Aluminosilicate-containing composition
An aluminosilicate composition formed by reacting aluminum and silicon compounds with a water-soluble polymer addresses the early strength issues in SCM concrete, enhancing strength development and acting as a hardening accelerator.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- NIPPON SHOKUBAI CO LTD
- Filing Date
- 2025-11-26
- Publication Date
- 2026-06-04
AI Technical Summary
Conventional concrete compositions using supplementary cementitious materials (SCM) face issues with longer setting times and inadequate early strength development compared to ordinary Portland cement, necessitating a composition that can accelerate strength development.
An aluminosilicate-containing composition is developed by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer, with specific particle sizes and molar ratios, to enhance early strength development in SCM concrete.
The aluminosilicate composition promotes a denser structure formation, accelerating strength development in calcium carbonate-containing cement compositions, serving as an effective hardening accelerator.
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Abstract
Description
Aluminosilicate-containing composition
[0001] The present invention relates to an aluminosilicate-containing composition. More specifically, it relates to an aluminosilicate-containing composition useful for accelerating the hardening of a hydraulic material composition.
[0002] In the manufacturing process of ordinary Portland cement, a large amount of CO 2 is emitted. Therefore, a concrete composition in which cement is replaced with supplementary cementitious materials (Supplementary Cementitious Materials (SCM)) such as fly ash and slag has been proposed in order to reduce the emission of CO 2 Such SCM concrete has a longer setting time and has problems in early strength development compared to ordinary Portland cement (OPC).
[0003] Regarding the technology for improving the early strength of concrete, Patent Document 1 discloses an aluminosilicate-containing composition containing an aluminosilicate and a water-soluble polymer, wherein the aluminosilicate has an average particle diameter measured by a predetermined measurement method of 10 to 2500 nm. Patent Document 2 discloses a polycarboxylic acid-based copolymer obtained by polymerizing a monomer component containing an unsaturated polyalkylene glycol-based monomer represented by a predetermined formula and an unsaturated carboxylic acid-based monomer represented by a predetermined formula. Patent Document 3 discloses a cement hardening accelerator composition containing two or more alkanolamine-based compounds and a cement dispersant, wherein the two or more alkanolamine-based compounds include triethanolamine and triisopropanolamine, and the mass ratio of triethanolamine to triisopropanolamine is triethanolamine / triisopropanolamine = 10 to 90 / 90 to 10.
[0004] JP-A-2022-011743 JP-A-2014-65760 JP-A-2011-88757
[0005] As mentioned above, various technologies have been developed to improve the early strength of conventional concrete, but there is a need to develop a composition that can fully demonstrate strength development (especially early strength) for SCM concrete.
[0006] This invention has been made in view of the above-mentioned circumstances, and aims to provide a composition that can exhibit excellent early strength development in SCM concrete.
[0007] The inventors of the present invention conducted various studies on compositions that can exhibit excellent strength development in SCM concrete. They discovered that by using an aluminosilicate, obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer, in a cement composition containing 5% by mass or more of calcium carbonate, the composition exhibits superior early strength development compared to ordinary cement compositions. This led them to the present invention, as they realized that the above problem could be successfully solved.
[0008] The present invention includes the following aluminosilicate-containing compositions, etc.: [1] An aluminosilicate-containing composition, which is used in a hydraulic material composition containing 5% by mass or more of calcium carbonate, wherein the aluminosilicate is obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer. [2] The aluminosilicate-containing composition according to [1], wherein the above reaction is carried out in the presence of a metal compound containing metal elements other than aluminum and silicon. [3] The aluminosilicate-containing composition according to [2], wherein the metal element is at least one element selected from the group consisting of calcium, magnesium, and zinc. [4] An aluminosilicate-containing composition, which further contains a water-soluble polymer and is used in a hydraulic material composition containing 5% by mass or more of calcium carbonate, wherein the aluminosilicate-containing particles in the composition have an average particle diameter of 10 to 2500 nm, as measured by the following measurement method. <Method for measuring average particle size> Using a particle size measuring device, the scattering intensity of an aqueous dispersion of the aluminosilicate-containing composition with a solid content of 0.1% by mass is measured by dynamic light scattering, and the average Z particle size is calculated. [5] The aluminosilicate-containing composition according to [4] above, wherein the content of the water-soluble polymer is 5 to 90% by mass with respect to the total content of aluminosilicate, aluminum-containing compound and silicon-containing compound of 100% by mass. [6] The aluminosilicate-containing composition according to any one of [1] to [5] above, wherein the molar ratio of the total aluminum and calcium elements ((Al + Ca) / Si) to 100 mol% silicon element is 20 mol% or more, and the molar ratio of aluminum element (Al / Si) to 100 mol% silicon element is 20 mol% or more. [7] The aluminosilicate-containing composition according to any one of [1] to [6] above, wherein the water-soluble polymer has at least one functional group selected from a carboxyl group, a phosphate group, a sulfonic acid group and salts thereof, and a phosphate ester group and a hydroxyl group. [8] The aluminosilicate-containing composition according to [7] above, wherein the water-soluble polymer further has a (poly)oxyalkylene group.[9] A calcium carbonate-containing hydraulic material composition comprising the aluminosilicate-containing composition described in any of [1] to [8] above, calcium carbonate, and a hydraulic material.
