Battery cell formation device
The battery cell formation device addresses excessive gas pocket expansion by forming and sealing through holes in the gas pocket, enabling efficient gas discharge and reducing defects during transport.
Patent Information
- Application Number
- JP2023543029
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-11-24
- Filing Date
- 2022-11-23
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2042-11-23
AI Technical Summary
Pouch-type secondary batteries experience excessive gas pocket expansion during the formation process, leading to interference with transport and the need for additional pouch material to accommodate the gas, which affects the appearance and efficiency of the battery cells.
A battery cell formation device with a piercing unit that forms a through hole in the gas pocket before the formation process and a sealing unit that seals the hole after the process, allowing gas to be discharged externally, preventing excessive expansion and reducing defects during transport.
The device effectively manages gas expansion by allowing gas to be released externally, minimizing defects and the need for additional pouch material, thus improving the transportability and appearance of the battery cells.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This application claims the benefit of priority based on Korean Patent Application No. 10-2021-0163119, dated November 24, 2021.
[0002] The present invention relates to a battery cell formation device that can exhaust gas generated during a battery cell formation process to the outside of the battery cells in real time.
[0003] Generally, secondary batteries can be classified into cylindrical, prismatic, pouch-type, etc., depending on their shape. Among them, pouch-type secondary batteries are garnering much attention due to their advantages of significantly reducing the weight of batteries compared to cylindrical or prismatic types that use metal cans, as they are constructed using a pouch exterior material made of a multilayer film of a metal layer (foil) and a synthetic resin layer coated on the top and bottom of the metal layer. They also have the advantage of being easily adaptable to various shapes.
[0004] Such a pouch-type secondary battery contains electrode assemblies in a stacked form, and electrode tabs and electrode leads are connected to the electrode assemblies. The electrode leads protrude from the pouch exterior material. The electrode leads are electrically connected to an external device through contact with the external device, and power is supplied from the external device.
[0005] Pouch-type secondary batteries are manufactured through a cell assembly process and a battery activation process. During the battery activation stage, the secondary battery cells are loaded into a charge / discharge device and charged and discharged under the conditions required for activation. This process of performing predetermined charge / discharge cycles using a charge / discharge device to activate the battery is called the formation process.
[0006] During the formation process, pressure can be applied to both sides of the battery cell using a pressure device such as a zig including flat pressure plates during activation charging, which is also called jig formation. This jig formation prevents expansion of the negative electrode during the activation process, promotes the battery's chemical reaction, induces gas generation, and moves the internal gas to a gas pocket.
[0007] However, during the formation process or jig formation process, gas is generated due to a chemical reaction between the electrolyte and the electrodes, causing the gas pockets of the battery cells to expand. If the gas pockets expand excessively, they may interfere with or collide with the transport means when the battery cells are transported from the jig formation equipment. Furthermore, there are problems such as poor appearance of the battery cells due to interference between the battery cells during the transport process and the need for excessive pouch exterior materials to create sufficient internal space for the gas pockets. Summary of the Invention [Problem to be solved by the invention]
[0008] The present invention provides a battery cell formation device that can discharge internal gas to the outside of the battery cell during the formation process to prevent excessive expansion of the gas pocket due to the generation of internal gas during the formation process. [Means for solving the problem]
[0009] A battery cell formation device according to one embodiment of the present invention includes: a formation main body that forms battery cells; a loading buffer that is provided so that battery cells wait before being loaded into the formation main body; an unloading buffer that is provided so that battery cells that have been transported from the formation main body after the formation process wait; a piercing unit that is located on one side of the loading buffer and forms a through hole in a gas pocket of a battery cell accommodated in the loading buffer; and a sealing unit that is located on one side of the unloading buffer and seals the through hole formed in the battery cell accommodated in the unloading buffer.
[0010] In one embodiment of the present invention, the piercing portion may include a piercing unit that forms a through hole while pressing both sides of the gas pocket portion, a piercing unit moving member that is coupled to one side of the piercing unit and causes the piercing unit to advance toward the battery cell or retreat in the opposite direction, and a driving portion that drives the piercing unit moving member.
[0011] In one embodiment of the present invention, the piercing unit includes a pair of gas pocket portion holding members that hold the gas pocket portion, a piercing member that is coupled to the inside of the gas pocket portion holding members and that penetrates a portion of the holding surface to form a through-hole when the gas pocket portion holding members hold the gas pocket portion, and a piercing unit body that is coupled to one side of the pair of gas pocket portion holding members, and the pair of gas pocket portion holding members can be coupled to be slidably movable on the piercing unit body to hold the gas pocket portion.
