Saddle-type vehicle

The saddle-type vehicle's tunnel-shaped rear fender design with multiple fastening points and moment stabilization improves assembly efficiency by facilitating easier attachment of rear fender components, addressing the challenges of existing cumbersome assembly methods.

JP7849432B2Active Publication Date: 2026-04-21HONDA MOTOR CO LTD
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
HONDA MOTOR CO LTD
Filing Date
2024-09-25
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing methods for assembling saddle-riding type vehicles, particularly the attachment of rear fenders, are cumbersome and difficult due to the need to lift heavy components like rear winklers, leading to reduced workability and assembly efficiency.

Method used

A saddle-type vehicle design featuring a rear fender structure with a tunnel-shaped opening that increases in cross-sectional area towards the front, allowing for easier assembly by using multiple fastening points and leveraging the moment effect to stabilize the fender during attachment, thereby improving workability and stability.

Benefits of technology

The design enhances the assembly process by allowing easier and more secure fastening of the rear fender and its components to the vehicle frame, improving workability and reducing the risk of assembly complications.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a saddle-type vehicle that offers improved workability during fastening and easier assembly of the rear fender and surrounding areas to the vehicle frame. [Solution] The saddle-type vehicle comprises a rear frame (20) and a rear fender structure (50). The rear fender structure (50) is equipped with a taillight (53) and a rear turn signal (54) at the rear, and a front fastening part (74) at the front that abuts the frame-side fastening part (42) from below. The rear end of the rear frame (20) is provided with a rear end stay (43) that decreases in vertical width towards the rear. The rear fender structure (50) is formed in a tunnel shape that opens forward and covers the rear end stay (43) from above, below, left, and right, and is equipped with a tunnel section (100) whose opening cross-sectional area increases towards the front. Fastening parts are provided on both the rear end stay (43) and the tunnel section (100) to which fastening members are fastened.
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Description

Technical Field

[0004] , , , , ,

[0001] The present invention relates to a saddle-riding type vehicle.

Background Art

[0002] Conventionally, in a saddle-riding type vehicle, a technique for attaching a rear fender from the rear of a seat frame is known (see, for example, Patent Document 1). In the technique described in Patent Document 1, a C-shaped engaging portion is provided at the front end of the rear fender in a side view. In Patent Document 1, when attaching the rear fender from the rear, the engaging portion is engaged with a cross member, and then, with the engaging portion as a rotation center, the rear portion of the rear fender is lifted to attach the rear fender to the seat frame from below. It is guarded that a rear winkler is supported by the rear fender described in Patent Document 1.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] Generally, when assembling a saddle-riding type vehicle, it is easier to improve the workability of the assembly work by assembling each part in a sub-assembled state. However, in the technique described in Patent Document 1, there is a problem that it is difficult to improve the workability because, for example, a rear winkler is attached after only fixing the rear fender to the seat frame. Even if the rear winkler is attached to the rear fender in advance, in the technique described in Patent Document 1, after engaging the engaging portion, it is necessary to lift the side with the heavy rear winkler, and there is a risk that the workability at the time of fastening deteriorates. This invention has been made in view of the above circumstances, and aims to provide a saddle-type vehicle that is easier to fasten and easier to assemble the rear fender and the surrounding area of ​​the rear fender to the vehicle frame. [Means for solving the problem]

[0005] A saddle-type vehicle comprises a rear frame and a rear fender structure supported by the rear frame, wherein the rear fender structure is provided with a taillight and a rear turn signal at its rear end and a front fastening portion at its front end that abuts from below a frame-side fastening portion provided on the rear frame, wherein the rear end of the rear frame is provided with a rear end stay that is provided such that its vertical width decreases towards the rear, and to which the rear fender structure is attached, and the rear fender structure is formed in a tunnel shape that opens forward between the front and rear portions and covers the rear end stay from above, below, left and right, and is formed such that the cross-sectional area of ​​the tunnel-shaped opening increases towards the front, and fastening portions are provided on both the rear end stay and the tunnel portion to which fastening members are fastened. [Effects of the Invention]

[0006] This allows for improved workability during fastening and provides a saddle-type vehicle in which the rear fender and surrounding areas of the rear fender can be easily assembled to the vehicle frame. [Brief explanation of the drawing]

[0007] [Figure 1] This is a side view of a saddle-type vehicle according to an embodiment of the present invention. [Figure 2] This is a side view showing the body frame of a saddle-type vehicle. [Figure 3] This is a perspective view showing the body frame of a saddle-type vehicle. [Figure 4] This is a rear view showing the main parts of the body frame of a saddle-type vehicle. [Figure 5] This is a perspective view showing the main parts of the rear frame. [Figure 6] This is a plan view showing the main parts of the rear frame. [Figure 7] This is a perspective view of the rear fender structure from the upper left front. [Figure 8] This is a plan view of the rear fender structure. [Figure 9] This is a bottom view of the rear fender structure. [Figure 10] This is a front view of the rear fender structure. [Figure 11] This is a perspective view of the rear fender support area. [Figure 12] This is a left side view of the rear fender support section. [Figure 13] This is a plan view of the rear fender support section. [Figure 14] This is a front view of the rear fender support section. [Figure 15] This is an explanatory diagram illustrating the process of assembling the rear fender structure to the rear frame. [Modes for carrying out the invention]

[0008] Embodiments of the present invention will be described below with reference to the drawings. In the description, directions such as front, back, left, right, and up and down refer to directions relative to the vehicle body unless otherwise specified. In each figure, the symbol FR indicates the front of the vehicle body, the symbol UP indicates the top of the vehicle body, and the symbol LH indicates the left side of the vehicle body.

