Access bridge device and battery swap station
By using a bridge device in the battery swap station, the support members are driven to move the vehicle to support the vehicle, which solves the safety problem when the vehicle passes through the battery swap slot, and makes room for the battery swap process, which facilitates battery replacement and achieves efficient and safe battery swap operation.
Patent Information
- Application Number
- PCT/CN2024/078087
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-08-18
- Filing Date
- 2024-02-22
- Publication Date
- 2025-02-27
AI Technical Summary
The design of the existing battery swap station is not conducive to the vehicle's replacement through battery swap and battery replacement, causing the vehicle's front wheels to fall or get stuck in the battery swap, affecting the safety and efficiency of battery swap.
A bridge device is provided, including at least one bridge tray, which consists of a support member and a transmission member, the support member includes a moving part and a carrier part, the transmission member includes a guide part and a transmission part, which is connected to the support part through the transmission part, and drives the support part to move in the first direction, ensuring the safety of the vehicle when passing through the battery replacement chamber, and making the space of the battery replacement chamber be cleared during the battery replacement process, so as to facilitate the disassembly and assembly and replacement of the battery.
By using the bridge device, the vehicle can pass through the battery swap safely, avoiding the front wheels falling or getting stuck, improving the efficiency and safety of battery swap, and is suitable for the battery swap needs of different models, improving operational efficiency and asset utilization.
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Figure CN2024078087_27022025_PF_FP_ABST
Abstract
Description
Bridge devices and battery swap stations
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application claims priority to Chinese patent application No. 202322237016.1, filed on August 18, 2023, entitled “Bridge device and battery swap station,” the entire contents of which are incorporated herein by reference. Technical Field
[0003] The present application relates to the field of battery replacement, and in particular to a bridge device and a battery replacement station. Background Art
[0004] Energy conservation and emission reduction are key to the sustainable development of the automotive industry. Electric vehicles, due to their energy-saving and environmentally friendly advantages, have become an important component of the sustainable development of the automotive industry. For electric vehicles, battery technology is a key factor in their development.
[0005] When a vehicle runs out of power after a period of operation, it needs to enter a battery swap station to disassemble and replace its power. In the battery swap station in related technologies, it is not convenient for the vehicle to pass through the battery swap slot of the battery swap station and replace the battery when entering.
[0006] Summary of the Invention
[0007] In view of the above problems, the present application provides a bridge device and a battery swap station. The bridge device is used to support the vehicle, facilitating the vehicle to enter the battery swap station and replace the battery.
[0008] In the first aspect, the present application provides a bridge device, comprising at least one bridge frame, the bridge frame comprising: a support member, comprising a moving part and a bearing part arranged on the moving part, the bearing part being used to support a vehicle; a transmission member, comprising a guide part and a transmission part, the guide part extending along a first direction, the transmission part being connected to the support member and cooperating with the guide part to drive the support member to move along the first direction.
[0009] The bridge device provided in the embodiment of the present application includes at least one bridge frame, the bridge frame includes a support member and a transmission member, the support member includes a moving part and a bearing part, and the bearing part can be supported by providing the moving part, and the bearing part is supported at a predetermined height, which is used to provide support for the vehicle when the vehicle passes through the battery swap slot of the battery swap station, to prevent the front wheel of the vehicle from falling or getting stuck in the battery swap slot, so that the vehicle can safely pass through the battery swap slot. The corresponding transmission member can drive the support member to move in the first direction by extending its guide portion along the first direction, and connecting the transmission portion to the support member and cooperating with the guide portion. When the front wheel of the vehicle passes through the battery swap slot with the support of the bridge frame, the transmission member and the guide portion can be used to drive the support member to move, thereby clearing the space in the battery swap slot, which is convenient for disassembly and replacement of the battery.
[0010] In some embodiments, the number of the bridges is more than two and they are distributed along the second direction, and the second direction is arranged to intersect with the first direction.
[0011] By making the bridge device include more than two bridge frames distributed along the second direction, it can be applied to vehicles including one battery, two batteries, or multiple batteries replaced at a battery swap station. It is compatible with battery swaps of different models, with high compatibility, and improved operational efficiency and asset utilization.
[0012] In some embodiments, along the second direction, the width of one of the two or more bridges is W1, and the width of one of the bridges is W2, where W1=2W2.
