B-SPIKE IYKYK: Hexagonal shaped roofing shingles for max solar, impact, and wind resistance

Abstract

The B-Spike IYKYK roofing shingle sheet features a honeycomb-shaped design with three smaller tiles arranged side by side. These sheets are designed to overlap for installation, maintaining the typical process of residential roofing. The shingle sheet includes a solar reflective white color and an overlapping design, providing enhanced energy efficiency, structural integrity, and wind resistance. The honeycomb shape effectively disperses wind forces during high wind storms while maintaining impact resistance. The B-Spike IYKYK offers significant improvements over traditional roofing materials, representing the next generation of roofing solutions designed to keep buildings cool and energy-efficient in the face of global warming.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] U.S. Pat. No. 11,255,089 B2 Hong et al.: Date of Patent:*Feb. 22, 2022

[0002] U.S. Pat. No. 10,214,449 B2 Husnu M. Kalkanoglu Certainteed Corporation: Granted 2019 Feb. 26

[0003] U.S. Pat. No. 10,392,806 B2 Ming Liang Shiao Certainteed Corporation: Granted 2019 Aug. 27

[0004] U.S. Pat. No. 11,536,033 B2 Lowe Date of Patent: Dec. 27, 2022

[0005] U.S. Pat. No. 10,245,816 B2 US Kalkanoglu et al Date of Patent: Apr. 2, 2019

[0006] U.S. Pat. No. 10,273,392 B2 Loftus et al. Date of Patent: Apr. 30, 2019BACKGROUND OF THE INVENTION1. Field of the Invention

[0007] The B-Spike IYKYK is an innovative residential roofing shingle designed to enhance solar reflectivity, wind resistance, and installation efficiency. Featuring a unique honeycomb shape available only in solar-reflective white shades, this shingle maximizes heat reflection to keep homes cooler while reducing energy costs. The hexagonal design efficiently distributes impact forces and deflects high winds, providing superior durability in harsh weather conditions. The interlocking, overlapping installation further ensures a secure fit and streamlined installation process, making the B-Spike IYKYK a standout choice for modern roofing needs.2. Description of Related Art

[0008] Traditional roofing shingles are typically flat and rectangular, providing basic weather protection. However, there is a need for roofing solutions that improve energy efficiency, structural integrity, and ease of installation. Existing products often do not combine these features effectively, particularly in the face of increasing global temperatures and the need for sustainable building practices.SUMMARY OF THE INVENTION

[0009] The B-Spike IYKYK shingle sheet represents a significant innovation in roofing technology, designed to address the challenges of global warming and the need for cooler, more energy-efficient buildings. Key features include:

[0010] Honeycomb Shape: The sheet comprises three smaller honeycomb-shaped tiles in a side-by-side pattern, providing strong structural integrity and a unique aesthetic. This honeycomb design significantly disperses wind forces evenly across the surface, enhancing resistance to high wind storms while maintaining impact resistance.

[0011] Solar Reflective White: Enhances energy efficiency by reflecting more sunlight and reducing heat absorption, making buildings cooler and more comfortable.

[0012] Overlapping Installation Design: The sheets are designed to overlap, maintaining the typical installation process for residential roofing while improving durability and performance.

[0013] These features make the B-Spike IYKYK shingle sheet both visually appealing and functionally superior to traditional options, offering a next-generation solution for sustainable and energy-efficient roofing.DETAILED DESCRIPTION OF THE INVENTION

[0014] Asphalt-based roofing membranes are well-regarded for their waterproofing qualities, making them a popular choice for low-slope roofing systems, which are extensively used in commercial and industrial buildings. These systems, including built-up roofs (BUR), modified bitumen roofs, and single-ply membranes, often employ asphalt membranes as both a waterproofing underlayment and the final protective layer. To safeguard these membranes from mechanical damage, they are sometimes topped with gravel or granular mineral material.