[0012] In one embodiment of the present invention, the piercing unit moving member includes an extension rod connected to the piercing unit at one side, and the extension rod may be configured to be extended in length toward the loading buffer unit or shortened in the opposite direction by the driving unit.
[0013] In one embodiment of the present invention, the sealing part may include a sealing unit that seals the through-hole while pressing both sides of the gas pocket part, a sealing unit moving member that is coupled to one side of the sealing unit and causes the sealing unit to advance toward the battery cell or retreat in the opposite direction, and a driving part that drives the sealing unit moving member.
[0014] In one embodiment of the present invention, the sealing unit includes a pair of through hole holding members that hold the through hole and its surroundings, a pair of sealing members that are coupled to the inside of the pair of through hole holding members and that seal the through hole or its surroundings when the through hole holding members hold the through hole and its surroundings, and a sealing unit body that is coupled to one side of the pair of through hole holding members, and the pair of through hole holding members can be slidably coupled on the sealing unit body to hold the through hole.
[0015] In one embodiment of the present invention, the sealing member includes a pair of sealing tools, which can heat-press around the through-hole to seal the pouch.
[0016] In one embodiment of the present invention, the sealing unit moving member includes an extension rod connected to the sealing unit at one side, and the extension rod can be extended in length toward the unloading buffer unit or shortened in length in the opposite direction by the driving unit.
[0017] In one embodiment of the present invention, the loading buffer unit and the unloading buffer unit each include a transfer unit that transfers battery cells, and a plurality of alignment guide members that are installed at regular intervals along a transfer direction of the battery cells so that the plurality of battery cells are arranged in an upright state, and each of the alignment guide members may be configured to accommodate one battery cell within a space between the alignment guide members.
[0018] In one embodiment of the present invention, the formation main body may include a frame that houses a large number of battery cells, a charge / discharge unit that charges and discharges the battery cells, and a pressure jig that applies pressure to the battery cells.
[0019] In one embodiment of the present invention, the formation main body further includes an air supply unit, which is located at the top of the frame and can supply air to the inside of the frame through a pipe connected to the inside of the frame.
[0020] In one embodiment of the present invention, the formation main body further includes a gas exhaust part, which is installed on one side of the lower part of the frame and can exhaust gas generated during the formation process to the outside of the frame through a pipe connected to the inside of the frame.
[0021] In one embodiment of the present invention, the gas exhaust unit may include a blower fan that exhausts the gas to the outside, and a filter that adsorbs harmful substances contained in the gas. [Effects of the Invention]
[0022] The formation device of the present invention can form a through hole in the gas pocket of the battery cell immediately before it is inserted into the formation main body, so the formation process can be performed with the gas pocket of the battery cell open, thereby solving the problem of excessive expansion of the gas pocket.
[0023] Furthermore, since the formation main body includes an air supply section and a gas exhaust section, the internal gas generated during the formation process can be naturally discharged.
[0024] In addition, the through-hole can be sealed immediately after the formation step, and the substrate can be transported out of the formation device. [Brief explanation of the drawings]
[0025] [Figure 1]1 is a top view of a battery cell formation device according to an embodiment of the present invention; [Figure 2] 1 is a perspective view illustrating a loading buffer unit and a piercing unit according to an embodiment of the present invention; [Figure 3] FIG. 2 is a perspective view showing a loading buffer unit or an unloading buffer unit. [Figure 4] FIG. 2 is a schematic diagram of the top view of FIG. [Figure 5] FIG. 2 is a perspective view of a piercing portion according to an embodiment of the present invention. [Figure 6] 6 is a view showing a piercing operation of the piercing unit of FIG. 5; [Figure 7] FIG. 6 is an exploded perspective view of the piercing unit of FIG. 5. [Figure 8] FIG. 2 is a perspective view of a sealing portion according to an embodiment of the present invention. [Figure 9] FIG. 2 is an exploded perspective view of a sealing unit according to an embodiment of the present invention. [Figure 10] 10 illustrates various embodiments of a sealing configuration for a through hole. [Figure 11] 1 illustrates a pressing tool according to one embodiment of the present invention. [Figure 12] FIG. 2 is a side view of a formation main body according to one embodiment of the present invention. [Figure 13] FIG. 10 is a top view of a formation device according to another embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0026] Because the present invention can be modified in various ways and can take various forms, specific embodiments are shown by way of example in the drawings and described in detail herein, but it is not intended to limit the invention to the particular forms disclosed, and it should be understood that the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
[0027] In this application, terms such as "comprise" and "have" are intended to specify the presence of a feature, numeral, step, operation, component, part, or combination thereof described in the specification, but should be understood as not excluding the possible presence or addition of one or more other features, numerals, steps, operations, components, parts, or combinations thereof. Furthermore, when a layer, film, region, plate, or other part is described as being "on" another part, this includes not only the case where it is "directly on" the other part, but also the case where there is another part between them. Conversely, when a layer, film, region, plate, or other part is described as being "under" another part, this includes not only the case where it is "directly under" the other part, but also the case where there is another part between them. Furthermore, in this application, "over" can include not only the case where it is "on top" but also the case where it is "under" the other part.