[0013] The bridge device provided in the embodiment of the present application is highly versatile, by ensuring that along the second direction, the width of one of the two or more bridge frames is W1, and the width of one of the bridge frames is W2, and W1=2W2. This can at least meet the replacement needs of corresponding batteries for vehicles including one battery, two batteries, and three batteries.
[0014] In some embodiments, along the second direction, the widths of the two or more bridges are equal.
[0015] Through the above arrangement, it is also possible to replace the corresponding batteries of vehicles including one battery, two batteries and three batteries, and it has high versatility.
[0016] In some embodiments, the moving part is a hollow frame structure, and the transmission part is connected to the moving part.
[0017] The bridge device provided in the embodiment of the present application can ensure the strength of the moving part while reducing the weight and cost of the moving part by making the moving part a hollow frame structure, and at the same time facilitates the cooperation between the transmission part and the guide part to realize the driving requirements of the moving part.
[0018] In some embodiments, the moving part includes a base frame and a plurality of support rods, the plurality of support rods are at least partially distributed along the first direction, each support rod is connected between the bearing part and the base frame, and the transmission part is connected to the base frame.
[0019] The bridge device provided in the embodiment of the present application has a moving part in the above-mentioned form, which has a simple structure, low cost, and can meet the strength requirements. The transmission part is connected to the base frame, which is convenient for installation of the transmission part and is also convenient for cooperation with the guide part.
[0020] In some embodiments, the carrying portion has a horizontal supporting surface on a side facing away from the moving portion for carrying a vehicle.
[0021] The bridge device provided in the embodiment of the present application can provide stable support for the vehicle's movement by providing a horizontal support surface on the side of the load-bearing part facing away from the moving part, thereby reducing the difficulty of the vehicle passing through the battery swap slot and ensuring the safety and stability of the vehicle during battery swap.
[0022] In some embodiments, the guide portion includes a rack extending along a first direction, the transmission portion includes a gear meshed with the guide portion and a first driving portion connected to the gear, and the first driving portion is connected to the support member.
[0023] The bridge device provided in the embodiment of the present application, wherein the guide portion and the transmission portion adopt the above-described structural form, can utilize the first drive portion to drive the gear to rotate. Because the gear is meshed with the rack, and the first drive portion is connected to the support member, the gear can drive the support member to move relative to the rack in the first direction, thereby adjusting the overall position of the support member in the first direction.
[0024] In some embodiments, the guide portion includes a lead screw extending along a first direction and a second driving portion for driving the lead screw to rotate, and the transmission portion includes a nut that cooperates with the lead screw for transmission, and the nut is connected to the support member.
[0025] The bridge device provided in the embodiment of the present application can utilize the second drive unit to drive the screw to rotate through the above-mentioned setting, so that the nut moves along the screw and drives the support member to move along the first direction, which can also meet the position adjustment requirements of the support member.
[0026] In some embodiments, the bridge frame further includes a slide rail, and the moving part is movably connected to the slide rail.
[0027] The bridge device provided in the embodiment of the present application can provide guidance for the movement of the moving part along the first direction and ensure the smooth movement of the moving part in the first direction by making the bridge frame also include a slide rail and making the moving part movably connected to the slide rail.
[0028] In some embodiments, the moving part has running wheels, which are arranged on the slide rail and movably connected to the slide rail.
[0029] The bridge device provided in the embodiment of the present application, through the above-mentioned arrangement, can reduce the running resistance encountered by the moving part when moving in the first direction, thereby ensuring smooth operation, while ensuring that the slide rail provides support and guidance for the movement of the moving part.
[0030] In the second aspect, the present application provides a battery swap station, including: a support platform, a battery swap slot is recessed on the support platform; the above-mentioned bridge device, the bridge device is arranged in the battery swap slot, and along the first direction, the width of the battery swap slot is greater than the width of the bridge frame.
[0031] In some embodiments, the support platform has a top surface, and the battery exchange slot is recessed along a third direction starting from the top surface. Along the third direction, the surface of the bearing part facing away from the moving part is flush with the top surface, and the third direction intersects with the first direction.
