Vehicle, flush-mounted door corner window assembly and machining method therefor
By integral injection molding and edge-clad between the guide rail and the corner window glass, the problem of poor stability of the flush door and corner window assembly is solved, achieving a more stable connection and a longer service life.
Patent Information
- Application Number
- PCT/CN2024/137073
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-06
- Filing Date
- 2024-12-05
- Publication Date
- 2025-06-12
AI Technical Summary
In the prior art, the flush door and corner window assembly has poor stability and is prone to loosening or detachment defects after being used for a period of time or being affected by external forces.
By integrally injection molding the edge wrap between the guide rail and the corner window glass, the main body section and the transverse section are formed, and the first and second injection ports are arranged to ensure that the edge wrapping material can be uniformly injected and filled with the spacing area, thereby enhancing the connection stability of the guide rail and the corner window glass.
It improves the connection stability between the guide rail and corner window glass, reduces defects such as material shortage and retention, and extends the service life of the product.
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Figure CN2024137073_12062025_PF_FP_ABST
Abstract
Description
Vehicle, flush door corner window assembly and processing method thereof
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This disclosure claims priority to a Chinese patent application filed with the China Patent Office on December 6, 2023, with application number 2023116622583 and titled “Vehicle, flush door corner window assembly and processing method thereof”, and the entire contents of the patent application are incorporated into this disclosure by reference. Technical Field
[0003] The present application relates to the technical field of glass edging, and in particular to a vehicle, a flush door corner window assembly and a processing method thereof. Background Art
[0004] With the development of glass edging technology, the corner window glass and the lifting glass in the related technology are usually set to be flush, that is, the outer surface of the corner window glass and the outer surface of the lifting glass are on the same plane. Among them, the lifting glass is slidably set in the sliding groove of the guide rail, and the guide rail is integrally injection-molded with the corner window glass through the edging. The edging is wrapped around the edge of the corner window glass, or connected between the guide rail and the corner window glass. When the edging is wrapped around the edge of the corner window glass, it will cause the edging to protrude from the outer surface of the corner window glass and not be flush with the outer surface of the corner window glass, so this structural method is gradually being eliminated. When the edging is integrally injection-molded and connected between the guide rail and the corner window glass, the edging can be set on the inner surface of the corner window glass, so that the outer surface of the corner window glass and the outer surface of the lifting glass are designed to be flush.
[0005] However, after the edging is integrally injection-molded and connected between the guide rail and the corner window glass, the two opposite surfaces of the edging are respectively connected and fixed to the corner window glass and the guide rail. The resulting flush door corner window assembly product has poor stability and is prone to loosening or even detachment after a period of use or under the action of external force. Summary of the Invention
[0006] According to various embodiments of the present application, the present application provides a vehicle, a flush door quarter window assembly, and a manufacturing method thereof.
[0007] A flush door corner window assembly, comprising:
[0008] corner window glass;
[0009] A guide rail, the guide rail being spaced apart from the inner surface of the corner window glass and having a first injection port provided on the guide rail; and
[0010] The edging includes a main section integrally injection-molded in the spacing area between the inner surface of the corner window glass and the guide rail, and two transverse sections integrally injection-molded on the corner window glass and respectively connected to the opposite ends of the main section, the main section is provided with a first gate corresponding to the position of the first injection port, and the two transverse sections are each provided with a second gate.
[0011] In one embodiment, the first injection port is opened in the middle portion of the main body segment along its length direction.
[0012] In one embodiment, the guide rail includes a first track plate interconnected with the main body section, the first injection port is formed on the first track plate, the main body section is provided with a filling portion filled in the first injection port, and the first gate is formed on the surface of the filling portion; the surface of the filling portion is flush with the side of the first track plate facing away from the main body section, or the distance between the surface of the filling portion and the corner window glass is smaller than the distance between the side of the first track plate facing away from the main body section and the corner window glass.
[0013] In one embodiment, when the distance between the surface of the filling portion and the corner window glass is smaller than the distance between the side of the first track plate facing away from the edging and the corner window glass, the height difference S between the surface of the filling portion and the side of the first track plate facing away from the edging is 1mm-10mm.
[0014] In one embodiment, at least one abutting portion is provided on the guide rail, and the abutting portion is in tight abutment with the inner surface of the corner window glass.
[0015] In one embodiment, the abutting portion is configured as a convex point, a boss, a convex bump or a convex column; and / or, the abutting portion is configured as a plurality of portions and is spaced apart and arranged on the guide rail.