[0009] [Embodiment] Figure 1 is a side view of a saddle-type vehicle 10 according to an embodiment of the present invention. The saddle-type vehicle 10 is a vehicle that comprises a body frame 11, a power unit 12 supported by the body frame 11, a front fork 14 that supports the front wheel 13 in a steerable manner, a swing arm 16 that supports the rear wheel 15, and a seat 17 for the rider. The saddle-type vehicle 10 is a vehicle in which the occupant sits straddling a seat 17. The seat 17 is located above the rear of the vehicle frame 11.

[0010] The vehicle body frame 11 includes a head pipe 18 provided at the front end of the vehicle body frame 11, a front frame 19 located behind the head pipe 18, and a rear frame 20 located behind the front frame 19. The front end of the front frame 19 is connected to the head pipe 18. The seat 17 is supported by the rear frame 20.

[0011] The front fork 14 is supported by the head pipe 18 so as to be steerable left and right. The front wheel 13 is supported by an axle 13a provided at the lower end of the front fork 14. A steering handle 21 gripped by the occupant is attached to the upper end of the front fork 14.

[0012] The swing arm 16 is supported by a pivot shaft 22 supported by the vehicle body frame 11. The pivot shaft 22 is a shaft that extends horizontally in the vehicle width direction. The pivot shaft 22 is inserted through the front end portion of the swing arm 16. The swing arm 16 swings up and down about the pivot shaft 22. The rear wheel 15 is supported by an axle 15a provided at the rear end portion of the swing arm 16.

[0013] The power unit 12 is disposed between the front wheel 13 and the rear wheel 15 and is supported by the vehicle body frame 11. The power unit 12 is an internal combustion engine. The power unit 12 includes a crankcase 23 and a cylinder portion 24 that houses a reciprocating piston. An exhaust device 25 is connected to the exhaust port of the cylinder portion 24. The output of the power unit 12 is transmitted to the rear wheel 15 by a driving force transmission member that connects the power unit 12 and the rear wheel 15.

[0014] In addition, the saddle-type vehicle 10 includes a front fender 26 that covers the front wheel 13 from above, a rear fender 27 that covers the rear wheel 15 from above, a step 28 on which the occupant places their feet, and a fuel tank 29 that stores fuel used by the power unit 12. The front fender 26 is attached to the front fork 14. The rear fender 27 and footpeg 28 are positioned below the seat 17. The fuel tank 29 is supported by the vehicle frame 11.

[0015] Figure 2 is a side view showing the body frame 11 of the saddle-type vehicle 10. Figure 3 is a perspective view showing the body frame 11 of the saddle-type vehicle 10. The front frame 19 comprises a main frame 31 extending downward and rearward from the head pipe 18, a down frame 32 extending downward from a position below the front end of the main frame 31 on the head pipe 18, and a pair of left and right lower frames 33 extending downward and rearward from the lower end of the down frame 32 and then extending rearward to connect to the lower end of the main frame 31.

[0016] The front frame 19 also includes a gusset portion 34 that covers the front end of the main frame 31 and the front end of the down frame 32 from both sides in the vehicle width direction, and a plurality of unit support portions 35 that extend in the vehicle width direction. The power unit 12 is supported by the unit support portions 35.

[0017] In this embodiment, as shown in Figure 3, the main frame 31 has a center frame portion 31a extending downward and rearward from the head pipe 18 along the center of the vehicle width, and a pair of left and right pivot frame portions 31b extending downward and rearward from the rear end of the center frame portion 31a while extending outward in the vehicle width direction, and then extending downward and rearward at a steep incline.

[0018] The rear frame 20 comprises a pair of left and right seat frames 36 extending rearward from the upper part of the pivot frame portion 31b of the main frame 31, a pair of left and right rear subframes 37 extending rearward and upward from the middle of the longitudinal direction of the pivot frame portion 31b of the main frame 31 below the seat frames 36, and gusset portions 38 covering the rear ends of the seat frames 36 and the rear ends of the rear subframes 37 from both sides in the vehicle width direction.

[0019] Furthermore, as shown in Figure 3, the rear frame 20 includes a bent plate-shaped front cross member 41 supported between a pair of left and right seat frames 36, a front fender stay (frame-side fastening portion) 42 provided behind the front cross member 41 and supported between the pair of left and right seat frames 36, a rear end stay 43 provided at the rear end of the seat frame 36 and projecting rearward, a second rear end stay 44 provided at the rear end of the seat frame 36 and projecting forward, and a bent rod-shaped seat support 45 provided on the pair of left and right seat frames 36.

[0020] Figure 4 is a rear view showing the main parts of the body frame 11 of the saddle-type vehicle 10. Figure 5 is a perspective view showing the main parts of the rear frame 20. Figure 6 is a top view showing the main parts of the rear frame 20. The front fender stay 42 of the rear frame 20 extends in the vehicle width direction. The front fender stay 42 is fixed to the gusset portion 38 while straddling between a pair of left and right gusset portions 38. The front fender stay 42 has a flat front portion 42a that slopes downward as it extends to the rear, and a flat rear portion 42b that slopes upward as it extends to the rear from the rear end of the front portion 42a. An elongated hole 42b1 is formed in the rear portion 42b that penetrates in the thickness direction. The elongated hole 42b1 extends in the left-right direction. Fixing holes 42b2 that penetrate in the thickness direction are formed on both the left and right sides of the elongated hole 42b1.