[0032] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present application. The same reference symbols are used throughout the drawings to represent the same components. In the drawings:
[0034] FIG1 is a schematic structural diagram of a vehicle provided in one embodiment of the present application;
[0035] FIG2 is a schematic structural diagram of a battery provided in one embodiment of the present application;
[0036] FIG3 is a schematic structural diagram of a bridge device provided in an embodiment of the application;
[0037] FIG4 is a schematic diagram of a partial structure of a bridge device provided in one embodiment of the present application;
[0038] 5 to 7 are schematic structural diagrams of a bridge device provided in one embodiment of the present application in cooperation with a vehicle including three battery packs;
[0039] 8 and 9 are schematic structural diagrams of a bridge device provided in one embodiment of the present application in cooperation with a vehicle including two battery packs;
[0040] 10 and 11 are schematic structural diagrams of a bridge device provided in one embodiment of the present application in cooperation with a vehicle including a battery pack.
[0041] The figure numbers in the specific implementation manner are as follows: 1-vehicle; 100-battery; 200-controller, 300-motor; 110-box; 110a-first box part; 110b-second box part; 120-battery cell; 400-bridge device; 410-bridge frame; 410a-first bridge frame; 410b-second bridge frame; 10-support member; 11-moving part; 111-base frame; 112-support rod; 113-walking wheel; 12-bearing part; 121-horizontal support surface; 20-transmission member; 21-guide part; 22-transmission part; 221-gear; 222-first drive part; 30-slide rail; 500-support platform; 510-battery exchange slot; 520-top surface; X-first direction; Y-second direction; Z-third direction. DETAILED DESCRIPTION
[0042] The following embodiments of the technical solution of the present application will be described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only examples and are not intended to limit the scope of protection of the present application.
[0043] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the embodiments of the present application should have the common meanings understood by technicians in the field to which the embodiments of the present application belong.
[0044] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the embodiments of the present application.
[0045] In addition, the technical terms "first," "second," etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. In the description of the embodiments of the present application, the meaning of "plurality" is more than two, unless otherwise specifically defined.
[0046] In the description of the embodiments of the present application, unless otherwise expressly specified or limited, technical terms such as "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components or interactions between two components. Those skilled in the art can understand the specific meanings of the above terms in the embodiments of the present application based on specific circumstances.
[0047] In the description of the embodiments of the present application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0048] With the development of new energy technologies, more and more devices use batteries. When these devices run out of power, they often need to be recharged by connecting them to charging stations. For example, electric vehicles can be recharged by connecting them to charging stations. However, charging can take a long time, affecting the user experience. Compared to recharging, replacing batteries allows for faster recharging.
[0049] For most vehicles, especially heavy truck chassis battery swaps, the vehicle is too heavy to be lifted up for battery replacement, so trench battery swapping is preferred. When a vehicle enters a battery swap station, the front wheels need to cross the battery swap slot. Related technologies mainly use simple supports placed in the battery swap slot to allow the vehicle to pass through. After the vehicle passes through, the supports placed in the battery swap slot are difficult to move or remove, affecting the disassembly and replacement of the battery.
[0050] In view of this, an embodiment of the present application provides a bridge device and a battery swap station. The bridge device is used to support the vehicle, facilitating the vehicle to enter the battery swap station and replace the battery.
[0051] The bridge device and battery swap station disclosed in the embodiments of this application can be used, but is not limited to, for replacing vehicle batteries. The vehicle can be a fuel vehicle, a gas vehicle, or a new energy vehicle. The new energy vehicle can be a pure electric vehicle, a hybrid vehicle, or an extended-range vehicle.
[0052] The following description will be made by taking a vehicle as an example of an electrical device.
[0053] As shown in FIG1 , a vehicle 1 is provided with a battery 100 , which may be provided at the bottom, head, or tail of the vehicle 1 . The battery 100 may be used to power the vehicle 1 , for example, the battery 100 may serve as an operating power source for the vehicle 1 .
[0054] The vehicle 1 may further include a controller 200 and a motor 300 . The controller 200 is used to control the battery 100 to supply power to the motor 300 , for example, to meet the power requirements of the vehicle 1 during startup, navigation, and driving.
[0055] In some embodiments of the present application, the battery 100 can not only serve as the operating power source of the vehicle 1, but also serve as the driving power source of the vehicle 1, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1.
[0056] In some embodiments, the battery 100 can be snap-fitted to the chassis of the vehicle 1 via a snap-fit structure.
[0057] As shown in FIG. 2 , the battery 100 may refer to a single physical module including one or more battery cells 110 to provide higher voltage and capacity.
[0058] In some embodiments, the battery 100 may be a battery pack.
[0059] As an example, the battery 100 includes a case 110 and battery cells 120 , and the battery cells 120 are accommodated in the case 110 .