[0028] In the present invention, the meaning of sealing the through hole is a concept that includes both sealing the through hole and sealing the periphery of the through hole.
[0029] The present invention will be described in detail below.
[0030] FIG. 1 is a top view of a battery cell formation device according to one embodiment of the present invention, FIG. 2 is a perspective view of the loading buffer section and piercing section that constitute the formation device of the present invention, FIG. 3 is a perspective view of the loading buffer section or unloading buffer section that constitutes the formation device of the present invention, and FIG. 4 is a schematic diagram of the top view of FIG. 1.
[0031] Referring to these drawings, a battery cell formation device 100 according to the present invention includes a formation main body 110 that forms battery cells, a loading buffer unit 120 that is provided so that battery cells 10 can wait before being inserted into the formation main body, an unloading buffer unit 130 that is provided so that battery cells that have been transported out of the formation main body after the formation process can wait, a piercing unit 140 that forms a through hole in a gas pocket of a battery cell accommodated in the loading buffer unit, and a sealing unit (not shown) that seals the through hole formed in the battery cell accommodated in the unloading buffer unit.
[0032] The battery cell formation device of the present invention includes a piercing unit and a sealing unit, where the piercing unit forms a through hole in the gas pocket of the battery cell before the battery cell is inserted into the formation main body, and the sealing unit seals the through hole of the battery cell immediately after it is transported out of the formation main body. Therefore, the formation device of the present invention performs the formation process on battery cells with a through hole formed in the gas pocket. Therefore, gas generated during the formation process is released through the through hole, preventing excessive expansion of the gas pocket, thereby reducing defects during the transfer process and eliminating the need for pouch design modifications.
[0033] The formation main body 110 activates the battery cells by charging and discharging them under set charging and discharging conditions. The formation main body 110 may be configured to charge and discharge the battery cells under pressure.
[0034] Fig. 11 illustrates a pressure jig according to one embodiment of the present invention, and Fig. 12 is a side view of a formation main body according to one embodiment of the present invention. Referring to these drawings, a formation main body 110 according to one embodiment of the present invention may include a charging / discharging unit (not shown) that charges and discharges the battery cells, and a pressure jig 112 that pressurizes the battery cells.
[0035] FIG. 11 illustrates a pressure jig 112 according to one embodiment of the present invention. The pressure jig 112 may further include pressure plates 112a, which are installed in a row and coupled to allow the spacing between them to be adjustable, with the battery cells 10 interposed in the gaps formed between them; support members 112b installed for support; movable members 112c installed opposite the support members 112b; guide members 112d that guide the pressure plates 112a to move in the direction of the spacing adjustment; and a pressure driver 112e that moves the movable members 112c back and forth to apply and release pressure to the battery cells 10 between the pressure plates 112a from both sides.
[0036] The pressure plates 112a are used to pressurize the battery cells 10, and are installed vertically in a row between the support member 112b and the movable member 112c so that multiple battery cells 10 can be pressed simultaneously. The pressure plates 112a are coupled so that the spacing between them can be adjusted by moving the movable member 112c back and forth, and the battery cells 10 are inserted into the gaps formed between them.
[0037] The pressure plate 112a may be configured to be movable in the spacing adjustment direction (z-axis direction) by a guide member 112d (described later) in order to apply pressure to the battery cell 10 during the charging and discharging process of the battery cell 10, and the pressure plate 1300 may be provided with a sliding coupling portion (not shown) through which the guide member 1600 is coupled so as to slidably pass.
[0038] The support member 112b is installed for support, and may be installed vertically on a frame 112f installed on the ground as one example, or may be installed so as to be elastically supported by an elastic support member as another example.
[0039] The movable member 112c is installed to face the support member 112b, and is moved back and forth by a pressure driving part 112e to apply and release pressure to the pressure plate 112a.
[0040] The guide member 112d guides the multiple pressure plates 112a to move in the direction of spacing adjustment, and for this purpose, it may be composed of an axis member whose one end is fixed to the support member 112b and whose other end is fixed to the movable member 112c so as to be placed in the arrangement direction (z-axis direction) of the pressure plates 112a, and multiple guide members 112d may be provided side by side.
