toner
The toner formulation with controlled methanol concentration and fluorine-containing additives addresses charge retention and fluidity issues, ensuring consistent performance and reduced fogging in varying environments.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-02-28
- Publication Date
- 2026-04-13
AI Technical Summary
Existing toners face challenges in maintaining chargeability throughout their lifespan, leading to reduced fluidity and increased fogging due to charge distribution and uneven charging, especially in varying environmental conditions.
A toner formulation with a specific methanol concentration in a methanol/water mixed solvent wettability test and the use of fluorine-containing external additives, such as titania, silica, alumina, and hydrotalcite particles, to control surface properties and improve charge retention and fluidity.
The toner exhibits excellent chargeability, good fluidity, and minimal fogging across different environmental conditions, enhancing printer performance and longevity.
Smart Images

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Abstract
Description
[Technical Field]
[0001] This disclosure relates to toners used in image forming methods such as electrophotography, electrostatic recording, and toner jetting. [Background technology]
[0002] In recent years, there has been a demand for faster speeds and longer lifespans in printers and copiers, and there is a need for the development of toners that excel in chargeability and maintaining chargeability throughout their lifespan. In response to this requirement, Patent Document 1 proposes a toner with excellent electrostatic properties by using titanium dioxide particles whose surface has been treated with a fluorine-containing silane coupling agent. [Prior art documents] [Patent Documents]
[0003] [Patent Document 1] Japanese Patent Publication No. 2017-010002 [Overview of the project] [Problems that the invention aims to solve]
[0004] While the above-mentioned toner improves charge capacity and charging speed, and thus enhances chargeability, maintaining that chargeability throughout its lifespan remains a challenge. As with the above-mentioned toner, the high chargeability of fluorine means that simply introducing fluorine results in charge distribution within the toner particles, leading to reduced fluidity and fogging. Therefore, a toner is needed that not only improves chargeability and charge retention but also addresses these challenges. This disclosure provides a toner that exhibits excellent chargeability throughout its lifespan, good fluidity, and minimal fogging. [Means for solving the problem]
[0005] This disclosure relates to a toner containing a binder resin in toner particles and an external additive on the surface of the toner particles, In the wettability test of the toner with a methanol / water mixed solvent, the methanol concentration when the transmittance of light with a wavelength of 780 nm is 50% is 5 to 35% by volume, The external additive contains particles containing fluorine, The toner relates to a toner in which the particles containing fluorine are at least one particle selected from the group consisting of titania particles containing fluorine, silica particles containing fluorine, alumina particles containing fluorine, titanium composite oxide particles containing fluorine, and hydrotalcite particles containing fluorine.
Advantages of the Invention
[0006] According to the present disclosure, a toner is provided that has excellent chargeability throughout its life, good fluidity, and little fogging.
Brief Description of the Drawings
[0007] [Figure 1] Methanol Droplet Transmittance Curve [Figure 2] Schematic Diagram of EDS Line Analysis in STEM-EDS Mapping Analysis
Modes for Carrying Out the Invention
[0008] In the present disclosure, the description of "XX or more and YY or less" or "XX to YY" representing a numerical range means a numerical range including the lower limit and the upper limit which are the endpoints, unless otherwise specified. When numerical ranges are described stepwise, the upper and lower limits of each numerical range can be arbitrarily combined. 。 In the present disclosure, "(meth)acryl" means "acryl" and / or "methacryl".
[0009] Hereinafter, the toner of the present disclosure will be described in more detail. As a result of intensive studies to solve the above-mentioned problems of the prior art, the inventors of the present invention have found that by using a specific fluorine-containing external additive and further controlling the methanol concentration when the transmittance of light with a wavelength of 780 nm is 50% in the wettability test of the toner with respect to the methanol / water mixed solvent within a specific range, the above problems can be solved.
[0010] That is, the present disclosure is a toner containing toner particles containing a binder resin and an external additive on the surface of the toner particles, in the wettability test of the toner with respect to the methanol / water mixed solvent, the methanol concentration when the transmittance of light with a wavelength of 780 nm is 50% is 5 to 35% by volume, the external additive contains particles containing fluorine, and the toner is related to at least one particle selected from the group consisting of fluorine-containing titania particles, fluorine-containing silica particles, fluorine-containing alumina particles, fluorine-containing titanium composite oxide particles, and fluorine-containing hydrotalcite particles.
[0011] Regarding the reason why the above problems can be solved by the above toner, the inventors of the present invention consider as follows. The external additive containing fluorine has strong negative chargeability as a charging series, and it is easy to improve the charge amount and charging speed. On the other hand, it causes local charging in the toner and is likely to cause charge non-uniformity. Such charge unevenness causes a decrease in fluidity and fogging. Especially in a low-temperature and low-humidity environment, the influence is great. On the other hand, in a high-temperature and high-humidity environment, since the external additive absorbs moisture and the chargeability decreases, resulting in fogging, in order to improve the chargeability in a high-temperature and high-humidity environment, generally, a hydrophobically treated external additive is used. However, the hydrophobically treated external additive tends to promote the above-mentioned charge unevenness caused by the fluorine-containing external additive because its conductivity decreases.
[0012] In this disclosure, in a wettability test of the toner with a methanol / water mixed solvent, the methanol concentration when the transmittance of light at a wavelength of 780 nm is 50% is 5 to 35% by volume. Thus, in a toner containing a specific external additive containing fluorine, by deliberately making the surface properties of the toner hydrophilic to achieve the above methanol concentration, the amount and rate of charge are improved, and moisture in the air adheres more easily to the toner surface. As a result, it is believed that the improved conductivity alleviates uneven charging within the toner, suppressing a decrease in fluidity and the occurrence of fogging.
[0013] Regarding the surface properties of the toner, if the methanol concentration is less than 5% by volume, fogging is more likely to occur in high-temperature and high-humidity environments. On the other hand, if the methanol concentration exceeds 35% by volume, the lower edge of solid images may be missing or fogging may occur. The methanol concentration is preferably 10 to 30% by volume, and more preferably 15 to 25% by volume. The methanol concentration can be controlled by the amount of hydroxyl groups remaining in the external additive and the amount of hydrate water. For example, if ordinary hydrophobized silica particles such as silica particle 7 used in the example described later are used, the methanol concentration tends to exceed the upper limit.
[0014] The external additive contains particles containing fluorine. The particles containing fluorine are a group consisting of fluorine-containing titania particles, fluorine-containing silica particles, fluorine-containing alumina particles, fluorine-containing titanium composite oxide particles, and fluorine-containing hydrotalcite particles. These are at least one particle selected from among them. Known particles can be used. Examples of titanium composite oxide particles include strontium titanate particles, calcium titanate particles, magnesium titanate particles, and zinc titanate particles. Strontium titanate particles are preferred.
[0015] The fluorine-containing particles preferably include at least one particle selected from the group consisting of titania particles containing fluorine, silica particles containing fluorine, alumina particles containing fluorine, strontium titanate particles containing fluorine, and hydrotalcite particles containing fluorine, and more preferably include at least one particle selected from the group consisting of titania particles containing fluorine, alumina particles containing fluorine, strontium titanate particles containing fluorine, and hydrotalcite particles containing fluorine.
[0016] The fluorine-containing particles preferably contain hydrotalcite particles containing fluorine, and more preferably are hydrotalcite particles containing fluorine. When the printer is used over a long period of time, the external additive may be contaminated by other external additives or resins, and its function may be impaired. Since hydrotalcite has a layered structure, it is likely to have a structure in which fluorine is intercalated between the layers. Therefore, deterioration of the external additive function during long-term use as described above is suppressed. The reason for this is thought to be that the external additive is less affected by surface contamination of the external additive because it contains fluorine, and the external additive function is restored by generating a new surface due to cracking of the external additive during use.
[0017] As the hydrotalcite particles, those represented by the following structural formula (5) can be used. M 2+ y M 3+ x (OH)2A n- (x / n) ·mH2O Formula (5) M 2+ and M 3+ each represent a divalent and a trivalent metal, respectively. Also, the hydrotalcite particles may be a solid solution containing a plurality of different elements. Further, a trace amount of a monovalent metal may be contained. However, it is preferable that 0 < x ≦ 0.5, y = 1 - x, and m ≧ 0. M 2+It is preferable that the element is at least one divalent metal ion selected from the group consisting of Mg, Zn, Ca, Ba, Ni, Sr, Cu, and Fe. M 3+ It is preferable that is at least one trivalent metal ion selected from the group consisting of Al, B, Ga, Fe, Co, and In. A n- is an n-valent anion, and at least F - Includes CO3 2- , OH - Cl - , I - , Br - SO4 2- , HCO3 - CH3COO - , and NO3 - Other possibilities may exist.
[0018] There are no particular limitations on the method for incorporating fluorine into titania particles, silica particles, alumina particles, titanium composite oxide particles, or hydrotalcite particles. Examples include treatment with a fluorine-containing coupling agent or treatment in an aqueous solution containing fluoride ions. A wet treatment method in an aqueous solution containing fluoride ions is preferred from the viewpoint of uniform treatment. For example, hydrotalcite particles containing fluorine are preferably fluorine-treated hydrotalcite particles, and more preferably hydrotalcite particles treated with fluoride ions.
[0019] The above divalent metal ion M 2+ It is preferably magnesium, and the trivalent metal ion M 3+ It is preferable that the element is aluminum. In other words, hydrotalcite particles containing fluorine preferably contain magnesium and aluminum.
[0020] The ratio of the atomic concentration of magnesium to aluminum in fluorine-containing hydrotalcite particles, Mg / Al (elemental ratio), obtained from the main component mapping of fluorine-containing hydrotalcite particles by STEM-EDS mapping analysis of toner, is 1 It is preferably 1.3 to 4.5, more preferably 1.5 to 4.0, still more preferably 2.0 to 3.5, and even more preferably 2.5 to 3.0. When Mg / Al is 1.3 or more, fogging in a high-temperature and high-humidity environment is more easily suppressed, and when Mg / Al is 4.5 or less, the durability of the charging performance is more easily improved. Mg / Al can be controlled by adjusting the amount of raw materials during the production of hydrotalcite.