[0060] The housing 110 may be a component for accommodating the battery cells 120. The housing 110 provides a space for accommodating the battery cells 120, and the housing 110 may have various structures.
[0061] In some embodiments, the housing 110 may include a first housing portion 110a and a second housing portion 110b. The first housing portion 110a and the second housing portion 110b overlap each other, and the first housing portion 110a and the second housing portion 110b together define a storage space for accommodating the battery cells 120. The second housing portion 110b may be a hollow structure with one end open. The first housing portion 110a is a plate-like structure, and the first housing portion 110a overlaps the open side of the second housing portion 110b to form the housing 110 with the storage space. The first housing portion 110a and the second housing portion 110b may also each be a hollow structure with one end open. The open side of the first housing portion 110a overlaps the open side of the second housing portion 110b to form the housing 110 with the storage space. Of course, the first housing portion 110a and the second housing portion 110b may have various shapes, such as a cylinder, a rectangular parallelepiped, etc.
[0062] Assuming that the first box portion 110 a covers the top of the second box portion 110 b , the first box portion 110 a can also be referred to as an upper box cover, and the second box portion 110 b can also be referred to as a lower box 110 .
[0063] In the battery 100 , there can be one or more battery cells 120 . If there are multiple battery cells 120 , the multiple battery cells 120 can be connected in series, in parallel, or in a hybrid connection. A hybrid connection means that the multiple battery cells 120 are connected in both series and parallel.
[0064] Multiple battery cells 120 can be directly connected in series, in parallel, or mixed together, and then the whole formed by the multiple battery cells 120 can be accommodated in the box 110; of course, multiple battery cells 120 can also be first connected in series, in parallel, or mixed together to form a battery module, and then the multiple battery modules can be connected in series, in parallel, or mixed together to form a whole and accommodated in the box 110.
[0065] As shown in Figures 3 and 4 , a bridge device 400 provided in an embodiment of the present application includes at least one bridge frame 410. The bridge frame 410 includes a support member 10 and a transmission member 20. The support member 10 includes a movable portion 11 and a bearing portion 12 disposed on the movable portion 11. The bearing portion 12 is used to support the vehicle 1. The transmission member 20 includes a guide portion 21 and a transmission portion 22. The guide portion 21 extends along a first direction X. The transmission portion 22 is connected to the support member 10 and cooperates with the guide portion 21 to drive the support member 10 to move along the first direction X.
[0066] The number of bridge frames 410 included in the bridge device 400 can be one, or more than two, for example, two, three, or more. When the bridge device 400 includes two or more bridge frames 410, the two or more bridge frames 410 can be distributed along the second direction Y. Furthermore, when there are two or more bridge frames 410, the two or more bridge frames 410 can have the same dimensions, or they can have different dimensions.
[0067] The load-bearing portion 12 included in the bridge 410 is used to support the vehicle 1 and can be in the form of a plate or a grid formed by multiple connected rods. The movable portion 11 is used to support the load-bearing portion 12, supporting the load-bearing portion 12 at a predetermined height of the battery swap station. The movable portion 11 can be a frame structure, or it can be in the form of support rods.
[0068] The guide portion 21 of the transmission member 20 can be connected to other structures in the battery swap station. The guide portion 21 includes, but is not limited to, a rack, a lead screw, and other structures. The transmission portion 22 can include a gear 221, a nut, and other structures to cooperate with the guide portion 21. The transmission portion 22 can be connected to the movable portion 11 of the support member 10, or alternatively, to the bearing portion 12, ensuring both the installation of the transmission portion 22 and its transmission cooperation with the guide portion 21.
[0069] The transmission cooperation includes but is not limited to gear meshing, screw and nut cooperation, etc., which can enable the transmission part 22 to drive the support member 10 to move as a whole relative to the guide part 21.
[0070] The bridge device 400 provided in the embodiment of the present application includes at least one bridge frame 410. The bridge frame 410 includes a support member 10 and a transmission member 20. The support member 10 includes a movable portion 11 and a load-bearing portion 12. The movable portion 11 is provided to support the load-bearing portion 12 at a predetermined height, thereby providing support for the vehicle 1 when the vehicle 1 passes through the battery swap slot 510 of the battery swap station, preventing the front wheel of the vehicle 1 from falling or getting stuck in the battery swap slot 510, and allowing the vehicle 1 to safely pass through the battery swap slot 510. The corresponding transmission member 20, by having its guide portion 21 extending along the first direction X and the transmission portion 22 connected to the support member 10 and engaging with the guide portion 21, can drive the support member 10 to move along the first direction X. After the front wheel of the vehicle 1 passes through the battery swap slot 510 with the support of the bridge frame 410, the transmission member 20 and the guide portion 21 can cooperate to drive the support member 10 to move, clearing the space in the battery swap slot 510 and facilitating the removal and replacement of the battery 100.
