Tile adhesive filling apparatus

Abstract

Disclosed is a tile adhesive filling apparatus, comprising a base (1), wherein a fixed plate (2) is arranged on an inner wall of the base; a rotating mechanism (3) is arranged at the upper end of the fixed plate; a frame (4) is fixedly connected to the upper end of the base; a feeding tank (5) is fixedly connected to the upper end of the frame; a material guide pipe (6) penetrates the lower end of the feeding tank; and a filling pump (7) penetrates one end of the material guide pipe. By means of the provided rotating mechanism, the apparatus can implement a continuous and uniform tile adhesive filling operation; by means of an output end of a first electric motor (31), transfer to a placement disc (36) by means of a first gear (32), a second gear (33) and a rotating column (34) can be implemented, thereby driving the placement disc and a container to perform indirect rotational motion; and by means of a provided anti-leakage mechanism (9), the apparatus can implement a more accurate and stable filling operation, thereby preventing a tile adhesive from leaking after the completion of filling.

Description

A type of tile adhesive filling equipment Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to a tile adhesive filling equipment. Background Technology

[0002] During building decoration, tiles are used to decorate the walls. Tile adhesive is needed to install tiles on the wall. Tile adhesive is a modern decoration material used to stick decorative materials such as tiles, facing bricks, and floor tiles.

[0003] Patent CN221294206U discloses a tile adhesive filling device that filters airborne powdered tile adhesive through a filter screen inside a collection box, collecting the airborne powdered tile adhesive in the collection box. This allows for the collection of powdered tile adhesive that spills during the filling process, avoiding material waste and saving on the operating costs of the filling equipment. It also solves the problem that when the filling bag and the tube need to be separated after tile adhesive filling, the tube will inevitably vibrate, making it easier for powdered tile adhesive to flow out of the tube. This spilled powdered tile adhesive is not only difficult to collect, but also difficult to collect once spilled, resulting in material waste and increased filling costs.

[0004] Currently, traditional tile adhesive filling equipment requires manual placement of containers at the bottom of the outlet, followed by manual transfer after filling. This process involves constant manual removal and placement, which takes a long time and requires the equipment to be paused for extended periods, resulting in low filling efficiency. Furthermore, during these pauses, residual materials can easily drip onto the equipment, causing waste and contamination.

[0005] Utility Model Content

[0006] The purpose of this utility model is to provide a tile adhesive filling device to solve the problems mentioned in the background art. When using the tile adhesive filling device, it is necessary to manually place the container at the bottom of the outlet and wait for the filling to be completed before manually transferring it. This process requires continuous manual picking and placing, and the process of removing the filled container and putting in a new container takes a long time. The equipment needs to be stopped for a long time, which results in low filling efficiency. In addition, during the filling pause, some residual raw materials are easy to drip onto the equipment, causing waste and contamination of the equipment.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tile adhesive filling device, including a base, a fixing plate provided on the inner wall of the base, a rotating mechanism provided on the upper end of the fixing plate, a frame fixedly connected to the upper end of the base, a feeding tank fixedly connected to the upper end of the frame, a guide pipe passing through the lower end of the feeding tank, a filling pump passing through one end of the guide pipe, a filling pipe fixedly connected to the lower end of the filling pump, and a leak-proof mechanism fixedly connected to the lower end of the filling pipe;

[0008] The rotating mechanism includes a motor, the lower end of which is bolted to the upper end of a fixed plate. The output shaft of the motor is equipped with a gear, and a gear is provided on one side of the gear. A rotating column is inserted into the inner wall of the gear. A bearing is rotatably connected to the lower end of the rotating column. A placement plate is fixed to the upper end of the rotating column. A material collection trough is embedded in the upper end of the placement plate. Positioning grooves are distributed in a ring on the upper end of the placement plate.

[0009] Preferably, the two sides of the fixing plate are fixedly connected to the two sides of the inner wall of the base, and the lower end of the rotating mechanism is fixedly connected to the upper end of the fixing plate.

[0010] Preferably, the output shaft of the first motor is connected to the lower end of the first gear, and the outer wall of the first gear is meshed with the outer wall of the second gear.

[0011] Preferably, the upper end of the placement tray is provided with four sets of positioning grooves evenly spaced around it, and a set of material collection grooves is provided between each pair of adjacent positioning grooves.

[0012] Preferably, the leak-proof mechanism includes a support plate, one inner wall of which is fixedly connected to the outer wall of the filling tube. A second motor is provided at the upper end of the support plate, and a rotating rod is provided on the output shaft of the second motor. A rotating plate is fixedly connected to the lower end of the rotating rod, and a bearing plate is detachably connected to one side of the upper end of the rotating plate.

