Laminate and method for manufacturing the same

Abstract

The present invention provides: a multilayer body wherein base materials formed from a metal, a resin and the like are firmly bonded to each other even in cases where the base materials are not subjected to a primer treatment or the like; and a method for producing this multilayer body.　A multilayer body which sequentially comprises a base material (X), an adhesive layer (Y) and a base material (Z) in this order, and which is characterized in that: the adhesive layer (Y) contains a hydrogenated block copolymer (A) that is obtained by hydrogenating a block copolymer (P) which contains a polymer block (a) that is composed of a structural unit derived from an aromatic vinyl compound and a polymer block (b) that is composed of a structural unit derived from a conjugated diene; the mass ratio of the polymer block (a) to the polymer block (b), namely (a) / (b) is from 1 / 99 to 50 / 50; and the storage elastic modulus G' of the adhesive layer (Y) at 100°C is from 1.2 × 105 to 4.0 × 105 Pa.

Description

[Technical Field]

[0001] The present invention relates to a laminate having an adhesive layer containing a hydrogenated block copolymer obtained by hydrogenating a block copolymer that includes polymer blocks composed of structural units derived from aromatic vinyl compounds and polymer blocks composed of structural units derived from conjugated dienes, and a method for producing the same. [Background technology]

[0002] Ceramics, metals, and synthetic resins are used in a wide range of applications, including home appliances, electronic components, machine parts, and automotive parts, due to their excellent durability, heat resistance, and mechanical strength. Depending on the application, component configuration, and method of use, these materials may be used as laminates, laminated with highly flexible elastomers, for purposes such as fixing to other structural members, shock absorption, damage prevention, and sealing.

[0003] As such elastomers, styrene-based thermoplastic elastomers, which have excellent flexibility, mechanical properties, and moldability, are preferably used. Here, styrene-based thermoplastic elastomer refers to a block copolymer having polymer blocks composed of structural units derived from aromatic vinyl compounds and polymer blocks composed of structural units derived from conjugated dienes, or a hydrogenated thereof. However, conventional styrene-based thermoplastic elastomers have the problem of not having sufficient adhesive strength to ceramics, metals, etc., making melt bonding difficult as is. Therefore, methods have been disclosed for bonding ceramics or metals to styrene-based thermoplastic elastomers, such as applying an adhesive separately or priming the surface of the ceramics, metal, or synthetic resin (see Patent Documents 1 to 6). [Prior art documents] [Patent Documents]

[0004] [Patent Document 1] Japanese Patent Publication No. 2006-291019 [Patent Document 2] Japanese Patent Application Laid-Open No. 2006-206715 [Patent Document 3] Japanese Patent Application Laid-Open No. 63-25005 [Patent Document 4] Japanese Patent Application Laid-Open No. 9-156035 [Patent Document 5] Japanese Patent Application Laid-Open No. 2009-227844 [Patent Document 6] Japanese Patent Application Laid-Open No. 2010-1364 [Summary of the Invention] [Problems to be Solved by the Invention]

[0005] As described above, in the methods described in Patent Documents 1 to 6, separate application of an adhesive or primer treatment is required, which is complicated, and the adhesive strength is not sufficient, so improvement has been demanded. The present invention has been made in view of the above circumstances, and an object thereof is to provide a laminate in which base materials made of metal, resin, etc. are firmly adhered to each other without performing primer treatment or the like, and a method for producing the same. [Means for Solving the Problems]

[0006] As a result of intensive studies by the present inventors, it has been found that the above problems can be solved by adjusting the storage elastic modulus at 100 °C measured by dynamic viscoelasticity measurement of an adhesive layer containing a hydrogenated block copolymer within a specific range, and the present invention has been achieved.

[0007] That is, the present invention has the following gists [1] to

[19] . [1] A laminate having a base material (X), an adhesive layer (Y), and a base material (Z) in this order, The adhesive layer (Y) contains a hydrogenated block copolymer (A) obtained by hydrogenating a block copolymer (P) containing a polymer block (a) composed of a structural unit derived from an aromatic vinyl compound and a polymer block (b) composed of a structural unit derived from a conjugated diene, The mass ratio of polymer block (a) to polymer block (b) [(a) / (b)] is 1 / 99 to 50 / 50, The storage modulus G' of the adhesive layer (Y) at 100°C is 1.20 × 10⁻⁶ 5 ~4.00 x 10 5 A laminate characterized by being Pa. [2] The loss modulus G'' of the adhesive layer (Y) at 100°C is 3.00 × 10 4 ~2.50×10 5 The laminate described in [1] above, wherein the density is Pa.

[0008] [3] The laminate according to [1] or [2], wherein the adhesive layer (Y) is made of a thermoplastic elastomer composition containing a hydrogenated block copolymer (A). [4] The laminate according to any one of [1] to [3], wherein the polymer block (b) contains 1 to 100% by mass of structural units (b1) derived from farnesene and 0 to 99% by mass of structural units (b2) derived from conjugated dienes other than farnesene. [5] The laminate according to [4], wherein the conjugated diene other than farnesene is at least one selected from butadiene, isoprene, and myrcene. [6] The laminate according to any one of [1] to [5], wherein the hydrogenation rate of the carbon-carbon double bonds in the polymer block (b) is 70 mol% or more.

[0009] [7] The laminate according to any one of [1] to [6], wherein the peak top molecular weight (Mp) of the hydrogenated block copolymer (A) is 4,000 to 1,500,000. [8] The laminate according to any one of [1] to [7], wherein the molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer (A) is 1.00 to 4.00. [9] The laminate according to any one of [1] to [8], wherein the aromatic vinyl compound is styrene.

[10] The laminate according to [9], wherein the peak top molecular weight of the polymer block (a) consisting of the styrene-derived structural units is 2,000 to 55,000.

[0010]

[11] The laminate according to any one of [1] to

[10] , wherein the substrate (X) and the substrate (Z) are each independently at least one selected from metal, polar resin, polyolefin resin, carbon fiber, glass, and ceramics.

[12] The laminate according to any of [1] to

[11] , wherein the adhesive layer (Y) satisfies the following relation (i). [(0℃ hardness / 23℃ hardness)×100≦140] (i)

[13] The laminate according to any one of [1] to

[12] , wherein the hydrogenated block copolymer (A) is a mixture of two or more hydrogenated block copolymers, and the content of the diblock copolymer in the hydrogenated block copolymer (A) is 50% by mass or less.

[14] When a stainless steel plate is used as the base material (X) and polyacetal resin is used as the base material (Z), the shear adhesive strength of the adhesive layer (Y) at 23°C is 10 N / cm 2 The laminate according to any of the above [1] to

[13] .

[0011]

[15] The substrate (X) and the substrate ( Z The laminate according to any one of the above [1] to

[14] , wherein the arithmetic mean roughness (Ra) of the material is 0.010 to 10 μm.

[16] A method for manufacturing a laminate according to any of [1] to

[15] above, characterized by comprising: a step (Ia) of press-molding the adhesive layer (Y) onto the substrate (X); and a step (II) of injection-molding the substrate (Z) onto the adhesive layer (Y) after step (Ia).

[17] A method for manufacturing a laminate according to any of [1] to

[15] above, comprising the steps of: (Ib) forming an adhesive layer (Y) by coating a substrate (X) with a solution and / or aqueous emulsion containing the hydrogenated block copolymer (A) and then drying it; and (II) injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ib).

[18] A method for manufacturing a laminate according to any of [1] to

[15] above, characterized by comprising: a step (Ic) of press-molding the adhesive layer (Y) onto the substrate (X); and a step (II-c) of press-molding the substrate (Z) onto the adhesive layer (Y) after step (Ic).

[19] A method for manufacturing a laminate according to any one of

[16] to

[18] , wherein the base material (X) is a metal and the base material (Z) is a polar resin or a polyolefin resin. [Effects of the Invention]

[0012] According to the present invention, it is possible to provide a laminate in which substrates made of metal and resin are firmly bonded together, even without primer treatment or the like, and a method for manufacturing the same. [Brief explanation of the drawing]

[0013] [Figure 1] This is a cross-sectional view of the laminate (test specimen) used to measure the adhesive strength in the example. [Figure 2] This is a view of the test specimen used to measure the adhesive strength in the example, seen from the substrate (Z) side. [Modes for carrying out the invention]

[0014] [1] Laminate The laminate of the present invention is a laminate having a substrate (X), an adhesive layer (Y), and a substrate (Z) in this order, wherein the adhesive layer (Y) contains a hydrogenated block copolymer (A) obtained by hydrogenating a block copolymer (P) which includes a polymer block (a) consisting of structural units derived from an aromatic vinyl compound and a polymer block (b) consisting of structural units derived from a conjugated diene, the mass ratio of polymer block (a) to polymer block (b) [(a) / (b)] is 1 / 99 to 50 / 50, and the storage modulus G' of the adhesive layer (Y) at 100°C is 1.20 × 10⁻⁶ 5 ~4.00 x 10 5 It is characterized by being Pa. The configuration of the present invention will be described in detail below.

[0015] [Adhesive layer (Y)] The adhesive layer (Y) in the present invention contains a hydrogenated block copolymer (A) described later, and the storage modulus G' at 100 °C measured by dynamic viscoelasticity measurement is 1.20×10 5 ~4.00×10 5 Pa. In the present invention, since a material with a storage modulus G' at 100 °C of 1.20×10 5 ~4.00×10 5 Pa is used as the adhesive layer, it exhibits excellent adhesion to a low-polarity substrate such as a propylene resin that was difficult to adhere to by conventional methods. Although the reason for the excellent effect when the storage modulus at 100 °C is within the above range is not clear, when the storage modulus at 100 °C, which is a temperature close to the temperature during the production of the laminate by injection molding or press molding, is within the range, the hydrogenated block copolymer and the substrate become more compatible and adhere closely, so it is considered that the adhesion between the adhesive layer (Y) and the substrate is improved. From the viewpoint of further improving the adhesion of the adhesive layer (Y), the storage modulus G' at 100 °C is preferably 3.50×10 5 Pa or less, more preferably 3.00×10 5 Pa or less, and even more preferably 2.80×10 5 Pa or less. Also, the storage modulus G' is preferably 1.30×10 5 Pa or more, more preferably 1.50×10 5 Pa or more, and even more preferably 1.70×10 5 Pa or more. In the present invention, the storage modulus G' at 100 °C refers to the value measured by the method described in the examples.

