Tin-bath bottom brick and mounting method therefor

Abstract

A tin-bath bottom brick, comprising a brick body (1) and blocking plugs (122), wherein the bottom surface (11) of the brick body (1) is provided with blind holes (111) extending in the direction of the height of the brick body (1); slots (12) in communication with the upper ends of the blind holes (111) are further formed in the brick body (1), and one end of each slot (12) extends to a side surface of the brick body (1) and is in communication with a slot opening (121) formed on the side surface; and the blocking plugs (122) are configured to block the slot openings (121). Further provided is a mounting method for the tin-bath bottom brick. The tin-bath construction efficiency can be improved, and the risks of tin penetration, tin leakage and brick floating can be reduced to a greater extent, thereby ensuring the production continuity and the quality of a raw glass sheet.

Description

Tin bath bottom brick and installation method thereof TECHNICAL FIELD

[0001] The present application relates to a glass production equipment, in particular to a tin bath bottom brick and installation method thereof. BACKGROUND

[0002] As one of the three thermal equipment in the float glass production process, the construction quality of the tin bath directly affects the continuity of the later production and the level of glass quality. The installation of the tin bath bottom brick is the key link in the whole construction process of the tin bath body. Each step, from the arrangement of the bottom brick, the setting of the expansion joint, the welding of the stud to the filling of the hole sealing material, is crucial.

[0003] As shown in FIG. 1, in the prior art, a through hole 101 is usually provided in the tin bath bottom brick 100, the stud 300 and the nut 400 are fixed on the tin bath bottom shell 200 through the through hole 01, and the through hole 101 is filled with hole sealing material. Although the tin bath bottom brick 100 of this structure can avoid the direct contact between the tin liquid 500 and the stud 300 and the tin bath bottom shell 200 in the short term, the long-term direct contact between the tin liquid 500 and the hole sealing material will cause the erosion of the hole sealing material. After erosion, the tin liquid 500 will flow downward along the through hole 101, eroding the stud 300 and the tin bath bottom shell 200, and eventually leading to the occurrence of production accidents such as tin penetration, tin leakage and floating bricks; and under the existing conditions, the quality and construction process of the hole sealing material are required to be higher, which seriously affects the construction efficiency of the tin bath.

[0004] SUMMARY

[0005] To solve the above-mentioned defects, the purpose of the present application is to provide a tin bath bottom brick which can effectively reduce the risk of tin penetration, tin leakage and floating bricks.

[0006] The present application provides a tin bath bottom brick, comprising a brick body and a blocking plug, a blind hole extending along the height direction of the brick body is opened on the bottom surface of the brick body, an opening groove communicating with the upper end of the blind hole is also opened in the brick body, one end of the opening groove extends to the side surface of the brick body and communicates with an opening groove opening provided on the side surface, and the blocking plug is used to block the opening groove opening.

[0007] Preferably, the cross section of the opening groove is rectangular.

[0008] Preferably, the opening groove extends along the width direction of the brick body.

[0009] Preferably, the cross-sectional area of the opening groove opening is greater than that of the opening groove.

[0010] Preferably, the blocking plug comprises a blocking cap and a blocking column connected to each other, the blocking cap is inserted into the opening groove opening, and the blocking column is inserted into the opening groove.

[0011] The application also provides a mounting method of the tin bath bottom brick.

[0012] S1, welding a stud at a corresponding position of the tin bath bottom shell according to the position and size of the blind hole;

[0013] S2, sequentially sleeving a first gasket and a sleeve on the stud;

[0014] S3, sleeving the brick body outside the stud, aligning the blind hole and the central axis of the stud, and arranging a leveling gasket between the bottom surface of the brick body and the tin bath bottom shell;

[0015] S4, sequentially sleeving a second gasket, a gasket and a nut on the stud through the slot, and tightening the nut;

[0016] S5, filling the slot with the hole sealing material, so that the hole sealing material densely wraps the stud, the second gasket, the gasket and the nut exposed outside the blind hole;

[0017] S6, extruding and tamping the hole sealing material in the slot with the plugging plug, and plugging the slot.

[0018] Preferably, the first gasket, the sleeve and the second gasket are all made of graphite.

[0019] Preferably, the inner diameters of the first gasket and the sleeve are both greater than the outer diameter of the stud, and the outer diameters of the first gasket and the sleeve are both less than the diameter of the blind hole.

[0020] Preferably, the inner diameter of the second gasket is less than the diameter of the blind hole, and the outer diameter of the second gasket is greater than the diameter of the blind hole.

[0021] Preferably, in the above step S3, after confirming that the upper surface of the sleeve is flush with the upper surface of the blind hole, the brick body is sleeved outside the stud.