[0013] Preferably, the upper end of the support plate is bolted to the lower end of the second motor, and the output shaft of the second motor is connected to the upper end of the rotating rod via a transmission connection.

[0014] Preferably, the inner diameter of the bearing plate is the same as the outer diameter of the filling tube.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The rotating mechanism enables the equipment to perform continuous and uniform tile adhesive filling. The output of motor one can transmit power to the placement tray through gear one, gear two and rotating column, thereby driving the placement tray and container to rotate indirectly. This not only enables continuous and uniform filling, but also ensures that the amount of tile adhesive filled each time is consistent. There is no need to frequently stop and start the filling machine, which greatly shortens the filling interval and improves filling efficiency.

[0017] 2. The anti-leakage mechanism enables the equipment to achieve more precise and stable filling operations, preventing leakage of tile adhesive after filling. The output shaft of motor two is connected to the rotating plate via a rotating rod. A bearing plate is detachably connected to the upper side of the rotating plate, allowing for easy installation and removal of the bearing plate for timely collection of materials. The upper end of the support plate is bolted to the lower end of motor two, and the output shaft of motor two is connected to the upper end of the rotating rod, ensuring efficient and stable power transmission. This prevents residual materials from contaminating the device, resulting in a cleaner operating environment, facilitating wider adoption, reducing material waste, and improving operational efficiency. Attached Figure Description

[0018] Figure 1 is a three-dimensional structural diagram of this utility model;

[0019] Figure 2 is a schematic diagram of the rotating mechanism of this utility model;

[0020] Figure 3 is a schematic diagram of the leak-proof mechanism of this utility model;

[0021] Figure 4 is a side view of the three-dimensional structure of this utility model.

[0022] In the diagram: 1. Base; 2. Fixing plate; 3. Rotating mechanism; 4. Frame; 5. Feed tank; 6. Guide pipe; 7. Filling pump; 8. Filling pipe; 9. Leakage prevention mechanism; 31. Motor 1; 32. Gear 1; 33. Gear 2; 34. Rotating column; 35. Bearing; 36. Placement plate; 37. Collection trough; 38. Positioning groove; 91. Support plate; 92. Motor 2; 93. Rotating rod; 94. Rotating plate; 95. Bearing plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please refer to Figures 1 and 4. This utility model provides a technical solution: a tile adhesive filling device, including a base 1, a fixing plate 2 provided on the inner wall of the base 1, a rotating mechanism 3 provided on the upper end of the fixing plate 2, a frame 4 fixedly connected to the upper end of the base 1, a feeding tank 5 fixedly connected to the upper end of the frame 4, a guide pipe 6 passing through the lower end of the feeding tank 5, a filling pump 7 passing through one end of the guide pipe 6, a filling pipe 8 fixedly connected to the lower end of the filling pump 7, a leak-proof mechanism 9 fixedly connected to the lower end of the filling pipe 8, and a motor 31, the lower end of which is connected to... The upper end of the fixed plate 2 is bolted to the output shaft of the motor 31, which is equipped with a gear 32. A gear 33 is provided on one side of the gear 32. A rotating column 34 is inserted into the inner wall of the gear 33. A bearing 35 is rotatably connected to the lower end of the rotating column 34. A placement plate 36 is fixedly connected to the upper end of the rotating column 34. A material collection trough 37 is embedded in the upper end of the placement plate 36. Positioning grooves 38 are distributed in a ring on the upper end of the placement plate 36. The two sides of the fixed plate 2 are fixedly connected to the two sides of the inner wall of the base 1. The lower end of the rotating mechanism 3 is fixedly connected to the upper end of the fixed plate 2.

[0025] When the operator starts the motor 31, the motor drives gear 32 and gear 33, which mesh with it, to rotate via its output shaft. Gear 33 then drives the rotating column 34 to rotate, which in turn drives the placement plate 36 to rotate. The bottom of the rotating column 34 is rotatably connected to the fixed plate 2 via bearing 35. The positioning groove 38 ensures accurate placement of the container. Furthermore, by pouring tile adhesive into the inner cavity of the feed tank 5, it is pressurized and delivered to the inner cavity of the filling pipe 8 by the filling pump 7. Containers are then sequentially placed into the positioning groove 38. When an empty container reaches below the flow valve on the filling pipe 8, the flow is controlled... The flow control valve is connected, and the tile adhesive that enters the inner cavity of the filling pipe 8 is quantitatively filled into the inner cavity of the container. Then, the flow control valve is closed, and the placement tray 36 is continuously rotated intermittently to continuously rotate the empty container below the flow control valve for filling. At the same time, the front outer side of the placement tray 36 continuously unloads the filled container and replaces it with an empty container, which greatly shortens the interruption time of the filling process and improves the filling efficiency. When the placement tray 36 rotates during the filling process, the collection trough 37 briefly stops below the filling pipe 8 to collect the residual dripping tile adhesive, avoiding a large amount of stains on the device and preventing waste, making the overall operating environment of the device cleaner.