[0016] Also, for the adhesive layer (Y), the storage modulus G' at 0 °C measured by dynamic viscoelasticity measurement is 4.00×10 5 ~5.00×10 8It is preferable that the storage modulus G' at 0°C is less than or equal to the above upper limit. When the laminate of the present invention is exposed to a 0°C atmosphere, it exhibits strong adhesion. From this viewpoint, the storage modulus G' at 0°C is 5.00 × 10⁻⁶. 7 It is preferable that it be Pa or less, 5.00 × 10 6 It is more preferable that it be less than or equal to Pa, 8.00 × 10 5 It is even more preferable that it be Pa or less. Furthermore, from the viewpoint of adhesion in a 0°C atmosphere, the storage modulus G' of the adhesive layer (Y) at 0°C is 4.00 × 10⁻⁶. 5 It is preferable that the Pa level is above a certain level. In this invention, the storage modulus G' at 0°C refers to the value measured by the method described in the examples.

[0017] Furthermore, from the viewpoint of further improving the adhesion of the adhesive layer (Y), the hydrogenated block copolymer (A), described later, has a loss modulus of elasticity G'' at 100°C measured by dynamic viscoelasticity measurement of 3.00 × 10 4 Pa~2.50×10 5 It is preferable that the elastic loss modulus G'' at 100°C is 3.50 × 10⁻⁶. 4 It is preferable that it be Pa or higher, 4.00 × 10 4 It is more preferable that it be Pa or higher, 4.50 × 10 4 It is even more preferable that the elastic modulus is Pa or higher. Also, the loss modulus G'' at 100°C is 2.00 × 10⁻⁶. 5 It is preferable that it be less than or equal to Pa, and 1.50 × 10 5 Pa or less is more preferable, 1.00 × 10 5 Pa or lower is even more preferable. In this invention, the loss modulus G'' at 100°C refers to the value measured by the method described in the examples.

[0018] The shear bonding strength of the adhesive layer (Y) at 23°C is 10 N / cm². 2 Preferably, it is 15 N / cm² or more. 2 More preferably 20 N / cm 2 That is the case. The shear adhesive strength of the adhesive layer (Y) at 23°C refers to the shear adhesive strength of the adhesive layer (Y) when a stainless steel plate is used as the base material (X) and polyacetal resin is used as the base material (Z), and can be specifically measured using the measurement method described in the examples.

[0019] From the viewpoint of use over a wide temperature range, it is preferable that the hardness increase of the adhesive layer (Y) under low-temperature conditions is less than that under high-temperature conditions. If the hardness increase is large under low-temperature conditions, the rubber elasticity decreases, making it easier to peel off when subjected to impact. From the above viewpoint, as one of the preferred embodiments of the resin composition of this embodiment, it is preferable that s in the following relational formula (i) is 140 or less, more preferably 130 or less, even more preferably 120 or less, and particularly preferably 115 or less. [(0℃ hardness / 23℃ hardness)×100≦s] (i) In the above relation (i), "23°C hardness" represents the hardness measured at an ambient temperature of 23°C using the Type A durometer method as defined in JIS K 6253-2:2012. Furthermore, "0°C hardness" refers to the hardness measured at an ambient temperature of 0°C using the Type A durometer method as defined in JIS K 6253-2:2012.

[0020] There are no specific requirements for the thickness of the adhesive layer (Y), but from the viewpoint of reducing the weight of the laminate and improving design flexibility, a thickness of 0.001 to 10.00 mm is preferred, 0.005 to 5.00 mm is more preferred, 0.01 to 2.50 mm is even more preferred, 0.01 to 1.50 mm is particularly preferred, and 0.01 to 1.00 mm is most preferred.

[0021] <Hydrogenated block copolymer (A)> The adhesive layer (Y) contains a hydrogenated block copolymer (A). The inclusion of the hydrogenated block copolymer (A) in the adhesive layer (Y) allows for strong adhesion between the substrate (X) and the substrate (Z) due to the flexibility of the hydrogenated block copolymer (A). The hydrogenated block copolymer (A) comprises a polymer block (a) consisting of structural units derived from an aromatic vinyl compound and a polymer block (b) consisting of structural units derived from a conjugated diene.

[0022] Examples of aromatic vinyl compounds constituting the polymer block (a) include styrene, α-methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 4-propylstyrene, 4-t-butylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 2,4-dimethylstyrene, 2,4-diisopropylstyrene, 2,4,6-trimethylstyrene, 2-ethyl-4-benzylstyrene, 4-(phenylbutyl)styrene, 1-vinylnaphthalene, 2-vinylnaphthalene, vinylanthracene, N,N-diethyl-4-aminoethylstyrene, vinylpyridine, 4-methoxystyrene, monochlorostyrene, dichlorostyrene, and divinylbenzene. These aromatic vinyl compounds may be used individually or in combination of two or more. Among these, styrene, α-methylstyrene, and 4-methylstyrene are more preferred, and styrene is even more preferred.

[0023] When the polymer block (a) consists of structural units derived from styrene, its peak-top molecular weight (Mp) is preferably 2,000 to 55,000, more preferably 4,000 to 20,000, and even more preferably 5,000 to 10,000, from the viewpoint of improving the adhesion and moldability of the adhesive layer (Y). In this specification, the peak-top molecular weight (Mp) refers to the value measured by the method described in the examples below. Furthermore, all "peak-top molecular weights" as described herein and in the claims are peak-top molecular weights on a standard polystyrene basis, determined by gel permeation chromatography (GPC) measurement, and more specifically, are values ​​measured according to the methods described in the examples. The peak-top molecular weight of each polymer block in a block copolymer (P) can be determined by measuring a sampled solution each time polymerization of each polymer block is completed during the manufacturing process. For example, when synthesizing a triblock copolymer having an a1-b-a2 structure by sequentially polymerizing a1, b, and a2 in that order, the peak-top molecular weight of the first polymer block a1 can be determined by measuring a sampled solution at the end of polymerization of a1 using GPC. The peak-top molecular weight of polymer block b can be determined by measuring a sampled solution at the end of polymerization of b using GPC to determine the peak-top molecular weight of the diblock copolymer with the a1-b structure, and then subtracting that value from the peak-top molecular weight of polymer block a1. Furthermore, the peak-top molecular weight of polymer block a2 can be determined by measuring a sampled solution at the end of polymerization of a2 using GPC to determine the peak-top molecular weight of the triblock copolymer with the a1-b structure, and then subtracting that value from the peak-top molecular weight of the diblock copolymer with the a1-b structure.

[0024] Examples of conjugated dienes constituting the polymer block (b) include butadiene, isoprene, 2,3-dimethylbutadiene, 2-phenylbutadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 1,3-hexadiene, 1,3-octadiene, 1,3-cyclohexadiene, 2-methyl-1,3-octadiene, 1,3,7-octatriene, myrcene, farnesene, and chloroprene. These may be used individually or in combination of two or more. Among these, butadiene, isoprene, myrcene, and farnesene are more preferred, with farnesene being even more preferred.

[0025] The farnesene used as the conjugated diene may be either α-farnesene or β-farnesene represented by the following formula (I), but β-farnesene is preferred from the viewpoint of ease of production of the hydrogenated block copolymer. α-farnesene and β-farnesene may be used in combination.

[0026] [ka]

[0027] In the present invention, the polymer block (b) may be composed of a structural unit (b1) derived from farnesene and a structural unit (b2) derived from a conjugated diene other than farnesene, from the viewpoint of improving the adhesion of the adhesive layer (Y). The content of farnesene-derived structural units (b1) in the polymer block (b) is preferably 1 to 100% by mass, more preferably 30 to 95% by mass, even more preferably 45 to 90% by mass, and still more preferably 50 to 80% by mass. On the other hand, the polymer block (b) preferably contains 0 to 99% by mass of structural units (b2) derived from conjugated dienes other than farnesene, more preferably 5 to 70% by mass, even more preferably 10 to 55% by mass, and still more preferably 20 to 50% by mass. In addition, as the conjugated diene other than farnesene, at least one selected from butadiene, isoprene, and myrcene is preferred.

[0028] The mass ratio of polymer block (a) to polymer block (b) [(a) / (b)] is 1 / 99 to 50 / 50. If the content of polymer block (a) is below the lower limit, it is not possible to obtain a hydrogenated block copolymer that is flexible, moldable, and has strong adhesive properties. On the other hand, if the content of polymer block (a) exceeds the upper limit, the moldability and adhesive properties decrease. From this viewpoint, the mass ratio of polymer block (a) to polymer block (b) [(a) / (b)] is preferably 5 / 95 to 40 / 60, more preferably 8 / 92 to 30 / 70, and even more preferably 10 / 90 to 25 / 75.