[0041] The pressure driving unit 112e applies pressure to and releases pressure from both sides of the battery cell 10 positioned between the pressure plates 112a by moving the movable member 112c back and forth, and this can be configured in various ways, such as by using the reciprocating motion of a cylinder (not shown) or by converting the rotational force of a motor into linear motion.
[0042] The loading buffer unit 120 is a space provided for the battery cells 10 to wait before being inserted into the formation main body unit 110, and the battery cells 10 are placed in the loading buffer unit 120 by a loader / unloader 160. As shown in FIGS. 2 and 3, the loading buffer unit 120 includes a transfer unit 122 that transfers the battery cells 10, and a plurality of alignment guide members 121 installed at regular intervals along the transfer direction of the battery cells so that the plurality of battery cells 10 are arranged in an upright state, and one battery cell 10 is accommodated within the space between the alignment guide members 121. Here, the upright state of the battery cell 10 may refer to a state in which the gas pocket portion is located at the top and the electrode assembly receiving portion is located at the bottom.
[0043] The loading buffer unit 120 is capable of accommodating a number of battery cells 10 and transporting the number of battery cells 10 arranged in a row in the direction of the arrow as shown in FIGS.
[0044] Referring to FIG. 2, the loading buffer unit 120 may include a plurality of alignment guide members 121, and may have a structure in which a battery cell is inserted between one guide member and an adjacent guide member.
[0045] Each alignment guide member 121 may include a pair of guide bars 121a, 121b, which may be spaced apart so that one of the guide bars 121a supports the right side of the battery cell 10 and the other guide bar 121b supports the left side of the battery cell. The guide bars 121a, 121b have a predetermined width and extend in the height direction of the battery cell. The height of the guide bars 121a, 121b may be slightly lower or higher than the height of the battery cell 10. The alignment guide member 121 is located in an area that will not interfere with a piercing unit, which will be described later, when the piercing unit approaches a gas pocket portion of the battery cell 10 to form a through hole.
[0046] 2 to 4, the transport unit 122 may be, but is not limited to, a conveyor belt that continuously transports a number of battery cells 10. In one specific example, the transport unit is configured to transport the battery cells 10 to a suitable position around the piercing unit 140 to facilitate the piercing process by the piercing unit 140, suspend the transport operation for a while while the piercing process is being performed by the piercing unit 140, and resume the transport operation once the piercing process is completed for the piercing process of the battery cell behind the battery cell for which the piercing process has been completed.
[0047] FIG. 5 is a perspective view of a piercing portion according to one embodiment of the present invention, FIG. 6 is a diagram showing the piercing operation of the piercing portion of FIG. 5, and FIG. 7 is an exploded perspective view of a piercing unit according to one embodiment of the present invention.
[0048] Referring to these drawings, a piercing part 140 according to one embodiment of the present invention includes a piercing unit 141 that forms a through hole while pressing both sides of a gas pocket part, a piercing unit moving member 142 that is coupled to one side of the piercing unit 141 and causes the piercing unit to advance toward the battery cell or retreat in the opposite direction, and a driving part 143 that drives the piercing unit moving member 142.
[0049] In one embodiment of the present invention, the piercing unit 141 includes a pair of gas pocket portion pressing members 141a, 141a' that press the gas pocket portion, piercing members 141b, 141b' that are coupled to the inside of the gas pocket portion pressing members 141a, 141a' and that form a through-hole by piercing a portion of the pressing surface when the gas pocket portion pressing members 141a, 141a' press the gas pocket portion, and a piercing unit body 141c that is coupled to one side of the pair of gas pocket portion pressing members 141a, 141a', and the pair of gas pocket portion pressing members 141a, 141a' are coupled to be slidable on the piercing unit body 141c to press the gas pocket portion.
[0050] The gas pocket portion restraining members 141a, 141a' are members for restraining and fixing the gas pocket portion of the battery cell 10 accommodated in the loading buffer unit 120. When the piercing members 141b, 141b' form a through hole on the gas pocket portion, the gas pocket portion restraining members 141a, 141a' restrain the gas pocket portion of the battery cell 10 so that the battery cell can be maintained in a fixed state.
[0051] These gas pocket portion restraining members 141a, 141a' have restraining surfaces 141-1 with a predetermined area on the inner side facing the battery cell 10 so that they can contact and restrain both sides of the gas pocket portion in the thickness direction. The piercing members 141b, 141b' are coupled to a portion of the restraining surface 141-1. There are no restrictions on the shape or material of these piercing members 141b, 141b' as long as they can form a through hole in the pouch.