[0026] Please refer to Figure 2. In order to quickly rotate the container on the placement tray 36, the output shaft of motor 31 is connected to the lower end of gear 32. The outer wall of gear 32 meshes with the outer wall of gear 33. Four sets of positioning grooves 38 are evenly distributed around the upper end of the placement tray 36, and a set of material collection grooves 37 is provided between each pair of adjacent positioning grooves 38.

[0027] Through the coordinated use of motor 31, gear 32, gear 33, rotating column 34, and placement tray 36, the system achieves rapid and accurate dispensing of tile adhesive. A center positioning device, which works in conjunction with the rotating column 34, is located at the center of the placement tray 36 to ensure stability during rotation and prevent vibrations caused by high-speed rotation from affecting filling accuracy. A metering pump with high-precision flow control is used for the filling pump 7 to ensure accurate dispensing of tile adhesive each time. The outlet of the filling pump 7 is connected to the filling pipe 8, and the end of the filling pipe 8 is connected to a leak-proof mechanism 9, which quickly seals after filling to prevent tile adhesive dripping and maintain the cleanliness of the upper surface of the base 1. To improve operational convenience, reduce manual cleaning, and increase work efficiency, the system automates, refines, and streamlines the filling process, significantly improving production efficiency and quality.

[0028] Please refer to Figure 3. In order to quickly block the discharge port of the filling tube 8 with the support plate 95, the leak-proof mechanism 9 includes a support plate 91. The inner wall of one side of the support plate 91 is fixedly connected to the outer wall of the filling tube 8. A motor 92 is provided at the upper end of the support plate 91. A rotating rod 93 is provided on the output shaft of the motor 92. A rotating plate 94 is fixedly connected to the lower end of the rotating rod 93. The support plate 95 is detachably connected to one side of the upper end of the rotating plate 94. The upper end of the support plate 91 is bolted to the lower end of the motor 92. The output shaft of the motor 92 is connected to the upper end of the rotating rod 93. The inner diameter of the support plate 95 is the same as the outer diameter of the filling tube 8.

[0029] During the filling process, motor 92 on support plate 91 drives the rotating rod 93 to rotate, which in turn rotates the rotating plate 94. The bearing plate 95 rotates around the outer diameter of the rotating rod 93, thus blocking the discharge port of the filling tube 8. At the same time, when the bearing plate 95 is located on the side wall of the filling tube 8, the filling pump 7 fills the tile adhesive into the container through the filling tube 8. After filling, the bearing plate 95 rotates to the bottom of the filling tube 8 to collect the dripping tile adhesive. The rotating plate 94 and the bearing plate 95 are connected by a plug or bolt, which facilitates quick assembly and disassembly. Afterwards, the workers can collect the tile adhesive in the bearing plate 95 into the container by periodically cleaning it, ensuring that the amount of tile adhesive filled each time is accurate, reducing material waste, and realizing a fast, accurate, and stable filling process, which greatly improves production efficiency and reduces production costs.

[0030] Working principle: First, the operator starts the motor 31. The motor 31 drives the gear 32 and the meshing gear 33 to rotate through its output shaft. Then, the gear 33 drives the rotating column 34 to rotate. The rotation of the rotating column 34 drives the placement plate 36 to rotate. The bottom of the rotating column 34 is rotatably connected to the fixed plate 2 through the bearing 35. The positioning groove 38 ensures the accurate placement of the container. In addition, the tile adhesive is poured into the inner cavity of the feed tank 5 and pressurized by the filling pump 7 to be delivered to the inner cavity of the filling pipe 8. At this point, containers are sequentially placed into the positioning slot 38. When an empty container reaches below the flow valve on the filling pipe 8, the flow valve is opened, and the tile adhesive that has entered the inner cavity of the filling pipe 8 is quantitatively filled into the container cavity. Then, the flow valve is closed, and the placement tray 36 is continuously rotated intermittently, continuously rotating empty containers below the flow valve for filling. Simultaneously, the front outer side of the placement tray 36 continuously removes filled containers and replaces them with empty containers, greatly shortening the downtime during the filling process and improving filling efficiency. The rotation of disc 36 causes the collection trough 37 to briefly stop below the filling pipe 8, collecting any remaining dripping tile adhesive. This prevents excessive stains from adhering to the device and avoids waste, resulting in a cleaner overall operating environment. Through the coordinated operation of motor 31, gear 32, gear 33, rotating column 34, and disc 36, rapid and accurate dispensing of tile adhesive is achieved. A centering device, which works in conjunction with the rotating column 34, is located at the center of disc 36 to ensure the disc remains stable during rotation. To prevent vibrations caused by high-speed rotation from affecting filling accuracy, a metering pump with high-precision flow control was selected for filling pump 7 to ensure accurate tile adhesive volume for each filling. The outlet of filling pump 7 is connected to filling pipe 8, and the end of filling pipe 8 is connected to a leak-proof mechanism 9, which can quickly seal after filling to prevent tile adhesive from dripping and keep the upper surface of base 1 clean. In order to improve the convenience of operation, reduce the trouble of manual cleaning, and improve work efficiency, the filling process is automated, precise and convenient, which greatly improves production efficiency and quality.

