applied via ion beam assisted evaporation. At least one layer of at least one antireflective component comprising at least one biocidal inorganic component and at least one binding inorganic component is preferably applied via ion beam assisted co-evaporation, similar to the co-deposition method described above.
[0130] Again, no additional coating is required to impart antibacterial and / or antiviral properties to the spectacle lens, but an existing coating on the spectacle lens is modified in any case. In one embodiment, the biocidal component and the antireflective component are present in a single layer and form a single layer. In a preferred embodiment, the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating is a modified antireflective coating as described above. All features and variations described with respect to the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating also apply to the at least one antibacterial and / or antiviral coating being a modified antireflective coating.
[0131] In one embodiment, the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating is not the outermost coating of the spectacle lens. That is, the spectacle lens comprises at least one outermost coating that is different from the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating. For example, the spectacle lens may comprise at least one antifog coating as the outermost coating, or at least one clean coating layer as the outermost coating, and the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating and the at least one outermost coating are preferably directly adjacent to each other. Directly adjacent to each other means that no additional coating is disposed between the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating and the at least one outermost coating. Directly adjacent does not necessarily mean that the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating is completely covered by the at least one outermost coating. At least one outermost coating, which is different from the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating, can completely or partially cover the adjacent at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating. In contrast to CN106772713A, preferably, no bonding layer is disposed between the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating and the at least one outermost coating. Furthermore, it has been found that advantageously, a bonding layer between the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating and the at least one outermost coating is not required to ensure adhesion between the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating and the at least one outermost coating. In CN106772713A, a bonding layer is required to enhance adhesion between the antibacterial layer and the upper layer.The use of at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating eliminates the need to improve the adhesion between this at least one antibacterial and / or antiviral coating and at least one adjacent coating. Regarding the at least one outermost coating being different from the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating, preferably the outermost coating is at least one antifog coating or at least one clean coating layer, and at least one layer of at least one antireflective component already contains at least one binding component, so that good adhesion is achieved between the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating and the at least one outermost coating. This makes the additional binding layer as in Chinese Patent Application Publication No. 106772713A redundant. The absence of such an additional bonding layer between the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating and the at least one different outermost coating also has the advantage that the distance of the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating from the respective outermost surface of the spectacle lens is not increased. Therefore, in the absence of such an additional bonding layer, the effectiveness of the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating against bacteria and / or viruses is preferably not reduced due to the barrier of the additional bonding layer that prevents contact between the at least one antibacterial and / or antiviral coating based on the at least one modified antireflective coating and bacteria and / or viruses. When the spectacle lens includes at least one clean coating layer and at least one antifog coating, the at least one clean coating layer is its outermost coating.
[0132] In one embodiment, the spectacle lens comprises at least one modified clean coating layer as described above. and at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating. The antibacterial and / or antiviral coating based on at least one modified clean coating layer is preferably its outermost coating. The spectacle lens preferably comprises, on its front and rear surfaces, at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating. Alternatively, the spectacle lens comprises both of the aforementioned antibacterial and / or antiviral coatings on one surface of the spectacle lens substrate and only one of the aforementioned antibacterial and / or antiviral coatings on the other surface. In each case, the spectacle lens comprises at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating, and the at least one biocidal inorganic component of both the antibacterial and / or antiviral coatings may be the same or different from each other. The at least one biocidal inorganic component described above can be the same or different in terms of the type of the at least one biocidal inorganic component and / or the metal on which the at least one biocidal inorganic component is based. When the same or identical at least one biocidal inorganic component, such as Ag or Ag2O, is included in both the antibacterial and / or antiviral coatings, and both antibacterial and / or antiviral coatings are preferably applied to at least the same surface of the spectacle lens substrate, the antibacterial and / or antiviral effect of the spectacle lens can be enhanced or extended. Alternatively, the amount of the at least one biocidal inorganic component in each antibacterial and / or antiviral coating can be reduced. This reduction in the amount of the at least one biocidal inorganic component can be beneficial in reducing the impact of the at least one biocidal inorganic component on the optical performance of the spectacle lens.