[0029] The hydrogenated block copolymer (A) is a hydrogenated block copolymer (P) containing at least one polymer block (a) and at least one polymer block (b), and is preferably a hydrogenated block copolymer (P) containing two or more polymer blocks (a) and one or more polymer blocks (b). The bonding configuration of polymer block (a) and polymer block (b) is not particularly limited and may be linear, branched, radial, or a combination of two or more of these. Among these, a configuration in which each block is bonded linearly is preferred, and when polymer block (a) is denoted as a and polymer block (b) as b, (ab) l a-(ba) m or b-(ab) n A preferred combination is represented by the following: where l, m, and n each independently represent an integer of 1 or more. As for the aforementioned bonding form, a copolymer represented by babab and aba is preferred from the viewpoint of flexibility, moldability, and handling. The hydrogenated block copolymer (A) may consist of one type of hydrogenated block copolymer, or it may be a mixture of two or more types of hydrogenated block copolymers. For example, it may be a mixture of a triblock or higher block copolymer and a so-called diblock copolymer represented by (ab). However, from the viewpoint of improving the adhesive durability (heat resistance, etc.) of the adhesive layer (Y), the content of the diblock copolymer in the hydrogenated block copolymer (A) is preferably 50% by mass or less, more preferably 40% by mass or less, particularly preferably 30% by mass or less, and most preferably 20% by mass or less. Furthermore, in the present invention, a polymer having a bond configuration represented as b1-a-b2-a-b1 can also be used, which is obtained by first producing a polymer arm having a bond configuration represented as b1-a-b2-Li by anionic polymerization (where "Li" represents the active end when anionic polymerization is performed using BuLi), and then coupling it using a coupling agent. In this case, the content of the block copolymer with a bond configuration represented as b1-a-b2 derived from the polymer arm that remains uncoupled is preferably 50% by mass or less, more preferably 40% by mass or less, even more preferably 30% by mass or less, and even more preferably 20% by mass or less in the hydrogenated block copolymer (A), from the viewpoint of not reducing adhesive durability (heat resistance, etc.). Furthermore, if the block copolymer (P) has two or more polymer blocks (a) or two or more polymer blocks (b), each polymer block may be composed of the same structural units or different structural units. For example, in the two polymer blocks (a) of the triblock copolymer represented by [aba], the aromatic vinyl compounds in each polymer block may be of the same type or different types.

[0030] The peak-top molecular weight (Mp) of the hydrogenated block copolymer (A) is preferably 4,000 to 1,500,000, more preferably 10,000 to 1,200,000, even more preferably 50,000 to 800,000, and even more preferably 80,000 to 500,000, from the viewpoint of improving the adhesion and moldability of the adhesive layer (Y). In this specification, the peak-top molecular weight (Mp) refers to the value measured by the method described in the examples below.

[0031] The molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer (A) is preferably 1.00 to 4.00, more preferably 1.00 to 3.00, and even more preferably 1.00 to 2.00. When the molecular weight distribution is within the above range, the viscosity variation of the hydrogenated block copolymer (A) is small, making it easy to handle.

[0032] The block copolymer (P) may contain, in addition to the polymer block (a) and polymer block (b), a polymer block (c) composed of other monomers, as long as it does not hinder the effects of the present invention. Other such monomers include, for example, unsaturated hydrocarbon compounds such as propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, and 1-eicosene; and functional group-containing unsaturated compounds such as acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, acrylonitrile, methacrylonitrile, maleic acid, fumaric acid, crotonic acid, itaconic acid, 2-acryloylethanesulfonic acid, 2-methacryloylethanesulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, 2-methacrylamido-2-methylpropanesulfonic acid, vinylsulfonic acid, vinyl acetate, and methyl vinyl ether. These may be used individually or in combination of two or more types. If the block copolymer (P) has polymer blocks (c), the content of these blocks is preferably 50% by mass or less, more preferably 40% by mass or less, and even more preferably 30% by mass or less.

[0033] <Method for producing hydrogenated block copolymer (A)> Hydrogenated block copolymer (A) can be suitably produced, for example, by a polymerization step of obtaining block copolymer (P) by anionic polymerization, and a step of hydrogenating the carbon-carbon double bonds in polymer block (b) in the block copolymer (P). [Polymerization process] Block copolymers (P) can be produced by solution polymerization or by methods described in Japanese Patent Publication No. 2012-502135 and Japanese Patent Publication No. 2012-502136. Solution polymerization is preferred, and known methods such as ionic polymerization methods including anionic polymerization and cationic polymerization, and radical polymerization can be applied. Anionic polymerization is preferred. In the anionic polymerization method, an aromatic vinyl compound, farnesene and / or a conjugated diene other than farnesene are sequentially added in the presence of a solvent, an anionic polymerization initiator, and optionally a Lewis base to obtain block copolymers (P). Examples of anionic polymerization initiators include alkali metals such as lithium, sodium, and potassium; alkaline earth metals such as beryllium, magnesium, calcium, strontium, and barium; lanthanide rare earth metals such as lanthanum and neodymium; and compounds containing the aforementioned alkali metals, alkaline earth metals, and lanthanide rare earth metals. Among these, alkali metals and compounds containing alkali metals are preferred, and organoalkali metal compounds are more preferred.

[0034] Examples of the aforementioned organoalkali metal compounds include organolithium compounds such as methyllithium, ethyllithium, n-butyllithium, sec-butyllithium, t-butyllithium, hexyllithium, phenyllithium, stilbenithium, dilithiomethane, dilithionaphthalene, 1,4-dilithiobutane, 1,4-dilithio-2-ethylcyclohexane, and 1,3,5-trilithiobenzene; sodium naphthalene, potassium naphthalene, etc. Among these, organolithium compounds are preferred, n-butyllithium and sec-butyllithium are more preferred, and sec-butyllithium is particularly preferred. The organoalkali metal compounds may also be reacted with secondary amines such as diisopropylamine, dibutylamine, dihexylamine, and dibenzylamine to be used as organoalkali metal amides. The amount of organoalkali metal compound used in polymerization varies depending on the molecular weight of the block copolymer (P), but is usually in the range of 0.01 to 3% by mass relative to the total amount of aromatic vinyl compound, farnesene, and conjugated dienes other than farnesene.

[0035] There are no particular restrictions on the solvent as long as it does not adversely affect the anionic polymerization reaction. Examples include saturated aliphatic hydrocarbons such as n-pentane, isopentane, n-hexane, n-heptane, and isooctane; saturated alicyclic hydrocarbons such as cyclopentane, cyclohexane, and methylcyclopentane; and aromatic hydrocarbons such as benzene, toluene, and xylene. These may be used individually or in combination of two or more. There are no particular restrictions on the amount of solvent used.

[0036] Lewis bases play a role in controlling the microstructure of structural units derived from farnesene and structural units derived from conjugated dienes other than farnesene. Examples of such Lewis bases include ether compounds such as dibutyl ether, diethyl ether, tetrahydrofuran, dioxane, ethylene glycol diethyl ether, and ditetrahydrofurylpropane; pyridine; tertiary amines such as N,N,N',N'-tetramethylethylenediamine and trimethylamine; alkali metal alkoxides such as potassium t-butoxide; and phosphine compounds. When using Lewis bases, the amount is usually preferably in the range of 0.01 to 1000 molar equivalents per mole of anionic polymerization initiator.

[0037] The polymerization reaction temperature is typically in the range of -80 to 150°C, preferably 0 to 100°C, and more preferably 10 to 90°C. The polymerization reaction can be carried out in batches or in a continuous manner. A block copolymer (P) can be produced by continuously or intermittently supplying each monomer to the polymerization reaction solution so that the amounts of aromatic vinyl compounds, farnesene and / or conjugated dienes other than farnesene in the polymerization reaction system are within a specific range, or by sequentially polymerizing each monomer in the polymerization reaction solution so that they are in a specific ratio. The polymerization reaction can be stopped by adding an alcohol such as methanol or isopropanol as a polymerization stopper. The resulting polymerization reaction solution can be poured into a poor solvent such as methanol to precipitate the block copolymer (P), or the polymerization reaction solution can be washed with water, separated, and then dried to isolate the block copolymer (P).

[0038] In this polymerization step, an unmodified block copolymer (P) may be obtained as described above, but a modified block copolymer (P) may also be obtained by introducing functional groups into the block copolymer (P) before the hydrogenation step described later. Examples of functional groups that can be introduced include amino groups, alkoxysilyl groups, hydroxyl groups, epoxy groups, carboxyl groups, carbonyl groups, mercapto groups, isocyanate groups, chloro groups, acid anhydrides, and the like. Methods for modifying the block copolymer (P) include, for example, adding a modifying agent that can react with the polymerization active ends, such as tin tetrachloride, tetrachlorosilane, dichlorodimethylsilane, dimethyldiethoxysilane, tetramethoxysilane, tetraethoxysilane, 3-aminopropyltriethoxysilane, tetraglycidyl-1,3-bisaminomethylcyclohexane, 2,4-tolidyleneisocyanate, 4,4'-bis(diethylamino)benzophenone, N-vinylpyrrolidone, or other modifying agents described in Japanese Patent Application Publication No. 2011-132298, before adding a polymerization inhibitor. Alternatively, the copolymer can be grafted with maleic anhydride or the like before use. The functional group may be introduced at either the polymerization end or the side chain of the block copolymer (P). Furthermore, one or more functional groups may be used individually or in combination. The modifier is preferably in the range of 0.01 to 10 molar equivalents relative to the anionic polymerization initiator.

[0039] [Hydrogenation process] A hydrogenated block copolymer (A) can be obtained by subjecting the block copolymer (P) obtained by the above method or a modified block copolymer (P) to a hydrogenation step. Known methods can be used for hydrogenation. For example, a hydrogenation reaction can be carried out by adding a Ziegler catalyst, a nickel, platinum, palladium, ruthenium, or rhodium metal catalyst supported on carbon, silica, diatomaceous earth, etc., or an organometallic complex having cobalt, nickel, palladium, rhodium, or ruthenium metal to a solution in which the block copolymer (P) is dissolved in a solvent that does not affect the hydrogenation reaction, as a hydrogenation catalyst. In the hydrogenation step, the hydrogenation reaction may be carried out by adding the hydrogenation catalyst to a polymerization reaction solution containing the block copolymer (P) obtained by the above method for producing the block copolymer (P). In the present invention, palladium carbon, in which palladium is supported on carbon, is preferred. In the hydrogenation reaction, the hydrogen pressure is preferably 0.1 to 20 MPa, the reaction temperature is preferably 100 to 200°C, and the reaction time is preferably 1 to 20 hours.

[0040] The hydrogenation rate of the carbon-carbon double bond in polymer block (b) is preferably 70 to 100 mol%, more preferably 80 to 100 mol%, and even more preferably 85 to 100 mol%, from the viewpoint of obtaining a thermoplastic elastomer composition with excellent flexibility and moldability. The hydrogenation rate is determined by the hydrogenation rate of block copolymer (P) and hydrogenated block copolymer (A) after hydrogenation. 1 This can be calculated by measuring H-NMR.