[0016] In one embodiment, the guide rail is provided with a first wall along one side of its length direction, the main body section is provided with a first side surface along one side of the length direction, and the first wall is arranged flush with the first side surface; and / or, the guide rail is provided with a second wall along the other side of its length direction, the main body section is provided with a second side surface along the other side of the length direction, and the second wall is arranged flush with the second side surface.
[0017] In one embodiment, the guide rail is provided with a slide groove, a limiting portion is provided on the inner wall of the slide groove, a sealing strip is further provided inside the slide groove, and the sealing strip is provided with an anti-slip portion for cooperating with the limiting portion.
[0018] In one embodiment, a reinforcing portion corresponding to the limiting portion is provided on the side of the guide rail facing the corner window glass.
[0019] In one embodiment, the area between the limiting portion and the bottom wall of the sliding groove corresponds to the position of the reinforcement portion.
[0020] In one embodiment, the flush door corner window assembly also includes a lifting glass and a movable bracket connected to the lifting glass; the guide rail is provided with a sliding groove, a sealing strip is provided in the sliding groove, and the movable bracket can be slidably arranged in the sealing strip.
[0021] In one embodiment, the outer surface of the lifting glass is flush with the outer surface of the corner window glass.
[0022] A method for processing a flush door corner window assembly, the method comprising the following steps:
[0023] Providing a molding die, placing the corner window glass and the guide rail into the molding die, and performing a mold closing operation so that a spaced area is formed between the inner surface of the corner window glass and the guide rail, and the spaced area is sealed by the molding die to form an injection molding cavity;
[0024] Injecting fluid-shaped edge material into the injection cavity from the first injection port and the second injection ports corresponding to the positions of the two second gates respectively;
[0025] After the edge material is solidified and formed, the mold is opened.
[0026] In one embodiment, the mold closing action includes the steps of:
[0027] The forming mold is provided with a first pressing die surface and a second pressing die surface, and the guide rail is provided with a first wall surface and a second wall surface on opposite sides along its length direction;
[0028] The first die surface is pressed tightly against the first wall surface and seals one side of the spacer area along the length direction, and the second die surface is pressed tightly against the second wall surface and seals the other side of the spacer area along the length direction.
[0029] A vehicle comprises the flush door quarter window assembly and a vehicle body, wherein the flush door quarter window assembly is arranged on the vehicle body.
[0030] The details of one or more embodiments of the present application are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the present application will become apparent from the description, drawings, and claims. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG1 is a structural diagram of a flush door corner window assembly according to an embodiment of the present application.
[0032] FIG2 is a structural diagram of a flush door corner window assembly according to an embodiment of the present application.
[0033] FIG3 is a cross-sectional structural diagram of FIG2 taken along line AA.
[0034] FIG4 is a structural diagram of a guide rail in a flush door quarter window assembly according to an embodiment of the present application.
[0035] FIG5 is a structural diagram showing a case where the surface of the filling portion is flush with the surface of the first track plate during the injection molding process according to an embodiment of the present application.
[0036] FIG6 is a structural diagram showing a height difference between the surface of the filling portion and the surface of the first track plate during the injection molding process according to an embodiment of the present application.
[0037] FIG7 is a structural diagram of a sub-mold of a molding mold located in a slide groove during an injection molding process according to an embodiment of the present application.
[0038] FIG8 is a structural diagram of a molding die in close contact with a first wall surface and a second wall surface during an injection molding process according to an embodiment of the present application.
[0039] 10. Corner window glass; 20. Edging; 21. Main section; 211. Filling part; 2111. Surface of the filling part; 212. First side surface; 213. Second side surface; 22. Transverse section; 30. Guide rail; 301. First injection port; 31. First track plate; 311. Side surface; 32. Second track plate; 33. Third track plate; 34. Slide groove; 341. Limiting part; 35. Abutting part; 351. First abutting part; 352. Second abutting part; 36. First wall surface; 37. Second wall surface; 38. Sealing strip; 381. Anti-slip part; 39. Reinforcement part; 40. Spacing area; 50. Lifting glass; 60. Molding mold; 61. Avoiding part; 62. First die surface; 63. Second die surface; 64. Injection channel; 70. Movable bracket. DETAILED DESCRIPTION
[0040] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0041] As described in the background technology, the flush door corner window assembly products obtained in the related technology have poor stability, and are prone to loosening or even detachment defects after being used for a period of time or under the action of external force. The inventors have found that the reason for this problem is that in the injection molding process in the related technology, the edging material is generally injected into the cavity formed by the corner window glass and the mold from the gate positions designed for the upper and lower horizontal sections of the edging. However, the design space between the guide rail and the corner window glass and the mud groove is relatively limited, so that the distance between the guide rail and the inner surface of the corner window glass is relatively small, resulting in a relatively thin edging. Especially when the corner window glass is large in the vertical direction and the guide rail is long, the guide rail and the inner surface of the corner window glass are prone to injection molding material shortages, stagnation and other problems. As a result, the flush door corner window assembly products finally obtained have poor stability, and are prone to loosening or even detachment defects after being used for a period of time or under the action of external force.