[0052] In one specific example, the piercing members 141b, 141b' may include a needle-shaped member 141b having a pointed end and a needle-shaped member sheath 141b' that is paired with the needle-shaped member and has an indentation that is indented the same length as the pointed end of the needle-shaped member, the needle-shaped member 141b being connected to one of the paired gas pocket portion holding members 141a, and the needle-shaped member sheath 141b' being connected to the remaining gas pocket portion holding member 141a'. However, the piercing members are not limited to this embodiment, and may be, for example, a punching die instead of a needle-shaped member, or various methods disclosed at the time of filing of the present application may be employed.
[0053] In order to prevent damage to the battery case when the gas pocket portion stopper members 141a, 141a' are stopped, an elastic pressure pad 141e may be attached to one side extension of the stopper member. Here, the one side extension refers to one side portion of the gas pocket portion stopper member that extends toward the battery cell.
[0054] Referring to FIG. 5, one side of the piercing unit body 141c is connected to the gas pocket portion restraining members 141a and 141a', and the other side is connected to the piercing unit moving member 142.
[0055] Referring to FIG. 7, the piercing unit body 141c includes a sliding portion 141d on the joining surface with the gas pocket portion restraining members 141a, 141a', and is configured to be slidable so that the pair of gas pocket portion restraining members 141a, 141a' move away from or towards each other.
[0056] The gas pocket portion holding members 141a, 141a' slide toward each other when holding the gas pocket portion, and when the piercing process is completed, the pair of gas pocket portion holding members 141a, 141a' slide away from each other to release the holding state. The pair of gas pocket portion holding members may hold the gas pocket portion with the gas pocket portion interposed therebetween, and in this case, when sliding to hold the battery cell, the sliding movement may be stopped at a point where the distance between them is the length of the thickness of the gas pocket portion.
[0057] The piercing unit moving member 142 is configured to allow the piercing unit 141 to advance toward the battery cell to perform the piercing process, or to retract to its original position after the piercing unit 141 has completed the piercing process.
[0058] Referring to FIG. 6, in one specific example, the piercing unit moving member 142 includes an extension rod 142a therein, one side of which is connected to the piercing unit 141, and the extension rod 142a is configured to be extended in length toward the battery cells 10 mounted in the loading buffer unit 120 or shortened in the opposite direction by the driving unit 143.
[0059] The piercing unit moving member 142 has an internal space capable of accommodating the extension rod 142a therein, and the extension rod 142a is inserted into this internal space.
[0060] The extension rod 142a extends from inside the piercing unit moving member 142 to move the piercing unit 141 closer to the battery cell 10, thereby moving the piercing unit 141 toward the battery cell 10, as shown in the lower view of Figure 6. When the piercing process by the piercing unit 141 is completed, the extension rod 142a shortens its length and is inserted into the piercing unit moving member 142. This causes the piercing unit 141 to return to its original position.
[0061] The operation of the piercing unit 141 of the present invention will be described with reference to Figure 6. The lower view of Figure 6 illustrates the piercing unit 141 approaching the battery cell 10 to perform the piercing process, and the upper view of Figure 6 illustrates the piercing unit 141 before approaching the battery cell. As described above, the piercing unit moves forward or backward toward the battery cell according to the operation of the extension rod 142a of the piercing unit moving member 142. At this time, the extension rod 142a is driven by the driving unit 143.
[0062] When the piercing unit 141 approaches the battery cell 10 sufficiently to perform the piercing process, the extension rod 142a stops extending toward the battery cell. The pair of gas pocket portion holding members 141a, 141a' then slide on the piercing unit body 141c so as to approach each other sufficiently far enough to hold the gas pocket portion, and when these gas pocket portion holding members 141a, 141a' hold the gas pocket portion, the needle-shaped member 141b penetrates part of the holding surface, forming a through hole in the gas pocket portion.
[0063] The unloading buffer unit 130 is a space provided for the battery cells 10 that have been transported from the formation main body unit 110 after the formation process has been completed to wait. The unloading buffer unit 130 performs a sealing process to seal the through-holes, and once the sealing portion formation process is completed, the battery cells 10 are transported out of the formation device of the present invention by the loader / unloader 160.
[0064] Like the loading buffer unit 120, the unloading buffer unit 130 includes a transfer unit that transfers battery cells and a plurality of alignment guide members installed at regular intervals along the transfer direction of the battery cells so that the plurality of battery cells are arranged upright, and has a structure in which one battery cell is accommodated within the space between the alignment guide members.
[0065] The unloading buffer unit 130 is configured to accommodate and transport a number of battery cells 10, and to transport a number of battery cells 10 arranged in a row in the direction of the arrow as shown in FIG.