[0022] The application has the following advantages:

[0023] 1. By improving the structure of the tin bath bottom brick, the tin liquid directly contacts the upper surface of the tin bath bottom brick with complete structure, which ingeniously avoids the direct contact between the tin liquid and the hole sealing material, greatly reduces the possibility of tin penetration, tin leakage and floating brick accidents caused by the erosion of the hole sealing material.

[0024] 2. The application also provides a mounting method of the tin bath bottom brick, which adopts a mounting form of triple sealing and blocking of the lower first gasket-sleeve-upper second gasket, the hole sealing material and the plugging plug, forms a more safe and reliable tin bath bottom brick mounting structure, further reduces the risk of tin liquid penetrating and eroding the stud and the tin bath bottom shell, and improves the safety and reliability of industrial production.

[0025] 3、In the present application, the tamping construction of the hole sealing material is simple and easy to operate, which is beneficial to improve the efficiency of the installation construction of the tin bath bottom brick. BRIEF DESCRIPTION OF DRAWINGS

[0026] Fig. 1 is an installation sectional view of the existing tin bath bottom brick;

[0027] Fig. 2 is a perspective view of the tin bath bottom brick of the present application;

[0028] Fig. 3 is an installation sectional view of the tin bath bottom brick of the present application.

[0029] Element number explanation:

[0030] 1 brick body

[0031] 11 bottom surface

[0032] 111 blind hole

[0033] 12 slot

[0034] 1221 cover

[0035] 1222 plug

[0036] 121 slot opening

[0037] 122 sealing plug

[0038] 2 tin bath bottom shell

[0039] 3 screw post

[0040] 4 nut

[0041] 5 tin liquid

[0042] 61 first gasket

[0043] 62 sleeve

[0044] 63 second gasket

[0045] 64 gasket

[0046] 7 leveling gasket

[0047] 8 hole sealing material

[0048] 100 tin bath bottom brick

[0049] 101 through hole

[0050] 200 Tin bath bottom shell

[0051] 300 Screw post

[0052] 400 Nut

[0053] 500 Tin liquid DETAILED DESCRIPTION

[0054] The specific embodiments of the present application will be further described in conjunction with the accompanying drawings. These embodiments are only used to illustrate the present application, and are not intended to limit the present application.

[0055] In the description of the present application, it should be noted that the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0056] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0057] In addition, in the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0058] As shown in FIG. 2, the present application provides a tin bath bottom brick, which comprises a brick body 1 and a blocking plug 122. The brick body 1 is a cuboid, and a plurality of blind holes 111 vertically extending along the height direction of the brick body 1 are formed on the bottom surface 11 thereof. An open slot 12 is also formed in the brick body 1 and communicates with the upper end of the blind hole 111, one end of the open slot 12 extends to the side surface of the brick body 1 and communicates with an open slot opening 121 formed on the side surface, and the blocking plug 122 is used to block the open slot opening 121.

[0059] Specifically, the cross section of the blind hole 111 is circular, which matches the shape of the bolt used for mounting the tin trough bottom brick. The cross section of the slot 12 is rectangular, which is easy to process, and the slot 12 extends along the width direction of the brick body 1. The plugging plug 122 includes a plugging cover 1221 and a plugging column 1222 connected to each other, the plugging cover 1221 is inserted into the slot opening 121, and the plugging column 1222 is inserted into the slot 12. Further, the cross-sectional area of the plugging cover 1221 is greater than that of the plugging column 1222, and the cross-sectional area of the slot opening 121 is greater than that of the slot 12. Such an arrangement helps to increase the contact area between the slot opening 121 and the plugging cover 1221, and the plugging cover 1221 is bonded and fixed by using the sealing material filled in the slot 12, so as to achieve the effect of complete blocking and sealing.

[0060] As shown in FIGS. 2 and 3, the present application also provides a mounting method of the aforementioned tin trough bottom brick, which comprises the following steps:

[0061] S1, according to the position and size of the blind hole 111, welding the stud 3 at the corresponding position of the tin trough bottom shell 2.

[0062] S2, cleaning the welding slag around the stud 3, and sequentially sleeving the first gasket 61 and the sleeve 62 on the stud 3. Specifically, the inner diameter of the first gasket 61 and the sleeve 62 is greater than the outer diameter of the stud 3, and the outer diameter of the first gasket 61 and the sleeve 62 is smaller than the diameter of the blind hole 111. The first gasket 61 and the sleeve 62 can block the gap between the stud 3 and the blind hole 111 and the bottom surface 11, and play the role of anti-seepage sealing.

[0063] S3, after confirming that the upper surface of the sleeve 62 is flush with the upper surface of the blind hole 111, sleeving the brick body 1 outside the stud 3, aligning the central axes of the sleeve 62 and the blind hole 111, and arranging the leveling gasket 7 between the bottom surface 11 of the brick body 1 and the tin trough bottom shell 2, completing the leveling process of the brick body 1.