[0071] In some optional embodiments, the bridge device 400 provided in the embodiment of the present application has two or more bridge frames 410 distributed along the second direction Y, and the second direction Y is arranged to intersect with the first direction X.
[0072] The number of bridge frames 410 can be two or three. Of course, it can also be determined based on the size of the battery swap slot 510 and the number of batteries 100 included in the vehicle 1.
[0073] The second direction Y and the first direction X may be perpendicular to each other.
[0074] Since existing vehicles 1 typically include two or more batteries 100, the span size of the battery swap slot 510 in the second direction Y varies depending on the number of batteries 100. By making the bridge device 400 include two or more bridge frames 410 distributed along the second direction Y, it can be adapted to meet the battery 100 replacement needs at a battery swap station under different operating conditions, such as when the vehicle 1 includes one battery 100, two batteries 100, or multiple batteries 100. This system is compatible with battery swapping for different vehicle models, has high compatibility, and improves operational efficiency and asset utilization.
[0075] In some optional embodiments, the bridge device 400 provided in the embodiment of the present application has a width of W1 along the second direction Y of one of the two or more bridge frames 410 , and a width of W2 of one of the bridge frames 410 , where W1=2W2.
[0076] The width of a single bridge frame 410 in the second direction Y can be understood as the width of the supporting portion 12. W2 can be greater than or equal to the width of a battery 100 in the second direction Y.
[0077] For example, taking the bridge device 400 including two bridge frames 410 as an example, for the sake of easy distinction, the two bridge frames 410 may include a first bridge frame 410a and a second bridge frame 410b. Along the second direction Y, the width of the first bridge frame 410a is W1, the width of the second bridge frame 410b is W2, W1=2W2, and the width of W2 is greater than the width of a battery 100.
[0078] As shown in Figures 5 to 7, when vehicle 1 needs to replace three batteries 100, after vehicle 1 enters the station, the support members 10 of the two bridge frames 410 can be controlled by the station control platform to move synchronously to the specified position along the first direction X, and the vehicle 1 moves forward along the second direction Y and crosses the battery exchange slot 510. When the vehicle 1 arrives at the set position, the three batteries 100 to be replaced are just above the two bridge frames 410.
[0079] When preparing for battery swapping, the station control platform controls the support members 10 of the two bridge frames 410 to move along the first direction X to the edge of the battery swap slot 510. At this time, the batteries 100 are moved out of the way, so that the three batteries 100 are suspended in the air, making room for replacing the batteries 100 in the battery swap slot 510. When the battery swap is completed, the support members 10 of the two bridge frames 410 are controlled to move again under the vehicle 1 to facilitate the vehicle 1 to exit the battery swap station.
[0080] As shown in Figures 8 and 9, if two batteries 100 need to be replaced on vehicle 1, the support member 10 of the first cross-bridge 410a can be moved along the first direction X to the edge of the battery swap slot 510. The second cross-bridge 410b is located below the vehicle 1, providing load-bearing space, and the wheels press on the second cross-bridge 410b. When the battery swap is complete, the first cross-bridge 410a is moved along the first direction X to a position flush with the second cross-bridge 410b, making it easier for the vehicle 1 to exit the battery swap station.
[0081] As shown in Figures 10 and 11, when a battery 100 of vehicle 1 needs to be replaced, the support member 10 of the second cross-bridge 410b can be moved along the first direction X to the edge of the battery swap slot 510. The first cross-bridge 410a is located below the vehicle 1, providing load-bearing space, and the wheels press on the first cross-bridge 410a. When the battery swap is complete, the second cross-bridge 410b is moved along the first direction X to a position flush with the first cross-bridge 410a, making it easier for vehicle 1 to exit the battery swap station.
[0082] The bridge device 400 provided in the embodiment of the present application is highly versatile by ensuring that along the second direction Y, the width of one of the two or more bridge frames 410 is W1, and the width of one of the bridge frames 410 is W2, and W1=2W2. This can at least meet the requirements of replacing the corresponding batteries 100 of vehicles 1 including one battery 100, two batteries 100, and three batteries 100.