[0066] Referring to FIG. 4, the only difference between the unloading buffer unit 130 and the loading buffer unit is that a sealing unit 150 is located on one side of the unloading buffer unit 130, but the unloading buffer unit is the same as the loading buffer unit in that it includes an alignment guide member and a conveying unit. Therefore, a detailed description of the alignment guide member and conveying unit of the unloading buffer unit will be replaced with a description of the alignment guide member and conveying unit of the loading buffer unit.
[0067] Fig. 8 is a perspective view of a sealing part according to an embodiment of the present invention, and Fig. 9 is an exploded perspective view of a sealing unit according to an embodiment of the present invention. Referring to these drawings, a sealing part 150 according to an embodiment of the present invention includes a sealing unit 151 that seals the through-hole while pressing both sides of the gas pocket, a sealing unit moving member 152 that is coupled to one side of the sealing unit 151 and moves the sealing unit 151 forward toward the battery cell or backward toward the battery cell, and a driving member 153 that drives the sealing unit moving member 152.
[0068] The sealing unit 151 includes a pair of through hole pressing members 151a, 151a' that press the through hole and its surroundings, a pair of sealing members 151b, 151b' that are coupled to the inside of the pair of through hole pressing members 151a, 151a' and seal the through hole and its surroundings when the through hole pressing members 151a, 151a' press the through hole and its surroundings, and a sealing unit body 151c that is coupled to one side 151a, 151a' of the pair of through hole pressing members, and the pair of through hole pressing members 151a, 151a' are coupled to be slidable on the sealing unit body 151c to press the through hole.
[0069] The through-hole pressing members 151a, 151a' are members for pressing and fixing the through-holes and their surrounding areas of the battery cells accommodated in the unloading buffer. When the sealing members 151b, 151b' seal the through-holes formed in the gas pockets of the battery cells, the through-hole pressing members 151a, 151a' press the battery cells so that the battery cells remain fixed.
[0070] These through-hole pressing members 151a, 151a' have pressing surfaces 151-1 with a predetermined area on the inner side facing the battery cell so that they can contact and press both sides of the battery cell 10 in the thickness direction. Sealing members 151b, 151b' are coupled to a partial area of the pressing surface 151-1. There are no particular restrictions on the shape of these sealing members 151b as long as they can seal the through-hole formed in the gas pocket portion.
[0071] Referring to FIG. 9, in one embodiment, the sealing members 151b, 151b' include a pair of sealing members 151b, 151b' capable of sealing the periphery of the through-hole, and the sealing tool heat-seals the pouch by thermocompressing the periphery of the through-hole. The sealing tool may be made of a hard metal material, which is advantageous for sealing due to its excellent thermal conductivity. When a gas pocket including the through-hole and its surrounding area is interposed between the pair of sealing members 151b, 151b', the sealing member 151b presses both sides of the pouch. At this time, the sealing member can be heated by a heating member to pressurize the pouch at a high temperature, and the innermost layer of the pouch is melted and heat-sealed.
[0072] FIG. 10 illustrates various sealing shapes of a through hole according to the sealing member of the present invention. FIG. 10(b) illustrates the state in which the periphery of the through hole is sealed by the "U"-shaped sealing member 151b illustrated in FIG. 9 above. The sealing member may be shaped like a "-" or "L" or "U" in addition to the "U" shape. However, the sealing member is not limited to these embodiments, and various types disclosed at the time of filing of the present application may be employed. FIG. 10(a) illustrates a sealing shape in which the periphery of the through hole is sealed by a "-"-shaped sealing member, FIG. 10(c) illustrates a sealing shape in which the periphery of the through hole is sealed by an "L"-shaped sealing member, and FIG. 10(f) illustrates a seal ring shape in which the periphery of the through hole is sealed by a "U"-shaped sealing member.
[0073] In another embodiment, the sealing member can be configured to allow tape to be attached to seal the area including the through hole. In this case, the through hole is sealed in the form shown in Figure 10(d).
[0074] In another specific example, the sealing member may be configured to bond the through hole by applying a curable adhesive component to a portion of the area including the through hole, thereby sealing the through hole in a form such as that shown in Figure 10(e).
[0075] In order to prevent damage to the pouches when the through-hole pressing members 151a and 151a' are pressed, an elastic pressure pad 151e may be attached to one side extension of the through-hole pressing members 151a and 151a'.
[0076] The sealing unit body 151c is connected to the through-hole pressing members 151a and 151a' on one side and to the sealing unit moving member 152 on the other side.
[0077] Referring to FIG. 9, the sealing unit body 151c includes a sliding portion 151d on the joining surface with the through-hole holding members 151a, 151a', and the pair of through-hole holding members 151a, 151a' are configured to be slidably movable so as to move away from or towards each other.