[0015] In steep-sloped roofing applications, mineral-surfaced asphalt shingles are commonly used to provide a water-shedding function while enhancing the roof's appearance. A prime example of innovation in this area is the **B-Spike IYKYK**, a honeycomb-shaped shingle designed for maximum performance. This shingle is pressed into a honeycomb pattern that allows for easy overlapping and interlocking, ensuring efficient water runoff, enhanced wind resistance, and superior solar reflectivity. These features make it especially suitable for the challenging climate conditions of the lower Gulf states.

[0016] Roofing products like the **B-Spike IYKYK** are typically composed of a non-woven glass fiber or felt base coated with water-repellent bituminous material and optionally surfaced with protective mineral-based roofing granules. The bituminous material, being black, tends to absorb significant amounts of solar radiation, which can lead to elevated roof temperatures and increased energy usage for indoor cooling, particularly in hot climates.

[0017] Asphalt shingles, including the **B-Spike IYKYK**, are generally constructed from asphalt-saturated roofing felts and surfaced with pigmented color granules. Similarly, asphalt-based roofing membranes, though often without granules, also exhibit low solar reflectivity, causing them to absorb solar heat, especially in the near-infrared range of the solar spectrum. This heat absorption is more pronounced on darker surfaces, where temperatures can rise significantly, sometimes reaching (140-200° F.) on a sunny day with an ambient temperature of (90-115° F.).

[0018] Given the importance of reducing energy consumption, various regulations, such as California's requirement for commercial roofing materials in low-slope applications to have at least 70% solar reflectance, have been established. Additionally, to qualify as Energy Star® roofing material, a roofing membrane must exceed 65% solar reflectance. However, even white mineral-surfaced asphalt-based roofing membranes typically achieve only 30-35% solar reflectance.

[0019] To enhance solar reflectivity, different coatings and materials have been developed, including white pigment-containing latex coatings, aluminum-coated asphalt membranes, and possible integrated granule products. White pigment varieties to include from the following RGB codes (255, 255, 255)(255, 250, 250)(255, 255, 240)(255, 250, 240)(248, 248, 255)(245, 245, 220)(255, 245, 238)(250, 235, 215)(250, 240, 230)(253, 245, 230(255, 239, 213)(255, 248, 220)(255, 235, 205)(255, 228, 196)(240, 234, 214)(231, 223, 210)(242, 240, 230)(255, 253, 208)(255, 222, 173)(245, 255, 250)(240, 255, 255)(240, 255, 240)(255, 240, 245)(255, 228, 225).

[0020] These solutions have been applied directly to roofing surfaces or incorporated into the roofing materials themselves. Despite these advancements, the ** B-Spike IYKYK ** continues to address the ongoing need for roofing materials that combine improved thermal resistance with a visually appealing and durable design, offering enhanced performance in regions with demanding environmental conditions.

Examples

Embodiment Construction

[0014]Asphalt-based roofing membranes are well-regarded for their waterproofing qualities, making them a popular choice for low-slope roofing systems, which are extensively used in commercial and industrial buildings. These systems, including built-up roofs (BUR), modified bitumen roofs, and single-ply membranes, often employ asphalt membranes as both a waterproofing underlayment and the final protective layer. To safeguard these membranes from mechanical damage, they are sometimes topped with gravel or granular mineral material.

[0015]In steep-sloped roofing applications, mineral-surfaced asphalt shingles are commonly used to provide a water-shedding function while enhancing the roof's appearance. A prime example of innovation in this area is the **B-Spike IYKYK**, a honeycomb-shaped shingle designed for maximum performance. This shingle is pressed into a honeycomb pattern that allows for easy overlapping and interlocking, ensuring efficient water runoff, enhanced wind resistance, a...