[0031] Then, during the filling process, the motor 92 on the support plate 91 drives the rotating rod 93 to rotate, and the rotating plate 94 rotates accordingly. The bearing plate 95 rotates around the outer diameter of the rotating rod 93, thereby blocking the discharge port of the filling tube 8. At the same time, when the bearing plate 95 is located on the side wall of the filling tube 8, the filling pump 7 operates to fill the container with tile adhesive through the filling tube 8. After filling is completed, the bearing plate 95 rotates to the bottom of the filling tube 8 to collect the dripping tile adhesive. The rotating plate 94 and the bearing plate... The plates 95 are connected by a plug or bolt, facilitating quick assembly and disassembly between the rotating plate 94 and the bearing plate 95. Afterwards, the workers can periodically clean the tile adhesive inside the bearing plate 95 and collect it into a container, ensuring the accuracy of the amount of tile adhesive filled each time, while reducing material waste. This achieves a fast, accurate, and stable filling process, greatly improving production efficiency and reducing production costs. The above is the working process of the entire device. Any content not described in detail in this manual is existing technology known to those skilled in the art.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tile adhesive filling apparatus comprising a base (1), characterised in that: The inner wall of the base (1) is provided with a fixing plate (2), the upper end of the fixing plate (2) is provided with a rotating mechanism (3), the upper end of the base (1) is fixedly connected to a frame (4), the upper end of the frame (4) is fixedly connected to a feed tank (5), the lower end of the feed tank (5) is connected to a guide pipe (6), one end of the guide pipe (6) is connected to a filling pump (7), the lower end of the filling pump (7) is fixedly connected to a filling pipe (8), and the lower end of the filling pipe (8) is fixedly connected to a leak-proof mechanism (9). The rotating mechanism (3) includes a motor (31), the lower end of which is bolted to the upper end of the fixed plate (2). The output shaft of the motor (31) is provided with a gear (32). A gear (33) is provided on one side of the gear (32). A rotating column (34) is inserted into the inner wall of the gear (33). A bearing (35) is rotatably connected to the lower end of the rotating column (34). A placement plate (36) is fixed to the upper end of the rotating column (34). A material collection trough (37) is embedded in the upper end of the placement plate (36). Positioning grooves (38) are distributed in a ring on the upper end of the placement plate (36).

2. A tile adhesive filling apparatus as claimed in claim 1, wherein: The two sides of the fixed plate (2) are fixedly connected to the two sides of the inner wall of the base (1), and the lower end of the rotating mechanism (3) is fixedly connected to the upper end of the fixed plate (2).

3. The tile adhesive filling apparatus according to claim 1, characterized in that: The output shaft of the motor (31) is connected to the lower end of the gear (32) for transmission, and the outer wall of the gear (32) is meshed with the outer wall of the gear (33).

4. The tile adhesive filling apparatus according to claim 3, characterized in that: The upper end of the placement tray (36) is provided with four sets of positioning grooves (38) arranged at equal intervals, and a set of collection grooves (37) is provided between each two adjacent sets of positioning grooves (38).

5. The tile adhesive filling apparatus according to claim 1, characterized in that: The leak-proof mechanism (9) includes a support plate (91), one inner wall of the support plate (91) is fixedly connected to the outer wall of the filling pipe (8), a second motor (92) is provided at the upper end of the support plate (91), a rotating rod (93) is provided on the output shaft of the second motor (92), a rotating plate (94) is fixedly connected at the lower end of the rotating rod (93), and a bearing plate (95) is detachably connected to one side of the upper end of the rotating plate (94).

6. A tile adhesive filling apparatus as claimed in claim 5, wherein: The upper end of the support plate (91) is bolted to the lower end of the second motor (92), and the output shaft of the second motor (92) is connected to the upper end of the rotating rod (93) for transmission.

7. A tile adhesive filling apparatus as claimed in claim 5, wherein: The inner diameter of the bearing plate (95) is the same as the outer diameter of the filling pipe (8).

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