[0078] The through-hole pressing members 151a, 151a' slide toward each other to press the through-hole and its surroundings, and when the sealing process is completed, the pair of through-hole pressing members 151a, 151a' slide away from each other to release the pressing state. The pair of through-hole pressing members may press with a gas pocket between them, and in this case, when sliding to press the battery cell, the sliding movement can be stopped at a point where the distance between them is the length of the thickness of the gas pocket.
[0079] The sealing unit moving member 152 is configured to allow the sealing unit 151 to advance toward the battery cell to perform the sealing process, or to retreat to its original position after the sealing unit 151 has completed the sealing process.
[0080] 8 and 9, the sealing unit moving member 152 has one side connected to the sealing unit 151, and has an internal space capable of accommodating an extension rod therein so that the sealing unit 151 can move in the direction in which the battery cell 10 is located, and the extension rod 152a can be inserted into this internal space.
[0081] The extension rod 152a extends from inside the sealing unit moving member 152 to move the sealing unit 151 toward the battery cells 10 installed in the unloading buffer part 130, thereby moving the sealing unit 151 toward the battery cells. When the sealing process is completed, the extension rod 152a is reinserted into the sealing unit moving member 152, thereby returning the sealing unit to its original position.
[0082] The operational process by which the sealing unit approaches the battery cell is the same as the operational process by which the piercing unit approaches the battery cell, and therefore, the explanation thereof will be omitted and will be replaced with the explanation of the operational process of the piercing unit described with reference to FIG. 6.
[0083] 13 is a top view of a formation device according to another embodiment of the present invention. Referring to FIG. 13, the formation device 200 according to the another embodiment of the present invention includes a formation main body 210 that forms battery cells, a loading buffer 220 where battery cells 10 wait before being loaded into the formation main body 210, an unloading buffer 230 where battery cells 10 that have completed the formation process and been transported out of the formation main body wait, a first piercing unit 240 and a second piercing unit 270 located on both sides of the loading buffer 220 and that form through-holes in gas pockets of the battery cells 10 accommodated in the loading buffer 220, and a first sealing unit 250 and a second sealing unit 280 located on both sides of the unloading buffer 230 and that seal the through-holes formed in the battery cells 10 accommodated in the unloading buffer 230.
[0084] The embodiment shown in Figure 13 differs from the above-described embodiment (the embodiment shown in Figure 4) in that it includes two piercing portions and two sealing portions. The activation process may involve charging the battery more than once, which may require the through-hole formation and through-hole sealing processes to be performed more than once. Therefore, the formation device of the embodiment shown in Figure 13 includes two piercing portions and two sealing portions.
[0085] Meanwhile, the two piercing portions 240, 270 are located on one side and the other side of the battery cell 10, respectively, with the battery cell 10 therebetween, and the two sealing portions 250, 280 are also located on one side and the other side of the battery cell 10, respectively. When the second piercing portion 270 forms a second through hole, it is not possible to form another through hole around the through hole formed by the first piercing portion 240. Therefore, the second piercing portion 270 is located on the opposite side of the first piercing portion 240 with respect to the battery cell 10 in order to form a through hole at a position opposite the position of the through hole formed by the first piercing portion 240. For the same reason as the piercing portion, the first and second sealing portions of the sealing portions are located opposite each other with respect to the battery cell.
[0086] 12 is a side view of a formation main body according to an embodiment of the present invention. Referring to FIG. 12, the formation main body 110 according to an embodiment of the present invention further includes an air supply unit 113, which is located above the frame 111 and supplies air to the inside of the frame through a pipe connected to the inside of the frame 111. The blown air discharged from the air supply unit mixes with the air inside the frame whose temperature has increased during the formation process, thereby maintaining a constant temperature inside the frame. It also serves to dilute internal gases generated during the formation process.
[0087] In addition, the formation main body 110 further includes a gas exhaust part 114, which is installed on one side of the lower part of the frame 111 and exhausts gas generated during the formation process to the outside of the frame through a pipe connected to the inside of the frame.
[0088] In one specific example, the gas exhaust unit includes a blower fan that exhausts the gas to the outside, and a filter that adsorbs harmful substances contained in the gas.
[0089] The formation device of the present invention as described above can perform the formation process with the gas pockets of the battery cells open, and can naturally exhaust internal gas generated during the formation process.