[0021] In the line analysis in the STEM-EDS mapping analysis of the toner, it is preferable that fluorine and aluminum are present inside the hydrotalcite particles containing fluorine. Thereby, it can be confirmed that fluorine is intercalated between the layers of the layered structure of the hydrotalcite particles. <***
[0022] And the value F / Al (element ratio) of the atomic number concentration ratio of fluorine to aluminum in the hydrotalcite particles containing fluorine obtained from the principal component mapping of the hydrotalcite particles containing fluorine by the STEM-EDS mapping analysis of the toner is preferably 0.01 to ***0.65, more preferably 0.02 to 0.60, still more preferably 0.05 to 0.30, and even more preferably 0.07 to 0.20. [[ID=***11]]When F / Al is 0.01 or more, the effect of improving the charging property by fluorine is more easily obtained. When F / Al is 0.65 or less, the member is less likely to be contaminated by fluorine, and the decrease in the charging property of the toner and the occurrence of fogging are more easily suppressed. F / Al can be controlled by adjusting the concentration of fluorine during the production of hydrotalcite.
[0023] Further, the hydrotalcite particles containing fluorine preferably have water in their molecules. Specifically, in the formula (5), it is more preferably 0.1 < m < 0.6. [[ID=***16]]
[0024] It seems there is an error in the provided text where "0.65" in ID=9 and "0.65" in ID=11 are marked with asterisks in the translation. Please check and correct if necessary.The number-average particle size of the primary particles of the fluorine-containing hydrotalcite particles is preferably 60 to 1000 nm, more preferably 100 to 800 nm, and even more preferably 200 to 600 nm. When the particle size is 1000 nm or less, the fluidity of the toner tends to improve, and as a result, the decrease in charge strength during durability can be suppressed.
[0025] Hydrotalcite particles containing fluorine may be hydrophobized with a surface treatment agent in addition to the fluorine treatment. Suitable surface treatment agents include higher fatty acids, coupling agents, esters, and oils such as silicone oil. Among these, higher fatty acids are preferred, with stearic acid, oleic acid, and lauric acid being specific examples.
[0026] The ratio of fluorine-containing hydrotalcite particles to toner particles is not particularly limited, but is preferably 0.1 to 100. More preferably 0.4 to 90, and even more preferably 1 to 20. Within this range, the electrostatic effect of the fluorine-containing hydrotalcite particles is easily obtained, and material contamination is less likely to occur.
[0027] The content of fluorine-containing hydrotalcite particles is not particularly limited, but is preferably 0.01 to 3.00 parts by mass, more preferably 0.05 to 0.50 parts by mass, and even more preferably 0.20 to 0.40 parts by mass, per 100 parts by mass of toner particles. The content of fluorine-containing hydrotalcite particles can be quantified using X-ray fluorescence analysis and a calibration curve prepared from standard samples.
[0028] The adhesion rate of fluorine-containing particles to toner particles is preferably 10-95%, more preferably 40-95%, and even more preferably 50-70%. Within this range, the occurrence of uneven charging due to local aggregation of the external additive can be further suppressed. The adhesion rate of the external additive can be controlled by changing the external additive conditions using known external additive methods.
[0029] Furthermore, the area ratio of fluorine-containing particles to toner particles in the EDS measurement field, as measured by STEM-EDS mapping analysis of the toner, is preferably 0.07 to 0.54%, more preferably 0.25 to 0.50%, and even more preferably 0.35 to 0.45%. Within this range, the effects of the fluorine-containing particles are easily obtained. The above area ratio can be controlled by changing the amount of fluorine-containing particles added.
[0030] Preferably, the external additive contains silica particles that do not contain fluorine, in addition to the external additive containing fluorine. The above effects can be more easily obtained by controlling the hydrophilicity of the toner surface with silica particles that do not contain fluorine. The content of fluorine-free silica particles is not particularly limited, but is preferably 0.1 to 3.0 parts by mass, and more preferably 0.5 to 2.0 parts by mass, per 100 parts by mass of toner particles. The number-average particle size of primary particles of fluorine-free silica particles is preferably 50 to 300 nm, and more preferably 80 to 200 nm.
[0031] The heat loss of fluorine-free silica particles measured by thermal analysis (TGA) at 200°C to 400°C is preferably 0.5 to 8% by mass, more preferably 2 to 6% by mass, and even more preferably 3 to 5% by mass. This heat loss is due to the hydroxyl groups of the fluorine-free silica particles and is preferable for controlling the surface properties of the toner while providing the toner fluidity that is fundamentally required in electrophotographic processes. A concentration of 0.5% by mass or more results in better adhesion, while a concentration of 8% by mass or less makes it easier to suppress clouding. Heating loss can be controlled by adjusting the degree of condensation through factors such as the reaction time during the manufacturing of the external additive and the temperature during the drying process.
[0032] This section will provide a more detailed explanation of each component that makes up the toner and the toner manufacturing method. <Binding resin> The toner particles contain a binder resin. Examples of binder resins include polyester resins, vinyl resins, and other binder resins such as the following resins or polymers: styrene-acrylic resins, polyester resins, epoxy resins, polyurethane resins, polyamide resins, cellulose resins, polyether resins, and mixtures or composite resins thereof. Because they are inexpensive, readily available, and exhibit excellent low-temperature fixation properties, the binder resin is preferably a polyester resin, a styrene-acrylic resin, or a hybrid resin thereof, and more preferably a styrene-acrylic resin.
[0033] Polyester resins are obtained by selecting and combining suitable substances from among polycarboxylic acids, polyols, hydroxycarboxylic acids, etc., and synthesizing them using conventionally known methods, such as transesterification or polycondensation.
[0034] Polycarboxylic acids are compounds that contain two or more carboxyl groups in one molecule. Among these, dicarboxylic acids are compounds that contain two carboxyl groups in one molecule and are preferably used.
[0035] Examples of dicarboxylic acids include oxalic acid, succinic acid, glutaric acid, maleic acid, adipic acid, β-methyladipic acid, azelaic acid, sebacic acid, nonanedicarboxylic acid, decanedicarboxylic acid, undecanedicarboxylic acid, dodecanedicarboxylic acid, fumaric acid, citraconic acid, diglycolic acid, cyclohexane-3,5-diene-1,2-carboxylic acid, hexahydroterephthalic acid, malonic acid, pimelic acid, superiric acid, phthalic acid, isophthalic acid, terephthalic acid, tetrachlorophthalic acid, chlorophthalic acid, nitrophthalic acid, p-carboxyphenylacetic acid, p-phenylenediacetic acid, m-phenylenediacetic acid, o-phenylenediacetic acid, diphenylacetic acid, diphenyl-p,p'-dicarboxylic acid, naphthalene-1,4-dicarboxylic acid, naphthalene-1,5-dicarboxylic acid, naphthalene-2,6-dicarboxylic acid, anthracenedicarboxylic acid, and cyclohexanedicarboxylic acid.
[0036] Examples of polycarboxylic acids other than dicarboxylic acids include trimellitic acid, trimesic acid, pyromellitic acid, naphthalentricarboxylic acid, naphthalenetetracarboxylic acid, pyrentricarboxylic acid, pyrenetetracarboxylic acid, itaconic acid, glutaconic acid, n-dodecylsuccinic acid, n-dodecenylsuccinic acid, isododecylsuccinic acid, isododecenylsuccinic acid, n-octylsuccinic acid, and n-octenylsuccinic acid. These may be used individually or in combination of two or more.
[0037] Polyols are compounds that contain two or more hydroxyl groups in one molecule. Among these, diols are compounds that contain two hydroxyl groups in one molecule and are preferably used. Specifically, ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,13-tridecanediol, 1,14-tetradecanediol, 1,18-octadecanediol, 1,14-eicosandecanediol, diethylene glycol, Examples include triethylene glycol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene ether glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, 1,4-butenediol, neopentyl glycol, 1,4-cyclohexanediol, polytetramethylene glycol, hydrogenated bisphenol A, bisphenol A, bisphenol F, bisphenol S, and alkylene oxide adducts (ethylene oxide, propylene oxide, butylene oxide, etc.) of the above bisphenols.
[0038] Of these, preferred are alkylene glycols having 2 to 12 carbon atoms and alkylene oxide adducts of bisphenols, with particular preference being alkylene oxide adducts of bisphenols and combinations thereof with alkylene glycols having 2 to 12 carbon atoms.
[0039] Examples of polyols with a trivalent or higher valent valent valent valent valent valent var. 3 include glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, hexamethylolmelamine, hexaethylolmelamine, tetramethylolbenzoguanamine, tetraethylolbenzoguanamine, sorbitol, trisphenol PA, phenol novolac, cresol novolac, and alkylene oxide adducts of the above trivalent or higher valent polyphenols. These may be used individually or in combination of two or more. The polyester resin may also be a polyester resin containing urea groups. It is preferable that the carboxyl groups at the ends of the polyester resin are not capped.
[0040] As for styrene-acrylic resin, a homopolymer consisting of the following polymerizable monomers, two types of these... Examples include copolymers obtained by combining the above, or mixtures thereof. Styrene monomers such as styrene, α-methylstyrene, β-methylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, 2,4-dimethylstyrene, pn-butylstyrene, p-tert-butylstyrene, pn-hexylstyrene, pn-octylstyrene, pn-nonylstyrene, pn-decylstyrene, pn-dodecylstyrene, p-methoxystyrene, and p-phenylstyrene; Methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, iso-propyl (meth)acrylate, n-butyl (meth)acrylate, iso-butyl (meth)acrylate, tert-butyl (meth)acrylate, n-amyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-octyl (meth)acrylate, n-nonyl (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, dimethyl phosphate ethyl (meth)acrylate, diethyl phosphate ethyl (meth)acrylate, dibutyl phosphate ethyl (meth)acrylate, and 2-benzoyloxyethyl (meth)acrylate, (meth)acrylonitrile, 2-hydroxyethyl (meth)acrylate, (meth)acrylic acid, maleic acid, and other (meth)acrylic monomers; Vinyl ether monomers such as vinyl methyl ether and vinyl isobutyl ether; vinyl ketone monomers such as vinyl methyl ketone, vinyl ethyl ketone, and vinyl isopropenyl ketone; Polyolefins such as ethylene, propylene, and butadiene.
[0041] Styrene acrylic resin can use polyfunctional polymerizable monomers as needed. Examples of polyfunctional polymerizable monomers include diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, 2,2'-bis(4-(meth)acryloxydiethoxy)phenyl)propane, trimethylolpropane tri(meth)acrylate, tetramethylolmethane tetra(meth)acrylate, divinylbenzene, divinylnaphthalene, and divinyl ether. Furthermore, known chain transfer agents and polymerization inhibitors can be added to control the degree of polymerization.