[0042] Based on the above reasons, the present application provides a vehicle, a flush door corner window assembly and a processing method thereof, which can improve the technical solution for the connection stability performance between the guide rail and the corner window glass.
[0043] Referring to Figures 1 to 4 , Figure 1 shows a structural diagram of the assembled corner window glass 10 with the edging 20. Figure 2 shows a structural diagram of the assembled lift glass 50, guide rail 30, and corner window glass 10, with the lift glass 50 shown in Figure 2 being a partial structure. Figure 3 shows a cross-sectional view taken along line AA in Figure 2 , and Figure 4 shows a structural diagram of the guide rail 30. One embodiment of the present application provides a flush door corner window assembly comprising the corner window glass 10, the edging 20, and the guide rail 30. The guide rail 30 is spaced relative to the inner surface of the corner window glass 10 and is provided with a first injection port 301. The edging 20 includes a main section 21 integrally injection-molded in the spacing area 40 between the inner surface of the corner window glass 10 and the guide rail 30, and two transverse sections 22 integrally injection-molded on the corner window glass 10 and respectively connected to the opposite ends of the main section 21. The main section 21 is provided with a first gate corresponding to the position of the first injection port 301, and the two transverse sections 22 are each provided with a second gate.
[0044] It should be noted that the inner surface of the corner window glass 10 refers to the side of the corner window glass 10 facing the interior of the vehicle, and the outer surface of the corner window glass 10 refers to the side of the corner window glass 10 facing the exterior of the vehicle.
[0045] The above-mentioned flush door corner window assembly, because the edge 20 includes a main section 21 that is integrally injection-molded in the spacing area 40 between the inner surface of the corner window glass 10 and the guide rail 30, and two transverse sections 22 that are integrally injection-molded on the corner window glass 10 and respectively connected to the opposite ends of the main section 21, the corner window glass 10, the edge 20 and the guide rail 30 can form an integral structure, and the edge 20 does not protrude from the outer surface of the corner window glass 10, so that the outer surface of the corner window glass 10 and the outer surface of the lifting glass 50 can be arranged flush with each other, thereby enhancing the appearance of the product; in addition, because the first injection port 301 is provided on the guide rail 30, the two transverse sections 22 each correspond to the molding mold 6 0 is provided with a second injection port, and during the manufacturing process, the edging 20 material can be injected into various positions of the spacing area 40 between the guide rail 30 and the inner surface of the corner window glass 10 through the first injection port 301 and the two second injection ports respectively, so that various positions of the spacing area 40 can be filled with the edging 20 material, that is, it can avoid defects such as material shortage and retention caused by the edging 20 material being difficult to flow from the area between the transverse section 22 and the inner surface of the corner window glass 10 and fill the area between the main section 21 and the inner surface of the corner window glass 10 due to the small distance between the guide rail 30 and the inner surface of the corner window glass 10, thereby improving the connection stability between the guide rail 30 and the inner surface of the corner window glass 10.
[0046] In some embodiments, the first injection port 301 includes but is not limited to a non-enclosed opening provided on the guide rail 30, and may also be provided as a closed opening, or may be provided in other forms, and may be flexibly adjusted and provided according to actual needs. Among them, a non-enclosed opening refers to selecting one point of the mouth wall of the injection port as the starting point, and moving from the starting point along the mouth wall in a single direction cannot return to the starting point; conversely, a closed hole refers to selecting one point of the mouth wall of the injection port as the starting point, and moving from the starting point along the mouth wall in a single direction can return to the starting point. In addition, the second injection port is provided on the molding die 60, and specifically, for example, it is the discharge port of the injection tube of the molding die 60, or for example, it is the discharge port of the injection channel 64 of the molding die 60, or it may be provided in other forms. The shape of the second injection port is similar to that of the first injection port 301, and will not be repeated here.