[0041] <Thermoplastic elastomer composition constituting the adhesive layer (Y)> The adhesive layer (Y) of the present invention may consist solely of the hydrogenated block copolymer (A), or it may consist of a thermoplastic elastomer composition comprising the hydrogenated block copolymer (A) and other components such as a polar group-containing polymer (B).

[0042] [Polar group-containing polymer (B)] The thermoplastic elastomer composition may contain a polar group-containing polymer (B). By including a polar group-containing polymer, the adhesive layer (Y) will have a combination of appropriate flexibility and moldability, and will be able to adhere strongly to ceramics, metals, resins, concrete, asphalt, etc., without the need for primer treatment or the like. The reason why the adhesive strength is improved by using the polar group-containing polymer (B) is thought to be that the thermoplastic elastomer composition becomes more compatible with substrates such as ceramics, metals, and resins when it contains the polar group-containing polymer (B), and that if the adherend has polar groups, a chemical bond is formed between the polar groups contained in the polar group-containing polymer (B) and the polar groups on the surface of the adherend.

[0043] The olefin constituting the polar group-containing polymer (B) is preferably an olefin having 2 to 10 carbon atoms, and more preferably an olefin having 2 to 8 carbon atoms. Examples of such olefins include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 4-methyl-1-pentene, and cyclohexene. These olefins may be used individually or as copolymers of two or more types. Among these, ethylene and propylene are preferred, and propylene is more preferred. Furthermore, examples of polar groups in the polar group-containing polymer (B) include (meth)acryloyloxy groups, hydroxyl groups, amide groups, amino groups, halogen atoms such as chlorine atoms, carboxyl groups, ester groups, and acid anhydride groups. Among these, (meth)acryloyloxy groups, carboxyl groups, ester groups, and acid anhydride groups are preferred from the viewpoint of improving adhesive strength, and carboxyl groups and acid anhydride groups are more preferred.

[0044] There are no particular restrictions on the method for producing the polar group-containing polymer (B), but it can be obtained by random copolymerization, block copolymerization, or graft copolymerization of an olefin and a polar group-containing copolymerizable monomer using known methods. Among these, random copolymerization and graft copolymerization are preferred, and graft copolymerization is more preferred. In addition, it can also be obtained by subjecting a polyolefin resin to a reaction such as oxidation or chlorination using known methods. Furthermore, it can be produced by modifying a commercially available polyolefin by reacting it with a polar group-containing compound. Examples of polar group-containing copolymerizable monomers include vinyl acetate, vinyl chloride, ethylene oxide, propylene oxide, acrylamide, unsaturated carboxylic acids or their esters or acid anhydrides. Among these, unsaturated carboxylic acids or their esters or acid anhydrides are preferred. Examples of unsaturated carboxylic acids or their esters or acid anhydrides include (meth)acrylic acid, (meth)acrylic acid esters, maleic acid, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride, hymic acid, hymic anhydride, etc. Among these, maleic acid and maleic anhydride are more preferred. These polar group-containing copolymerizable monomers may be used individually or in combination of two or more.

[0045] Examples of (meth)acrylic acid esters exemplified as polar group-containing copolymerizable monomers include alkyl acrylates such as methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, isobutyl acrylate, n-hexyl acrylate, isohexyl acrylate, n-octyl acrylate, isooctyl acrylate, and 2-ethylhexyl acrylate; and alkyl methacrylates such as methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-hexyl methacrylate, isohexyl methacrylate, n-octyl methacrylate, isooctyl methacrylate, and 2-ethylhexyl methacrylate. These (meth)acrylic acid esters may be used individually or in combination of two or more.

[0046] As for the polar group-containing polymer (B), from the viewpoint of improving adhesion, polyolefins containing carboxyl groups or acid anhydride groups as polar groups, i.e., carboxylic acid-modified olefin polymers or carboxylic acid anhydride-modified olefin polymers, and maleic acid-modified olefin polymers and maleic anhydride-modified olefin polymers are more preferred.

[0047] The polar groups in the polar group-containing polymer (B) may be post-treated after polymerization. For example, (meth)acryloyloxy groups or carboxyl groups may be neutralized with metal ions to form an ionomer, or they may be esterified with methanol or ethanol. Alternatively, they may be subjected to hydrolysis of vinyl acetate, etc.

[0048] The melt flow rate (MFR) of the polar group-containing polymer (B) under conditions of 230°C and a load of 2.16 kg (21 N) is preferably 0.1 to 300 g / 10 min, more preferably 0.1 to 100 g / 10 min, even more preferably 0.1 to 80 g / 10 min, and even more preferably 0.1 to 50 g / 10 min. If the MFR of the polar group-containing polymer (B) under the above conditions is 0.1 g / 10 min or higher, good moldability can be obtained. On the other hand, if the MFR is 300 g / 10 min or lower, mechanical properties are more likely to be exhibited. The melting point of the polar group-containing polymer (B) is preferably 100°C or higher, more preferably 110 to 170°C, and even more preferably 120 to 145°C, from the viewpoint of heat resistance.

[0049] The amount of polar group-containing structural units in the polar group-containing polymer (B) is preferably 0.01 to 10% by mass of the total structural units. If the amount is 0.01% by mass or more, the adhesion to ceramics and the like is further improved. If the proportion of polar group-containing structural units is 10% by mass or less, the affinity with the hydrogenated block copolymer (A) is improved, the mechanical properties are good, and the resulting thermoplastic elastomer composition has excellent flexibility and moldability. The above proportion is more preferably 0.01 to 7% by mass, and even more preferably 0.01 to 5% by mass. To optimize the proportion of polar group-containing structural units, a polyolefin resin containing a high concentration of polar group-containing structural units may be diluted with a polyolefin resin that does not contain polar group-containing structural units and used as the polar group-containing polymer (B). The total content of polar group-containing structural units and olefin-derived structural units relative to the structural units in the polar group-containing polymer (B) is preferably 80% by mass or more, more preferably 90% by mass or more, even more preferably 95% by mass or more, and even more preferably 100% by mass.

[0050] The content of the polar group-containing polymer (B) in the thermoplastic elastomer composition is preferably 5 to 100 parts by mass per 100 parts by mass of the hydrogenated block copolymer (A). If the polar group-containing polymer (B) is above the lower limit, strong adhesion to ceramics and the like becomes possible. On the other hand, if the polar group-containing polymer (B) is below the upper limit, sufficient adhesion can be obtained, as well as good flexibility and moldability. From this viewpoint, the content of the polar group-containing polymer (B) is preferably 10 to 90 parts by mass, more preferably 15 to 80 parts by mass per 100 parts by mass of the hydrogenated block copolymer (A).

[0051] [Softener] The thermoplastic elastomer composition may further contain a softening agent, provided that it does not impair the effects of the present invention. As the softening agent, softening agents commonly used for rubber and plastics can be used. Examples include paraffinic, naphthenic, and aromatic process oils; phthalic acid derivatives such as dioctyl phthalate and dibutyl phthalate; white oil; mineral oil; liquid co-oligomers of ethylene and α-olefins; liquid paraffin; polybutene; low molecular weight polyisobutylene; liquid polydienes such as liquid polybutadiene, liquid polyisoprene, liquid polyisoprene / butadiene copolymers, liquid styrene / butadiene copolymers, and liquid styrene / isoprene copolymers, and their hydrogenated products. Among these, from the viewpoint of compatibility with the hydrogenated block copolymer (A), paraffinic process oils, liquid co-oligomers of ethylene and α-olefins, liquid paraffin, and low molecular weight polyisobutylene and their hydrogenated products are preferred, with hydrogenated paraffinic process oils being more preferred.

[0052] In addition, known plasticizers commonly used in combination with polyvinyl acetal resins, such as monobasic organic acid esters and polybasic organic acid esters, as well as phosphate-based plasticizers such as organic phosphate esters and organic phosphite esters, can also be used. Examples of monobasic organic acid esters include glycol-based esters obtained by the reaction of glycols such as triethylene glycol, tetraethylene glycol, and tripropylene glycol, represented by triethylene glycol-dicaproate, triethylene glycol-di-2-ethylbutyrate, triethylene glycol-di-n-octylate, and triethylene glycol-di-2-ethylhexylate, with monobasic organic acids such as butyric acid, isobutyric acid, caproic acid, 2-ethylbutyrate, heptylic acid, n-octyl acid, 2-ethylhexyl acid, pelargonic acid (n-nonyl acid), and decylic acid. Examples of polybasic acid organic esters include esters of linear or branched alcohols with polybasic organic acids such as adipic acid, sebacic acid, and azelaic acid, such as dibutyl sebacate, dioctyl azelaate, and dibutyl carbitol adipate. Examples of organic phosphate esters include tributoxyethyl phosphate, isodecylphenyl phosphate, and triisopropyl phosphate. The softening agent may be used alone or in combination of two or more types.

[0053] When a thermoplastic elastomer composition contains a softening agent, its content is preferably in the range of 0.1 to 100 parts by mass per 100 parts by mass of hydrogenated block copolymer (A). When the softening agent is within this range, the flexibility and moldability of the thermoplastic elastomer composition are further improved. From this viewpoint, the content of the softening agent is more preferably 1 to 90 parts by mass per 100 parts by mass of hydrogenated block copolymer (A).

[0054] [Other optional ingredients] The adhesive layer (Y) may optionally contain other thermoplastic polymers, inorganic fillers, tackifying resins, antioxidants, lubricants, light stabilizers, processing aids, colorants such as pigments and dyes, flame retardants, antistatic agents, matting agents, silicone oils, antiblocking agents, UV absorbers, mold release agents, foaming agents, antibacterial agents, antifungal agents, and fragrances, to the extent that they do not impair the effects of the present invention. Examples of other thermoplastic polymers include olefin polymers without polar groups, styrene polymers, polyphenylene ether resins, and polyethylene glycol. Among these, olefin polymers without polar groups are preferred from the viewpoint of improving the moldability of the adhesive layer (Y). Examples of such olefin polymers without polar groups include one or more block copolymers or random copolymers of polyethylene, polypropylene, polybutene, propylene, and other α-olefins such as ethylene or 1-butene. If other thermoplastic polymers are included, their content is preferably 100 parts by mass or less, more preferably 50 parts by mass or less, more preferably 20 parts by mass or less, and even more preferably 10 parts by mass or less, per 100 parts by mass of hydrogenated block copolymer (A).