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] U.S. Pat. No. 11,255,089 B2 Hong et al.: Date of Patent:*Feb. 22, 2022

[0002] U.S. Pat. No. 10,214,449 B2 Husnu M. Kalkanoglu Certainteed Corporation: Granted 2019 Feb. 26

[0003] U.S. Pat. No. 10,392,806 B2 Ming Liang Shiao Certainteed Corporation: Granted 2019 Aug. 27

[0004] U.S. Pat. No. 11,536,033 B2 Lowe Date of Patent: Dec. 27, 2022

[0005] U.S. Pat. No. 10,245,816 B2 US Kalkanoglu et al Date of Patent: Apr. 2, 2019

[0006] U.S. Pat. No. 10,273,392 B2 Loftus et al. Date of Patent: Apr. 30, 2019BACKGROUND OF THE INVENTION1. Field of the Invention

[0007] The B-Spike IYKYK is an innovative residential roofing shingle designed to enhance solar reflectivity, wind resistance, and installation efficiency. Featuring a unique honeycomb shape available only in solar-reflective white shades, this shingle maximizes heat reflection to keep homes cooler while reducing energy costs. The hexagonal design efficiently distributes impact forces and deflects high winds, providing superior durability in harsh weather conditions. The interlocking, overlapping installation further ensures a secure fit and streamlined installation process, making the B-Spike IYKYK a standout choice for modern roofing needs.2. Description of Related Art

[0008] Traditional roofing shingles are typically flat and rectangular, providing basic weather protection. However, there is a need for roofing solutions that improve energy efficiency, structural integrity, and ease of installation. Existing products often do not combine these features effectively, particularly in the face of increasing global temperatures and the need for sustainable building practices.SUMMARY OF THE INVENTION

[0009] The B-Spike IYKYK shingle sheet represents a significant innovation in roofing technology, designed to address the challenges of global warming and the need for cooler, more energy-efficient buildings. Key features include:

[0010] Honeycomb Shape: The sheet comprises three smaller honeycomb-shaped tiles in a side-by-side pattern, providing strong structural integrity and a unique aesthetic. This honeycomb design significantly disperses wind forces evenly across the surface, enhancing resistance to high wind storms while maintaining impact resistance.

[0011] Solar Reflective White: Enhances energy efficiency by reflecting more sunlight and reducing heat absorption, making buildings cooler and more comfortable.

[0012] Overlapping Installation Design: The sheets are designed to overlap, maintaining the typical installation process for residential roofing while improving durability and performance.

[0013] These features make the B-Spike IYKYK shingle sheet both visually appealing and functionally superior to traditional options, offering a next-generation solution for sustainable and energy-efficient roofing.DETAILED DESCRIPTION OF THE INVENTION

[0014] Asphalt-based roofing membranes are well-regarded for their waterproofing qualities, making them a popular choice for low-slope roofing systems, which are extensively used in commercial and industrial buildings. These systems, including built-up roofs (BUR), modified bitumen roofs, and single-ply membranes, often employ asphalt membranes as both a waterproofing underlayment and the final protective layer. To safeguard these membranes from mechanical damage, they are sometimes topped with gravel or granular mineral material.

[0015] In steep-sloped roofing applications, mineral-surfaced asphalt shingles are commonly used to provide a water-shedding function while enhancing the roof's appearance. A prime example of innovation in this area is the **B-Spike IYKYK**, a honeycomb-shaped shingle designed for maximum performance. This shingle is pressed into a honeycomb pattern that allows for easy overlapping and interlocking, ensuring efficient water runoff, enhanced wind resistance, and superior solar reflectivity. These features make it especially suitable for the challenging climate conditions of the lower Gulf states.

[0016] Roofing products like the **B-Spike IYKYK** are typically composed of a non-woven glass fiber or felt base coated with water-repellent bituminous material and optionally surfaced with protective mineral-based roofing granules. The bituminous material, being black, tends to absorb significant amounts of solar radiation, which can lead to elevated roof temperatures and increased energy usage for indoor cooling, particularly in hot climates.

[0017] Asphalt shingles, including the **B-Spike IYKYK**, are generally constructed from asphalt-saturated roofing felts and surfaced with pigmented color granules. Similarly, asphalt-based roofing membranes, though often without granules, also exhibit low solar reflectivity, causing them to absorb solar heat, especially in the near-infrared range of the solar spectrum. This heat absorption is more pronounced on darker surfaces, where temperatures can rise significantly, sometimes reaching (140-200° F.) on a sunny day with an ambient temperature of (90-115° F.).