[0133] If the at least one biocidal inorganic component is different in each of the antibacterial and / or antiviral coatings, the antibacterial and / or antiviral effect of the spectacle lens may be adaptable or modifiable with respect to the bacteria and / or viruses to be controlled.
[0134] A further advantage of applying at least one antimicrobial and / or antiviral coating based on at least one modified clean coating layer and at least one antimicrobial and / or antiviral coating based on at least one modified antireflective coating is that even if one of the antimicrobial and / or antiviral coatings becomes ineffective, the other one can still provide antimicrobial or antiviral activity.
[0135] Both the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating perform a dual function in the coating sequence of the spectacle lens. The at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer functions as an antibacterial and / or antiviral coating and a clean coating layer. The at least one antibacterial and / or antiviral coating based on at least one antireflective coating functions as an antibacterial and / or antiviral coating and an antireflective coating. By applying the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating in the coating sequence, the spectacle lens, which in any case comprises at least one antireflective coating and at least one clean coating layer, further exhibits antibacterial and / or antiviral activity. For example, any permutation of the coating sequence or the addition of additional layers to the coating sequence can be included in order for the spectacle lens to further exhibit antibacterial and / or antiviral activity. No further adaptation of existing coating sequences is necessary for the addition of
[0136] When a spectacle lens comprises at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating that are directly adjacent to each other, the outermost coating can completely or partially cover the one below.
[0137] In summary, the following embodiments are particularly preferred within the scope of the present invention:
[0138] Embodiment 1: A spectacle lens comprising a spectacle lens substrate and at least one coating, wherein the at least one coating comprises an antibacterial and / or antiviral coating based on at least one modified clean coating layer, preferably wherein the at least one modified clean coating layer comprises at least one biocidal component and at least one clean coating component.
[0139] Embodiment 2: The spectacle lens of embodiment 1, wherein the at least one biocidal component is selected from at least one of the group consisting of at least one metal, at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, at least one metal sulfide, and at least one coordination complex.
[0140] Embodiment 3: The spectacle lens of embodiment 1 or 2, wherein at least one coordination complex acts as an antifungal, antibacterial and / or antiviral agent.
[0141] Embodiment 4: The spectacle lens of any one of embodiments 1 to 3, wherein at least one coordination complex is a coordination complex of copper, preferably cooperthiocyanate, or copper pyrithione, or a coordination complex of zinc, preferably zinc pyrithione.
[0142] Embodiment 5: A spectacle lens according to any one of embodiments 1 to 4, wherein the at least one biocidal component is distributed in and / or on the at least one antibacterial and / or antiviral coating in the form of well-defined particles.
[0143] Embodiment 6: A spectacle lens according to any one of embodiments 1 to 5, wherein the spectacle lens comprises at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating, preferably wherein the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer is its outermost coating.
[0144] Embodiment 7: A spectacle lens according to any one of embodiments 1 to 6, wherein the front and / or rear surface of the spectacle lens substrate each comprises at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer directly adjacent to the at least one antibacterial and / or antiviral coating, and preferably the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer is its outermost coating.
[0145] Embodiment 8: Each antibacterial and / or antiviral coating of a spectacle lens comprises at least one biocidal component, and at least two antibacterial and / or antiviral coatings comprising at least one biocidal component are identical or different from each other, preferably identical or different with respect to the type and / or concentration of the at least one biocidal component. The spectacle lens according to any one of aspects 1 to 7.
[0146] Embodiment 9: A spectacle lens according to any one of embodiments 1 to 8, comprising a spectacle lens substrate and at least two antimicrobial and / or antiviral coatings, wherein at least one of the antimicrobial and / or antiviral coatings comprises at least one biocidal component selected from the group consisting of at least one metal, at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, at least one metal sulfide, and at least one coordination complex, and at least one binder selected from the group consisting of at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, and at least one metal sulfide, and wherein at least one of the antimicrobial and / or antiviral coatings is based on a modified clean coating layer and / or a modified antifog coating.