[0042] Examples of polymerization initiators for obtaining styrene-acrylic resin include organic peroxide-based initiators and azo-based polymerization initiators. Examples of organic peroxide initiators include benzoyl peroxide, lauroyl peroxide, di-α-cumyl peroxide, 2,5-dimethyl-2,5-bis(benzoylperoxy)hexane, bis(4-t-butylcyclohexyl)peroxydicarbonate, 1,1-bis(t-butylperoxy)cyclododecane, t-butylperoxymaleic acid, bis(t-butylperoxy)isophthalate, methyl ethyl ketone peroxide, tert-butylperoxy-2-ethylhexanoate, diisopropyl peroxycarbonate, cumenehydroperoxide, 2,4-dichlorobenzoyl peroxide, and tert-butyl-peroxypivalate.
[0043] Examples of azo polymerization initiators include 2,2'-azobis-(2,4-dimethylvaleronitrile), 2,2'-azobisisobutyronitrile, 1,1'-azobis(cyclohexane-1-carbonnitrile), 2,2'-azobis-4-methoxy-2,4-dimethylvaleronitrile and azobismethylbutyronitrile, and 2,2'-azobis-(methyl isobutyrate). These are some examples.
[0044] Furthermore, a redox initiator, which combines an oxidizing substance and a reducing substance, can also be used as a polymerization initiator. Examples of oxidizing substances include hydrogen peroxide, inorganic peroxides such as persulfates (sodium, potassium, and ammonium salts), and oxidizing metal salts of tetravalent cerium salts. Examples of reducing substances include reducing metal salts (divalent iron salts, monovalent copper salts, and trivalent chromium salts), ammonia, lower amines (amines with approximately 1 to 6 carbon atoms, such as methylamine and ethylamine), amino compounds such as hydroxylamine, reducing sulfur compounds such as sodium thiosulfate, sodium hydrosulfite, sodium bisulfite, sodium sulfite, and sodium formaldehyde sulfoxylate, lower alcohols (with 1 to 6 carbon atoms), ascorbic acid or its salts, and lower aldehydes (with 1 to 6 carbon atoms).
[0045] Polymerization initiators are selected based on their 10-hour half-life temperature and are used alone or in combination. The amount of polymerization initiator added varies depending on the desired degree of polymerization, but generally, 0.5 to 20 parts by mass are added per 100.0 parts by mass of polymerizable monomer.
[0046] The binder resin may contain a crystalline polyester. Examples of the crystalline polyester include a condensation polymer of an aliphatic diol and an aliphatic dicarboxylic acid. It is preferable that the product is a condensation polymer of an aliphatic diol having 2 to 12 carbon atoms and an aliphatic dicarboxylic acid having 2 to 12 carbon atoms. Examples of aliphatic diols having 2 to 12 carbon atoms include the following compounds: 1,2-ethanediol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, etc.
[0047] Additionally, aliphatic diols containing double bonds can be used. Examples of aliphatic diols containing double bonds include the following compounds: 2-butene-1,4-diol, 3-hexene-1,6-diol, and 4-octen-1,8-diol.
[0048] Examples of aliphatic dicarboxylic acids having 2 to 12 carbon atoms include the following compounds: oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, 1,9-nonanedicarboxylic acid, 1,10-decanedicarboxylic acid, 1,11-undecanedicarboxylic acid, 1,12-dodecanedicarboxylic acid, and lower alkyl esters and acid anhydrides of these aliphatic dicarboxylic acids.
[0049] Of these, sebacic acid, adipic acid, and 1,10-decanedicarboxylic acid, as well as their lower alkyl esters and acid anhydrides, are preferred. These may be used individually or in combination of two or more.
[0050] Aromatic dicarboxylic acids can also be used. Examples of aromatic dicarboxylic acids include the following compounds: terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, and 4,4'-biphenyldicarboxylic acid. Among these, terephthalic acid is preferred due to its availability and its tendency to form low-melting-point polymers.
[0051] Furthermore, dicarboxylic acids having double bonds can also be used. Dicarboxylic acids having double bonds can be suitably used to suppress hot offset during fixing because they can crosslink the entire resin using the double bond. Examples of such dicarboxylic acids include fumaric acid, maleic acid, and 3-hexenedioic acid. Examples include 3-octenedioic acid. Lower alkyl esters and acid anhydrides of these are also examples. Among these, fumaric acid and maleic acid are more preferred.
[0052] There are no particular restrictions on the method for producing crystalline polyester; it can be produced by general polyester polymerization methods that involve reacting a dicarboxylic acid component with a diol component. For example, it can be produced using either a direct polycondensation method or a transesterification method, depending on the type of monomer.
[0053] The crystalline polyester content is preferably 1.0 part by mass or more and 30.0 parts by mass or less, and more preferably 3.0 parts by mass or more and 25.0 parts by mass or less, per 100 parts by mass of the binder resin.
[0054] The peak temperature of the maximum endothermic peak measured using a differential scanning calorimeter (DSC) for crystalline polyester is preferably 50.0°C to 100.0°C, and more preferably 60.0°C to 90.0°C from the viewpoint of low-temperature fixation.
[0055] The molecular weight of the binder resin is preferably such that its peak molecular weight Mp is 5,000 or more and 100,000 or less, and more preferably 10,000 or more and 40,000 or less. The glass transition temperature Tg of the binder resin is preferably such that it is 40°C or more and 70°C or less, and more preferably 40°C or more and 60°C or less. The binder resin content is preferably 50% by mass or more relative to the total amount of resin components in the toner particles.
[0056] <Crosslinking agent> To control the molecular weight of the binder resin that constitutes the toner particles, a crosslinking agent may be added during the polymerization of polymerizable monomers. For example, ethylene glycol dimethacrylate, ethylene glycol diacrylate, diethylene glycol dimethacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, triethylene glycol diacrylate, neopentyl glycol dimethacrylate, neopentyl glycol diacrylate, divinylbenzene, bis(4-acryloxypolyethoxyphenyl)propane, ethylene glycol diacrylate, 1,3-butylene glycol diacrylate, 1,4-butanediol diacrylate, 1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, polyethylene glycol #200, #400, #600 diacrylates, dipropylene glycol diacrylate, polypropylene glycol diacrylate, polyester-type diacrylate (MANDA Nippon Kayaku), and the above acrylates are methacrylated. This one has been changed to Relate. The amount of crosslinking agent added is preferably 0.001 parts by mass or more and 15.000 parts by mass or less per 100 parts by mass of polymerizable monomer.
[0057] <Release agent> A known wax can be used as a release agent for the toner. Specifically, these include petroleum-based waxes and their derivatives such as paraffin wax, microcrystalline wax, and petrolatum; montan wax and its derivatives; hydrocarbon waxes and their derivatives produced by the Fischer-Tropsch process; polyolefin waxes and their derivatives such as polyethylene and polypropylene; and natural waxes and their derivatives such as carnauba wax and candelilla wax. Derivatives also include oxides, block copolymers with vinyl monomers, and graft-modified products. Also, alcohols such as higher fatty alcohols; lipids such as stearic acid and palmitic acid. Examples include fatty acids or their acid amides, esters, and ketones; hydrogenated castor oil and its derivatives; plant waxes; and animal waxes. These can be used alone or in combination.
[0058] Among these, polyolefins, hydrocarbon waxes produced by the Fischer-Tropsch process, or petroleum-based waxes tend to improve developability and transferability, making them preferable. These waxes may also contain antioxidants, to the extent that they do not affect the toner's properties. Furthermore, from the viewpoint of phase separation properties with respect to the binder resin or crystallization temperature, higher fatty acid esters such as behenyl behenate and dibehenyl sebacate can be suitably exemplified.
[0059] The release agent content is preferably 1.0 part by mass or more and 30.0 parts by mass or less per 100.0 parts by mass of the binder resin. The melting point of the release agent is preferably 30°C to 120°C, and more preferably 60°C to 100°C. By using a release agent with a melting point of 30°C to 120°C, the release effect is efficiently achieved, and a wider fixing area is secured.
[0060] <Plasticizer> To improve the sharp meltability of the toner, it is preferable to use a crystalline plasticizer. The plasticizer is not particularly limited, and known plasticizers used in toners, such as those listed below, can be used. Esters of monohydric alcohols and aliphatic carboxylic acids, such as behenyl behenate, stearyl stearate, and palmityl palmitate; esters of dihydric alcohols and aliphatic carboxylic acids, such as ethylene glycol distearate, dibehenyl sebacate, and hexanediol dibehenate; esters of trihydric alcohols and aliphatic carboxylic acids, such as glycerol tribehenate; pentaerythritol tetrastearate Esters of tetrahydric alcohols and aliphatic carboxylic acids, such as pentaerythritol tetrapalmitate, or esters of tetrahydric carboxylic acids and aliphatic alcohols; esters of hexahydric alcohols and aliphatic carboxylic acids, such as dipentaerythritol hexastearate and dipentaerythritol hexapalmitate; esters of polyhydric alcohols and aliphatic carboxylic acids, such as polyglycerin behenate; and natural ester waxes, such as carnauba wax and rice wax. These can be used alone or in combination.
[0061] <Coloring agent> Toner particles may contain a colorant. Known pigments and dyes can be used as the colorant. Pigments are preferred as the colorant due to their excellent weather resistance. Examples of cyanide-based colorants include copper phthalocyanine compounds and their derivatives, anthraquinone compounds, and basic dye lake compounds. Specifically, the following are listed: CI Pigment Blue 1, 7, 15, 15:1, 15:2, 15:3, 15:4, 60, 62, and 66. Examples of magenta-based colorants include condensed azo compounds, diketopyrrolopyrrole compounds, anthraquinone compounds, quinacridone compounds, basic dye lake compounds, naphthol compounds, benzimidazolon compounds, thioindigo compounds, and perylene compounds. Specifically, the following are listed: CI Pigment Red 2, 3, 5, 6, 7, 23, 48:2, 48:3, 48:4, 57:1, 81:1, 122, 144, 146, 150, 166, 169, 177, 184, 185, 202, 206, 220, 221 and 254, and CI Pigment Violet 19.
[0062] Examples of yellow colorants include condensed azo compounds, isoindolinone compounds, anthraquinone compounds, azo metal complexes, methine compounds, and allylamide compounds. Specifically, the following are listed: CI Pigment Yellow 12, 13, 14, 15, 17, 62, 74, 83, 93, 94, 95, 97, 109, 110, 111, 120, 127, 128, 129, 147, 151, 154, 155, 168, 174, 175, 176, 180, 181, 185, 191, and 194. Examples of black colorants include those formulated to produce black using the above-mentioned yellow, magenta, and cyan colorants, as well as carbon black. These colorants can be used individually, in mixtures, or even in solid solutions. It is preferable to use a coloring agent in an amount of 1.0 part by mass or more and 20.0 parts by mass or less per 100.0 parts by mass of the binder resin.