[0021] The rear end stay 43 of the rear frame 20 is provided at the rear end of the connection between the left seat frame 36 and the right seat frame 36. The rear end stay 43 has a bent plate-shaped base plate 43a. The base plate 43a is welded and fixed to the seat frame 36. The base plate 43a has a flat portion 43a1 and an inclined surface portion 43a2 that is inclined with respect to the flat portion 43a1. In this embodiment, the base plate 43a has a pair of left and right flat portions 43a1 and a single inclined surface portion 43a2 provided between the pair of left and right flat portions 43a1.

[0022] Specifically, inner surfaces 43a3 extending downward are formed at the left and right inner ends of the pair of left and right flat surfaces 43a1. Also, outer surfaces 43a4 extending downward are formed at the left and right outer ends of the pair of left and right flat surfaces 43a1. An inclined surface 43a2 is formed between the lower end of the left inner surface 43a3 and the lower end of the right inner surface 43a3. The inclined surface 43a2 slopes downward as it extends forward. A lower end surface 43a5 extending forward is formed at the lower end of the inclined surface 43a2. The base plate 43a is fixed to the seat frame 36 by welding the flat surface 43a1, the inner surface 43a3, the outer surface 43a4, and the front end of the lower end surface 43a5 together.

[0023] A through hole is formed in the flat portion 43a1, penetrating in the thickness direction. A first fastening portion 43b1 is provided on the lower surface of the flat portion 43a1. Therefore, a bolt (first fastening member) 121 (see Figure 7) extending in the vertical direction can be fastened from above to the first fastening portion 43b1 of the flat portion 43a1. An insertion hole is formed in the inclined surface portion 43a2 that penetrates in the thickness direction. A second fastening portion 43b2 is provided on the upper surface of the inclined surface portion 43a2. A bolt (second fastening member) 122 (see Figure 9) extending in the vertical, front, and upward direction is fastened to the second fastening portion 43b2 of the inclined surface portion 43a2 from the rear and below.

[0024] The second rear end stay 44 of the rear frame 20 is provided at the front end of the connection between the left seat frame 36 and the right seat frame 36. The second rear end stay 44 is formed in a flat shape with thickness in the vertical direction. The second rear end stay 44 has a fixing hole 44a that penetrates in the thickness direction.

[0025] Figure 7 is a perspective view of the rear fender structure 50 from the upper left front. Figure 8 is a plan view of the rear fender structure 50. Figure 9 is a bottom view of the rear fender structure 50. Figure 10 is a front view of the rear fender structure 50. The rear frame 20 supports the rear fender structure 50 (see Figure 2). The rear fender structure 50 includes a rear fender 27 and a rear light unit 51 supported by the rear fender 27.

[0026] In this embodiment, the rear fender 27 comprises a front rear fender 60 located above the front of the rear wheel 15, a rear rear fender 70 located behind the front rear fender 60, a license plate holder (third rear fender) 80 extending downward from the rear rear fender 70, and a rear fender support portion 90 (see Figures 8 and 9) that supports the front rear fender 60, the rear rear fender 70, and the license plate holder 80.

[0027] The rear light unit 51 comprises a base member 52 fixed to the rear fender 27, a taillight 53 provided above the base member 52, rear turn signals 54 provided below the taillight 53 and on the left and right sides of the base member 52, and a license light cover 55 provided between the rear turn signals 54 and protruding rearward.

[0028] Figure 11 is a perspective view of the rear fender support 90. Figure 12 is a left side view of the rear fender support 90. Figure 13 is a top view of the rear fender support 90. Figure 14 is a front view of the rear fender support 90. The rear fender support portion 90 is made of metal. The rear fender support portion 90 extends in the front-rear direction. The rear fender support portion 90 is curved in an arc along the rear wheel 15. The rear fender support portion 90 has a bottom portion 91 that has thickness in the vertical direction, and side wall portions 92 that rise upward from both the left and right ends of the bottom portion 91.

[0029] A bulging portion 93 is formed in the center of the bottom portion 91 in the left-right direction, bulging upward. Therefore, both the left and right ends of the bottom portion 91 are recessed relative to the bulging portion 93. In other words, a recess 94 extending in the front-rear direction is formed in the bottom portion 91 by the bulging portion 93 and the side wall portion 92.

[0030] A bulging front end 95 is formed at the front end of the bulging portion 93. The amount of bulging of the bulging front end 95 decreases as it extends forward. In other words, the bulging front end 95 is inclined to approach the bottom surface portion 91 as it extends forward. In this embodiment, the bulging front end 95 is inclined downward as it extends forward. A fixing hole (second fastening portion, fastening portion) 95a is formed in the bulging front end 95, penetrating in the thickness direction. Therefore, the fixing hole 95a penetrates upwards towards the front.

[0031] A fixing hole portion 96 is formed at the rear of the bulging portion 93. A unit fastening portion 97 is formed behind the fixing hole portion 96. Plate holder fixing portions 98 are formed on both the left and right sides of the unit fastening portion 97, recessed upward and rearward from the lower surface. The plate holder fixing portions 98 are formed behind the unit fastening portion 97. The plate holder fixing portions 98 are formed behind the recess 94. A plate holder fixing hole 98a is formed in the plate holder fixing portion 98, extending perpendicularly to the upper surface of the plate holder fixing portion 98.