[0083] It is understood that when the bridge device 400 includes more than two bridge frames 410, the above limitation is only an optional implementation. In some embodiments, it is also possible to make the width of one of the two or more bridge frames 410 along the second direction Y be W1
[0084] In some optional embodiments, the bridge device 400 provided in the embodiment of the present application can also ensure that along the second direction Y, the widths of the two or more bridge frames 410 are equal.
[0085] Taking three bridge frames 410 as an example, the three bridge frames 410 are distributed in the second direction Y and have the same width in the second direction Y.
[0086] When vehicle 1 needs to replace three batteries 100, after vehicle 1 enters the station, the support members 10 of the three bridge frames 410 can be controlled by the station control platform to move synchronously to the specified position along the first direction X, and vehicle 1 moves forward along the second direction Y and crosses the battery exchange slot 510. When vehicle 1 arrives at the set position, the three batteries 100 to be replaced are just above the three bridge frames 410.
[0087] When preparing for battery swapping, the station control platform controls the support members 10 of the three bridge frames 410 to move along the first direction X to the edge of the battery swap slot 510. At this time, the batteries 100 are moved out of the way, so that the three batteries 100 are suspended in the air, making room for replacing the batteries 100 in the battery swap slot 510. When the battery swap is completed, the support members 10 of the three bridge frames 410 are controlled to move again under the vehicle 1 to facilitate the vehicle 1 to exit the battery swap station.
[0088] If two batteries 100 need to be replaced in vehicle 1, the supports 10 of two of the bridges 410 can be moved along the first direction X to the edge of the battery swap slot 510, leaving the remaining bridge 410 below the vehicle 1 to provide load space. When the battery swap is complete, the two bridges 410 in convenient locations are moved along the first direction X to be flush with the other bridge 410, making it easier for vehicle 1 to exit the battery swap station.
[0089] When the vehicle 1 needs to replace a battery 100, the support member 10 of one of the bridge frames 410 can be moved along the first direction X to the edge of the battery exchange slot 510, and the remaining two bridge frames 410 are under the vehicle 1 to provide carrying space. When the battery exchange is completed, the bridge frame 410 at the edge position is moved along the first direction X to a position flush with the other bridge frames 410, so as to facilitate the vehicle 1 to exit the battery exchange station.
[0090] The bridge device 400 provided in the embodiment of the present application has two or more bridge frames 410 with equal widths along the second direction Y. This can also meet the requirements of replacing corresponding batteries 100 for vehicles 1 including one battery 100, two batteries 100, and three batteries 100, thus achieving high versatility.
[0091] Continuing to refer to FIG. 3 and FIG. 4 , in some optional embodiments, the bridge device 400 provided in the embodiment of the present application has a moving portion 11 that is a hollow frame structure, and the transmission portion 22 is connected to the moving portion 11 .
[0092] The hollow frame structure may be formed by opening a plurality of hollow holes on the support plate, or by connecting a plurality of rod structures.
[0093] At least a portion of the transmission portion 22 and the moving portion 11 may be connected to each other by a fixed connection method such as welding. Of course, they may also be connected to each other by a threaded connection method using fasteners such as bolts.
[0094] The bridge device 400 provided in the embodiment of the present application can ensure the strength of the moving part 11 while reducing the weight and cost of the moving part 11 by making the moving part 11 a hollow frame structure, and at the same time facilitates the cooperation between the transmission part 22 and the guide part 21 to realize the driving requirements of the moving part 11.
[0095] In some optional embodiments, the bridge device 400 provided in the embodiments of the present application, the moving part 11 includes a base frame 111 and multiple support rods 112, the multiple support rods 112 are at least partially distributed along the first direction X, each support rod 112 is connected between the bearing part 12 and the base frame 111, and the transmission part 22 is connected to the base frame 111.
[0096] The number of support rods 112 can be set according to the size and strength requirements of the bridge frame 410.
[0097] The support rods 112 can be connected by welding, or by fasteners such as bolts.
[0098] The support rod 112 may adopt a rigid rod structure.
[0099] The base frame 111 may adopt a polygonal frame structure, a plate-shaped structure, or optionally a rectangular frame structure.
[0100] The bridge device 400 provided in the embodiment of the present application has the above-mentioned form of the movable portion 11, which is simple in structure, low in cost, and can meet the strength requirements. The transmission portion 22 is connected to the base frame 111, which is convenient for installation of the transmission portion 22 and is convenient for cooperation with the guide portion 21.