[0063] <Charge control agents and charge control resins> Toner particles may contain a charge control agent or a charge control resin. Known charge control agents can be used, and those with a fast triboelectric charging speed and the ability to stably maintain a constant triboelectric charge are particularly preferred. Furthermore, when toner particles are manufactured by suspension polymerization, charge control agents with low polymerization inhibitory properties and substantially no solubilizers in aqueous media are particularly preferred.
[0064] Examples of materials that control the toner's charge characteristics include monoazo metal compounds, acetylacetone metal compounds, aromatic oxycarboxylic acids, aromatic dicarboxylic acids, oxycarboxylic and dicarboxylic acid-based metal compounds, aromatic oxycarboxylic acids, aromatic mono and polycarboxylic acids and their metal salts, anhydrides, esters, phenol derivatives such as bisphenol, urea derivatives, metal-containing salicylic acid compounds, metal-containing naphthoic acid compounds, boron compounds, quaternary ammonium salts, calixarenes, and charge-controlling resins.
[0065] Examples of charge-controlled resins include polymers or copolymers having sulfonic acid groups, sulfonic acid bases, or sulfonic acid ester groups. Among polymers having sulfonic acid groups, sulfonic acid bases, or sulfonic acid ester groups, polymers containing 2% by mass or more of a sulfonic acid group-containing acrylamide monomer or a sulfonic acid group-containing methacrylamide monomer in copolymerization ratio are particularly preferred, and more preferably polymers containing 5% by mass or more.
[0066] Preferably, the charge-controlled resin has a glass transition temperature (Tg) of 35°C to 90°C, a peak molecular weight (Mp) of 10,000 to 30,000, and a weight-average molecular weight (Mw) of 25,000 to 50,000. When this is used, desirable triboelectric properties can be imparted without affecting the thermal properties required for toner particles. Furthermore, if the charge-controlled resin contains sulfonic acid groups, for example, the dispersibility of the charge-controlled resin itself in polymerizable monomer compositions, as well as the dispersibility of colorants, can be improved, further enhancing coloring power, transparency, and triboelectric properties. These charge control agents or charge control resins may be added individually or in combination of two or more types. The amount of charge control agent or charge control resin added is preferably 0.01 parts by mass or more and 20.0 parts by mass or less, and more preferably 0.5 parts by mass or more and 10.0 parts by mass or less, per 100.0 parts by mass of the binder resin.
[0067] <Method for manufacturing toner particles> Toner particles preferably have core particles containing a binder resin and a shell on the surface of the core particles. The method for producing toner particles is not particularly limited and known means can be used, such as kneading and grinding methods or wet manufacturing methods. Uniformity of particle size, controllability of shape, core shell From the viewpoint of easily obtaining toner particles with a desired structure, a wet manufacturing method is preferred. Examples of wet manufacturing methods include suspension polymerization, dissolution suspension, emulsion polymerization agglutination, and emulsion agglutination, with emulsion agglutination being more preferred because it facilitates the control of the hydrophilicity of the toner surface.
[0068] The emulsification and coagulation method first involves preparing dispersions of various materials, such as binder resin fine particles and colorants. These dispersions are then mixed and dispersed, with the addition of a dispersion stabilizer as needed. Subsequently, a coagulation agent is added to achieve the desired toner particle size, and then, or simultaneously with coagulation, fusion occurs between the resin fine particles. Furthermore, if necessary, heat is used to control the shape and form the toner particles.
[0069] Here, the binder resin microparticles can also be composite particles formed from multiple layers, each consisting of two or more layers of resins with different compositions. For example, they can be manufactured by emulsion polymerization, miniemulsion polymerization, phase inversion emulsification, or by combining several manufacturing methods. When an additive is included in the toner particles, the resin microparticles may contain the additive, or a dispersion of additive microparticles consisting only of the additive may be prepared separately and aggregated together with the resin microparticles. Furthermore, toner particles with different layer compositions can be created by adding resin microparticles with different compositions at different times during aggregation. After forming a core by aggregating resin microparticles containing the binder resin, a shell can be formed by adding resin microparticles containing the shell resin at different times and aggregating them. The resin for the shell may be the same resin as the binder resin, or it may be a different resin. The amount of resin added for the shell (shell content) is preferably 1.0 to 10.0 parts by mass, and more preferably 2.0 to 7.0 parts by mass, per 100 parts by mass of binder resin contained in the core particles.
[0070] In this case, the toner manufacturing method preferably has the following steps. (1) Dispersion step to prepare a dispersion of binder resin fine particles containing a binder resin, (2) Aggregation step in which the binder resin fine particles contained in the binder resin fine particle dispersion are aggregated to form aggregates, (3) A shell forming step in which resin fine particles containing a resin for the shell are further added to a dispersion containing aggregates and aggregated to form aggregates having a shell, and (4) Fusion process of heating and fusing the aggregates
[0071] Furthermore, during step (4) above or after steps (1) to (4) above, step (5) below (5) A spheroidizing step in which the aggregate is further heated by increasing the temperature. It is preferable that it has Then, after step (5) above, the following steps (6) and (7) are performed. (6) A cooling step of cooling the aggregate at a cooling rate of 0.1°C / sec or more. (7) After the cooling step, an annealing step in which the binder resin is heated and held at a temperature above its crystallization temperature or glass transition temperature. It is more preferable to have it.
[0072] The following can be used as dispersion stabilizers: Known cationic surfactants, anionic surfactants, and nonionic surfactants can be used as surfactants. Examples of inorganic dispersion stabilizers include tricalcium phosphate, magnesium phosphate, zinc phosphate, aluminum phosphate, calcium carbonate, magnesium carbonate, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, calcium metasilicate, calcium sulfate, barium sulfate, bentonite, silica, and alumina. In addition, organic dispersion stabilizers include polyvinyl alcohol, gelatin, and methylcellulose. Examples include sodium salts of methylhydroxypropylcellulose, ethylcellulose, carboxymethylcellulose, and starch.
[0073] As flocculants, in addition to surfactants with opposite polarity to those used in the dispersion stabilizers mentioned above, inorganic salts and inorganic metal salts with a valency of 2 or higher can be suitably used. In particular, inorganic metal salts are preferred because they allow for easy control of flocculation and toner charging by ionizing polyvalent metal elements in an aqueous medium. Preferred inorganic metal salts include metal salts of calcium chloride, calcium nitrate, barium chloride, magnesium chloride, zinc chloride, iron chloride, aluminum chloride, and aluminum sulfate, as well as inorganic metal salt polymers of polyiron chloride, polyaluminum chloride, polyaluminum hydroxide, and calcium polysulfide. Among these, aluminum salts and their polymers are particularly preferred. Generally, to obtain a sharper particle size distribution, it is preferable that the valency of the inorganic metal salt is 2-valent rather than 1-valent, and 3-valent or higher rather than 2-valent, and even with the same valency, inorganic metal salt polymers are more suitable. From the viewpoint of high image resolution, the median diameter of the toner particles, based on volume, is preferably 3.0 μm or more and 10.0 μm or less.
[0074] <Toner manufacturing method> The toner contains at least one external additive selected from the group consisting of fluorine-containing titania particles, fluorine-containing silica particles, fluorine-containing alumina particles, fluorine-containing titanium composite oxide particles, and fluorine-containing hydrotalcite particles. The mixer used to add the external additive to the toner particles is not particularly limited, and any known mixer, whether dry or wet, can be used. Examples include the FM mixer (manufactured by Nippon Coke Industries Co., Ltd.), the Super Mixer (manufactured by Kawata Co., Ltd.), the Nobilta (manufactured by Hosokawa Micron Corporation), and the Hybridizer (manufactured by Nara Machinery Co., Ltd.). To control the coating state of the external additive, the rotation speed, processing time, and water temperature and volume of the jacket of the above-mentioned external additive device can be adjusted to prepare the toner.
[0075] Furthermore, sieving devices used to separate coarse particles after external addition include the Ultrasonic (manufactured by Koei Sangyo Co., Ltd.), Resona Sieve, Gyro Shifter (manufactured by Tokuju Kogyo Co., Ltd.), Vibrasonic System (manufactured by Dalton Co., Ltd.), Soniclean (manufactured by Shinto Kogyo Co., Ltd.), Turbo Screener (manufactured by Turbo Kogyo Co., Ltd.), and Micro Shifter (manufactured by Makino Sangyo Co., Ltd.).
[0076] The following describes the methods for measuring the physical properties of toner and each material. <Method for identifying fluorine-containing particles> Identifying particles containing fluorine, an external additive, can be performed by combining shape observation using a scanning electron microscope (SEM) and elemental analysis using energy-dispersive X-ray spectroscopy (EDS). Using a scanning electron microscope "S-4800" (product name; manufactured by Hitachi, Ltd.), toner is observed in a field of view magnified up to 50,000 times. The toner particle surface is focused on to observe the external additive to be identified. EDS analysis is performed on the external additive to be identified, and particles containing fluorine can be identified from the type of elemental peak. Hydrotalcite particles are described below as an example of particles containing fluorine. If elemental peaks are observed for at least one metal selected from the group consisting of Mg, Zn, Ca, Ba, Ni, Sr, Cu, and Fe, which are metals that can constitute hydrotalcite particles, and for at least one metal selected from the group consisting of Al, B, Ga, Fe, Co, and In, the presence of hydrotalcite particles containing the two aforementioned metals can be inferred. A sample of hydrotalcite particles, inferred by EDS analysis, is prepared separately, and its shape is observed by SEM and then analyzed by EDS. The analysis results of the sample are compared with the analysis results of the particles to be identified. We compare whether they match or not to determine whether they are hydrotalcite particles or not.
[0077] <Method for measuring the elemental ratios of hydrotalcite particles> The elemental ratios of hydrotalcite particles are measured using scanning transmission electron microscopy (STEM) and EDS mapping of the toner. EDS mapping provides spectral data for each pixel in the analysis area. By using a silicon drift detector with a large detection area, EDS mapping can be measured with high sensitivity. By performing statistical analysis on the spectral data of each pixel obtained through EDS mapping measurements, it is possible to obtain principal component mappings by extracting pixels with similar spectra, enabling component-specific mapping.