[0032] A bridge section 99, which is roughly inverted U-shaped in a front view, is provided at the front end of the bottom section 91. The bridge section 99 is a strip-shaped plate extending in the vehicle width direction. The bridge section 99 is provided so as to cover the bulging front end 95 from above. In detail, the bridge section 99 has a bridge upper surface section 99a that extends in the left-right direction and overlaps the bulging front end 95, and a pair of left and right bridge legs 99b that extend downward from both the left and right ends of the bridge upper surface section 99a. The bridge legs 99b are fixed to the inner surface of the side wall section 92. The enclosed shape of the bridge section 99 and the bottom section 91 forms a tunnel shape that penetrates in the front-rear direction. The bridge section 99 and the front end of the bottom section 91 constitute the tunnel section 100 of this embodiment.

[0033] In the tunnel section 100, the opening area of ​​the tunnel section 100 expands as it proceeds forward due to the bridge upper surface 99a of the bridge section 99 and the bulging front end 95 of the bottom surface 91. Fixing holes (first fastening part, fastening part) 99c that penetrate in the thickness direction are formed in the bridge upper surface 99a. That is, the fixing holes 99c penetrate in the vertical direction. In this embodiment, the fixing holes 99c are formed in front of the fixing holes 95a of the bulging front end 95 in a plan view.

[0034] In this embodiment, the first fastening portion 99c and the second fastening portion 95a provided on the rear fender support portion 90 are positioned to form the vertices of a triangle when viewed from the front of the vehicle body (see Figure 14). Furthermore, in this embodiment, the first fastening portion 99c and the second fastening portion 95a provided on the rear fender support portion 90 are positioned to form triangular vertices in a plan view of the vehicle body (see Figure 13).

[0035] As shown in Figures 7 to 10, the rear fender support portion 90 is covered from above by the rear fender 70. The rear fender 70 is made of resin or metal. The rear fender 70 is longer in the front-rear direction than the rear fender support portion 90. The rear fender 70 is curved in an arc shape when viewed from the side of the vehicle.

[0036] The rear fender 70 has a vertically thickened upper surface portion 71 that bulges upward. In plan view, the upper surface portion 71 overlaps with the rear fender support portion 90. A pair of left and right fixing holes 71a are formed at the front end of the upper surface portion 71. The fixing holes 71a are formed in accordance with the positions of the fixing holes 99c of the bridge portion 99 of the rear fender support portion 90.

[0037] A unit mounting opening (not shown) is formed at the rear of the upper surface portion 71 (the rear of the rear fender 27). This unit mounting opening is an opening that connects the upper surface portion 71 in the vertical direction, exposing the fixing hole portion 96 and the unit fastening portion 97 of the rear fender support portion 90 above the upper surface portion 71. That is, the base member 52 of the rear light unit 51 is inserted into the unit mounting opening. The base member 52 of the rear light unit 51 is then fixed using the fixing hole portion 96 and the unit fastening portion 97 of the rear fender support portion 90. The base member 52 of the rear light unit 51 is attached so as to cover the unit mounting opening. As a result, the upper surface portion 71 of the rear fender 70 is sandwiched between the rear light unit 51 and the rear fender support portion 90. This results in the rear fender 70 being supported by the rear fender support portion 90.

[0038] On both the left and right sides of the upper surface portion 71, side wall portions 72 are formed that curve downward from both ends of the upper surface portion 71. The side wall portions 72 extend in the front-rear direction. The side wall portions 72 extend further forward than the upper surface portion 71. An engaging projection 72a (see Figure 9) is formed on the inner front end of the side wall portion 72, projecting inward in the vehicle width direction. Above the engaging projection 72a, a connecting portion 73 is formed that connects the upper edges of the front ends of the left and right pair of side wall portions 72.

[0039] The connecting portion 73 is plate-shaped with thickness in the vertical direction. The connecting portion 73 has a pair of left and right seating protrusions (front fastening portions) 74. The seating protrusions 74 have a lower surface that is concave upwards and convex upwards. The upper surface of the seating protrusions 74 is formed flat. The upper surface of the seating protrusions 74 slopes downwards as it extends forward. Holes are formed in the seating protrusions 74 that penetrate in the thickness direction. To the left of the seat surface protrusion 74 on the left side, a flat harness guide 73a (see Figure 8) is formed that protrudes upward.

[0040] The rear fender 70 has an opening 75 that opens vertically, formed by the enclosed shape of the upper surface portion 71, a pair of left and right side wall portions 72, and a connecting portion 73. Here, the front end of the upper surface portion 71 is connected to the pair of left and right side wall portions 72 to form a front portion 71c that narrows the opening 75. The front portion 71c curves inward in the vehicle width direction as it moves towards the rear.

[0041] The opening 75 has a front opening 75a whose width is defined by a pair of left and right side wall portions 72, and a rear opening 75b whose width is defined by a pair of left and right front portions 71c. The rear opening 75b has a smaller width than the front opening 75a. The rear opening 75b has an opening shape that opens in the front-rear direction. The tunnel portion 100 of the rear fender support portion 90 is connected to the rear of the rear opening 75b.

[0042] The opening 75 is closed from below by the front rear fender 60. The front rear fender 60 is made of resin. The front rear fender 60 is curved in an arc shape. The front rear fender 60 is roughly shaped to extend forward from the top of the rear fender 27.