[0101] In some optional embodiments, the bridge device 400 provided in the embodiment of the present application has a horizontal supporting surface 121 on the side of the bearing portion 12 facing away from the moving portion 11 for bearing the vehicle 1 .
[0102] The supporting portion 12 may be a regular plate-shaped structure with a predetermined thickness, or may be a special-shaped structure with a horizontal supporting surface 121 .
[0103] The horizontal support surface 121 may be a plane, or may be a surface having a moving friction coefficient due to processing or other reasons.
[0104] The bridge device 400 provided in the embodiment of the present application can provide stable support for the movement of the vehicle 1 by providing a horizontal support surface 121 on the side of the load-bearing part 12 facing away from the moving part 11, thereby reducing the difficulty of the vehicle 1 passing through the battery swap slot 510 and ensuring the safety and stability of the vehicle 1 during battery swap.
[0105] In some optional embodiments, the bridge device 400 provided in the embodiments of the present application, the guide portion 21 includes a rack extending along the first direction X, and the transmission portion 22 includes a gear 221 meshing with the guide portion 21 and a first driving portion 222 connected to the gear 221.
[0106] The guide portion 21 may include one rack. Of course, if the installation space allows, the guide portion 21 may include two or more racks.
[0107] The first driving unit 222 includes but is not limited to a motor, etc. and is mainly used to drive the gear 221 to rotate.
[0108] In the bridge device 400 provided in the embodiment of the present application, the guide portion 21 and the transmission portion 22 adopt the above-described structural form, and the first drive portion 222 can be used to drive the gear 221 to rotate. Because the gear 221 is engaged with the rack, and the first drive portion 222 is connected to the support member 10, the gear 221 can drive the support member 10 to move relative to the rack in the first direction X, thereby adjusting the overall position of the support member 10 in the first direction X.
[0109] It can be understood that the above-mentioned form of the guide part 21 and the transmission part 22 is only an optional implementation. In some embodiments, the guide part 21 can also include a screw extending along the first direction X and a second driving part that drives the screw to rotate, and the transmission part 22 includes a nut that cooperates with the screw transmission, and the nut is connected to the support member 10.
[0110] The second driving part includes but is not limited to a motor, and is mainly used to drive the lead screw to rotate.
[0111] The bridge device 400 provided in the embodiment of the present application can utilize the second drive unit to drive the screw to rotate through the above-mentioned setting, so that the nut moves along the screw and drives the support member 10 to move along the first direction X, which can also meet the position adjustment requirements of the support member 10.
[0112] In some optional embodiments, the bridge device 400 provided in the embodiments of the present application, the bridge frame 410 further includes a slide rail 30, and the moving part 11 is movably connected to the slide rail 30.
[0113] The moving part 11 and the slide rail 30 may be connected in a sliding manner, or in a rolling manner.
[0114] The slide rail 30 may be a track structure extending along the first direction X.
[0115] The bridge device 400 provided in the embodiment of the present application can provide guidance for the movement of the moving part 11 along the first direction X by making the bridge frame 410 also include a slide rail 30 and making the moving part 11 movably connected to the slide rail 30, thereby ensuring the smooth movement of the moving part 11 in the first direction X.
[0116] In some optional embodiments, in the bridge device 400 provided in the embodiment of the present application, the moving part 11 has a running wheel 113, and the running wheel 113 is arranged on the slide rail 30 and is movably connected to the slide rail 30.
[0117] Through the above arrangement, on the basis of ensuring that the slide rail 30 provides support and guidance for the movement of the moving part 11, the running resistance encountered by the moving part 11 when moving in the first direction X can be reduced, thereby ensuring smooth operation.
