Film

A (meth)acrylic resin and alumina particle film with optimized particle size and roundness distribution addresses adhesive failure and conductivity issues, offering a thin, highly adhesive, and thermally conductive solution for heat dissipation.

WO2026116302A1PCT designated stage Publication Date: 2026-06-04SUMITOMO CHEM CO LTD

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
SUMITOMO CHEM CO LTD
Filing Date
2025-11-25
Publication Date
2026-06-04

AI Technical Summary

Technical Problem

Existing heat dissipation materials used between electronic components and heat sinks face issues with adhesive failure due to shear stress, leading to decreased thermal conductivity, especially when thick, and there is a need for a thin, highly adhesive, and thermally conductive film to improve heat dissipation.

Method used

A film composed of a (meth)acrylic resin and alumina particles, where alumina particles constitute 50% or more of the solid content, with specific particle size distribution and roundness, ensuring a thickness-to-particle size ratio that enhances adhesion and thermal conductivity.

Benefits of technology

The film provides excellent adhesion and thermal conductivity, maintaining high performance even in thin films less than 100 μm, addressing the adhesive failure and conductivity issues of previous materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The purpose of the present invention is to provide a thin thermally conductive film that makes it possible to easily adhere a heating element and a radiator to each other. The present invention is a film formed from a resin composition containing a (meth)acrylic resin and alumina particles, wherein: the alumina particles are contained in an amount of 50 vol% or more in 100 vol% of the solid content of the resin composition, and also have one or more peaks in the particle size distribution; and when the proportion of alumina particles A having a particle size distribution including a peak having the largest particle diameter in 100 mass% of the alumina particles is indicated by X mass%, the D50 of the alumina particles A is indicated by Y (μm), and the thickness of the film is indicated by Z (μm), Y is 2.0 μm or more, Z is less than 100 μm, and formula (1) below is satisfied. (1): Z / (Y × X / 100) ≥ 2.5
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