[0018] Given the importance of reducing energy consumption, various regulations, such as California's requirement for commercial roofing materials in low-slope applications to have at least 70% solar reflectance, have been established. Additionally, to qualify as Energy Star® roofing material, a roofing membrane must exceed 65% solar reflectance. However, even white mineral-surfaced asphalt-based roofing membranes typically achieve only 30-35% solar reflectance.

[0019] To enhance solar reflectivity, different coatings and materials have been developed, including white pigment-containing latex coatings, aluminum-coated asphalt membranes, and possible integrated granule products. White pigment varieties to include from the following RGB codes (255, 255, 255)(255, 250, 250)(255, 255, 240)(255, 250, 240)(248, 248, 255)(245, 245, 220)(255, 245, 238)(250, 235, 215)(250, 240, 230)(253, 245, 230(255, 239, 213)(255, 248, 220)(255, 235, 205)(255, 228, 196)(240, 234, 214)(231, 223, 210)(242, 240, 230)(255, 253, 208)(255, 222, 173)(245, 255, 250)(240, 255, 255)(240, 255, 240)(255, 240, 245)(255, 228, 225).

[0020] These solutions have been applied directly to roofing surfaces or incorporated into the roofing materials themselves. Despite these advancements, the ** B-Spike IYKYK ** continues to address the ongoing need for roofing materials that combine improved thermal resistance with a visually appealing and durable design, offering enhanced performance in regions with demanding environmental conditions.

Examples

Embodiment Construction

[0014]Asphalt-based roofing membranes are well-regarded for their waterproofing qualities, making them a popular choice for low-slope roofing systems, which are extensively used in commercial and industrial buildings. These systems, including built-up roofs (BUR), modified bitumen roofs, and single-ply membranes, often employ asphalt membranes as both a waterproofing underlayment and the final protective layer. To safeguard these membranes from mechanical damage, they are sometimes topped with gravel or granular mineral material.

[0015]In steep-sloped roofing applications, mineral-surfaced asphalt shingles are commonly used to provide a water-shedding function while enhancing the roof's appearance. A prime example of innovation in this area is the **B-Spike IYKYK**, a honeycomb-shaped shingle designed for maximum performance. This shingle is pressed into a honeycomb pattern that allows for easy overlapping and interlocking, ensuring efficient water runoff, enhanced wind resistance, a...

Claims

1. Honeycomb Shape:The roofing shingle sheet comprises three smaller honeycomb-shaped tiles in a side-by-side pattern, enhancing structural integrity, dispersing wind forces evenly during high wind storms, and maintaining impact resistance.

2. Solar Reflective White:The shingle is produced in a solar reflective white color to improve energy efficiency by reflecting sunlight. The color includes a range of shades, represented by the following RGB codes:RGB (255, 255, 255)RGB (255, 250, 250)RGB (255, 255, 240)RGB (255, 250, 240)RGB (248, 248, 255)RGB (245, 245, 220)RGB (255, 245, 238)RGB (250, 235, 215)RGB (250, 240, 230)RGB (253, 245, 230)RGB (255, 239, 213)RGB (255, 248, 220)RGB (255, 235, 205)RGB (255, 228, 196)RGB (240, 234, 214)RGB (231, 223, 210)RGB (242, 240, 230)RGB (255, 253, 208)RGB (255, 222, 173)RGB (245, 255, 250)RGB (240, 255, 255)RGB (240, 255, 240)RGB (255, 240, 245)RGB (255, 228, 225)3. Overlapping Installation Design:The shingle sheets are designed to overlap during installation, maintaining the typical process for residential roofing while improving durability and performance.

4. Material Composition:The shingle retains the same material properties as standard residential roofing shingles for compatibility with existing roofing systems. Component IYKYK (RGB 255,255,255_most common) is one of the key additives incorporated into the shingle's composition, enhancing its performance by providing additional protection against environmental factors such as UV rays, water, and extreme temperatures.