[0118] As shown in Figures 3 and 4, the bridge device 400 provided in the embodiment of the present application includes two bridge frames 410. Each bridge frame 410 includes a support member 10, a transmission member 20, and a slide rail 30. The support member 10 includes a moving portion 11 and a bearing portion 12 disposed on the moving portion 11. The bearing portion 12 is used to support the vehicle 1. The transmission member 20 includes a guide portion 21 and a transmission portion 22. The guide portion 21 extends along a first direction X. The transmission portion 22 is connected to the support member 10 and cooperates with the guide portion 21 to drive the support member 10 to move along the first direction X. The two bridge frames 410 are distributed along a second direction Y, which is perpendicular to the first direction X. Along the second direction Y, the width of one of the two bridge frames 410 is W1, and the width of the other bridge frame 410 is W2, where W1=2W2. The movable portion 11 is a hollow frame structure. The movable portion 11 includes a base frame 111 and a plurality of support rods 112. The plurality of support rods 112 are at least partially distributed along the first direction X. Each support rod 112 is connected between the load-bearing portion 12 and the base frame 111. The transmission portion 22 is connected to the base frame 111. The load-bearing portion 12 has a horizontal support surface 121 on the side facing away from the movable portion 11. The guide portion 21 includes a rack extending along the first direction X. The transmission portion 22 includes a gear 221 meshing with the guide portion 21 and a first drive portion 222 connected to the gear 221. The first drive portion 222 is connected to the support member 10. The movable portion 11 has running wheels 113, which are disposed on the slide rail 30 and are movably connected to the slide rail 30.
[0119] On the other hand, an embodiment of the present application also provides a battery swap station, which includes a support platform 500 and the bridge device 400 provided in the above embodiments. A battery swap slot 510 is recessed on the support platform 500, and the bridge device 400 is arranged in the battery swap slot 510. Along the first direction X, the width of the battery swap slot 510 is greater than the width of the bridge frame 410.
[0120] The battery swap station provided in the embodiment of the present application, because it includes the bridge device 400 provided in the above embodiments, facilitates the vehicle 1 to enter the battery swap station and replace the battery 100.
[0121] In some optional embodiments, the battery swap station provided by the present application may have a support platform 500 having a top surface 520, and a battery swap slot 510 recessed from the top surface 520 along a third direction Z. Along the third direction Z, the surface of the support portion 12 facing away from the movable portion 11 is flush with the top surface 520. The third direction Z intersects with the first direction X and the second direction Y, and may be mutually perpendicular. This arrangement ensures smooth operation of the vehicle 1 as it passes through the battery swap slot 510.
[0122] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the various embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. A bridge device, comprising at least one bridge frame, wherein the bridge frame comprises: A support member, comprising a moving portion and a bearing portion disposed on the moving portion, wherein the bearing portion is used to support the vehicle; The transmission member comprises a guide portion and a transmission portion, wherein the guide portion extends along a first direction, and the transmission portion is connected to the support member and cooperates with the guide portion to drive the support member to move along the first direction.
2. The bridge device according to claim 1, wherein: The number of the bridge frames is more than two and they are distributed along a second direction, and the second direction is arranged to intersect with the first direction.
3. The bridge device according to claim 2, wherein: Along the second direction, the width of one of the two or more bridges is W1, and the width of one of the bridges is W2, W1=2W2; Alternatively, along the second direction, the widths of the two or more bridge frames are equal.
4. The bridge device according to any one of claims 1 to 3, wherein: The moving part is a hollow frame structure, and the transmission part is connected to the moving part.
5. The bridge device according to claim 4, wherein: The moving part includes a base frame and a plurality of support rods, wherein the plurality of support rods are at least partially distributed along the first direction, each of the support rods is connected between the bearing part and the base frame, and the transmission part is connected to the base frame.
6. The bridge device according to any one of claims 1 to 5, wherein: The guide portion includes a rack extending along the first direction, the transmission portion includes a gear meshing with the guide portion and a first driving portion connected to the gear, and the first driving portion is connected to the support member; Alternatively, the guiding portion includes a lead screw extending along the first direction and a second driving portion driving the lead screw to rotate, and the transmission portion includes a nut drivingly matched with the lead screw, and the nut is connected to the supporting member.
7. The bridge device according to any one of claims 1 to 6, wherein: The bridge frame also includes a slide rail, and the moving part is movably connected to the slide rail.
8. The bridge device according to claim 7, wherein: The moving part has running wheels, and the running wheels are arranged on the slide rail and are movably connected to the slide rail.
9. A battery swap station, wherein: include: A support platform, wherein a battery replacement slot is recessed on the support platform; The bridge device according to any one of claims 1 to 8, wherein the bridge device is arranged in the battery exchange slot, and along the first direction, the width of the battery exchange slot is greater than the width of the bridge frame.
10. The battery swap station according to claim 9, wherein: The support platform has a top surface, and the battery exchange slot is recessed along a third direction starting from the top surface. Along the third direction, the surface of the bearing part facing away from the moving part is flush with the top surface, and the third direction intersects with the first direction.
Citation Information
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