Wear-resistant structure for laterite nickel ore autoclave
By setting up a combination of insulating sleeve and wear-resistant plate inside the high-pressure reactor for laterite nickel ore, the charge flow between the reactor body and the wear-resistant plate is blocked, solving the problems of easy wear in the stirring area and corrosion caused by the galvanic cell effect, thus improving wear resistance and extending the life of the reactor body.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2026-04-02
AI Technical Summary
The existing high-pressure reactor for laterite nickel ore is prone to wear in the stirring area, and the corrosion of the reactor body is accelerated by the galvanic effect caused by the wear-resistant plate.
An insulating sleeve is used to block the charge flow between the wear-resistant plate and the vessel body. By setting a combination structure of insulating sleeve and wear-resistant plate on the inner wall of the vessel body, and using titanium alloy unit parts and plastic insulating sleeve, the galvanic cell effect is blocked, and the life of the vessel body is extended.
It improves the wear resistance of the stirring zone, prevents accelerated corrosion of the vessel body, and extends the service life of the high-pressure reactor.
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Figure CN2024122362_02042026_PF_FP_ABST
Abstract
Description
Autoclave wear-resistant structure for laterite nickel ore TECHNICAL FIELD
[0001] The present application relates to the field of laterite nickel ore smelting, in particular to an autoclave wear-resistant structure for laterite nickel ore. BACKGROUND
[0002] The autoclave is a commonly used equipment for high-pressure leaching of laterite nickel ore in a wet smelting process. The reaction in the autoclave is complex, with high pressure, high temperature, and high acidity.
[0003] Currently, the stirring area of the autoclave is prone to wear, which affects the safety and use of the autoclave and requires regular inspection and repair, resulting in high maintenance costs. Chinese patent CN211988621U discloses a wear-resistant protective plate for a pressurized kettle. Since the stirring area of the pressurized kettle is the most easily worn part, a wear-resistant plate is laid on the inner wall of the kettle body in the stirring area to improve the wear resistance of the stirring area of the pressurized kettle. However, since the wear-resistant plate and the metal of the pressurized kettle are different, a galvanic effect is easily generated between them, causing the kettle body of the pressurized kettle to be easily chemically corroded.
[0004] Therefore, it is a technical problem to be solved that the galvanic effect caused by the wear-resistant plate accelerates the corrosion rate of the kettle body.
[0005] SUMMARY
[0006] The present application aims to overcome the above technical deficiencies and provides an autoclave wear-resistant structure for laterite nickel ore, which solves the technical problem of the galvanic effect caused by the wear-resistant plate accelerating the corrosion rate of the kettle body in the conventional technology.
[0007] To achieve the above technical purposes, the present application adopts the following technical solutions:
[0008] The present application provides an autoclave wear-resistant structure for laterite nickel ore, which comprises:
[0009] a kettle body having a receiving cavity therein, and a first mounting groove being formed in the inner wall of the receiving cavity;
[0010] an insulating sleeve embedded in the first mounting groove, and a second mounting groove being formed in the insulating sleeve; and
[0011] a wear-resistant plate embedded in the second mounting groove.
[0012] The insulating sleeve is used to block the flow of electric charges between the wear-resistant plate and the kettle body.
[0013] In some embodiments, the wear-resistant plate comprises a plurality of unit parts, and the plurality of unit parts are sequentially connected end to end and embedded in the second mounting groove.
[0014] In some embodiments, the unit part is provided with a slot at one end, and a plug at the other end, and the plug of the unit part is embedded in the slot of the adjacent unit part.
[0015] In some embodiments, the unit part is provided with a plurality of slots, and a plurality of plugs corresponding to the slots of the adjacent unit parts.
[0016] In some embodiments, the unit part is a titanium alloy unit part.
[0017] In some embodiments, the first mounting slot is provided with an annular groove outside, and the insulating sleeve is embedded in the annular groove.
[0018] In some embodiments, the outer wall of the kettle body is provided with a plurality of communication holes communicating with the annular groove, and the insulating sleeve is provided with a plurality of screw holes corresponding to the communication holes, and the insulating sleeve and the kettle body are connected by bolts passing through the communication holes and screwing the screw holes.
[0019] In some embodiments, the insulating sleeve is a plastic insulating sleeve.
[0020] In some embodiments, the inner wall of the accommodating cavity is provided with an anode groove, and the red soil nickel ore high-pressure kettle wear-resistant structure further comprises an anode block embedded in the anode groove.
[0021] In some embodiments, the inner side of the wear-resistant plate is a curved surface.
[0022] The red soil nickel ore high-pressure kettle wear-resistant structure provided by the present application embeds the insulating sleeve in the first mounting slot and embeds the wear-resistant plate in the second mounting slot, so that the wear-resistant plate can be fixed inside the kettle body, thereby improving the wear resistance of the stirring area by using the wear-resistant plate; at the same time, since the insulating sleeve can block the charge flow between the wear-resistant plate and the kettle body, the galvanic effect between the wear-resistant plate and the kettle body can be blocked, thereby avoiding the problem of accelerated corrosion of the kettle body caused by the galvanic effect of different types of metals, and prolonging the service life of the high-pressure kettle. BRIEF DESCRIPTION OF DRAWINGS
[0023] Fig. 1 is a structural schematic diagram of the red soil nickel ore high-pressure kettle wear-resistant structure provided by the present application;
[0024] Fig. 2 is a partial structural schematic diagram of A in Fig. 1.