[0090] Although one embodiment of the present invention has been described above, a person having ordinary skill in the art may modify and change the present invention in various ways by adding, changing, deleting or adding components within the scope of the concept of the present invention as set forth in the claims, and this also falls within the scope of the present invention. [Explanation of symbols]
[0091] 10: Battery cell 100: Formation device 110: Formation main body 111: Frame 112: Pressure jig 113: Air supply unit 114: Gas exhaust section 120: Loading buffer section 130: Unloading buffer section 140: Piercing section 150: Sealed part 160: Loader / Unloader 121: Alignment guide member 122:Transfer section 141: Piercing unit 141a, 141a': gas pocket portion restraining member (piercing unit restraining member) 141b, 141b': Piercing member 141c: Piercing unit body 141d: Sliding section 141e: Pressure pad 142: Piercing unit moving member 143: Drive unit 151: Sealed unit 151a, 151a': Through hole holding member 151b, 151b': sealing member 151c: Sealing unit body 151d: Sliding section 151e: Pressure pad 152: Sealing unit moving member 153: Drive unit
Claims
1. a formation main body that forms the battery cells; a loading buffer unit in which battery cells wait before being loaded into the formation main body unit; an unloading buffer unit in which the battery cells that have been transported from the formation main body unit after the formation process are placed on standby; a piercing portion located at one side of the loading buffer portion and forming a through hole in a gas pocket portion of the battery cell accommodated in the loading buffer portion; a sealing portion located at one side of the unloading buffer portion and sealing a through hole formed in the battery cell accommodated in the unloading buffer portion; Including, the formation main body is configured to activate the battery cells while charging and discharging them under set charging and discharging conditions; The formation main body portion includes: a frame that houses a large number of battery cells; a charge / discharge unit that charges and discharges the battery cell; a pressing tool that pressurizes the battery cell; an air supply unit located above the frame and supplying air to the inside of the frame through a pipe communicating with the inside of the frame; a gas exhaust unit installed at one side of the lower portion of the frame and configured to exhaust gas generated during the formation process to the outside of the frame through a pipe communicating with the inside of the frame; A battery cell formation device comprising:
2. The piercing portion is a piercing unit that forms a through hole while pressing both sides of the gas pocket portion; a piercing unit moving member coupled to one side of the piercing unit to move the piercing unit forward toward the battery cell or backward toward the battery cell; a drive unit that drives the piercing unit moving member; The battery cell formation device according to claim 1 , comprising:
3. The piercing unit includes: a pair of gas pocket portion restraining members that restrain the gas pocket portion; a piercing member coupled to the inside of the gas pocket portion restraining member, the piercing member piercing a part of the restraining surface to form a through-hole when the gas pocket portion restraining member restrains the gas pocket portion; a piercing unit body coupled to one side of the pair of gas pocket portion restraining members; Including, The battery cell formation device according to claim 2 , wherein the pair of gas pocket restraining members are slidably coupled to the piercing unit body to restrain the gas pocket.
4. The piercing unit moving member includes an extension rod connected to the piercing unit at one end thereof, The battery cell formation device of claim 2 , wherein the extension rod is extended in length toward the loading buffer unit or shortened in length in the opposite direction by the driving unit.
5. The sealing portion is a sealing unit that seals the through hole while pressing both sides of the gas pocket portion; a sealing unit moving member coupled to one side of the sealing unit to move the sealing unit forward or backward toward the battery cells; a driving unit that drives the sealing unit moving member; The battery cell formation device according to claim 1 , comprising:
6. The sealing unit comprises: a pair of through-hole restraining members that restrain the through-hole and its surroundings; a pair of sealing members coupled to the inside of the pair of through-hole pressing members, respectively, for sealing the through-hole or its periphery when the through-hole pressing members press the through-hole and its periphery; a sealing unit body coupled to one side of the pair of through-hole restraining members; Including, The battery cell formation device according to claim 5 , wherein the pair of through-hole restraining members are slidably coupled to the sealing unit body to restrain the through-holes.
7. The sealing member includes a pair of sealing tools; The battery cell formation device according to claim 6 , wherein the sealing tool heat-presses the periphery of the through-hole to fuse the pouch.
8. The sealing unit moving member includes an extension rod connected to the sealing unit at one end, The battery cell formation device of claim 5 , wherein the extension rod is extended in length toward the unloading buffer unit or shortened in length in the opposite direction by the driving unit.
9. The loading buffer unit and the unloading buffer unit each include: a transfer unit that transfers the battery cells; a plurality of alignment guide members installed at regular intervals along a transfer direction of the battery cells so that the battery cells are arranged in an upright state; Including, The battery cell formation device according to claim 1 , wherein one battery cell is accommodated in the spaced apart portion of the alignment guide member.
10. The gas exhaust unit is A blower fan that exhausts gas to the outside; A filter that absorbs harmful substances contained in the gas, The formation device according to claim 1 , comprising:
Citation Information
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