[0078] The sample for observation is prepared using the following procedure. 0.5 g of toner is weighed and placed in an 8 mm diameter cylindrical mold. Using a Newton press, it is subjected to a load of 40 kN for 2 minutes to produce a cylindrical toner pellet with a diameter of 8 mm and a thickness of approximately 1 mm. A 200 nm thick thin section is prepared from the toner pellet using an ultramicrotome (Leica, FC7).
[0079] STEM-EDS mapping analysis will be performed using the following equipment and conditions. Scanning transmission electron microscope; JEOL Ltd. JEM-2800 EDS detector; JEOL JED-2300T Dry SD100GV detector (detection element area: 100 mm²) 2 ) EDS analyzer; Thermo Fisher Scientific NORAN System 7 [Conditions for STEM-EDS] • STEM acceleration voltage: 200kV ·Magnification: 20,000x • Probe size 1nm
[0080] STEM image size: 1024 x 1024 pixels (to acquire EDS elemental mapping images at the same location). EDS mapping size: 256 x 256 pixels, Dwell time: 30 μs, Number of integrations: 100 frames The elemental ratios in hydrotalcite particles, based on multivariate analysis, are calculated as follows.
[0081] The EDS mapping is obtained using the STEM-EDS analyzer described above. Next, the collected spectral mapping data is subjected to multivariate analysis using the COMPASS (PCA) mode in the NORAN System 7 measurement command described above, and a principal component map image is extracted. The settings should be as follows: • Kernel size: 3x3 • Quantitative map setting: High (slow) • Filter fit type: High precision (slow) Simultaneously, this operation calculates the area ratio of each extracted principal component within the EDS measurement field. Quantitative analysis is then performed on the EDS spectra of each obtained principal component mapping using the Cliff-Lorrimer method.
[0082] The distinction between toner particles and hydrotalcite particles is made based on the quantitative analysis results of the obtained STEM-EDS main component mapping. Particle size, shape, aluminum, and other components are used. Based on the content of polyvalent metals such as magnesium, and their relative proportions, the particles in question can be identified as hydrotalcite particles. Furthermore, the presence of fluorine and aluminum within the hydrotalcite particles is confirmed by the following means.
[0083] (Method for analyzing fluorine and aluminum in hydrotalcite particles containing fluorine) Based on the mapping data obtained by STEM-EDS mapping analysis using the method described above, we will analyze the fluorine and aluminum content of hydrotalcite particles. Specifically, we will perform EDS line analysis in the direction normal to the outer circumference of the hydrotalcite particles to analyze the fluorine and aluminum present inside the particles. A schematic diagram of line analysis is shown in Figure 2(a). Line analysis is performed on toner particle 1 and hydrotalcite particle 3 adjacent to toner particle 2, in the direction normal to the outer circumference of hydrotalcite particle 3, i.e., in the direction of the dotted arrow 5. Note that 4 indicates the boundary of the toner particle. Select the area containing hydrotalcite particles in the acquired STEM image using the rectangular selection tool, and perform line analysis under the following conditions. Line analysis conditions STEM magnification: 800,000x Line length: 200nm Line width: 30nm Number of line divisions: 100 points (intensity measured every 2 nm)
[0084] If the elemental peak intensity of fluorine or aluminum is 1.5 times or more than the background intensity in the EDS spectrum of hydrotalcite particles, and the elemental peak intensity of fluorine or aluminum at both ends of the hydrotalcite particle (points a and b in Figure 2(a)) in the line analysis does not exceed 3.0 times the peak intensity at point c, then it is determined that the element is contained inside the hydrotalcite particle. Point c is defined as the midpoint of line segment ab (i.e., the midpoint of both ends mentioned above). Examples of X-ray intensities of fluorine and aluminum obtained by line analysis are shown in Figures 2(b) and 2(c). When hydrotalcite particles contain fluorine and aluminum internally, the X-ray intensity graph normalized by peak intensity shows the shape shown in Figure 2(b). When hydrotalcite particles contain fluorine derived from the surface treatment agent, the X-ray intensity graph normalized by peak intensity shows peaks near points a and b at both ends of the fluorine graph, as shown in Figure 2(c). By confirming the X-ray intensities derived from fluorine and aluminum in line analysis, it is possible to confirm that hydrotalcite particles contain fluorine and aluminum internally.
[0085] (Method for calculating the ratio of atomic concentrations of fluorine to aluminum (elemental ratio) F / Al in hydrotalcite particles containing fluorine) The ratio of the atomic number concentration of fluorine to aluminum in hydrotalcite particles (F / Al), obtained from the principal component mapping derived from hydrotalcite particles using the aforementioned STEM-EDS mapping analysis, is acquired in multiple fields of view. The arithmetic mean of these values for 100 or more particles is then taken to obtain the ratio of the atomic number concentration of fluorine to aluminum in hydrotalcite particles (F / Al).
[0086] (Method for calculating the ratio of the atomic concentration of magnesium to aluminum (elemental ratio) Mg / Al in hydrotalcite particles containing fluorine) The same method as described above for calculating the ratio of atomic concentrations of fluorine to aluminum (elemental ratio) F / Al in hydrotalcite particles was used for magnesium and aluminum, and the ratio of atomic concentrations of magnesium to aluminum (elemental ratio) in hydrotalcite particles was calculated. Calculate the ratio of Mg / Al.
[0087] (Method for calculating the area ratio of fluorine-containing particles to toner particles) Based on the mapping data obtained from the STEM-EDS mapping analysis of the toner using the method described above, the area ratio of each extracted principal component within the EDS measurement field can be calculated. The area ratio of fluorine-containing particles to toner particles is calculated by taking the "area of fluorine-containing particles" as the numerator and the "sum of the area of fluorine-containing particles and toner particles" as the denominator. The aforementioned mapping data is acquired in multiple fields of view, and the area ratio of fluorine-containing particles to toner particles in the EDS measurement field of view is calculated. The arithmetic mean of the 30 fields of view is taken as the area ratio of fluorine-containing particles to toner particles.
[0088] <Method for measuring the adhesion rate of fluorine-containing particles> First, prepare two types of samples (toner before washing and toner after washing). (i) Toner before washing: Use the various toners prepared in the examples described later. (ii) Toner after washing: Add 160g of sucrose (manufactured by Kishida Chemical Co., Ltd.) to 100mL of deionized water and dissolve it while heating in a water bath to prepare a concentrated sucrose solution. Add 31g of the above concentrated sucrose solution and 6mL of Contaminon N (a 10% by mass aqueous solution of pH 7 neutral detergent for cleaning precision measuring instruments, consisting of a nonionic surfactant, anionic surfactant, and organic builder, manufactured by Wako Pure Chemical Industries, Ltd.) to a centrifugal separator to prepare a dispersion. Add 1g of toner to this dispersion and break up any clumps of toner with a spatula or similar tool. Centrifugation in a shaker for 5.8s. -1 Shake for 20 minutes. After shaking, transfer the solution to a 50 mL glass tube for the swing rotor and centrifuge for 58.3 seconds. -1 Centrifugation is performed under conditions of 30 min. Visually confirm that the toner and aqueous solution have been sufficiently separated, and collect the toner separated to the top layer using a spatula or similar tool. Filter the aqueous solution containing the collected toner using a vacuum filter, and then dry it in a dryer for at least 1 hour to obtain the sample.
[0089] For these samples before and after washing, SEM / EDS observations were performed on a field of view aligned with the center of 20 randomly selected toners under the following conditions, and the total area of fluorine-containing particles was calculated. The adhesion rate of fluorine-containing particles was calculated using the following formula. Adhesion rate of fluorine-containing particles (%) = (Area of fluorine-containing particles in toner after washing) (Total area) / (Total area of fluorine-containing particles in toner before washing) × 100 The SEM / EDS equipment and observation conditions are as follows: Equipment used (SEM): ULTRA PLUS manufactured by Carl Zeiss Microscopy Co., Ltd. Equipment used (EDS): NORAN manufactured by Thermo Fisher Scientific Co., Ltd. System 7, Ultra Dry EDS Detector Acceleration voltage: 5.0kV WD: 7.0mm Aperture Size: 30.0 μm Detection signal: SE2 (secondary electrons) Observation magnification: 50,000x Mode: Spectral Imaging Pretreatment: Sample toner was sprayed onto carbon tape and then platinum sputtered onto it.
[0090] <Method for measuring the number-average particle size of primary silica particles or hydrotalcite particles> The number-average particle size of external additives such as silica particles or hydrotalcite particles is measured using a scanning electron microscope "S-4800" (product name; manufactured by Hitachi, Ltd.) and elemental analysis by energy-dispersive X-ray spectroscopy (EDS). The toner to which the external additive has been added is observed to determine the maximum The external additive is photographed in a field of view magnified 200,000 times. From the captured image, silica particles or hydrotalcite particles are selected, and the major axis of 100 randomly selected primary particles is measured to determine the number-average particle size. The observation magnification is adjusted as appropriate depending on the size of the external additive. Here, particles that appear as a single particle during observation are judged to be primary particles. If the external additive itself is available as a sample, the external additive can also be observed directly.
[0091] <Method for measuring particle size, such as median diameter, based on toner volume> The particle size of toner, including the median diameter based on volume, is calculated as follows. The measuring device used is the "Coulter Counter Multisizer 3" (registered trademark, manufactured by Beckman Coulter), a precision particle size distribution analyzer using the pore electrical resistance method equipped with a 100 μm aperture tube. The included dedicated software, "Beckman Coulter Multisizer 3 Version 3.51" (manufactured by Beckman Coulter), is used to set the measurement conditions and analyze the measurement data. The measurement is performed using 25,000 effective measurement channels. The electrolytic aqueous solution used for measurement is prepared by dissolving special grade sodium chloride in deionized water to a concentration of approximately 1% by mass; for example, "ISOTON II" (manufactured by Beckman Coulter) can be used. Before performing measurements and analyses, configure the dedicated software as follows. In the "Change Standard Measurement Method (SOMME)" screen of the dedicated software, set the total count in control mode to 50,000 particles, the number of measurements to 1, and the Kd value to the value obtained using "Standard Particle 10.0 μm" (manufactured by Beckman Coulter). Press the "Measure Threshold / Noise Level Button" to automatically set the threshold and noise level. Also, set the current to 1600 μA, the gain to 2, the electrolyte to ISOTON II, and check "Flush aperture tube after measurement". In the "Pulse to Particle Size Conversion Settings" screen of the dedicated software mentioned above, set the bin spacing to logarithmic particle size, the particle size bins to 256 particle size bins, and the particle size range from 2 μm to 60 μm.