[0147] Embodiment 10: A spectacle lens according to any one of embodiments 1 to 9, wherein the spectacle lens comprises at least one clean coating layer or at least one anti-fog coating, respectively, as the outermost layer of the at least one coating of the spectacle lens, the outermost coating completely or partially covering the directly adjacent coating below, partially in islands of any suitable shape.
[0148] Embodiment 11: A spectacle lens according to any one of embodiments 1 to 10, comprising at least one clean coating layer and at least one anti-fog coating, the at least one clean coating layer being its outermost coating, the outermost coating completely or partially covering the directly adjacent coating below, partially in islands of any suitable shape.
[0149] Embodiment 12: A spectacle lens comprising a spectacle lens substrate and at least one coating, wherein the at least one coating comprises at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating.
[0150] Embodiment 13: A spectacle lens comprising a spectacle lens substrate and at least one antimicrobial and / or antireflective coating, wherein the at least one antimicrobial and / or antireflective coating comprises at least one modified antireflective coating, at least one modified clean coating layer, and / or at least one modified antifog coating, each modified coating preferably comprising at least one biocidal component.
[0151] Embodiment 14: A method for manufacturing a spectacle lens comprising a spectacle lens substrate and at least one antibacterial and / or antiviral coating, preferably comprising the following steps in a given sequence: - providing an eyeglass lens substrate comprising an uncoated or pre-coated front surface and an uncoated or pre-coated back surface; - co-depositing under vacuum on at least one uncoated or pre-coated surface at least one biocidal component and at least one component different from the at least one biocidal component, resulting in at least one antibacterial and / or antiviral coating, wherein the at least one component different from the at least one biocidal component is preferably at least one clean coating component and / or at least one anti-fog component.
[0152] Embodiment 15: A method for manufacturing a spectacle lens comprising a spectacle lens substrate and at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, the method preferably comprising the following steps in a given sequence: - providing an eyeglass lens substrate comprising an uncoated or pre-coated front surface and an uncoated or pre-coated back surface; - depositing under vacuum onto at least one of the uncoated or pre-coated surfaces at least one clean coating component resulting in at least one clean coating layer or at least one anti-fog component resulting in at least one anti-fog coating, - dispersing at least one biocidal component in at least one solvent and / or dissolving at least one biocidal component in at least one solvent, wherein the dispersed and dissolved biocidal components are preferably different from each other, - modifying at least one clean coating layer with at least one biocidal component, preferably by diffusion of at least one biocidal component into the at least one clean coating layer, wherein the at least one biocidal component completely or partially diffuses into the at least one clean coating layer, resulting in at least one antibacterial and / or antiviral coating based on the at least one modified clean coating layer, or - modifying the at least one anti-fog coating with at least one biocidal component, preferably by diffusion of the at least one biocidal component into the at least one anti-fog coating, wherein the at least one biocidal component diffuses completely or partially into the at least one anti-fog coating, resulting in at least one antibacterial and / or antiviral coating based on the at least one modified anti-fog coating.
[0153] Embodiment 16: A method for manufacturing a spectacle lens comprising a spectacle lens substrate and at least one antibacterial and / or antiviral coating, the method preferably comprising the following steps in a given sequence: - providing an eyeglass lens substrate comprising an uncoated or pre-coated front surface and an uncoated or pre-coated back surface; - dispersing at least one biocidal component in at least one coating component, preferably at least one clean coating component or at least one antifog component, and optionally at least one solvent, to obtain a dispersion comprising at least one biocidal component, - applying the dispersion to at least one uncoated or pre-coated surface of a spectacle lens substrate, preferably by dip coating or spin coating, - curing the applied dispersion, preferably at a temperature selected from the range of 30°C to 70°C, and more preferably for a time selected from the range of 30 minutes to 300 minutes, to obtain at least one antibacterial and / or antiviral coating.
[0154] Embodiment 17: A spectacle lens according to any one of embodiments 1 to 16 or a method according to any one of embodiments 1 to 16, in which the at least one modified coating exhibits an antibacterial and / or antiviral effect in addition to its originally intended properties, preferably in addition to its optical and / or functional properties, more preferably in addition to its anti-reflective properties, its anti-fog properties and / or its easy-to-clean properties.