[0043] The front rear fender 60 has an upper surface portion 61 that has thickness in the vertical direction, and side wall portions 62 that bend downward from the left and right sides of the upper surface portion 61. A connecting portion 61a (see Figure 9) is formed at the rear end of the upper surface portion 61. The connecting portion 61a is positioned above the bottom surface portion 91 of the rear fender support portion 90 and overlaps the rear fender support portion 90 when viewed from below.

[0044] An outer casing 63 that protrudes upward is formed on the upper surface of the upper surface portion 61. The outer casing 63 protrudes upward through an opening 75 formed in the rear fender 70. More specifically, the outer casing 63 is narrower in width than the front opening portion 75a and protrudes upward from the side portion of the rear fender 70 through the front opening portion 75a. Inside the outer casing 63, a flat surface 64 for arranging electrical components is formed.

[0045] An electrical unit 57 is positioned on the electrical unit placement surface 64. The electrical unit 57 is, for example, an ETC (Electronic Toll Collection System) unit. The ETC unit performs electronic payment by transmitting and receiving data with ETC equipment at toll booths.

[0046] An open connector connection port 63a is formed at the front end of the outer casing 63. A fastening portion 65 having thickness in the vertical direction is supported at the rear end of the outer casing 63. The fastening portion 65 is provided in correspondence with the second rear end stay 44. A harness housing rib 66 extending in the front-rear direction is formed on the outer side of the outer casing 63 in the vehicle width direction. The harness housing rib 66 protrudes upward from the opening 75. The harness housing rib 66, the outer casing 63, and the upper surface 61 form a groove shape extending in the front-rear direction.

[0047] A pair of left and right engaging claws 67 are formed in front of the outer casing 63, spaced at a predetermined interval. The engaging claws 67 abut against the connection portion 73 of the rear fender 70 from the front and above.

[0048] As shown in Figure 9, a pair of fastening portions 68 are formed on the lower surface of the upper portion 61. The fastening portions 68 are formed behind the engaging claws 67. The fastening portions 68 enter from below into and are held by the seating surface protrusion 74 of the rear fender 70. Corresponding to the left-right outer side of the fastening portion 68, a notch 62a is formed in the side wall portion 62 that engages with the engaging projection 72a of the rear fender 70.

[0049] The front rear fender 60 is assembled to the rear fender support 90 and the rear rear fender 70 by the connection portion 61a, the engaging claw 67, and the notch 62a.

[0050] A license plate holder 80 is fixed to the fastening portion of the rear fender support portion 90. The license plate holder 80 is made of resin. The license plate holder 80 has an upper fixing portion 81 and a plate-shaped downward extension portion 82 that extends downward from the fixing portion 81.

[0051] Multiple fastening portions 81a are formed in the fixing portion 81. Fastening members are inserted through the multiple fastening portions 81a from the front and fixed to the plate holder fixing portion 98 of the rear fender support portion 90. A license plate (not shown) is supported on the outer surface, i.e., the rear surface, of the downward extension portion 82.

[0052] As shown in Figures 7, 8, and 10, the harness 53a for the taillight 53 and the harness 54a for the rear turn signal 54 are housed in the left recess 94 at the bottom surface 91 of the rear fender support 90 and routed forward along the left recess 94. The harnesses 53a and 54a routed forward pass through the tunnel section 100 and the rear part 75b of the opening 75 and are routed forward. The harnesses 53a and 54a routed forward are then housed between the outer casing 63 of the rear fender support 90 and the harness housing rib 66, and are hooked onto the harness guide 73a and routed forward.

[0053] Figure 15 is an explanatory diagram illustrating the process of assembling the rear fender structure 50 to the rear frame 20. The rear fender structure 50 is positioned slightly downwards at the front. The rear fender structure 50 is then moved from the rear toward the rear end stay 43 so that the rear end stay 43 enters the rear opening 75b of the opening 75 (see arrow in Figure 15). As a result, the rear end stay 43 enters the tunnel section 100 from the rear opening 75b, and the seating surface protrusion 74 of the connecting portion 73 at the front of the rear fender structure 50 moves below the front fender stay 42. Here, the rear end stay 43 has a tapered shape that faces rearward. On the other hand, the tunnel section 100 has an opening cross-sectional area that increases towards the front, so the rear end stay 43 can easily enter the tunnel section 100.

[0054] When the rear end stay 43 enters the tunnel section 100, the inclined surface portion 43a2 comes into contact with the bulging front end portion 95. At this time, in the tunnel section 100, the bulging front end portion 95 guides the rear end stay 43 upward, and the flat portion 43a1 of the rear end stay 43 comes into contact with the lower surface of the bridge portion 99 of the tunnel section 100. Therefore, the rear end stay 43 is easily positioned while sandwiched between the bridge portion 99 of the tunnel section 100 and the bulging front end portion 95 of the tunnel section 100.

[0055] At this time, since the rear end stay 43 has entered the tunnel section 100, even if the worker releases their hand from the rear fender structure 50, the rear fender structure 50 will remain suspended.

[0056] Here, in the rear fender structure 50, the rear light unit 51 is supported on the rearward side of the tunnel section 100. In other words, the center of gravity of the rear fender structure 50 is set behind the tunnel section 100. Therefore, when hanging, the tunnel section 100 acts as a fulcrum, and the rear part of the rear fender structure 50 rotates downward. Consequently, in the rear fender structure 50, the front part in front of the tunnel section 100 rotates upward, and the seating surface protrusion 74 easily comes into contact with the front fender stay 42 from below. In other words, by utilizing the moment effect due to the center of gravity, it becomes easier for the worker to control the posture of the rear fender structure 50 when fastening.