[0047] Optionally, the first injection port 301 and the second injection port are independently configured to have various regular shapes, including but not limited to U-shaped ports, semicircular ports, circular ports, semi-elliptical ports, elliptical ports, polygonal ports, and other irregular shapes, which can be flexibly adjusted and configured according to actual needs. In this embodiment, the first injection port 301 is specifically configured as a U-shaped port, as shown in FIG4 .
[0048] In some embodiments, after the edging material 20 is injected into the spacing region 40 through the first injection port 301, the edging material 20 also fills the first injection port 301 and is integrally injection molded therein. In the molded product, a filling portion 211 can be observed at the first injection port 301. A gate residue, i.e., a first gate, is formed on the surface 2111 of the filling portion 211 at the first injection port 301 at a location in contact with the injection channel 64. Similarly, a gate residue, i.e., a second gate, can be observed at a location on the transverse section 22 corresponding to the second injection port.
[0049] In some embodiments, the edging 20 includes but is not limited to at least one of plastic materials such as PP (Poly propylene), ABS (Acrylonitrile Butadiene Styrene plastic), PC (Poly carbonate), PA (Poly amide), SAN (acrylonitrile-styrene copolymer), PBT (Poly butylene terephthalate), POM (Polyformaldehyde), PVC (Poly vinyl chloride), and PU (Poly urethane).
[0050] Referring to Figures 1 to 4 , in one embodiment, the first injection port 301 is located in the middle of the guide rail 30 along its length L. The first gate is correspondingly located in the middle of the guide rail 30 along its length L. Specifically, the first gate is located in the exact middle of the guide rail 30 along its length L, as shown, for example, at point P1 in Figure 1 . This allows the fluid edging material 20 to flow along opposite ends of the guide rail 30 after injection through the first gate, improving its uniformity and ensuring that the gap 40 between the guide rail 30 and the inner surface of the corner window glass 10 is completely filled. Furthermore, the second gate can be located anywhere along the transverse section 22. Specifically, the positions of the two second gates on the two transverse sections 22 are respectively shown as point P2 in Figure 1. After the fluid edging material 20 is injected from the second injection port corresponding to the second gate position, a part of the edging material 20 will include but is not limited to being attached to the inner surface and / or outer surface of the corner window glass 10, and the other part can flow and fill the spacing area 40 between the guide rail 30 and the inner surface of the corner window glass 10.
[0051] Please refer to Figures 4 and 5. Figure 5 shows a structural schematic diagram of the injection molding process in which the edging 20 material is injected into the spacing area 40 through the first injection port 301 via the injection channel 64. The injection channel 64 is arranged in the molding mold 60, and the other structures of the molding mold 60 are hidden and not displayed. In some embodiments, the guide rail 30 includes a first track plate 31 interconnected with the main body section 21. The first injection port 301 is formed on the first track plate 31, and the main body section 21 is provided with a filling portion 211 filled in the first injection port 301. The first gate is formed on the surface 2111 of the filling portion 211. The surface 2111 of the filling portion 211 is flush with the side 311 of the first track plate 31 facing away from the main body section 21.
[0052] Please refer to Figures 4 and 6. Figure 6 shows a schematic diagram of the structure in which the edging 20 material is injected into the spacing area 40 through the first injection port 301 via the injection channel 64 during the injection molding process. In other embodiments, the surface 2111 of the filling portion 211 and the side surface 311 of the first track plate 31 facing away from the main section 21 may not be flush. Specifically, the distance between the surface 2111 of the filling portion 211 and the corner window glass 10 is smaller than the distance between the side surface 311 of the first track plate 31 facing away from the main section 21 and the corner window glass 10. In other words, there is a height difference S between the surface 2111 of the filling portion 211 and the side surface 311 of the first track plate 31 facing away from the main section 21. Optionally, the height difference S between the surface 2111 of the filling portion 211 and the side surface 311 of the first track plate 31 facing away from the main section 21 includes but is not limited to 1mm-10mm, specifically 1mm, 3mm, 5mm or 10mm, so that the protruding height of the surface 2111 of the filling portion 211 at the first injection port 301 is reduced, which is used to absorb the edging material 20 remaining at the first gate of the surface 2111 of the filling portion 211, thereby reducing or even avoiding the noise caused by the movement of the movable bracket 70 in the slide groove 34 during the movement of the lifting glass 50.