[0064] S4, sequentially sleeving the second gasket 63, the gasket 64 and the nut 4 on the stud 3 through the slot 12, and tightening the nut 4 without damaging the second gasket 63, and pressing the brick body 1 tightly against the tin trough bottom shell 2. Specifically, the inner diameter of the second gasket 64 is smaller than the diameter of the blind hole 111, and the outer diameter of the second gasket 64 is greater than the diameter of the blind hole 111. The second gasket 64 can block the communication between the slot 12 and the blind hole 111, and also play the role of anti-seepage sealing.

[0065] S5, filling the slot 12 with sealing material 8, so that the sealing material 8 densely wraps the stud 3, the second gasket 64, the gasket 63 and the nut 4 exposed outside the blind hole 111. The sealing material 8 can play the role of secondary blocking and protection.

[0066] S6, extruding the sealing material 88 in the slotted 12 with the sealing plug 122, and sealing the slotted opening 121. The sealing material 8 fully penetrates the gap between the sealing plug 122 and the slotted opening 121, and adheres and fixes the sealing plug 122 in the opening 121, so that the sealing plug 122 can play a triple barrier and protection role.

[0067] Preferably, the first gasket 61, the sleeve 62 and the second gasket 63 are all made of graphite with strong corrosion resistance.

[0068] Compared with the prior art, the tin bath bottom brick provided by the application has a complete upper surface, and the direct contact between the tin liquid 5 and the sealing material 8 is ingeniously avoided by the complete upper surface and the tin liquid 5, which greatly reduces the possibility of tin penetration, tin leakage and brick floating accidents caused by corrosion of the sealing material 8.

[0069] The installation method of the tin bath bottom brick provided by the application adopts a three-seal barrier installation form of the lower first gasket 61-sleeve 62-upper second gasket 63, the sealing material 8 and the sealing plug 122, so that the installation structure of the tin bath bottom brick is more safe and reliable, the risk of tin liquid 5 penetrating and corroding the stud 3 and the tin bath bottom shell 2 is further reduced, and the safety and reliability of industrial production are improved. The tamping construction of the sealing material 8 is simple and easy to operate, which is conducive to improving the efficiency of the installation construction of the tin bath bottom brick.

[0070] The above is only a preferred embodiment of the application, and it should be noted that for ordinary skilled persons in the art, several improvements and replacements can be made without departing from the technical principles of the application, and these improvements and replacements should also be considered as the protection scope of the application.

Claims

1. A tin bath brick characterized by, The application relates to a brick body and a sealing plug, wherein a blind hole extending along the height direction of the brick body is formed in the bottom surface of the brick body, an open slot connected with the upper end of the blind hole is formed in the brick body, one end of the open slot extends to the side surface of the brick body and is connected with an open slot opening formed in the side surface, and the sealing plug is used for sealing the open slot opening.

2. The tin trough pan according to claim 1, wherein, The cross section of the open slot is rectangular.

3. The tin trough pan as recited in claim 1, wherein, The open slot extends along the width direction of the brick body.

4. The tin trough pan as recited in claim 1, wherein, The cross sectional area of the open slot opening is larger than that of the open slot.

5. The tin trough pan as recited in claim 1, wherein, The sealing plug comprises a plug cover and a plug column which are connected with each other, the plug cover is inserted into the open slot opening, and the plug column is inserted into the open slot.

6. A method of installing a tin floor brick as claimed in any one of claims 1-5, characterized in that, The application further relates to a method for manufacturing the brick body and the sealing plug. S1, welding a stud at the corresponding position of the tin bath bottom shell according to the position and size of the blind hole; S2, sequentially sleeving a first gasket and a sleeve on the stud; S3, sleeving the brick body outside the stud, aligning the center axis of the blind hole and the stud, and arranging a leveling gasket between the bottom surface of the brick body and the tin bath bottom shell; S4, sequentially sleeving a second gasket, a gasket and a nut on the stud through the open slot, and tightening the nut; S5, filling the open slot with sealing material, and tightly wrapping the sealing material around the stud, the second gasket, the gasket and the nut exposed outside the blind hole; S6, extruding and compacting the sealing material in the open slot by the sealing plug, and sealing the open slot opening.

7. The method of installing according to claim 6, wherein, The first gasket, the sleeve and the second gasket are made of graphite.

8. The method of installing of claim 6, wherein, The inner diameters of the first gasket and the sleeve are larger than the outer diameter of the stud, and the outer diameters of the first gasket and the sleeve are smaller than the diameter of the blind hole.

9. The method of installing of claim 6, wherein, The inner diameter of the second gasket is smaller than the diameter of the blind hole, and the outer diameter of the second gasket is larger than the diameter of the blind hole.

10. The method of installing of claim 6, wherein, In the step S3, the brick body is sleeved outside the stud after the upper surface of the sleeve is aligned with the upper surface of the blind hole.

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