[0057] Therefore, the worker can fasten the rear fender structure 50 without having to support it. In other words, for example, the worker can easily fasten it with both hands.

[0058] When assembling the rear fender structure 50 to the rear frame 20, a gate-shaped seat stay 110 is positioned on the upper surface 71 of the rear fender 70. Then, bolts (first fastening member, fastening member) extending in the vertical direction are inserted from above into a pair of left and right insertion holes (not shown) provided in the seat stay 110. The bolts 121 are fastened to the first fastening portion 43b1 of the rear end stay 43, with the bolts 121 passing through the seat stay 110, the upper surface 71 of the rear fender 70, and the tunnel portion 100 of the rear fender support portion 90.

[0059] Furthermore, bolts (second fastening member, fastening member) are inserted from the rear lower part of the rear fender support portion 90. Bolt 122 is fastened to the inclined surface portion 43a2 of the rear end stay 43. As a result, the rear fender structure 50 is fastened to the rear end stay 43.

[0060] Furthermore, a bolt (third fastening member) 123 is fastened to the rear fender structure 50 from above the second rear end stay 44. This fixes the front rear fender 60 to the second rear end stay 44.

[0061] Furthermore, in the front fender stay 42, a bolt (fourth fastening member) 124 is inserted from the front and above through the fixing hole 42c, passes through the seating surface protrusion 74 of the rear fender 70, and is fastened to the fastening portion 68 of the front rear fender 60. Thus, the front rear fender 60 and the rear rear fender 70 are fastened to the front fender stay 42. In this way, the rear fender structure 50 is assembled to the rear frame 20. The seat 17 is then assembled using the seat stay 110 and seat support 45, and the upper part of the rear fender structure 50 is covered by the seat 17.

[0062] As described above, according to this embodiment to which the present invention is applied, a saddle-type vehicle 10 is provided which includes a rear frame 20 and a rear fender structure 50 supported by the rear frame 20, the rear fender structure 50 is equipped with a taillight 53 and a rear turn signal 54 at the rear and a seating surface protrusion 74 at the front that abuts from below against a front fender stay 42 provided on the rear frame 20, the rear end of the rear frame 20 is provided with a rear end stay 43 to which the rear fender structure 50 is attached, the rear end of the rear frame 20 is provided such that the vertical width decreases toward the rear, and the rear fender structure 50 is attached, the rear fender structure 50 is provided with a tunnel shape which opens toward the front between the front and rear and covers the rear end stay 43 from above, below and left and right, and is equipped with a tunnel section 100 which is formed such that the cross-sectional area of ​​the tunnel opening increases toward the front, the rear end stay 43 and the tunnel section 100 are provided with fastening parts 43b1, 43b2, 99c, and 95a to which bolts 121 and 122 are fastened.

[0063] With this configuration, the tunnel section 100, which has a larger opening cross-sectional area towards the front, can be easily inserted from the rear into the rear end stay 43, which has a smaller vertical width towards the rear. Therefore, when fastening the rear fender structure 50 to the rear frame 20, it becomes easier to insert the rear fender structure 50 from the rear and temporarily assemble it to the rear frame 20. In addition, the rear fender structure 50 is in a partially assembled state with heavy components such as the taillight 53 and rear turn signals 54 attached. Therefore, a rearward moment acts around the fastening point between the rear end stay 43 and the tunnel section 100, making it easier to bring the seating surface protrusion 74 of the rear fender structure 50 into contact with the front fender stay 42 from below, even without support from a worker. Therefore, the workability when fastening the rear fender structure 50 is improved, and a saddle-type vehicle 10 can be provided that makes it easier to assemble the rear fender 27 and the surrounding parts of the rear fender 27, such as the taillight 53 and rear turn signals 54, to the vehicle frame 11.

[0064] In this embodiment, the rear fender structure 50 includes a front rear fender 60 attached below the front fender stay 42, a rear rear fender 70 to which the taillight 53 and rear turn signal 54 are attached, and a rear fender support portion 90 that supports the front rear fender 60 and the rear rear fender 70, with a tunnel portion 100 formed in front of the rear fender support portion 90. With this configuration, since the main body of the rear fender 27 has a segmented structure, it is easier to increase the degree of freedom in shape during manufacturing, and it is easier to provide the tunnel section 100 in the rear fender structure 50.

[0065] Furthermore, in this embodiment, the rear end stay 43 and the tunnel section 100 are each provided with multiple fastening parts 43b1, 43b2, 99c, and 95a, and the fastening parts 43b1, 43b2, 99c, and 95a include first fastening parts 43b1 and 99c to which bolts 121 attached from above are fastened, and second fastening parts 43b2 and 95a to which bolts 122 attached from a direction different from the fastening direction of bolts 121 are fastened. With this configuration, there are multiple fastening points between the rear end stay 43 and the tunnel section 100, and these points are in different directions, allowing for more secure fastening.

[0066] Furthermore, in this embodiment, one of the first fastening parts 43b1, 99c and the second fastening parts 43b2, 95a is provided in a pair in the left-right direction of the vehicle body, while the other of the first fastening parts 43b1, 99c and the second fastening parts 43b2, 95a is provided in a single location. With this configuration, there are three fastening points between the rear end stay 43 and the tunnel section 100, allowing for more secure fastening.