[0053] 3 and 4 , in some embodiments, the guide rail 30 further includes a second track plate 32 connected to the first track plate 31 and a third track plate 33 connected to the second track plate 32. The first track plate 31, the second track plate 32, and the third track plate 33 together form a slide groove 34.
[0054] Referring to Figures 3 and 4 , in one embodiment, the guide rail 30 is provided with at least one abutment portion 35 . The abutment portion 35 tightly abuts the inner surface of the corner glass 10 . This close contact between the abutment portion 35 and the inner surface of the corner glass 10 provides precise positioning, ensuring a predetermined spacing between the guide rail 30 and the inner surface of the corner glass 10. This allows precise control of the thickness of the main body section 21 . Furthermore, the mold 60 maintains tight contact with the inner surface of the corner glass 10 and the guide rail 30, thereby reducing adhesive overflow and flash defects.
[0055] In some embodiments, the abutting portion 35 includes but is not limited to various protruding structures such as a convex point, a boss, a convex hump, or a convex column.
[0056] In some embodiments, for example, only one abutting portion 35 is provided, and the inner surface of the corner window glass 10 is tightly abutted against each other by only one abutting portion 35 .
[0057] In other embodiments, the abutment portion 35 is not limited to being provided as a single one, and can be provided as a plurality of abutment portions 35 spaced apart on the guide rail 30. The abutment portions 35 are sequentially spaced apart along the longitudinal direction L of the guide rail 30, thereby ensuring that the distance between various portions of the guide rail 30 and the inner surface of the corner window glass 10 is consistent, thereby maintaining a high consistency in thickness at various locations along the longitudinal direction L of the edge 20.
[0058] In some other embodiments, there may be two abutting portions 35 , which are respectively located on two opposite sides of the first injection port 301 .
[0059] Referring to FIG. 4 , in some embodiments, the abutting portion 35 is specifically disposed on a side surface 311 of the first rail plate 31 facing the corner window glass 10 .
[0060] It should be noted that the "abutment portion 35" can be "a part of the guide rail 30", that is, the "abutment portion 35" and the "other parts of the guide rail 30" are manufactured as one piece; it can also be an independent component that can be separated from the "other parts of the guide rail 30", that is, the "abutment portion 35" can be manufactured independently and then combined with the "other parts of the guide rail 30" into a whole.
[0061] Please refer to Figure 4. In some embodiments, the abutment portion 35 can include at least one first abutment portion 35135, which directly abuts against the inner surface of the corner window glass 10, for example, so as to achieve precise positioning of the guide rail 30; or it can include at least one second abutment portion 35235, which indirectly abuts against the inner surface of the corner window glass 10. Specifically, the second abutment portion 35235 abuts against the slider of the forming mold 60, for example, so that the slider of the forming mold 60 is in close abutment against the inner surface of the corner window glass 10, so as to achieve precise positioning of the guide rail 30.
[0062] Referring to Figures 3, 7, and 8, Figure 8 illustrates the structure of the mold 60 in close contact with the first wall 36 and the second wall 37 during the injection molding process according to one embodiment of the present application. In some embodiments, the guide rail 30 is provided with a first wall 36 along one side of its lengthwise direction L, and the main body section 21 is provided with a first side surface 212 along one side of its lengthwise direction L. The first wall 36 and the first side surface 212 are flush with each other. Thus, during the injection molding process, the first pressing surface 62 of the mold 60 is tightly pressed against the first wall 36, simultaneously sealing one side of the spacer region 40. As a result, after the main body section 21 is injection molded, the first side surface 212 is flush with the first wall 36, preventing material overflow and flash defects in the main body section 21. Furthermore, since the main body section 21 is not exposed beyond the first wall 36, the volume of the cavity is relatively reduced, making it more susceptible to material shortages and retention defects. Glue filling through the first injection port 301 can significantly alleviate these defects. In addition, there is no need to set up an interior panel to cover the edging 20, that is, the interior panel in the related art can be omitted, and the guide rail 30 can be directly exposed inside the car as a decorative surface. Since there is no need to set up an interior panel, the structure is simplified and the cost is reduced.