[0025] Legend: Kettle body 100, accommodating cavity 110, first mounting slot 120, annular groove 130, communication hole 140, anode groove 150, insulating sleeve 200, second mounting slot 210, screw hole 220, wear-resistant plate 300, unit part 310, slot 311, plug 312, anode block 400. DETAILED DESCRIPTION
[0026] In order to make the purposes, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not used to limit the present application.
[0027] It should be noted that the high-pressure autoclave wear-resistant structure for laterite nickel ore described in the present application is used in, but not limited to, the high-pressure autoclave for laterite nickel ore and the like. For the convenience of description, in the present application, the high-pressure autoclave wear-resistant structure for laterite nickel ore is only taken as an example to be applied to the high-pressure autoclave for laterite nickel ore for description, and the principle of the high-pressure autoclave wear-resistant structure for laterite nickel ore applied to other types of equipment is substantially the same as that applied to the high-pressure autoclave for laterite nickel ore, which is not described here.
[0028] Please refer to FIG. 1, which is a structural schematic diagram of the high-pressure autoclave wear-resistant structure for laterite nickel ore in an embodiment of the present application. The high-pressure autoclave wear-resistant structure for laterite nickel ore comprises an autoclave body 100, an insulation sleeve 200 and a wear-resistant plate 300. The autoclave body 100 has a receiving cavity 110 therein, and a first mounting groove 120 is formed on the inner wall of the receiving cavity 110. The insulation sleeve 200 is embedded in the first mounting groove 120, and the insulation sleeve 200 is provided with a second mounting groove 210. The wear-resistant plate 300 is embedded in the second mounting groove 210. The insulation sleeve 200 is used to block the charge flow between the wear-resistant plate 300 and the autoclave body 100.
[0029] In the present embodiment, the insulation sleeve 200 is embedded in the first mounting groove 120, and the wear-resistant plate 300 is embedded in the second mounting groove 210, so that the wear-resistant plate 300 can be fixed inside the autoclave body 100, thereby improving the wear resistance of the stirring area by using the wear-resistant plate 300. At the same time, since the insulation sleeve 200 can block the charge flow between the wear-resistant plate 300 and the autoclave body 100, the original battery effect between the wear-resistant plate 300 and the autoclave body 100 can be blocked, thereby avoiding the problem of accelerated corrosion of the autoclave body 100 caused by the original battery effect of different types of metals, and prolonging the service life of the high-pressure autoclave.
[0030] In some embodiments, the wear-resistant plate 300 comprises a plurality of unit parts 310, and the plurality of unit parts 310 are sequentially spliced end to end and embedded in the second mounting groove 210.
[0031] In the present embodiment, the wear-resistant plate 300 is sequentially spliced end to end by a plurality of unit parts 310, and when the wear-resistant plate 300 is installed, the unit parts 310 can be embedded in the second mounting groove 210 one by one. When the wear-resistant plate 300 is disassembled, the unit parts 310 can be disassembled from the second mounting groove 210 one by one.
[0032] In some embodiments, the unit part 310 is provided with a slot 311 at one end, and a plug 312 at the other end, and the plug 312 of the unit part 310 is embedded in the slot 311 of the adjacent unit part 310.
[0033] In the embodiment, the unit part 310 is provided with a plug and a slot, and the adjacent unit parts 310 are connected by the plug 312 and the slot 311, so that the unit parts 310 can be accurately connected to each other.
[0034] As shown in FIG. 2, in some embodiments, the unit part 310 is provided with a plurality of slots 311, and the unit part 310 is also provided with a plurality of plugs 312 corresponding to the plurality of slots 311.
[0035] In the embodiment, the unit part 310 is provided with a plurality of slots 311 and a plurality of plugs 312, and the plurality of plugs 312 are embedded in the slots 311, so that the unit parts 310 can be more stably connected to each other.
[0036] In some embodiments, the unit part 310 is a titanium alloy unit part 310.
[0037] In the embodiment, the unit part 310 is a titanium alloy unit part 310, so that the unit part 310 has sufficient wear resistance.
[0038] In some embodiments, the first mounting groove 120 is provided with an annular groove 130 outside, and the insulating sleeve 200 is partially embedded in the annular groove 130.
[0039] In the embodiment, the insulating sleeve 200 is partially embedded in the annular groove 130, so that the insulating sleeve 200 can be more stably mounted in the kettle body 100.
[0040] In some embodiments, the kettle body 100 is provided with a plurality of communication holes 140 communicating with the annular groove 130, and the insulating sleeve 200 is provided with a plurality of screw holes 220 corresponding to the plurality of communication holes 140, and the insulating sleeve 200 and the kettle body 100 are connected by bolts passing through the communication holes 140 and screwing the screw holes 220.