[0067] Furthermore, in this embodiment, the first fastening portions 43b1, 99c and the second fastening portions 43b2, 95a provided on the rear fender support portion 90 are positioned to form triangular vertices when viewed from the front of the vehicle body. This configuration improves the fastening performance of the rear fender structure 50 against pitch and yaw moments of the saddle-type vehicle 10. In particular, it improves the fastening performance of the rear fender structure 50 against pitch moments compared to the case where the first fastening parts 43b1, 99c and the second fastening parts 43b2, 95a are arranged in a straight line when viewed from the front of the vehicle body.

[0068] Furthermore, in this embodiment, the first fastening portions 43b1, 99c and the second fastening portions 43b2, 95a provided on the rear fender support portion 90 are positioned to form triangular vertices in a plan view of the vehicle body. This configuration improves the fastening performance of the rear fender structure 50 against moments in the roll and pitch directions of the saddle-type vehicle 10. In particular, it improves the fastening performance of the rear fender structure 50 against moments in the pitch direction compared to the case where the first fastening parts 43b1, 99c and the second fastening parts 43b2, 95a are arranged in a straight line in a plan view of the vehicle body.

[0069] In this embodiment, the rear fender support portion 90 has a recessed shape 94 that is recessed downwards behind the tunnel portion 100, and the harness 53a for the taillight 53 and the harness 54a for the rear turn signal 54 are routed through the tunnel portion 100 and the recess 94. This configuration makes it easier to keep the harnesses 53a and 54a in place, thereby improving the workability when routing the harnesses 53a and 54a.

[0070] [Other embodiments] The embodiments described above represent only one aspect of the present invention and can be modified and applied as needed without departing from the spirit of the invention.

[0071] In the above embodiment, the rear fender structure 50 was described as comprising a front rear fender 60, a rear rear fender 70, and a license plate holder 80. However, these may be formed as a single unit, or other fender components may be added.

[0072] In the above embodiment, a configuration was described in which a pair of first fastening parts 43b1 and 99c are provided on the left and right sides, and one second fastening part 43b2 and 95a is provided. However, a configuration in which one first fastening part is provided and a pair of second fastening parts are provided on the left and right sides is also acceptable.

[0073] In the above embodiment, it is desirable that the rear end stay 43 be provided with a total of three fastening points: two first fastening points 43b1 and one second fastening point 43b2. However, the fastening points of the rear end stay 43 and the tunnel section 100 may be two, one, or four or more.

[0074] In the above embodiment, a saddle-type vehicle 10 having an engine as an internal combustion engine was exemplified, but it is not limited to this. For example, the saddle-type vehicle 10 may be a vehicle without an engine, i.e., an electric vehicle. Therefore, in the above embodiment, an engine was exemplified as the power unit 12 that drives the vehicle body, but the power unit 12 may be a power unit equipped with an electric motor for driving. Therefore, the fuel tank 29 may not be necessary.

[0075] In the above embodiment, a motorcycle having a front wheel 13 and a rear wheel 15 was used as an example to describe the saddle-type vehicle 10. However, the present invention is not limited thereto, and can be applied to three-wheeled saddle-type vehicles having two front or rear wheels, or saddle-type vehicles having four or more wheels.

[0076] [Configurations supported by the above embodiment] The above embodiment supports the following configuration.

[0077] (Configuration 1) A saddle-type vehicle comprising a rear frame and a rear fender structure supported by the rear frame, wherein the rear fender structure is provided with a taillight and a rear turn signal at the rear and a front fastening portion at the front that abuts from below a frame-side fastening portion provided on the rear frame, wherein the rear end of the rear frame is provided with a rear end stay that is provided so as to decrease in vertical width toward the rear and to which the rear fender structure is attached, the rear fender structure is formed in a tunnel shape that opens forward between the front and rear portions and covers the rear end stay from above, below, left and right, and is formed such that the cross-sectional area of ​​the tunnel-shaped opening increases toward the front, and fastening portions are provided on the rear end stay and the tunnel portion, to which fastening members are fastened. This configuration makes it easy to insert the tunnel section, which has a larger opening cross-sectional area towards the front, from the rear into the rear end stay, which has a smaller vertical width towards the rear. Therefore, when fastening the rear fender structure to the rear frame, it becomes easier to insert the rear fender structure from the rear and temporarily assemble it to the rear frame. In addition, the rear fender structure is in a small assembled state with heavy components such as taillights and rear turn signals attached. Therefore, a rearward moment acts around the fastening point between the rear end stay and the tunnel section, making it easier to bring the front fastening part of the rear fender structure into contact with the frame-side fastening part from below, even without support from a worker. Consequently, the workability when fastening the rear fender structure is improved, and it is possible to create a saddle-type vehicle in which the rear fender and surrounding parts of the rear fender (taillights, rear turn signals, etc.) can be easily assembled to the vehicle frame.

[0078] (Configuration 2) The saddle-type vehicle according to Configuration 1, wherein the rear fender structure comprises a front rear fender attached below the frame-side fastening portion, a rear rear fender to which the taillight and the rear turn signal are attached, and a rear fender support portion that supports the front rear fender and the rear rear fender, and the tunnel portion is formed in front of the rear fender support portion. With this configuration, the main body of the rear fender has a segmented structure, which allows for greater freedom in shaping during manufacturing and makes it easier to incorporate the tunnel section into the rear fender structure.

[0079] (Configuration 3) The saddle-type vehicle according to Configuration 2, characterized in that a plurality of fastening portions are provided on each of the rear end stay and the tunnel portion, and the fastening portion has a first fastening portion to which a first fastening member attached from above is fastened, and a second fastening portion to which a second fastening member attached from a direction different from the fastening direction of the first fastening member is fastened. With this configuration, there are multiple fastening points between the rear end stay and the tunnel section, and these points are located in different directions, allowing for more secure fastening.