[0092] The specific measurement method is as follows: (1) Place approximately 200 mL of the electrolytic solution into a 250 mL round-bottom glass beaker specifically designed for the Multisizer 3, set it on the sample stand, and stir the mixture with the stirrer rod at 24 revolutions per second in a counterclockwise direction. Then, use the "Aperture Tube Flash" function of the dedicated software to remove any dirt and air bubbles from inside the aperture tube. (2) Place approximately 30 mL of the electrolytic aqueous solution into a 100 mL flat-bottomed glass beaker. Add approximately 0.3 mL of a diluted solution of "Contaminon N" (a 10% by mass aqueous solution of a pH 7 neutral detergent for cleaning precision measuring instruments, consisting of a nonionic surfactant, anionic surfactant, and organic builder, manufactured by Wako Pure Chemical Industries, Ltd.) diluted to approximately 3 times its original volume with deionized water as a dispersant. (3) Prepare an "Ultrasonic Dispersion System Tetra150" (manufactured by Nikko Bios Co., Ltd.) with an electrical output of 120W, which incorporates two oscillators with an oscillation frequency of 50kHz, with their phases shifted by 180 degrees. Add approximately 3.3L of deionized water to the water tank of the ultrasonic disperser, and add approximately 2mL of Contaminon N to this water tank. (4) Place the beaker from (2) into the beaker fixing hole of the ultrasonic disperser and operate the ultrasonic disperser. Then, adjust the height of the beaker so that the resonance state of the liquid surface of the electrolytic aqueous solution inside the beaker is maximized. (5) While irradiating the electrolytic aqueous solution in the beaker described in (4) with ultrasound, add approximately 10 mg of toner to the electrolytic aqueous solution in small amounts and disperse it. Continue the ultrasonic dispersion treatment for another 60 seconds. During ultrasonic dispersion, adjust the water temperature in the tank to be between 10°C and 40°C as appropriate. (6) Using a pipette, add the round-bottom beaker from (1) that has been placed in the sample stand. The electrolytic aqueous solution (5) containing the dispersed particles is added dropwise to adjust the concentration to approximately 5%. The measurement is then continued until the number of particles reaches 50,000. (7) The measurement data is analyzed using the dedicated software attached to the device, and the volume-based median diameter is calculated.
[0093] <Compositional analysis of the binding resin> • Method for separating the binder resin from the toner Dissolve 100 mg of toner in 3 ml of chloroform. Next, remove insoluble matter by suction filtration using a syringe fitted with a sample processing filter (pore size 0.2 μm to 0.5 μm, for example, a Myshori Disc H-25-2 (Tosoh Corporation)). Introduce the soluble matter into a preparative HPLC (apparatus: Nippon Analytical Engineering Co., Ltd. LC-9130 NEXT preparative column [60 cm], exclusion limits: 20000, 70000, 2 columns linked) and deliver the chloroform eluent. Once a peak is confirmed on the resulting chromatograph, separate the fractions at the retention time when the molecular weight is 2000 or more using a monodisperse polystyrene standard sample. Dry and solidify the obtained fractional solution to obtain the binder resin.
[0094] • Identification of the binding resin components and measurement of their mass ratios using nuclear magnetic resonance spectroscopy (NMR). 20 mg of toner is mixed with 1 mL of deuterated chloroform, and the NMR spectrum of the protons of the dissolved binder resin is measured. From the obtained NMR spectrum, the molar ratio and mass ratio of each monomer can be calculated, and the content of constituent monomer units of the binder resin, such as styrene-acrylic resin, can be determined. For example, in the case of styrene-acrylic copolymer, the composition ratio and mass ratio can be calculated based on the peak around 6.5 ppm derived from styrene monomer and the peak around 3.5-4.0 ppm derived from acrylic monomer. In the case of a copolymer of polyester resin and styrene-acrylic resin, the molar ratio and mass ratio are calculated by combining the peaks derived from each monomer constituting the polyester resin and the peak derived from the styrene-acrylic copolymer. NMR device: JEOL RESONANCE ECX500 Observed nucleus: Proton Measurement mode: Single pulse Reference peak: TMS
[0095] <Measurement of weight-average molecular weight (Mw), number-average molecular weight (Mn), and peak molecular weight> The molecular weight distribution (weight-average molecular weight Mw, number-average molecular weight Mn, peak molecular weight) of resins and other materials is measured by gel permeation chromatography (GPC) as follows. First, the sample is dissolved in tetrahydrofuran (THF) at room temperature for 24 hours. Then, the resulting solution is filtered through a solvent-resistant membrane filter, "Myshoridisk" (manufactured by Tosoh Corporation), with a pore diameter of 0.2 μm, to obtain the sample solution. The sample solution is adjusted so that the concentration of components soluble in THF is 0.8% by mass. This sample solution is then used for measurement under the following conditions. Equipment: HLC8120GPC (Detector: RI) (Manufactured by Tosoh Corporation) • Columns: Shodex KF-801, 802, 803, 804, 805, 806, 807 (7 columns, manufactured by Showa Denko) Eluent: Tetrahydrofuran (THF) ·Flow rate: 1.0ml / min Oven temperature: 40.0℃ • Sample injection volume: 0.10 ml To calculate the molecular weight of the sample, a molecular weight calibration curve created using standard polystyrene resin (for example, "TSK Standard Polystyrene F-850, F-450, F-288, F-128, F-80, F-40, F-20, F-10, F-4, F-2, F-1, A-5000, A-2500, A-1000, A-500", manufactured by Tosoh Corporation) is used.
[0096] <Method for testing wettability with methanol / water mixed solvent> The wettability test of the toner to a methanol / water mixed solvent is performed using the powder wettability tester "WET-100P" (manufactured by Lesca Corporation) under the following conditions and procedure, and the wettability is calculated from the methanol drop transmission curve obtained. A fluororesin-coated spindle-shaped rotor, 25 mm long and with a maximum diameter of 8 mm, is placed in a cylindrical glass container with a diameter of 5 cm and a thickness of 1.75 mm. 60 mL of reverse osmosis treated water (RO water) is added to the cylindrical glass container, and the mixture is dispersed for 5 minutes using an ultrasonic disperser to remove air bubbles and other impurities. 0.1 g of toner is accurately weighed and added to this mixture to prepare the sample solution for measurement. Using a magnetic stirrer, methanol is continuously added to the sample solution at a dropping rate of 0.8 mL / min through the powder wettability tester while stirring the spindle-shaped rotor in the cylindrical glass container at a speed of 300 rpm. The transmittance is measured using light with a wavelength of 780 nm to create a methanol dropping transmittance curve as shown in Figure 1. From the methanol dropping transmittance curve, the methanol concentration (TA) at which the transmittance is 50% is read. The methanol concentration (TA; volume %) is calculated using the following formula. Methanol concentration (volume %) = (Volume of methanol in the cylindrical glass container / Volume of methanol and water mixture in the cylindrical glass container) × 100
[0097] <Loss in volume due to heating of external additives> Measurements are performed using a PerkinElmer TGA7 thermal analyzer. The external additive is heated from room temperature to 500°C at a heating rate of 25°C / min under a nitrogen atmosphere, and the loss in mass percentage between 200°C and 400°C is defined as the heating loss of the external additive. If the external additive used for external application can be obtained, the measurement can be performed using that. When using the external additive separated from the surface of toner particles as the measurement sample, the separation of the external additive from the toner particles is performed using the following procedure. Add 160g of sucrose (manufactured by Kishida Chemical) to 100mL of deionized water and dissolve it over a water bath to prepare a concentrated sucrose solution. Place 31g of this concentrated sucrose solution and 6mL of Contaminon N into a centrifuge tube to prepare a dispersion. Add 1g of toner to this dispersion and break up any clumps of toner with a spatula or similar tool. The centrifugation tube is shaken in the shaker described above at a rate of 350 strokes per minute for 20 minutes. After shaking, the solution is transferred to a 50 mL glass tube for the swing rotor and centrifugated in a centrifuge (H-9R; manufactured by Kokusan Co., Ltd.) at a rate of 58.33S. -1 Centrifugation is performed for 30 minutes. After centrifugation, toner is present in the uppermost layer of the glass tube, and the external additive is present in the lower aqueous solution layer. The lower aqueous solution is collected and centrifuged to separate sucrose from the external additive, and the external additive is collected. If necessary, centrifugation is repeated to ensure sufficient separation, then the dispersion is dried and the external additive is collected. When using multiple types of external additives, the desired external additive can be selected from the collected additives using methods such as centrifugation. [Examples]
[0098] The present invention will be described in more detail below with reference to manufacturing examples and embodiments, but these are not intended to limit the present invention in any way. All parts in the following formulations are in parts by mass.
[0099] <Manufacturing of Hydrotalcite Particles 7> Hydrotalcite particles 7 were prepared by the method described in Japanese Patent Publication No. 55-028750 and International Publication No. 2013 / 147284. Specifically, hydrotalcite particles 7 were manufactured as follows. 1.03 mol / L magnesium chloride and 0.239 mol / L aluminum sulfate A mixed aqueous solution (Solution A), a 0.753 mol / L sodium carbonate aqueous solution (Solution B), and a 3.39 mol / L sodium hydroxide aqueous solution (Solution C) were prepared. Next, solutions A, B, and C were added to the reaction vessel using a metering pump at a flow rate such that the volume ratio of solution A to B was 4.5:1. Solution C was used to maintain the pH of the reaction mixture in the range of 9.3 to 9.6, and the reaction was carried out at a temperature of 40°C to produce a precipitate. After filtration and washing, the mixture was re-emulsified with deionized water to obtain the hydrotalcite slurry. The hydrotalcite concentration in the obtained hydrotalcite slurry was 5.6% by mass. The obtained hydrotalcite slurry was vacuum-dried overnight at 40°C. NaF was dissolved in deionized water to a concentration of 100 mg / L, and a solution was prepared by adjusting the pH to 7.0 using 1 mol / L HCl or 1 mol / L NaOH. Dried hydrotalcite was added to this solution to a concentration of 0.1% (w / v%). The mixture was stirred at a constant rate for 48 hours using a magnetic stirrer, without causing sedimentation. Afterwards, the mixture was filtered through a 0.5 μm pore size membrane filter and washed with deionized water. The obtained hydrotalcite was vacuum-dried overnight at 40°C and then subjected to crushing treatment. The composition and physical properties of the obtained hydrotalcite particles 7 are shown in Table 1.
[0100] <Manufacturing of hydrotalcite particles 1-6> Hydrotalcite particles 1 to 6 were obtained in the same manner as in the example of hydrotalcite particle 1, except that the concentrations of solution A, solution B, and NaF aqueous solution were adjusted for convenience.