[0063] Referring to Figures 3, 7, and 8, in some embodiments, the guide rail 30 has a second wall 37 along the other side of its length L, and the main body section 21 has a second side 213 along the other side of its length L. The second wall 37 is flush with the second side 213. This function is similar to the flush function of the first wall 36 and the first side 212, and will not be further described.
[0064] Referring to Figures 3, 7, and 8, in one embodiment, the first wall 36 is positioned adjacent to the notch of the chute 34, while the second wall 37 faces away from the notch. No injection ports are provided on the second side surface 213 or the second wall 37, thereby preventing the gate on the edging 20 from being exposed and affecting the appearance. Furthermore, when the second side surface 213 and the second wall 37 are aligned, the visible area of the corner window glass 10 is increased.
[0065] In some embodiments, an interior panel may also be provided, and the interior panel cover may be provided on the outside of the guide rail 30 so as to shield the guide rail 30 and serve a decorative purpose.
[0066] Referring to Figures 4 and 7 , in one embodiment, the guide rail 30 is provided with a chute 34, the inner wall of which is provided with a stopper 341. A sealing strip 38 is also provided within the chute 34, and the sealing strip 38 is provided with an anti-slip portion 381 for engaging with the stopper 341. Thus, after the sealing strip 38 is installed within the chute 34, the anti-slip portion 381 engages with the stopper 341, thereby maintaining its position and preventing it from being easily removed from the chute 34.
[0067] In order to facilitate the smooth insertion of the forming mold 60 into the slide groove 34 and the smooth withdrawal from the slide groove 34, the insertion and withdrawal directions of the forming mold 60 are shown as f in Figure 7. A avoidance portion 61 that avoids the limit portion 341 needs to be provided on the forming mold 60. After being inserted into the slide groove 34, the avoidance portion 61 will not interfere with the limit portion 341, so that it can also be withdrawn from the slide groove 34 in the reverse direction, thereby facilitating the demoulding action.
[0068] In addition, since the area between the limiting portion 341 and the bottom wall of the slide groove 34 is not in direct contact with the molding mold 60, and is spaced apart from the avoidance portion 61, the area between the limiting portion 341 and the bottom wall of the slide groove 34 is not supported by the molding mold 60 and may be deformed or even damaged during the injection molding process.
[0069] Referring to Figures 4 and 7 , in one embodiment, a reinforcing portion 39 is provided on the side 311 of the guide rail 30 facing the corner glass 10, corresponding to the stopper 341. The addition of the reinforcing portion 39 to the side 311 of the guide rail 30 facing the corner glass 10 enhances the structural strength of the region between the stopper 341 and the bottom wall of the runner 34. This also reduces the distance from the inner surface of the corner glass 10, thereby reducing the pressure exerted on the region between the stopper 341 and the bottom wall of the runner 34 during the injection molding process. This, in turn, mitigates deformation and damage caused by the forces exerted on the region between the stopper 341 and the bottom wall of the runner 34 during the injection molding process.
[0070] Referring to Figure 7 , in one embodiment, the area between the stopper 341 and the bottom wall of the chute 34 corresponds to the location of the reinforcement 39. The bottom wall of the chute 34 is also the wall of the chute 34 opposite the notch. As such, the reinforcement 39 does not need to be excessively large; it only needs to cover the area between the stopper 341 and the bottom wall of the chute 34, effectively increasing the structural strength of the area between the stopper 341 and the bottom wall of the chute 34.
[0071] The area between the limiting portion 341 and the bottom wall of the sliding groove 34 is also the side wall of the sliding groove 34 , specifically the area on the inner wall of the first track plate 31 opposite to the avoiding portion 61 .
[0072] It should be noted that position correspondence means that, along the side wall direction perpendicular to the slide groove 34 , the projection of the reinforcement portion 39 on the side wall surface of the slide groove 34 at least partially or completely overlaps with the area between the limiting portion 341 and the bottom wall of the slide groove 34 .
[0073] Referring to Figure 3 , in one embodiment, the flush door quarter window assembly further includes a lift glass 50 and a movable bracket 70 connected to the lift glass 50. The guide rail 30 defines a slide groove 34, within which a sealing strip 38 is disposed. The movable bracket 70 is slidably disposed.
[0074] Referring to FIG. 3 , in one embodiment, the outer surface of the lift glass 50 is flush with the outer surface of the corner window glass 10 .
[0075] It should be noted that the outer surface of the lift glass 50 refers to the side of the lift glass 50 facing the outside of the vehicle, and the inner surface of the lift glass 50 refers to the side of the lift glass 50 facing the inside of the vehicle.