[0155] The following examples are not intended to limit the scope of the invention. [Example]
[0156] I. Eyeglass lenses according to examples and comparative examples Comparative Example 1 Uncoated Zeiss based on polyallyl diglycol carbonate A CR39 plano flat sheet lens substrate was first coated by dipping with a composition according to Example 2 of EP 2 578 649 A1, and then vacuum-deposited with five anti-reflective layers, each layer consisting of SiO, CrO, SiO, CrO, and SiO. The layer thicknesses were 30 nm, 30 nm, 20 nm, 60 nm, and 90 nm. The spectacle lens was then further coated with a 5 nm-thick hydrophobic clean coating layer of hydrophobic material Cotec 900 from COTECH GmbH.
[0157] Example 1 An uncoated Zeiss CR39 non-prescription flat sheet lens substrate based on polyallyl diglycol carbonate was first coated by dipping with a composition according to Example 2 of EP 2 578 649 A1, and then vacuum-deposited with a five-layer antireflective coating, the materials of each layer being SiO2, CrO2, SiO2, CrO2, and SiO2, respectively. The layer thicknesses were 30 nm, 30 nm, 20 nm, 60 nm, and 90 nm. An antibacterial and / or antiviral coating based on the clean coating layer was then deposited on this surface: the biocidal compound was deposited by thermal evaporation, and the clean coating components were deposited by electron beam evaporation and ion beam assistance in a chamber with a 30 sccm O2 purge. This antibacterial and / or antiviral coating consisted of 20 wt. % biocidal component Ag2O and 80 wt. % clean coating components, and had a total thickness of 5 nm.
[0158] Example 2 An uncoated Zeiss CR39 non-prescription flat sheet lens substrate based on polyallyl diglycol carbonate was first coated by dipping with a composition according to Example 2 of EP 2 578 649 A1, followed by vacuum deposition of the same antireflective coating as in Example 1. An antibacterial and / or antiviral coating based on a clean coating layer was then deposited on this surface: the biocidal compound was deposited by thermal evaporation, and the clean coating components were deposited by electron beam evaporation and ion beam assistance in a chamber with a 30 sccm O2 purge. This antibacterial and / or antiviral coating consisted of 20 wt. % biocidal component CuO and 80 wt. % clean coating components, exhibiting a total thickness of 5 nm.
[0159] Example 3 A flat sheet lens with no prescription prepared by the process according to Comparative Example 1 was fixed with one side up in a lens chuck. A cotton cloth saturated with a 0.1 mol / L AgNO3 aqueous solution was used to hand wipe the lens for 200 cycles. The resulting lens was then dried in a curing oven at 50°C for 30 minutes.
[0160] Example 4 A flat sheet lens with no prescription prepared by the process according to Comparative Example 1 was fixed with one side up in a lens chuck. A cotton cloth saturated with a 0.5 mol / L AgNO3 aqueous solution was used to hand wipe the lens for 200 cycles. The resulting lens was then dried in a curing oven at 50°C for 30 minutes.
[0161] Example 5 An uncoated Zeiss CR39 non-prescription flat sheet lens substrate based on polyallyl diglycol carbonate was first coated with a curable silicone film by a dip method, and then vacuum-deposited with the same anti-reflective coating as in Example 1. An antibacterial and / or antiviral coating based on a clean coating layer was further applied to this upper surface by dip coating. The resin used in the process is prepared by adding 0.05 g of a 0.1 mol / L AgNO3 ethanol solution to 100 g of Cotec Duralon from COTECH GmbH. The resulting lenses are further dried in a curing oven at 50°C for 3 hours.
[0162] II. Evaluation of spectacle lens characteristics in examples and comparative examples IIa Determination of contact angle The water contact angles of the spectacle lenses according to the examples and comparative examples were measured using a Dataphysics OCA20 contact angle meter, and deionized water was used as the liquid. Droplet size 2 μL.