[0080] (Configuration 4) The saddle-type vehicle according to Configuration 3, characterized in that one of the first fastening portion and the second fastening portion is provided in a pair in the left-right direction of the vehicle body, and the other of the first fastening portion and the second fastening portion is provided in one location. With this configuration, there are three fastening points between the rear end stay and the tunnel section, allowing for a more secure fastening.

[0081] (Configuration 5) The saddle-type vehicle according to Configuration 4, characterized in that the first fastening portion and the second fastening portion provided on the rear fender support portion are set to form a triangular vertex when viewed from the front of the vehicle body. This configuration improves the fastening performance of the rear fender structure against moments in the pitch and yaw directions. In particular, it improves the fastening performance of the rear fender structure against moments in the pitch direction compared to the case where the first and second fastening parts are arranged in a straight line when viewed from the front of the vehicle body.

[0082] (Configuration 6) The saddle-type vehicle according to Configuration 4 or 5, characterized in that the first fastening portion and the second fastening portion provided on the rear fender support portion are set at positions that form a triangular vertex in a plan view of the vehicle body. This configuration improves the fastening performance of the rear fender structure against moments in the roll and pitch directions. In particular, it improves the fastening performance of the rear fender structure against moments in the pitch direction compared to the case where the first and second fastening parts are arranged in a straight line in a plan view of the vehicle body.

[0083] (Configuration 7) The rear fender support portion has a recess formed in a downward-sloping shape behind the tunnel portion, and the harness for the taillight and the harness for the rear turn signal are routed in the tunnel portion and the recess, as described in any configuration 2 to 6. This configuration improves the work efficiency when routing the harness. [Explanation of Symbols]

[0084] 10. Saddle-type vehicles 20 Rear frame 42 Front fender stay (frame-side fastening part) 43 Rear end stay 43b1 1st fastening part (fastening part) 43b2 Second fastening part (fastening part) 50 Rear fender structure 53 Taillights 53a Harness 54 Rear turn signal 54a Harness 60 Front rear fender 70 Rear fender 74. Seat surface protrusion (front fastening part) 90 Rear fender support 94 recess 95a Fixing hole (second fastening part, fastening part) 99c fixing hole (first fastening part, fastening part) 100 Tunnel section 121 Bolts (First fastening member, fastening member) 122 Bolts (Second fastening member, fastening member)

Claims

1. A saddle-type vehicle comprising a rear frame (20) and a rear fender structure (50) supported by the rear frame (20), wherein the rear fender structure (50) is equipped with a taillight (53) and a rear turn signal (54) at its rear and a front fastening portion (74) at its front that abuts from below against a frame-side fastening portion (42) provided on the rear frame (20), At the rear end of the rear frame (20), there is a rear end stay (43) which is provided such that its vertical width decreases towards the rear, and to which the rear fender structure (50) is attached. The rear fender structure (50) is formed in a tunnel shape between the front and rear portions, opening forward and covering the rear end stay (43) from above, below, left, and right, and includes a tunnel portion (100) formed such that the cross-sectional area of ​​the tunnel-shaped opening increases toward the front. The rear end stay (43) and the tunnel section (100) are each provided with fastening portions (43b1, 43b2, 99c, 95a) to which fastening members (121, 122) are fastened. A saddle-type vehicle characterized by its design.

2. The rear fender structure (50) includes a front rear fender (60) attached below the frame-side fastening portion (42), a rear rear fender (70) to which the taillight (53) and the rear turn signal (54) are attached, and a rear fender support portion (90) that supports the front rear fender (60) and the rear rear fender (70). The tunnel portion (100) is formed in front of the rear fender support portion (90). The saddle-type vehicle according to feature 1.

3. Multiple fastening portions (43b1, 43b2, 99c, 95a) are provided on each of the rear end stay (43) and the tunnel portion (100). The fastening portion (43b1, 43b2, 99c, 95a) includes a first fastening portion (43b1, 99c) to which a first fastening member (121) attached from above is fastened, and a second fastening portion (43b2, 95a) to which a second fastening member (122) attached from a direction different from the fastening direction of the first fastening member (121) is fastened. The saddle-type vehicle according to feature 2.

4. One of the first fastening portion (43b1, 99c) and the second fastening portion (43b2, 95a) is provided in pairs in the left-right direction of the vehicle body. The other of the first fastening portion (43b1, 99c) and the second fastening portion (43b2, 95a) is provided in one location. The saddle-type vehicle according to feature 3.

5. The first fastening portion (43b1, 99c) and the second fastening portion (43b2, 95a) provided on the rear fender support portion (90) are positioned to form the vertices of a triangle when viewed from the front of the vehicle body. The saddle-type vehicle according to feature 4.

6. The first fastening portion (43b1, 99c) and the second fastening portion (43b2, 95a) provided on the rear fender support portion (90) are positioned to form triangular vertices in a plan view of the vehicle body. The saddle-type vehicle according to feature 4.

7. The rear fender support portion (90) has a recess (94) formed behind the tunnel portion (100) that is recessed downwards. The harness (53a) for the taillight (53) and the harness (54a) for the rear turn signal (54) are routed through the tunnel section (100) and the recess (94). A saddle-type vehicle according to any one of features 2 to 6.

Citation Information

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