[0076] Referring to FIG. 3 and FIG. 7 , in one embodiment, a method for manufacturing a flush door corner window assembly according to any of the above embodiments includes the following steps:
[0077] A molding die 60 is provided, and the corner window glass 10 and the guide rail 30 are placed in the molding die 60 . The molding die 60 is then closed, so that a spacer region 40 is formed between the inner surface of the corner window glass 10 and the guide rail 30 . The spacer region 40 is sealed by the molding die 60 to form an injection molding cavity.
[0078] Injecting the fluid-shaped edge wrapping material 20 into the injection cavity from the first injection port 301 and the second injection ports corresponding to the two second gate positions respectively;
[0079] After the 20 edging materials are solidified and formed, the mold is opened.
[0080] The processing method of the above-mentioned flush door corner window assembly can, during the production process, respectively inject the edging 20 material into various positions of the spacing area 40 between the guide rail 30 and the inner surface of the corner window glass 10 through the first injection port 301 and the two second injection ports, so that each position of the spacing area 40 can be filled with the edging 20 material, that is, it can avoid defects such as material shortage and retention caused by the edging 20 material being difficult to flow from the area between the transverse section 22 and the inner surface of the corner window glass 10 and fill the spacing area 40 between the guide rail 30 and the inner surface of the corner window glass 10 due to the small distance between the guide rail 30 and the inner surface of the corner window glass 10, thereby improving the connection stability between the guide rail 30 and the inner surface of the corner window glass 10.
[0081] Referring to FIG. 3 and FIG. 7 , in one embodiment, the mold closing operation includes the following steps:
[0082] The forming mold 60 has a first pressing surface 62 and a second pressing surface 63 , and the guide rail 30 has a first wall surface 36 and a second wall surface 37 on opposite sides along its longitudinal direction L.
[0083] The first die surface 62 is pressed tightly against the first wall surface 36 and seals one side of the spacer area 40 along the length direction L, while the second die surface 63 is pressed tightly against the second wall surface 37 and seals the other side of the spacer area 40 along the length direction L.
[0084] Please refer to Figures 1 to 4. In one embodiment, a vehicle includes the flush door quarter window assembly of any one of the above embodiments and a vehicle body, and the flush door quarter window assembly is disposed on the vehicle body.
[0085] In the above-mentioned vehicle, since the edging 20 includes a main section 21 integrally injection-molded in the spacing area 40 between the inner surface of the corner window glass 10 and the guide rail 30, and two transverse sections 22 integrally injection-molded on the corner window glass 10 and respectively connected to the opposite ends of the main section 21, the corner window glass 10, the edging 20 and the guide rail 30 can form an integral structure, and the edging 20 does not protrude from the outer surface of the corner window glass 10, so that the outer surface of the corner window glass 10 and the outer surface of the lifting glass 50 can be arranged flush with each other, thereby enhancing the appearance performance of the product; in addition, since the first injection port 301 is provided on the guide rail 30, the two transverse sections 22 each correspond to a part of the molding mold 60 A second injection port is provided on the position. During the production process, the edging 20 material can be injected into various positions of the spacing area 40 between the guide rail 30 and the inner surface of the corner window glass 10 through the first injection port 301 and the two second injection ports respectively, so that each position of the spacing area 40 can be filled with the edging 20 material, that is, it can avoid defects such as material shortage and retention caused by the edging 20 material being difficult to flow from the area between the transverse section 22 and the inner surface of the corner window glass 10 and fill the area between the main section 21 and the inner surface of the corner window glass 10 due to the small distance between the guide rail 30 and the inner surface of the corner window glass 10, thereby improving the connection stability between the guide rail 30 and the inner surface of the corner window glass 10.
[0086] It should be noted that, in this embodiment, the two surfaces being “flush” means that the positions where the two surfaces butt against each other are on the same plane.
[0087] In this application, unless otherwise specified or limited, the terms "mounted," "connected," "connected," "fixed," etc., should be interpreted broadly. For example, these terms may refer to fixed connections, removable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediary; and internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.