[0055] The inorganic filler may be included for the purpose of improving the physical properties of the adhesive layer (Y), such as heat resistance and weather resistance, adjusting hardness, and improving economic efficiency as a bulking agent. Examples of inorganic fillers include calcium carbonate, talc, magnesium hydroxide, aluminum hydroxide, mica, clay, natural silicic acid, synthetic silicic acid, titanium dioxide, carbon black, barium sulfate, glass balloons, and glass fibers. One type of inorganic filler may be used alone, or two or more types may be used in combination. When inorganic fillers are included, their content is preferably within a range that does not impair the flexibility of the thermoplastic elastomer composition, and is preferably 100 parts by mass or less, more preferably 70 parts by mass or less, even more preferably 30 parts by mass or less, and particularly preferably 10 parts by mass or less, per 100 parts by mass of hydrogenated block copolymer (A).

[0056] Examples of the tackifying resins include rosin resins, terpene phenol resins, terpene resins, aromatic hydrocarbon-modified terpene resins, aliphatic petroleum resins, alicyclic petroleum resins, aromatic petroleum resins, coumarone-indene resins, phenolic resins, and xylene resins. When a tackifying resin is included, its content is preferably within a range that does not impair the mechanical properties of the thermoplastic elastomer composition, and is preferably 100 parts by mass or less, more preferably 70 parts by mass or less, and even more preferably 30 parts by mass or less, per 100 parts by mass of hydrogenated block copolymer (A).

[0057] Examples of the antioxidants include hindered phenol-based, phosphorus-based, lactone-based, and hydroxyl-based antioxidants. Among these, hindered phenol-based antioxidants are preferred. When an antioxidant is included, its content is preferably within a range that does not cause discoloration when the resulting thermoplastic elastomer composition is melt-kneaded, and is preferably 0.1 to 5 parts by mass per 100 parts by mass of hydrogenated block copolymer (A).

[0058] There are no particular restrictions on the method for producing the thermoplastic elastomer composition used in the adhesive layer (Y). Any method is acceptable as long as it allows for the uniform mixing of the hydrogenated block copolymer (A), the polar group-containing polymer (B) used as needed, and other components. When melt-kneading is performed, for example, a melt-kneading apparatus such as a single-screw extruder, twin-screw extruder, kneader, batch mixer, roller, or Banbury mixer can be used. Preferably, the thermoplastic elastomer composition can be obtained by melt-kneading at 170 to 270°C.

[0059] [Base material (X) and base material (Z)] The laminate of the present invention comprises a base material (X) and a base material (Z). Examples of substrates (X) and (Z) include at least one independently selected from metals, polar resins, polyolefin resins, carbon fibers, artificial leather, glass, and ceramics, and both substrates may be made of the same material. Examples of metals that can be used for base material (X) and base material (Z) include iron, copper, aluminum, magnesium, nickel, chromium, zinc, and alloys such as stainless steel. Alternatively, the metal surface may be formed by plating such as copper plating, nickel plating, chromium plating, tin plating, zinc plating, platinum plating, gold plating, or silver plating.

[0060] Furthermore, examples of polar resins that can be used for base material (X) and base material (Z) include polyamide resin, polyester resin, polycarbonate resin, polyphenylene sulfide resin, (meth)acrylonitrile-butadiene-styrene resin (ABS), (meth)acrylonitrile-styrene resin, (meth)acrylic acid ester-butadiene-styrene resin, (meth)acrylic acid ester-styrene resin, butadiene-styrene resin, epoxy resin, phenolic resin, diallyl phthalate resin, polyimide resin, melamine resin, polyacetal resin (POM), polysulfone resin, polyethersulfone resin, polyetherimide resin, polyphenylene ether resin, polyarylate resin, polyetheretherketone resin, polystyrene resin, syndiotactic polystyrene resin, polyurethane (thermoplastic, thermosetting), etc. These resins may be used individually or in combination of two or more. These resins may be reinforced with glass fibers or carbon fibers. Preferred polyamide resins include, for example, polyamide 6 (PA6) and polyamide 66 (PA66). Preferred polyester resins include polylactic acid (PLA), polyethylene terephthalate (PET), and polybutylene terephthalate (PBT).

[0061] Furthermore, examples of polyolefin resins that can be used for base material (X) and base material (Z) include polyethylene, polypropylene, polybutene-1, polyhexene-1, poly-3-methylbutene-1, poly-4-methylpentene-1, copolymers of ethylene with one or more α-olefins having 3 to 20 carbon atoms (e.g., propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-decene, 3-methyl-1-butene, 4-methyl-1-pentene, 6-methyl-1-heptene, isooctene, isooctane, decadiene, etc.), ethylene / propylene / diene copolymer (EPDM), ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, etc., and cycloolefin(co)polymers such as ethylene-norbornene copolymer are also preferred. These resins may be reinforced with glass fibers or carbon fibers.

[0062] There are no particular restrictions on the ceramics that can be used for base material (X) and base material (Z), as long as they are non-metallic inorganic materials, but examples include metal oxides, metal carbides, and metal nitrides. Specifically, examples include glass, cements, alumina, zirconia, zinc oxide-based ceramics, barium titanate, lead zirconate titanate, silicon carbide, silicon nitride, and ferrites.

[0063] Among these, the base materials (X) and base materials (Z) are preferably metals such as copper, aluminum, and stainless steel, polar resins such as polyacetal resin (POM) and polyamide 6 (PA6), polyester resins such as polybutylene terephthalate, polycarbonate resin, (meth)acrylonitrile-styrene resin (AS), (meth)acrylonitrile-butadiene-styrene resin (ABS), polyethylene, polypropylene, and other polyolefin resins, from the viewpoint of adhesion to the adhesive layer (Y). The laminate of the present invention may have a substrate other than the substrate (X) and the substrate (Z), or an adhesive layer (Y), but it is preferable that the laminate consists only of the substrate (X), the adhesive layer (Y), and the substrate (Z).

[0064] The thickness of base material (X) and base material (Z) is not particularly limited, but in the case of the "first manufacturing method," "second manufacturing method," "third manufacturing method," and "fifth manufacturing method" described below, the thickness of base material (X) and base material (Z) is preferably 0.01 to 5.00 mm, more preferably 0.03 to 3.00 mm, particularly preferably 0.04 to 2.00 mm, and most preferably 0.05 to 1.00 mm. On the other hand, in the case of the "fourth manufacturing method," the thickness of base material (X) is preferably 0.01 to 1.00 mm, more preferably 0.02 to 0.50 mm, more preferably 0.03 to 0.40 mm, particularly preferably 0.03 to 0.03 mm, and the thickness of base material (Z) is preferably 0.01 to 5.00 mm, more preferably 0.03 to 3.00 mm, particularly preferably 0.04 to 2.00 mm, and most preferably 0.05 to 1.00 mm. Z It is preferable that the thickness of the layer is within the range described above, as this makes it easier to maintain a high level of interlayer adhesion in the laminate of the present invention.

[0065] The surface roughness of substrate (X) and substrate (Z) is not particularly limited, but if substrate (X) and substrate (Z) are polar materials (e.g., polar resins or metals), a smaller arithmetic mean roughness (Ra) tends to result in higher adhesive strength. Therefore, in this case, the arithmetic mean roughness (Ra) is preferably 0.010 to 10 μm, more preferably 0.010 to 1 μm, even more preferably 0.010 to 0.500 μm, particularly preferably 0.010 to 0.300 μm, and most preferably 0.010 to 0.200 μm. On the other hand, when substrates (X) and (Z) are non-polar materials (e.g., polyolefin resin), a larger arithmetic mean roughness (Ra) tends to result in higher adhesive strength. Therefore, in this case, the arithmetic mean roughness (Ra) is preferably 0.010 to 10 μm, more preferably 0.100 to 7 μm, and particularly preferably 0.200 to 6 μm. Within the above range, the adhesive strength is 10 N / cm². 2 This is preferable because it makes it easier to achieve the above-mentioned shear adhesion strength. In this invention, the arithmetic surface roughness (Ra) is a value measured in accordance with JIS B 0601-2001, and specifically, it is a value measured according to the method described in the examples.

[0066] [2] Method for manufacturing laminates [First manufacturing method] A first method for manufacturing the laminate of the present invention includes a step (Ia) of press-molding the adhesive layer (Y) onto the substrate (X), and a step (II-a) of injection-molding the substrate (Z) onto the adhesive layer (Y) after step (Ia). In the first manufacturing method, a press molding process (Ia) and an injection molding process (II-a) are used in combination, making it possible to firmly bond resins that could not be bonded before, such as polyacetal resin (POM) and stainless steel plates. In particular, when the hydrogenated block copolymer (A) constituting the adhesive layer (Y) contains farnesene blocks, the adhesive layer (Y) becomes softer, further improving the adhesive properties.

[0067] <Process (Ia)> Step (Ia) in the first manufacturing method is a step of press-molding the adhesive layer (Y) onto the substrate (X). There are no particular restrictions on the press molding conditions, but after laminating the adhesive layer (Y) onto the substrate (X), the temperature is preferably 100-220°C, more preferably 120-200°C, and the load is preferably 10-100 kgf / cm². 2 More preferably 10-50 kgf / cm² 2 More preferably 15-40 kgf / cm² 2 The substrate (X) and the adhesive layer (Y) can be bonded together by compressing them, preferably for 1 to 10 minutes, and more preferably for 1 to 5 minutes.