[0163] IIb Antibacterial and / or antiviral effects The antibacterial effects of the spectacle lenses of the Examples and Comparative Examples were evaluated according to the following procedure: - Preparation of spectacle lens samples: Spectacle lenses according to the examples and comparative examples were first sterilized in a dry heat sterilizer at 170°C for 60 minutes and then further sterilized in an autoclave at 121°C for 15 minutes. Control samples were made from medical grade polyethylene and sterilized using the same procedure. - Preparation of bacteria and test inoculation: Selected bacteria were cultured on slant medium from stock culture. The culture was then transferred to a fresh slant culture medium and incubated at 35° C. for another 24 hours, after which the culture was transferred to a fresh slant culture medium and incubated at 35° C. for another 24 hours. The bacterial culture was then counted to obtain the desired concentration. - Inoculation and incubation: A certain amount of test inoculum was added to the surface of the test sample for incubation. - Bacterial recovery: After 24 hours, the bacteria were recovered from the test sample surface and counted. The antibacterial activity and bacterial reduction ratio were calculated according to the following formula: - Decrease ratio = (C t -T t ) / C t , where C t = the number of viable bacteria recovered from untreated specimens (control samples) after 24 hours, and T t = number of viable bacteria recovered from treated specimens (lens samples) after 24 hours; - Antibacterial activity = U t -A t , in the formula, -U t = average common logarithm of the number of viable bacteria recovered from untreated specimens (control samples) after 24 hours -A t = Average common logarithm of the number of viable bacteria recovered from the treated test specimens (lens samples) after 24 hours
[0164] To evaluate the antiviral effect of the spectacle lenses of the Examples and Comparative Examples, the following procedure was applied: - Preparation of eyeglass lens samples: eyeglass lenses according to the examples and comparative examples were sterilized with a solution of 70% alcohol / 30% water and prepared as "test samples": Control: The control was to confirm viral activity in a sample that had not been treated with the test sample. The control was a 1 ml plastic vial made of medical grade polyethylene that had been sterilized using the same procedure as the lens samples. - Preparation of virus: The selected virus was diluted in maintenance medium (DMEM: Dulbecco's Modified Eagle Medium) containing 10% FBS (fetal bovine serum) to obtain a virus suspension of 1000 PFU (plaque forming units). - Cell preparation and growth: The selected host cells were placed in a 6-well plastic plate and 1 ml of DMEM growth medium containing 10% FBS was added for cell growth. The growth period was 12-16 hours. After that, the growth medium was removed and 500 μl of maintenance medium was added. - Virus treatment and recovery: For the test samples, 100 μl of virus suspension was added to the surface of the eyeglass lens and treated for 24 hours. After that, the suspension was collected from the surface of the eyeglass lens and added to a 6-well plastic plate. The eyeglass lens was further washed three times with 50 μl of maintenance medium to completely recover the virus. As a control, 100 μl of virus suspension was added to a plastic vial for 24 hours. After that, the suspension was collected from the vial and added to a 6-well plastic plate. The vials were then washed three times with 50 μl of maintenance medium to ensure complete virus recovery. - Cell infection: The recovered virus remains in 6-well plastic plates for 24 hours of infection. - Determination of cell infection rate: Cells in 6-well plastic plates were collected and subjected to flow cytometry to determine cell infection rate. - Viral survival was determined by calculating the infection rate normalized to the control (control = 100%).
[0165] The spectacle lenses according to the examples and comparative examples were evaluated for bacteria or viruses as shown in Table 2 below.
[0166] [Table 2]
Claims
1. 1. A spectacle lens comprising a spectacle lens substrate and at least one antibacterial and / or antiviral coating, wherein the at least one antibacterial and / or antiviral coating is at least an outermost coating on the front surface of the spectacle lens and / or at least an outermost coating on the rear surface of the spectacle lens, which is at least one selected from the group consisting of a clean coating layer, an anti-fog coating, and an anti-reflective coating modified to contain at least one biocidal component, and wherein the spectacle lens comprises at least two modified coatings on the front surface, the rear surface, or each of the front and rear surfaces, which have been modified to exhibit an antibacterial and / or antiviral effect.
2. 10. The spectacle lens of claim 1, wherein the at least two modified coatings are immediately adjacent to one another, and one of the at least two modified coatings is the outermost coating thereof.