[0088] In this application, unless otherwise expressly specified or limited, if a first feature is described as being "above" or "below" a second feature, or similar descriptions, this may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is described as being "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is described as being "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0089] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0090] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
Claims
1. A flush door corner window assembly, the flush door corner window assembly comprising: corner window glass; A guide rail, the guide rail is arranged relative to the inner surface of the corner window glass and spaced apart from each other, and a first injection port is provided on the guide rail; and The edging includes a main section integrally injection-molded in the spacing area between the inner surface of the corner window glass and the guide rail, and two lateral sections integrally injection-molded on the corner window glass and respectively connected to the opposite ends of the main section, the main section is provided with a first gate corresponding to the position of the first injection port, and the two lateral sections are each provided with a second gate.
2. The flush door corner window assembly according to claim 1, wherein: The first injection port is opened at the middle part of the main body section along its length direction.
3. The flush door corner window assembly according to claim 1 or 2, wherein: The guide rail includes a first track plate interconnected with the main body section, the first injection port is formed on the first track plate, the main body section is provided with a filling portion filled in the first injection port, and the first gate is formed on the surface of the filling portion; the surface of the filling portion and the side of the first track plate facing away from the main body section are arranged flush with each other, or the distance between the surface of the filling portion and the corner window glass is smaller than the distance between the side of the first track plate facing away from the main body section and the corner window glass.
4. The flush door corner window assembly according to claim 3, wherein: When the distance between the surface of the filling part and the corner window glass is smaller than the distance between the side of the first track plate facing away from the edging and the corner window glass, the height difference S between the surface of the filling part and the side of the first track plate facing away from the edging is 1mm-10mm.
5. The flush door corner window assembly according to any one of claims 1 to 4, wherein: At least one abutment portion is provided on the guide rail, and the abutment portion is in tight abutment with the inner surface of the corner window glass.
6. The flush door corner window assembly according to claim 5, wherein: The abutting portion is configured as a convex point, a boss, a convex bump or a convex column; and / or, the abutting portion is configured as a plurality of portions and is arranged at intervals on the guide rail.
7. The flush door corner window assembly according to any one of claims 1 to 6, wherein: The guide rail is provided with a first wall along one side along the length direction, the main body section is provided with a first side along one side along the length direction, and the first wall is arranged flush with the first side; and / or, the guide rail is provided with a second wall along the other side along the length direction, the main body section is provided with a second side along the other side along the length direction, and the second wall is arranged flush with the second side.
8. The flush door corner window assembly according to any one of claims 1 to 7, wherein: The guide rail is provided with a slide groove, a limiting portion is provided on the inner wall of the slide groove, a sealing strip is further provided inside the slide groove, and the sealing strip is provided with an anti-slip portion for limiting and cooperating with the limiting portion.
9. The flush door corner window assembly according to claim 8, wherein: A reinforcing portion corresponding to the limiting portion is provided on the side of the guide rail facing the corner window glass.
10. The flush door corner window assembly according to claim 9, wherein: The area between the limiting portion and the bottom wall of the sliding groove corresponds to the position of the reinforcing portion.
11. The flush door corner window assembly according to any one of claims 1 to 10, wherein: The flush door corner window assembly also includes a lifting glass and a movable bracket connected to the lifting glass; the guide rail is provided with a slide groove, a sealing strip is provided in the slide groove, and the movable bracket can be slidably arranged in the sealing strip.
12. The flush door corner window assembly according to claim 11, wherein: The outer surface of the lifting glass is arranged flush with the outer surface of the corner window glass.
13. A method for processing a flush door corner window assembly according to any one of claims 1 to 12, wherein: The processing method comprises the following steps: Providing a molding mold, placing the corner window glass and the guide rail into the molding mold, and performing a mold closing action, so that a spacing area is formed between the inner surface of the corner window glass and the guide rail, and the spacing area is sealed by the molding mold to form an injection molding cavity; Injecting fluid-shaped hemming material into the injection cavity from the first injection port and the second injection ports corresponding to the positions of the two second gates respectively; After the edge material is solidified and formed, the mold is opened.
14. The processing method according to claim 13, wherein: The mold closing action comprises the steps of: The molding die is provided with a first die surface and a second die surface, and the guide rail is provided with a first wall surface and a second wall surface on opposite sides along its length direction; The first die surface is pressed tightly against the first wall surface and seals one side of the spacing area along the length direction, and the second die surface is pressed tightly against the second wall surface and seals the other side of the spacing area along the length direction.
15. A vehicle, wherein: The vehicle comprises the flush door quarter window assembly as claimed in any one of claims 1 to 12, and further comprises a vehicle body, wherein the flush door quarter window assembly is arranged on the vehicle body.
Citation Information
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