[0101] Table 1 shows the composition and properties of the obtained hydrotalcite particles 1-6. [Table 1] The number-average particle size is the number-average particle size of the primary particles.
[0102] <Manufacturing of Titania Particle 1> Ilmenite ore was dried and crushed, then pulverized / extracted by treatment with concentrated sulfuric acid. After removing unreacted ore, iron sulfate was decrystallized. The resulting titanyl sulfate was treated with an aqueous sodium hydroxide solution to pH 9.0, followed by desulfurization. The mixture was then neutralized to pH 5.8 with hydrochloric acid and washed with filtered water. After drying at 150°C for 5 hours, the mixture was dispersed in toluene and crushed using a bead mill NVM-2 (manufactured by AIMEX) and beads with a diameter of 0.5 mm. Using a Microtrac UPA-150 (manufactured by Nikkiso Co., Ltd.), the average particle size of a toluene dispersion of titania particles was measured to be 0.090 μm. An ethanol solution of trifluoropropyltrimethoxysilane was added to the titania particle solid content to a concentration of 3% trifluoropropyltrimethoxysilane. The mixture was stirred at 100 rpm and heated in an oil bath to 60°C for 8 hours. The solvent was then removed by distillation while heating to 150°C, and the mixture was calcined for a further 6 hours to obtain titania particle 1.
[0103] <Manufacturing of Titania Particle 2> Titania particle 2 was obtained in the same manner as in the production of titania particle 1 described above, except that the amount of trifluoropropyltrimethoxysilane was changed from 3% to 1%.
[0104] <Example of manufacturing strontium titanate particles 1> Ilmenite ore was dried and crushed, then pulverized and extracted by treatment with concentrated sulfuric acid. After removing unreacted ore, iron sulfate was decrystallized. The resulting titanyl sulfate was treated with an aqueous sodium hydroxide solution to pH 9.0 for desulfurization, then neutralized to pH 5.8 with hydrochloric acid, and washed with filtered water. Water was added to the washed cake to form a slurry with a TiO2 concentration of 1.5 mol / L, and then hydrochloric acid was added to pH 1.5 for gelatinization. The desulfurized and disintegrated metatitanic acid was collected as TiO2 and placed in a 3L reaction vessel. Strontium chloride aqueous solution was added to the disintegrated metatitanic acid slurry to a SrO / TiO2 molar ratio of 1.18, and the TiO2 concentration was adjusted to 0.9 mol / L. Next, the mixture was heated to 90°C while stirring, and 444 mL of 10N sodium hydroxide aqueous solution was added over 50 minutes while microbubbling nitrogen gas at 600 ml / min. After that, the mixture was stirred at 95°C for 1 hour while microbubbling nitrogen gas at 400 ml / min. Subsequently, the reaction slurry was rapidly cooled to 12°C by stirring while 10°C cooling water flowed through the jacket of the reaction vessel. Hydrochloric acid was added to neutralize it, and after stirring for 1 hour, it was filtered and separated. The dried mixture was dispersed in toluene at 150°C for 5 hours, and then crushed using a bead mill NVM-2 (manufactured by AIMEX) and beads with a diameter of 0.5 mm. Using a Microtrac UPA-150 (manufactured by Nikkiso Co., Ltd.), the average particle size of a toluene dispersion of strontium titanate particles was measured to be 0.081 μm. An ethanol solution of trifluoropropyltrimethoxysilane was added to the strontium titanate particle solid content to a concentration of 3% trifluoropropyltrimethoxysilane. The mixture was stirred at 100 rpm and heated in an oil bath to 60°C for 8 hours. The solvent was then removed by distillation while heating to 150°C, and the mixture was calcined for a further 6 hours to obtain strontium titanate particle 1.
[0105] <Example of Alumina Particle Production> Aluminum oxide was purified using bauxite as a raw material by the Bayer process. Sodium hydroxide was added to the bauxite and heated to 250°C until dissolved. After removing insoluble matter by filtration, the aluminum hydroxide was recovered as a solid by cooling. Alumina particles were obtained by heating and dehydrating this aluminum hydroxide at 1050°C. Subsequently, the particles were dispersed in toluene and then crushed using a bead mill NVM-2 type (manufactured by AIMEX Corporation) and beads with a diameter of 0.5 mm. Using a Microtrac UPA-150 (manufactured by Nikkiso Co., Ltd.), the average particle size of alumina particles in a toluene dispersion was measured to be 0.081 μm. An ethanol solution of trifluoropropyltrimethoxysilane was added to the alumina particle solids to a concentration of 3% trifluoropropyltrimethoxysilane. The mixture was stirred at 100 rpm and heated in an oil bath to 60°C for 8 hours. The solvent was then removed by distillation while heating to 150°C, and the mixture was calcined for another 6 hours to obtain alumina particle 1.
[0106] <Example of silica particle production> A gas mixture of argon and oxygen in a volume ratio of 3:1 was introduced into the reaction vessel and replaced with air. In this reaction vessel, oxygen gas was added at a rate of 40 m³. 3 ( / hr) and hydrogen gas 20 (m³ 3 A supply was placed at 147 kPa (1.5 kg / cm²) and an ignition device was used to form a combustion flame consisting of oxygen and hydrogen. Then, in this combustion flame, a pressure of 147 kPa (1.5 kg / cm²) was added. 2 The raw material, metallic silicon powder, was introduced using a hydrogen carrier gas to form a dust cloud. This dust cloud was ignited by a combustion flame, causing an oxidation reaction due to a dust explosion. After the oxidation reaction, the reaction vessel was cooled to obtain silica particles. Subsequently, these particles were dispersed in toluene, and then processed using a bead mill NVM-2 (manufactured by AIMEX) and beads with a diameter of 0.5 mm. It was crushed using Z. Using a Microtrac UPA-150 (manufactured by Nikkiso Co., Ltd.), the average particle size of a toluene dispersion of silica particles was measured to be 0.077 μm. An ethanol solution of trifluoropropyltrimethoxysilane was added to the silica particle solid content to a concentration of 3% trifluoropropyltrimethoxysilane. The mixture was stirred at 100 rpm and heated in an oil bath to 60°C for 8 hours. The solvent was then removed by distillation while heating to 150°C, and the mixture was calcined for a further 6 hours to obtain silica particle 1.
[0107] <Example of silica particle production> In a reaction vessel equipped with a thermometer and a stirrer, 360.0 parts of water were added, and 15.0 parts of 5.0% by mass hydrochloric acid were added to make a homogeneous solution. 208.0 parts of tetraethoxysilane were added to this solution while stirring at 25°C, and the mixture was stirred for 5 hours to obtain Solution 1. Next, in a separate reaction vessel equipped with a thermometer, stirrer, and dropping device, 440.0 parts of water were added, and 17.0 parts of 10.0% by mass aqueous ammonia were added to form a homogeneous solution. While stirring at a temperature of 30°C (reaction temperature), 1:100 parts of the above solution were added dropwise over 0.4 hours, and the mixture was stirred for 6 hours (reaction time) to obtain a suspension. The obtained suspension was centrifuged to settle the fine particles, which were then removed and dried in a dryer at a temperature of 150°C for 24 hours. After that, the temperature and time for adjusting the TGA heating loss were adjusted in the dryer to achieve the desired TGA heating loss, thereby obtaining silica particles 2. The physical properties are shown in Table 2.
[0108] <Examples of manufacturing silica particles 3-6> In the above example of producing silica particle 2, silica particles 3 to 6 were obtained using the same method except that the conditions in Table 2 were changed. The physical properties are shown in Table 2.
[0109] The physical properties of the obtained silica particles are shown in Table 2. [Table 2] The particle size is the number-average particle size of the primary particles.
[0110] <Example of Toner 1 manufacturing> <Example of preparation of resin particle dispersion 1> 75.0 parts of styrene 23.7 parts butyl acrylate 1.3 parts acrylic acid • 3.2 parts n-lauryl mercaptan The above materials were placed in a container and stirred to mix. To this solution, 1.5 parts of Neogen RK (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 150.0 parts of an aqueous solution of deionized water were added and dispersed. While stirring slowly for another 10 minutes, 0.3 parts potassium persulfate and 10.0 parts deionized water were added. After nitrogen purging, emulsion polymerization was carried out at 70°C for 6 hours. After polymerization was complete, the reaction solution was cooled to room temperature, and deionized water was added to obtain a resin particle dispersion with a solid content of 12.5% by mass, a median diameter by volume of 0.2 μm, and a glass transition temperature of 56°C. I got 1.
[0111] <Example of preparation of mold release agent dispersion 1> 100.0 parts of behenyl behenate (melting point: 72.1°C) and 15.0 parts of Neogen RK were mixed with 385.0 parts of deionized water, and the mixture was dispersed for approximately 1 hour using a wet jet mill JN100 (manufactured by Jokoh Co., Ltd.) to obtain mold release agent dispersion 1. The wax concentration of mold release agent dispersion 1 was 20.0% by mass.
[0112] <Example of preparation of colorant dispersion 1> As a coloring agent, 50.0 parts of copper phthalocyanine (pigment blue 15:3) and 5.0 parts of Neogen RK were mixed with 200.0 parts of deionized water and dispersed for approximately 1 hour using a wet jet mill JN100 to obtain coloring agent dispersion 1. The solid content concentration of coloring agent dispersion 1 was 20.0% by mass.
[0113] <Preparation of toner particles 1> ·Resin particle dispersion 1:265.0 parts • Release agent dispersion 1:20.0 parts • Colorant dispersion 1:8.0 parts As part of the core formation process, each of the above materials was placed in a round stainless steel flask and mixed. Subsequently, the mixture was dispersed for 10 minutes at 5000 r / min using a homogenizer (IKA Ultra-Turrax T50). While stirring, the temperature inside the container was adjusted to 30°C, and a 1 mol / L sodium hydroxide aqueous solution was added to adjust the pH to 8.0.
[0114] As a coagulant, an aqueous solution of 0.25 parts aluminum chloride dissolved in 10.0 parts deionized water was added over 10 minutes while stirring at 30°C. After standing for 3 minutes, the temperature was raised to 60°C to generate coagulated particles (core formation). The volume-based median diameter of the formed coagulated particles was conveniently confirmed using a "Coulter Counter Multisizer 3" (registered trademark, manufactured by Beckman Coulter). When the volume-based median diameter reached 7.0 μm, a shell formation step was performed by adding 1:15.0 parts of resin particle dispersion and stirring for another hour to form the shell.