3. 3. The spectacle lens of claim 1, wherein the at least two modified coatings each comprise at least one biocidal component, the at least one biocidal component of each modified coating being the same as or different from the at least one biocidal component of the other modified coatings.
4. 4. The spectacle lens according to claim 1, wherein the at least one biocidal component is at least one biocidal inorganic component selected from at least one of the group consisting of at least one biocidal inorganic metal, at least one biocidal inorganic metal oxide, at least one biocidal inorganic metal hydroxide, at least one biocidal inorganic metal oxide hydrate, and at least one biocidal inorganic metal sulfide.
5. 5. The spectacle lens of claim 4, wherein the at least one biocidal inorganic metal, the at least one biocidal inorganic metal oxide, the at least one biocidal inorganic metal hydroxide, the at least one biocidal inorganic metal oxide hydrate, and the at least one biocidal inorganic metal sulfide each consist of or comprise silver, copper, titanium, zinc, and / or iron.
6. 6. The spectacle lens according to claim 4, wherein the at least one antimicrobial and / or antiviral coating comprises the at least one biocidal inorganic component in an amount in any one of the following ranges, based on the total weight of the at least one antimicrobial and / or antiviral coating: - in the range of 1% to 60% by weight, - in the range of 5% to 50% by weight, in the range of 10% to 40% by weight, - in the range of 20% to 30% by weight.
7. 7. The spectacle lens according to claim 1, wherein the average thickness of the at least one antibacterial and / or antiviral coating is in one of the following ranges: - in the range of 1 nm to 50 nm, - in the range of 1 nm to 30 nm, - in the range of 1 nm to 20 nm, - in the range of 1 nm to 10 nm.
8. 8. The spectacle lens according to any one of claims 1 to 7, characterized in that the at least one antibacterial and / or antiviral coating is based on at least one modified clean coating layer, the at least one antibacterial and / or antiviral coating is based on at least one modified antireflective coating, and the at least one antibacterial and / or antiviral coating is its outermost coating.
9. 9. The spectacle lens according to claim 8, characterized in that the at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer and the at least one antibacterial and / or antiviral coating based on at least one modified antireflective coating are directly adjacent to each other, the outermost coating completely or partially covering the one below.
10. 1. A method for manufacturing an eyeglass lens comprising an eyeglass lens substrate and at least one antibacterial and / or antiviral coating, comprising: - providing an eyeglass lens substrate comprising an uncoated or pre-coated front surface and an uncoated or pre-coated rear surface, - depositing under vacuum onto at least one of said uncoated or pre-coated surfaces at least one clean coating component resulting in at least one clean coating layer or at least one anti-fog component resulting in at least one anti-fog coating, - comprising a step of dispersing at least one biocidal component in at least one solvent and / or a step of dissolving at least one biocidal component in at least one solvent, wherein the dispersed at least one biocidal component and the dissolved at least one biocidal component are different from each other, and further comprising - modifying said at least one clean coating layer with at least one biocidal component by diffusion of said at least one biocidal component into said at least one clean coating layer, said at least one biocidal component completely or partially diffusing into said at least one clean coating layer to result in at least one antibacterial and / or antiviral coating based on at least one modified clean coating layer, or - modifying said at least one anti-fog coating with at least one biocidal component by diffusion of said at least one biocidal component into said at least one anti-fog coating, said at least one biocidal component completely or partially diffusing into said at least one anti-fog coating, resulting in at least one antibacterial and / or antiviral coating based on the at least one modified anti-fog coating.
11. 11. The method of claim 10, wherein the at least one biocidal component is selected from at least one of the group consisting of at least one metal, at least one metal oxide, at least one metal hydroxide, at least one metal oxide hydrate, at least one metal salt, and at least one metal sulfide.
12. Additional steps: - applying at least one clean coating layer adjacent to and on top of said at least one modified clean coating layer by vacuum deposition; 12. The method according to claim 10 or 11, characterized in that it comprises:
13. 13. The method of claim 12, wherein the at least one clean coating layer completely or partially covers the immediately adjacent modified clean coating layer thereunder.
Citation Information
Patent Citations
Lens
JP1999101901A
Method for manufacturing member of spectacles and frame of spectacles equipped with spectacle member
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