[0041] In the embodiment, the insulating sleeve 200 and the kettle body 100 are connected by the bolts passing through the communication holes 140 and screwing the screw holes 220, so that the insulating sleeve 200 can be prevented from being separated from the annular groove 130 and the first mounting groove 120.
[0042] In some embodiments, the insulating sleeve 200 is a plastic insulating sleeve 200.
[0043] In the embodiment, the insulating sleeve 200 is made of plastic material, and has sufficient structural strength and corrosion resistance.
[0044] In some embodiments, the inner wall of the accommodating cavity 110 is provided with an anode groove 150, and the red soil nickel ore autoclave wear-resistant structure further comprises an anode block 400, which is embedded in the anode groove 150.
[0045] In the embodiment, the anode block 400 is made of a metal with strong reducing property, and is embedded in the anode groove 150, so that the anode block 400 directly contacts the autoclave body 100, the anode block 400 is more easily corroded, and the negative charge flows to the autoclave body 100, thereby protecting the autoclave body 100. The corrosion speed of the autoclave body 100 can be slowed down by sacrificing the anode block 400.
[0046] In some embodiments, the inner side of the wear-resistant plate 300 is arc-shaped.
[0047] In the embodiment, the inner side of the wear-resistant plate 300 is arc-shaped, so that the wear-resistant plate 300 can be attached to the outer edge of the stirring blade.
[0048] In order to better understand the present application, the technical solutions of the present application are described in detail below in combination with Figs. 1 and 2:
[0049] The red soil nickel ore autoclave wear-resistant structure provided by the present application can be more stably installed in the autoclave body 100 by embedding the insulating sleeve 200 in the annular groove 130, and the wear-resistant plate 300 is sequentially spliced by a plurality of unit parts 310, so that the unit part 310 can be embedded in the second mounting groove 210 one by one when the wear-resistant plate 300 is installed, so that the wear-resistant plate 300 can be fixed inside the autoclave body 100, so that the wear resistance of the stirring area can be improved by using the wear-resistant plate 300. In addition, since the insulating sleeve 200 can block the charge flow between the wear-resistant plate 300 and the autoclave body 100, the original battery effect between the wear-resistant plate 300 and the autoclave body 100 can be blocked, and the problem of accelerated corrosion of the autoclave body due to the original battery effect caused by different types of metals can be avoided, thereby prolonging the service life of the autoclave.
[0050] The specific embodiments of the present application described above do not constitute a limitation on the protection scope of the present application. Any various other corresponding changes and modifications made according to the technical concept of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A high pressure autoclave wear resistant structure for laterite nickel ore, characterized by, The application relates to a red clay nickel ore high-pressure kettle wear-resistant structure which comprises the following parts: a kettle body with a containing cavity in the kettle body, and a first installation groove formed in the inner wall of the containing cavity; an insulating sleeve embedded in the first installation groove, and a second installation groove formed in the insulating sleeve; and a wear-resistant plate embedded in the second installation groove. The insulating sleeve is used for blocking the charge flow between the wear-resistant plate and the kettle body.
2. The autoclave wear resistant structure for laterite nickel ore according to claim 1, characterized in that, The wear-resistant plate comprises a plurality of unit parts which are sequentially connected and embedded in the second installation groove.
3. The autoclave wear resistant structure for laterite nickel ore according to claim 2, characterized in that, One end of the unit part is provided with a slot, and the other end of the unit part is provided with a plug, and the plug of the unit part is embedded in the slot of the adjacent unit part.
4. The autoclave wear resistant structure for laterite nickel ore according to claim 3, characterized in that, The unit part is provided with a plurality of slots, and the unit part is also provided with a plurality of plugs corresponding to the slots of a plurality of adjacent unit parts.
5. The autoclave wear resistant structure for nickel laterite ore according to claim 2, characterized in that, The unit part is a titanium alloy unit part.
6. The autoclave wear resistant structure for nickel laterite ore according to claim 1, characterized in that, An annular groove is formed outside the first installation groove, and the insulating sleeve is partially embedded in the annular groove.
7. The autoclave wear resistant structure for laterite nickel ore according to claim 6, characterized in that, A plurality of communication holes which communicate with the annular groove are formed in the outer wall of the kettle body, and the insulating sleeve is provided with a plurality of screw holes corresponding to the communication holes, and the insulating sleeve and the kettle body are connected through bolts which pass through the communication holes and are screwed with the screw holes.
8. The autoclave wear resistant structure for nickel laterite ore according to claim 1, characterized in that, The insulating sleeve is a plastic insulating sleeve.
9. The autoclave wear resistant structure for laterite nickel ore according to claim 1, characterized in that, An anode groove is formed in the inner wall of the containing cavity, and the red clay nickel ore high-pressure kettle wear-resistant structure further comprises an anode block embedded in the anode groove.
10. The autoclave wear resistant structure for laterite nickel ore according to claim 1, characterized in that, The inner side of the wear-resistant plate is an arc surface.
Citation Information
Patent Citations
Autoclave
CN111282513A
Pressure leaching equipment
CN113528842A
Lining composite material structure in high-pressure reaction kettle
CN210357064U
Autoclave
CN211988518U
Wear-resistant protective plate of autoclave
CN211988621U