[0115] Subsequently, a 1 mol / L sodium hydroxide aqueous solution was added to adjust the pH to 9.0, and the temperature was raised to 95°C to sphereize the aggregated particles. When the average circularity reached 0.980, the temperature was lowered and cooled to room temperature to obtain toner particle dispersion 1.
[0116] Hydrochloric acid was added to the obtained toner particle dispersion 1 to adjust the pH to 1.5 or less, and after stirring and letting it stand for 1 hour, solid-liquid separation was performed using a pressure filter to obtain a toner cake. This was re-slurred with deionized water to obtain a dispersion again, and then solid-liquid separation was performed using the aforementioned filter. The re-slurrying and solid-liquid separation were repeated until the electrical conductivity of the filtrate was 5.0 μS / cm or less, and finally solid-liquid separation was performed to obtain a toner cake. The obtained toner cake was dried and further classified using a classifier so that the volume-based median diameter was 7.0 μm to obtain toner particles 1.
[0117] <Example of Toner 1 manufacturing> To the toner particles 1 (100.0 parts) obtained above, silica particles 1 (0.3 parts) as external additive 1 containing fluorine and silica particles 2 (1.5 parts) as external additive 2 were externally mixed using FM10C (manufactured by Nippon Coke Industries Co., Ltd.). The external additive conditions were as follows: the lower blade was set to A0 blade, the distance from the deflector wall was set to 20 mm, the amount of toner particles loaded was 2.0 kg, and the rotation speed was 66.6 s. -1 External addition time: 10 minutes, cooling water at a temperature of 20°C and flow rate of 10 L / min. Then, the material was sieved with a mesh with a mesh opening of 200 μm to obtain toner 1. Sex is shown in Table 4.
[0118] <Manufacturing examples for toners 2-14> In the manufacturing example of Toner 1, Toners 2 to 14 were obtained in the same manner except that the external additive conditions were changed as shown in Table 3. The physical properties of the obtained Toners 2 to 14 are shown in Table 4.
[0119] <Manufacturing examples of comparative toners 1-3> Comparative toners 1 to 3 were obtained in the same manner as in the manufacturing example of toner 1, except that the external additive conditions were changed as shown in Table 3. The physical properties of the obtained comparative toners 1 to 3 are shown in Table 4. [Table 3]
[0120] [Table 4] In the table, methanol concentration is the methanol concentration when the transmittance of light at a wavelength of 780 nm is 50% in a wettability test of the toner with a methanol / water mixed solvent. Fluorine-containing particle adhesion rate is the adhesion rate of fluorine-containing particles to toner particles. Fluorine-containing particle area ratio is the area ratio of fluorine-containing particles to toner particles within the EDS measurement field of view. HDK-2000 is hydrophobic silica particles manufactured by Wacker Chemie. Line analysis in STEM-EDS mapping of toners 5-11 confirmed the presence of fluorine and aluminum within the added hydrotalcite particles.
[0121] <Toner Evaluation> Toner evaluation was conducted using a modified Canon LBP7600C laser beam printer. The modifications involved changing the gears and software of the evaluation unit to set the developing roller rotation speed to 1.2 times that of the drum. The evaluation included checking for blobing, solid color tracking, and fogging. The evaluation results are shown in Table 5. Toners 1-5, 7-10, and 12-14 were evaluated as reference examples.
[0122] [Durability evaluation] In a high-temperature, high-humidity environment (temperature 33°C / humidity 85%RH), after completing printout tests of 5,000 and 10,000 images with a 1% print density in horizontal lines, the results were obtained using letter-sized Xerox 4200 paper (Xerox Corporation, 75g / m²). 2 ) with solid color (toner coverage: 0.6 mg / cm²) 2 The image was printed out and its tracking performance was evaluated. In the evaluation of tracking performance, the occurrence of white areas in the solid color image was confirmed. In the above solid image, the reflectance (%) of the non-image area was measured using a "REFLECTOMETER MODEL TC-6DS" (manufactured by Tokyo Denshoku Co., Ltd.). The resulting reflectance was then used to evaluate the image fogging (%) by subtracting it from the reflectance (%) of an unused printout sheet (standard paper) measured in the same manner. A smaller value indicates that the image fogging is suppressed. At the same time, the printer was shut down for 24 hours, and then a solid white image was printed out for toner blotting evaluation. In this context, toner blotting refers to the phenomenon where the developing roller or drum fails to hold the toner, causing it to fall onto non-image areas during printing. This is more likely to occur in the early stages of printing when using toner with poor charge build-up.
[0123] (Criteria for evaluating drop rate) A: Not yet occurred B: Minor button drops occur, but recover within 3 cards. C: Minor button drops occur, but recover within 10 cards. D: A button drop occurs, but it recovers within 50 coins. E: A button drop occurred and it did not recover within 50 coins. A score of C or higher was considered good.
[0124] (Evaluation criteria for responsiveness) A: Not yet occurred B: Minor occurrence on the edge of the third sheet C: Occurs on the 3rd card D: Occurs on the second card E: Occurs on the first card A score of C or higher was considered good.
[0125] (Criteria for evaluating overlap) A: Less than 0.5% B: 0.5% or more and less than 1.5% C: 1.5% or more and less than 3.0% D: 3.0% to less than 4.5% E: 4.5% or more A score of C or higher was considered good.
[0126] [Table 5] [Explanation of symbols]
[0127] 1: Toner particle 1, 2: Toner particle 2, 3: Hydrotalcite particle A, 4: Toner particle boundary, 5: Analysis direction of line analysis
Claims
1. Toner containing a binder resin in toner particles, and an external additive on the surface of the toner particles, In a wettability test of the toner with a methanol / water mixed solvent, the methanol concentration (volume %) at which the transmittance of light at a wavelength of 780 nm, as determined by procedure A below, is 5 to 35 volume percent, The external additive contains particles containing fluorine, The fluorine-containing particles are fluorine-containing hydrotalcite particles, The hydrotalcite particles containing fluorine also contain aluminum, In line analysis normal to the outer circumference of the fluorine-containing hydrotalcite particles in STEM-EDS mapping analysis of the toner, the fluorine-containing hydrotalcite particles satisfy the following conditions a and b: The ratio of the atomic number concentration of fluorine to aluminum in the fluorine-containing hydrotalcite particles, F / Al, obtained from the main component mapping of the fluorine-containing hydrotalcite particles by STEM-EDS mapping analysis of the toner, is 0.02 to 0.
60. The adhesion rate of the fluorine-containing particles to the toner particles, as determined by procedure B below, is 40-95%. A toner characterized by the following features. Specification a: In the EDS spectrum of the hydrotalcite particles containing fluorine, the elemental peak intensity of fluorine is 1.5 times or more the background intensity of the EDS spectrum. Provision b: In the line analysis, points a and b are located on the outer circumference of the hydrotalcite particles containing fluorine, and point c is the midpoint of the line segment connecting points a and b. The elemental peak intensity of fluorine at points a and b does not exceed 3.0 times the elemental peak intensity of fluorine at point c. Procedure A: (i) A spindle-shaped rotor, 25 mm long and with a maximum body diameter of 8 mm, coated with fluororesin, is placed in a cylindrical glass container with a diameter of 5 cm and a thickness of 1.75 mm. Further, 60 mL of RO water and 0.1 g of the toner are added to obtain a sample solution for measurement. (ii) Using a magnetic stirrer, the spindle-shaped rotor in the cylindrical glass container While stirring at a speed of 300 rpm, methanol is continuously added to the measurement sample solution at a dropping rate of 0.8 mL / min. (iii) Measure the transmittance with light at a wavelength of 780 nm and create a methanol drop transmittance curve. (iv) From the methanol dropping transmittance curve, calculate the methanol concentration (volume %) when the transmittance of light at a wavelength of 780 nm is 50% using the following formula A. Methanol concentration (volume %) = (Volume of methanol present in the cylindrical glass container when the transmittance of light at a wavelength of 780 nm is 50% / Volume of the methanol and RO water mixture present in the cylindrical glass container when the transmittance of light at a wavelength of 780 nm is 50%) × 100 Formula A Procedure B (i) Add 160 g of sucrose to 100 mL of deionized water to obtain a concentrated sucrose solution. (ii) Place 31 g of the concentrated sucrose solution and 6 mL of a 10% by mass aqueous solution of a pH 7 neutral detergent for cleaning precision measuring instruments, consisting of a nonionic surfactant, an anionic surfactant, and an organic builder, into a centrifugal tube to obtain a dispersion. (iii) Add 1 g of the toner to the dispersion in the centrifugal tube, loosen the toner, and then shake the centrifugal tube in a shaker for 5.8 s⁻¹ and 20 min to obtain the toner dispersion. (iv) Place the toner dispersion into a glass tube (50 mL) for the swing rotor, and centrifuge it in a centrifuge at 58.3 s⁻¹ and 30 min, then collect the separated upper layer. (v) The collected separated material is filtered using a vacuum filter, and then dried in a dryer for at least one hour to obtain a sample. (vi) The toner and the sample are observed using SEM / EDS at a magnification of 50,000x, the total area of the fluorine-containing particles is measured, and the adhesion rate (%) of the fluorine-containing particles to the toner particles is calculated using the following formula B. Adhesion rate (%) of fluorine-containing particles to toner particles = (The fluorine-containing particles of the sample) (Total area of particles) / (Total area of fluorine-containing particles in the toner) × 100 Formula B
2. The toner according to claim 1, wherein the external additive further contains silica particles that do not contain fluorine.
3. The toner according to claim 2, wherein the loss on heating of the fluorine-free silica particles at 200°C to 400°C, as measured by a thermal analyzer, is 0.5 to 8% by mass.
4. The toner according to any one of claims 1 to 3, wherein the methanol concentration (volume %) in the wettability test is 10 to 30 volume percent.
5. The hydrotalcite particles containing fluorine also contain magnesium and aluminum. The ratio of the atomic concentration of magnesium to aluminum in the fluorine-containing hydrotalcite particles, Mg / Al, obtained from the main component mapping of the hydrotalcite particles by STEM-EDS mapping analysis of the toner, is 1.3 to 4.
5. The toner according to any one of claims 1 to 4.
6. The toner according to any one of claims 1 to 5, wherein the number-average particle size of the primary particles of the fluorine-containing hydrotalcite particles is 60 to 1000 nm.
7. The toner according to any one of claims 1 to 6, wherein the area ratio of the fluorine-containing particles to the toner particles in the EDS measurement field, as measured by STEM-EDS mapping analysis of the toner, is 0.07 to 0.54%.
Citation Information
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