[0068] <Process (II-a)> The aforementioned step (II-a) is a step of injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ia). There are no particular limitations on the method of injection molding the substrate (Z) onto the adhesive layer (Y), but it is preferable to set the mold temperature to preferably 190 to 360°C, more preferably 200 to 330°C, and the cylinder temperature for injecting the resin constituting the substrate (Z) to preferably 40 to 160°C, more preferably 45 to 150°C when injection molding is performed.

[0069] [Second manufacturing method] A second method for manufacturing the laminate of the present invention is a manufacturing method comprising the steps of (Ib) forming the adhesive layer (Y) by coating the substrate (X) with a solution and / or aqueous emulsion containing the hydrogenated block copolymer (A) and then drying it, and (II-b) injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ib). In the second manufacturing method, the adhesive layer (Y) can be formed by coating the substrate (X) with a solution and / or aqueous emulsion containing the hydrogenated block copolymer (A) and drying it, thus allowing the laminate to be manufactured relatively easily.

[0070] <Process (Ib)> Step (Ib) is a step of forming the adhesive layer (Y) by coating the substrate (X) with a solution and / or aqueous emulsion containing the thermoplastic elastomer composition and then drying it. In step (Ib), first, a solution and / or aqueous emulsion containing the thermoplastic elastomer composition is prepared. Specifically, the thermoplastic elastomer composition is dissolved or dispersed in an organic solvent or water by a known method. When obtaining aqueous emulsions, for example, methods using homogenizers, homomixers, disperser mixers, colloid mills, pipeline mixers, high-pressure homogenizers, ultrasonic emulsifiers, etc., can be used individually or in combination.

[0071] In the aqueous emulsion used in the present invention, various additives may be added as needed, depending on the application, as long as they do not impair the effects of the present invention. Additives include anionic surfactants, cationic surfactants, nonionic surfactants, fillers, modifiers, and pigments. However, too much surfactant can impair the durability of thin molded products, so it is necessary to use only the minimum amount required. The content of the thermoplastic elastomer composition in the solution and / or aqueous emulsion containing the thermoplastic elastomer composition is preferably 5 to 50% by mass, more preferably 10 to 40% by mass, and even more preferably 15 to 30% by mass. After preparing a solution or aqueous emulsion by the method described above, the solution or aqueous emulsion is applied to the substrate (X) by one or more methods selected from, for example, coating, dipping, nozzle (spray) coating, and brush coating. Next, the adhesive layer (Y) can be formed by drying it for 15 minutes to 2 hours, more preferably 20 minutes to 1 hour, under conditions preferably 30 to 80°C, more preferably 40 to 70°C.

[0072] <Process (II-b)> Step (II-b) in the second manufacturing method is a step of injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ib). A preferred embodiment for injection molding the substrate (Z) onto the adhesive layer (Y) is the same as the conditions described in step (II-a) in the first manufacturing method.

[0073] [Third manufacturing method] A third method for manufacturing a laminate of the present invention is a method for manufacturing a laminate comprising the steps of press-molding the adhesive layer (Y) onto the substrate (X) (Ic) and press-molding the substrate (Z) onto the adhesive layer (Y) after step (Ic) (II-c). In the third manufacturing method, since press molding is performed a total of two times in steps (Ic) and (II-c), it is possible to firmly bond the substrate (X), the adhesive layer (Y), and the substrate (Z).

[0074] <Process (Ic)> Step (Ic) in the third manufacturing method is a step of press-molding the adhesive layer (Y) onto the substrate (X), and a preferred embodiment is the same as the conditions described in step (Ia) in the first manufacturing method.

[0075] <Process (II-c)> Step (II-c) in the third manufacturing method is a step of press-molding the substrate (Z) onto the adhesive layer (Y) after step (Ic). A preferred embodiment for press-molding the substrate (Z) onto the adhesive layer (Y) is the same as the conditions described in step (Ia) in the first manufacturing method.

[0076] [Fourth manufacturing method] A fourth method for manufacturing a laminate of the present invention is a method for manufacturing a laminate comprising the steps of: co-extruding the substrate (X) and the adhesive layer (Y) (Id); and press-molding the substrate (Z) onto the adhesive layer (Y) after step (Id) (II-d). In the fourth manufacturing method, the substrate (X) and the adhesive layer (Y) are firmly bonded together by co-extrusion in step (Id), and further press molding is performed in step (II-d), so that the substrate (X), adhesive layer (Y), and substrate (Z) as a whole can be firmly bonded together.

[0077] <Process (Id)> Step (Id) in the fourth manufacturing method is a step of co-extruding the substrate (X) and the adhesive layer (Y). There are no particular restrictions on the co-extrusion method, but one example is the use of film-forming equipment such as a T-die extruder or an inflation molding machine. The barrel temperature set on the substrate (X) side during co-extrusion is preferably 150 to 250°C. adhesive layer The barrel temperature on the (Y) side is preferably set to 140-240°C. Furthermore, when T-die extrusion molding is performed, the T-die temperature is more preferably 130-230°C.

[0078] <Process (II-d)> Step (II-d) in the fourth manufacturing method is a step of press-molding the substrate (Z) onto the adhesive layer (Y) after step (Id). A preferred embodiment for press-molding the substrate (Z) onto the adhesive layer (Y) is the same as the conditions described in step (Ia) in the first manufacturing method.

[0079] [Fifth manufacturing method] A fifth method for manufacturing a laminate of the present invention is a method for manufacturing a laminate comprising the steps of injection molding the adhesive layer (Y) onto the substrate (X) (Ie) and injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ie) (II-e). In the fifth manufacturing method, two injection molding processes are performed while taking advantage of the properties of the adhesive layer (Y), making it possible to firmly bond substrates that could not be bonded using conventional methods.

[0080] <Process (Ie)> Step (Ie) in the fifth manufacturing method is a step of injection molding the adhesive layer (Y) onto the substrate (X). A preferred embodiment for injection molding the adhesive layer (Y) onto the substrate (X) is the same as the conditions described in step (II-a) in the first manufacturing method.

[0081] <Process (II-e)> Step (II-e) in the fifth manufacturing method is a step of injection molding the substrate (Z) onto the adhesive layer (Y) after step (Ie). A preferred embodiment for injection molding the substrate (Z) onto the adhesive layer (Y) is the same as the conditions described in step (II-a) in the first manufacturing method.

[0082] In the manufacturing method of the present invention, there are no restrictions on the base material (X) and base material (Z) in any of the manufacturing methods, however, from the viewpoint of more firmly bonding the two base materials, it is preferable that the base material (X) is a metal and the base material (Z) is a polar resin or a polyolefin resin.

[0083] [Applications of laminates] The laminate of the present invention can be widely applied to various uses. For example, synthetic resins, synthetic resins containing glass fibers, and light metals such as aluminum and magnesium alloys are used as housing materials for electronic and electrical equipment, office automation equipment, home appliances, and automotive components, and the laminate of the present invention can be used for these housing materials. More specifically, it is preferable to bond it to housings of large displays, notebook computers, portable telephones, PHS, PDAs (portable information terminals such as electronic organizers), electronic dictionaries, video cameras, digital still cameras, portable radio cassette players, inverters, etc., for use as shock-absorbing materials, anti-slip coatings, waterproofing materials, and decorative materials. Furthermore, it is useful in a wide range of applications as a molded product or structure bonded to glass, such as window moldings and gaskets for automobiles and buildings, glass sealants, and corrosion inhibitors. It can also be suitably used as a sealant for joints between glass and aluminum sashes or metal openings in automobile and building windows, and for connections between glass and metal frames in solar cell modules. Moreover, it can be suitably used as a separator for secondary batteries used in various information terminal devices such as notebook computers, mobile phones, and video cameras, as well as in hybrid vehicles and fuel cell vehicles. [Examples]

[0084] The present invention will be described below with reference to examples, but the present invention is not limited to these examples. β-farnesene (purity 97.6% by mass, manufactured by Amyris, Inc.) was purified using a 3 Å molecular sieve and distilled under a nitrogen atmosphere to remove hydrocarbon impurities such as zingiberene, bisabolene, farnesene epoxide, farnesol isomers, E,E-farnesol, squalene, ergosterol, and several dimers of farnesene, and was used in the following polymerization.

[0085] The components used in the examples and comparative examples are as follows: <Hydrogenated block copolymer (A)> [Manufacturing Example 1: Manufacturing of Hydrogenated Block Copolymer (A-1)] Except for the formulation shown in Table 1 below, the hydrogenated block copolymer (A-1) was produced by the method described in Production Example 6 of Japanese Patent Application Publication No. 2018-024776. Specifically, the details are as follows. In a nitrogen-purged and dried pressure vessel, 50.0 kg of cyclohexane was charged as the solvent, 190.5 g of sec-butyllithium (10.5% by mass cyclohexane solution) as an anionic polymerization initiator, and 0.40 kg of tetrahydrofuran as a Lewis base. After raising the temperature to 50°C, 6.34 kg of β-farnesene was added and polymerization was carried out for 2 hours. Subsequently, 2.50 kg of styrene(1) was added and polymerization was carried out for 1 hour, and then 3.66 kg of butadiene was added and polymerization was carried out for another hour. Subsequently, 0.02 kg of dichlorodimethylsilane was added to this polymerization reaction solution as a coupling agent and reacted for 1 hour to obtain a reaction solution containing poly(β-farnesene)-polystyrene-polybutadiene-polystyrene-poly(β-farnesene)pentablock copolymer (hereinafter referred to as "block copolymer (P1)"). To this reaction solution, 5% by mass of palladium carbon (palladium loading: 5% by mass) was added to the block copolymer (P1) as a hydrogenation catalyst, and the reaction was carried out for 10 hours under conditions of hydrogen pressure of 2 MPa and 150°C. After cooling and release of pressure, the palladium carbon was removed by filtration, the filtrate was concentrated, and further vacuum-dried to obtain hydrogenated poly(β-farnesene)-polystyrene-polybutadiene-polystyrene-poly(β-farnesene)pentablock copolymer (A-1) (hereinafter referred to as "hydrogenated block copolymer (A-1)"). The obtained hydrogenated block copolymer (A-1) was a mixture containing 90% by mass of hydrogenated poly(β-farnesene)-polystyrene-polybutadiene-polystyrene-poly(β-farnesene)pentablock copolymer and 10% by mass of hydrogenated polybutadiene-polystyrene-poly(β-farnesene)triblock copolymer. The above physical properties of the obtained hydrogenated block copolymer (A-1) were measured. The results are shown in Table 1.

[0086] [Manufacturing Example 2: Manufacturing of Hydrogenated Block Copolymer (A-2)] Furthermore, hydrogenated block copolymer (A-2) was produced by the method described in Example 1 of International Publication No. 2019 / 103048, except for the formulation shown in Table 1 below. Specifically, the details are as follows. In a nitrogen-purged and dried pressure vessel, 50 kg of cyclohexane was charged as the solvent, and 87 g of a cyclohexane solution of sec-butyllithium at a concentration of 10.5% by mass (effective amount of sec-butyllithium added: 9.1 g) was charged as an anionic polymerization initiator. After raising the temperature inside the pressure vessel to 50°C, 1.0 kg of styrene(1) was added and polymerization was carried out for 1 hour. At a vessel temperature of 50°C, 63 g of 2,2-di(2-tetrahydrofuryl)propane (DTHFP) was added as a Lewis base, and a mixture of 8.16 kg of isoprene and 6.48 kg of butadiene was added over 5 hours and polymerization was carried out for 2 hours. Finally, 1.0 kg of styrene(2) was added and polymerization was carried out for 1 hour to obtain a reaction solution containing polystyrene-poly(isoprene / butadiene)-polystyrene triblock copolymer. A Ziegler-type hydrogenation catalyst formed from nickel octoate and trimethylaluminum was added to the reaction solution under a hydrogen atmosphere, and the reaction was carried out for 5 hours under conditions of a hydrogen pressure of 1 MPa and a temperature of 80°C. After the reaction solution was allowed to cool and the pressure was released, the catalyst was removed by washing with water, and the mixture was vacuum-dried to obtain hydrogenated polystyrene-poly(isoprene / butadiene)-polystyrene triblock copolymer (A-2) (hereinafter referred to as "hydrogenated block copolymer (A-2)"). The obtained (A-2) consisted of 100% by mass of hydrogenated polystyrene-poly(isoprene / butadiene)-polystyrene triblock copolymer, and substantially contained no hydrogenated polystyrene-poly(isoprene / butadiene) diblock copolymer. The physical properties of the obtained hydrogenated block copolymer (A-2) were measured. The results are shown in Table 1.

[0087] [Manufacturing Example 3: Manufacturing of Hydrogenated Block Copolymer (A-3)] A hydrogenated block copolymer (A-3) was produced by mixing SEBS, which has a molecular weight (Mp) of 66,500, a vinyl bond content of 38 mol% in the diene block, and a styrene content of 30% by mass, with SEB, which has a molecular weight (Mp) of 33,500, a vinyl bond content of 38 mol% in the diene block, and a styrene content of 30% by mass, in a mass ratio [SEBS / SEB] of 3 / 7. The mass ratio of SEBS [(a) / (b)] was 30 / 70, the hydrogenation rate was 99 mol%, and the mass ratio of SEB [(a) / (b)] was 30 / 70, the hydrogenation rate was 99 mol%, and the content of diblock copolymer in hydrogenated block copolymer (A-3) was 30% by mass.

[0088] The following measurements were performed on the obtained hydrogenated block copolymers (A-1), (A-2), and (A-3). The results are shown in Table 1. (1) Measurement of molecular weight distribution and peak top molecular weight (Mp), etc. The peak-top molecular weight (Mp) and molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer were determined using GPC (gel permeation chromatography) to obtain standard polystyrene-equivalent molecular weight, and the peak-top molecular weight (Mp) was determined from the position of the peak in the molecular weight distribution. The measurement equipment and conditions are as follows. The peak top molecular weight of polymer block (a) was determined by measuring the sampled liquid after the polymerization of polymer block (A) was completed.

[0089] • Equipment: GPC8020 GPC system manufactured by Tosoh Corporation • Separation column: "TSKgel G4000HXL" manufactured by Tosoh Corporation • Detector: "RI-8020" manufactured by Tosoh Corporation • Eluent: Tetrahydrofuran ·Eluent flow rate: 1.0ml / min • Sample concentration: 5 mg / 10 ml Column temperature: 40℃

[0090] (2) Method for measuring the hydrogenation rate In each manufacturing example, the block copolymer before hydrogenation and the block copolymer after hydrogenation (hydrogenated block copolymer) were dissolved in deuterated chloroform solvent, and then heated at 50°C using JEOL Ltd.'s "Lambda-500". 1 1H-NMR was measured. The hydrogenation rate of polymer block (b) in hydrogenated block copolymer (A) was calculated from the proton peaks of the carbon-carbon double bond appearing at 4.5–6.0 ppm in the obtained spectrum using the following formula. Hydrogenation rate = {1 - (Number of moles of carbon-carbon double bonds per mole of block copolymer after hydrogenation) / (Number of moles of carbon-carbon double bonds per mole of block copolymer before hydrogenation)} × 100 (mol%)

[0091] [Table 1]

[0092] [Examples 1-39 and Comparative Examples 1-15] Laminates were manufactured by laminating the materials listed in Table 2 using the manufacturing methods described in Tables 3 to 10. The procedures and conditions for each manufacturing method described in Tables 3 to 10 are as follows.

[0093] <First manufacturing method ([1] press molding process, [2] injection molding process)> (1) Manufacturing of the adhesive layer (Y) Hydrogenated block copolymer (A) was compressed using a Shindo Metal Industries Co., Ltd. compression press molding machine "NF-37" with a Teflon® coated metal frame as a spacer, at 200°C and 100 kgf / cm². 2 After compression press molding under a load of 3 minutes, 30°C and 15 kgf / cm². 2 A 1 mm thick adhesive layer (Y) was obtained by compression press molding under a load for 1 minute.

[0094] (2) Process (Ia) Both sides of a substrate (X) measuring 100 mm in length, 35 mm in width, and 1 mm in thickness were washed with a surfactant aqueous solution and then distilled water, and then dried. After that, the substrate (X) and the adhesive layer (Y) prepared in (1) were placed in the center of a metal spacer with outer dimensions of 200 mm x 200 mm, inner dimensions of 150 mm x 150 mm, and a thickness of 2 mm. The laminated substrate (X) and adhesive layer (Y) are sandwiched between polytetrafluoroethylene sheets, and compressed using a compression molding machine at a temperature of 180°C under a load of 20 kgf / cm². 2 (2N / mm 2 The substrate (X) and adhesive layer (Y) were laminated by press molding for 3 minutes.

[0095] (3) Process (II-a) After setting the laminate of the substrate (X) and adhesive layer (Y) into an injection molding machine (Toshiba Machine Co., Ltd. "EC75SX; 75 tons"), the materials constituting the substrate (Z) were laminated by injection insert molding to produce a laminate in which the substrate (X), adhesive layer (Y), and substrate (Z) were laminated in this order. The thickness of the substrate (Z) was 2.0 mm.

[0096] <Second manufacturing method ([1] coating and drying process, [2] injection molding process)> (1) Process (Ib) A 25% by mass solution of hydrogenated block copolymer (A) was prepared using cyclohexane as the solvent. The substrate (X) (thickness 1.0 mm) was coated by immersing it twice in the above solution. Then, the substrate (X) and adhesive layer (Y) were laminated by drying in a gear oven at 60°C for 30 minutes. The thickness of the adhesive layer (Y) after drying was 0.2 mm. (3) Process (II-a) A laminate was obtained by the same method as described in the first manufacturing method. The thickness of the substrate (Z) was 2.8 mm.

[0097] <Third manufacturing method ([1] press molding process, [2] press molding process)> (1) Manufacturing of the adhesive layer (Y) An adhesive layer (Y) was obtained by the same method as described in the first manufacturing method. adhesive layer The thickness of (Y) was 1.0 mm. (2) Process (Ic) The substrate (X) and the adhesive layer (Y) were laminated in the same manner as described in method (Ia) of the first manufacturing method described above. The thickness of the substrate (X) was 1.0 mm.

[0098] (3) Process (II-c) The adhesive layer (Y) and the substrate (Z) were laminated in the same manner as described in method (Ia) of the first manufacturing method. The thickness of the substrate (Z) was 1.0 mm.

[0099] <Fourth manufacturing method ([1] Co-extrusion process, [2] Press molding process)> (1) Process (Id) The substrate (X) is bonded from a single-screw extruder with a screw diameter of 30 mm (GM30-28, manufactured by GM Engineering Co., Ltd.). Agent Layer (Y) is supplied from a single-screw extruder with a screw diameter of 25 mm (GM-25-25, manufactured by GM Engineering Co., Ltd.), the film coming out of the T-die (T300 hanger coat die) is wound up and bonded to the substrate (X). Agent A co-extruded film of layer (Y) was obtained. The thickness of the substrate (X) was 0.03 to 0.05 mm. adhesive layer The thickness of (Y) was 0.005 to 0.03 mm.

[0100] (2) Process (II-d) The co-extruded film obtained in step (Id) was press-molded onto an adhesive layer (Y) using the same method as described in method (Ia) of the first manufacturing method, with a substrate (Z) attached. The resulting laminate had a layer structure consisting of a substrate (X), an adhesive layer (Y), and a substrate (Z) in that order. The thickness of the substrate (Z) was 1.0 mm.

[0101] <Fifth manufacturing method ([1] injection molding process, [2] injection molding process)> (1) Process (Ie) After setting the substrate (X) in an injection molding machine (Toshiba Machine Co., Ltd. "EC75SX; 75 tons"), the materials constituting the adhesive layer (Y) were laminated using the injection insert molding method. The thickness of the substrate (X) was 1.0 mm. adhesive layer The thickness of (Y) was 1.0 mm.

[0102] (2) Process (II-e) Next, a laminate was fabricated in which the substrate (X), adhesive layer (Y), and substrate (Z) were stacked in that order by injection insert molding, on top of an adhesive layer (Y) which was laminated on a substrate (X). The thickness of the substrate (Z) was 1.0 mm.

[0103] [Table 2]

[0104] The obtained laminates were evaluated as follows. The results are shown in Tables 3 and 4.

[0105] (1) Measurement of the storage modulus 'G' and loss modulus 'G'' of the adhesive layer (Y) A disc-shaped test specimen with a diameter of 8 mm and a thickness of 1 mm was cut from the adhesive layer (Y) manufactured using a compression press molding machine. Dynamic viscoelasticity measurements were performed on this test specimen using an ARES-G2 rheometer (TA Instruments) under the following conditions, and the storage modulus (G') and loss modulus (G") at 100°C and 0°C were measured, respectively. (Dynamic viscoelasticity measuring device and measurement conditions) • Parallel plate: 8mm in diameter • Vibration mode: Torsional vibration • Distortion level: 0.1% • Frequency: 1Hz ·Measurement temperature: -70~200℃ • Heating rate: 3°C / min

[0106] (2) Measurement of adhesion The behavior of the resulting laminate when separating substrate (X) and substrate (Z) by hand was evaluated according to the following criteria. 1 (Good): Cannot be peeled off by hand 2 (Pass): Can be forcibly peeled off by hand. 3 (Fail): Easily peels off by hand

[0107] (3) Method for measuring adhesive strength <Method for preparing test specimens> Both sides of a substrate (X) measuring 50 mm in length, 35 mm in width, and 1 mm in thickness were washed sequentially with a surfactant aqueous solution and then distilled water, and then dried. After that, the substrate (X) and the adhesive layer (Y) prepared in "(1) Manufacturing of adhesive layer (Y)" in the <First manufacturing method [1] press molding process, [2] injection molding process> were cut to a length of 12.5 mm and a width of 35 mm, and placed in the center of a metal spacer with outer dimensions of 200 mm x 200 mm, inner dimensions of 150 mm x 150 mm, and a thickness of 2 mm. Next, the laminated substrate (X) and adhesive layer (Y) are sandwiched between polytetrafluoroethylene sheets, and compressed using a compression molding machine at a temperature of 180°C under a load of 20 kgf / cm². 2 (2N / mm 2 The substrate (X) and adhesive layer (Y) were laminated by press molding for 3 minutes. Then, bond Agent After setting the laminate of the substrate (X), to which a polyimide film was attached to the portion where layer (Y) was not laminated, and the adhesive layer (Y), along with a jig to which the polyimide film was attached, into the mold of an injection molding machine (Toshiba Machine Co., Ltd. "EC75SX; 75 tons"), the materials constituting the substrate (Z) were laminated by injection insert molding, thereby producing a laminate in which the substrate (X), adhesive layer (Y), and substrate (Z) were laminated in this order (see Figure 1). Test specimens were prepared by cutting the adhesive layer (Y) and substrate (Z) portions of the laminate to a length of 12.5 mm and a width of 25 mm (see Figure 2; however, Figure 2 is a view of the laminate from the substrate (Z) side).

[0108] <Method for measuring adhesive strength> The adhesive strength was measured when the base material layer (X) and base material layer (Z) of the test specimen were grasped and moved at a speed of 2 mm / min at room temperature (23°C) using a tensile testing machine (Instron 3345).

[0109] <Surface roughness of the substrate> The surface of the substrate was measured using a Surfaceboard SE1700α (manufactured by Kosaka Research Institute Co., Ltd.) under the following measurement conditions, in accordance with JIS B 0601-2001. The measured surface roughness values ​​for the substrate are listed only in Table 10. (Measurement conditions) ·Stylus R: 2μm • Feed rate: 0.500 mm / s • Cutoff: λc = 0.800 mm • Measurement length: 4,000 mm • Filter: GAUSS (ASME)

[0110] [Table 3]

[0111] [Table 4]

[0112] [Table 5] Measurement impossible*: The adhesive strength was low, and the sample peeled off during preparation or when attaching it to the tensile testing machine.

[0113] [Table 6]

[0114] [Table 7]

[0115] [Table 8]

[0116] [Table 9]

[0117] [Table 10]

[0118] As is clear from the results in Tables 3 to 10, the laminate of the present invention exhibits good adhesion.

[0119] <Example: Method for measuring the hardness of the adhesive layer (Y)> The hardness of the adhesive layer (Y) was measured using materials A-1 to A-3 as the adhesive layer material, in the following manner. First, using the Shindo Metal Industries Co., Ltd. compression press molding machine "NF-37" and a Teflon® coated metal frame as a spacer, the hardness was measured at 200°C and 100 kgf / cm². 2 After compression press molding under a load of 3 minutes, 30°C and 15 kgf / cm². 2 A 1 mm thick adhesive layer (Y) was obtained by compression press molding under a load for 1 minute. The obtained sheets were cut into approximately 5cm x 5cm pieces, and six of these pieces were stacked to a thickness of 6mm. The hardness of these pieces was measured using a Type A durometer indenter in a constant temperature bath at room temperature (23°C) and 0°C, in accordance with JIS K 6253-3:2012. The index was calculated based on the following relational equation (i) using the ambient temperature measured at room temperature (23°C) and the ambient temperature measured in a constant temperature bath at 0°C. (0℃ hardness / 23℃ hardness)×100≦s(INDEX) (i)

[0120] [Table 11]

[0121] From the results in Table 11, it can be seen that the adhesive layer (Y) has a high rubber modulus because the value derived by relation (i) is 140 or less, resulting in strong adhesion between the substrate (X) and the substrate (Z) and making it difficult to peel off.

Claims

1. A laminate having a base material (X), an adhesive layer (Y), and a base material (Z) in this order. The adhesive layer (Y) includes a hydrogenated block copolymer (A) obtained by hydrogenating a block copolymer (P) which comprises a polymer block (a) consisting of structural units derived from an aromatic vinyl compound and a polymer block (b) consisting of structural units derived from a conjugated diene. The mass ratio of polymer block (a) to polymer block (b) [(a) / (b)] is 1 / 99 to 50 / 50. The storage modulus G' of the adhesive layer (Y) at 100°C is 1.20 × 10⁻⁶. 5 ~4.00 x 10 5 Pa is, The substrate (X) is a metal, and the substrate (Z) is at least one selected from polyamide resin, polyester resin, polycarbonate resin, polyphenylene sulfide resin, (meth)acrylonitrile-butadiene-styrene resin (ABS), (meth)acrylonitrile-styrene resin, (meth)acrylic acid ester-butadiene-styrene resin, (meth)acrylic acid ester-styrene resin, butadiene-styrene resin, epoxy resin, phenolic resin, diallyl phthalate resin, polyimide resin, melamine resin, polyacetal resin (POM), polysulfone resin, polyethersulfone resin, polyetherimide resin, polyphenylene ether resin, polyarylate resin, polyetheretherketone resin, polystyrene resin, syndiotactic polystyrene resin, polyurethane (thermoplastic, thermosetting), and polyolefin resin. A laminate characterized by the following features.

2. The loss modulus G'' of the adhesive layer (Y) at 100°C is 3.00 × 10 4 ~2.50 x 10 5 The laminate according to claim 1, wherein the material is Pa.

3. The laminate according to claim 1 or 2, wherein the adhesive layer (Y) is made of a thermoplastic elastomer composition containing a hydrogenated block copolymer (A).

4. The laminate according to any one of claims 1 to 3, wherein the polymer block (b) contains 1 to 100% by mass of structural units (b1) derived from farnesene and 0 to 99% by mass of structural units (b2) derived from conjugated dienes other than farnesene.

5. The laminate according to claim 4, wherein the conjugated diene other than farnesene is at least one selected from butadiene, isoprene, and myrcene.

6. The laminate according to any one of claims 1 to 5, wherein the hydrogenation rate of the carbon-carbon double bond in the polymer block (b) is 70 mol% or more.

7. The laminate according to any one of claims 1 to 6, wherein the peak top molecular weight (Mp) of the hydrogenated block copolymer (A) is 4,000 to 1,500,000.

8. The laminate according to any one of claims 1 to 7, wherein the molecular weight distribution (Mw / Mn) of the hydrogenated block copolymer (A) is 1.00 to 4.

00.

9. The laminate according to any one of claims 1 to 8, wherein the aromatic vinyl compound is styrene.

10. The laminate according to claim 9, wherein the peak top molecular weight of the polymer block (a) consisting of the styrene-derived structural units is 2,000 to 55,000.

11. The laminate according to any one of claims 1 to 10, wherein the adhesive layer (Y) satisfies the following relational expression (i). [(0℃ hardness / 23℃ hardness)×100≦140] (i)

12. The laminate according to any one of claims 1 to 11, wherein the hydrogenated block copolymer (A) is a mixture of two or more hydrogenated block copolymers, and the content of diblock copolymer in the hydrogenated block copolymer (A) is 50% by mass or less.

13. When a stainless steel plate is used as the base material (X) and polyacetal resin is used as the base material (Z), the shear adhesive strength of the adhesive layer (Y) at 23°C is 10 N / cm². 2 The laminate according to any one of claims 1 to 12.

14. A method for manufacturing a laminate according to any one of claims 1 to 13, characterized by comprising: a step (I-a) of press-molding the adhesive layer (Y) onto the substrate (X); and a step (II) of injection-molding the substrate (Z) onto the adhesive layer (Y) after step (I-a).

15. A method for manufacturing a laminate according to any one of claims 1 to 13, comprising the steps of: (I-b) forming an adhesive layer (Y) by coating a substrate (X) with a solution and / or aqueous emulsion containing the hydrogenated block copolymer (A) and then drying it; and (II) injection molding the substrate (Z) onto the adhesive layer (Y) after step (I-b).

16. A method for manufacturing a laminate according to any one of claims 1 to 13, characterized by comprising: a step (I-c) of press-molding the adhesive layer (Y) onto the substrate (X); and a step (II-c) of press-molding the substrate (Z) onto the adhesive layer (Y) after step (I-c).

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