[10] A method for using an aluminosilicate-containing composition, wherein the method of use involves using the aluminosilicate obtained in a step (step (α)) of reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer, in a step (step (β)) of adding the aluminosilicate to a hydraulic material composition containing 5% by mass or more of calcium carbonate.
[11] A method for producing a calcium carbonate-containing hydraulic material composition, wherein the method of production involves adding the aluminosilicate obtained by reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer to a hydraulic material composition containing 5% by mass or more of calcium carbonate.
[0009] The aluminosilicate-containing composition of the present invention has the above-described structure and can exhibit excellent strength development properties for cement compositions containing 5% by mass or more of calcium carbonate. Therefore, it can be suitably used as a hardening accelerator for such calcium carbonate-containing cement compositions.
[0010] Preferred embodiments of the present invention will be described below in detail, but the present invention is not limited to the following descriptions and can be modified and applied as appropriate without changing the gist of the invention. Furthermore, embodiments combining two or more of the individual preferred embodiments of the present invention described below also constitute preferred embodiments of the present invention. In this specification, the term "the present invention" simply refers to matters common to the first and second embodiments of the present invention.
[0011] <Aluminosilicate-containing composition> The first aluminosilicate-containing composition of the present invention is a composition containing aluminosilicate, which is used in a hydraulic material composition containing 5% by mass or more of calcium carbonate, and the aluminosilicate is obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer. The aluminosilicate obtained by the above reaction promotes the reaction between calcium carbonate and cement and forms a denser structure, thus exhibiting excellent strength development.
[0012] The aluminosilicate in the first aluminosilicate-containing composition of the present invention is not particularly limited as long as it is obtained by reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer, but it is preferably in particulate form (aluminosilicate-containing particles). The aluminosilicate-containing particles may also contain other components such as a water-soluble polymer, as long as they contain aluminosilicate. The preferred form of the reaction between the aluminum-containing compound and the silicon-containing compound is the same as the preferred form of step (α) in the method for producing an aluminosilicate-containing composition used in hydraulic materials containing 5% by mass or more of calcium carbonate, which will be described later, in which an aluminum-containing compound and a silicon-containing compound are reacted in the presence of a water-soluble polymer.
[0013] The aluminosilicate-containing particles in the first aluminosilicate-containing composition of the present invention may be obtained by the above reaction, but it is preferable that the average particle diameter measured by the following measurement method is 10 to 2500 nm. More preferably it is 10 to 800 nm, even more preferably 15 to 700 nm, even more preferably 20 to 600 nm, even more preferably 25 to 500 nm, even more preferably 30 to 400 nm, particularly preferably 40 to 300 nm, and most preferably 50 to 300 nm. <Method for measuring average particle diameter> Using a particle diameter measuring device, the scattering intensity of an aqueous dispersion of the aluminosilicate-containing composition with a solid content of 0.1% by mass is measured by dynamic light scattering, and the Z average particle diameter is calculated.
[0014] The second invention is a composition containing aluminosilicate, which contains a water-soluble polymer and is used in a cement composition containing 5% by mass or more of calcium carbonate. The average particle diameter of the aluminosilicate-containing particles in the composition is 10 to 2500 nm as measured by the following measurement method. The aluminosilicate in the composition of the second invention also promotes the reaction between calcium carbonate and cement and forms a denser structure, thus exhibiting excellent strength development. The average particle diameter is preferably 10 to 800 nm, more preferably 15 to 700 nm, still more preferably 20 to 600 nm, even more preferably 25 to 500 nm, yet even more preferably 30 to 400 nm, particularly preferably 40 to 300 nm, and most preferably 50 to 300 nm. <Measurement method of average particle diameter> Using a particle size measuring device, measure the scattering intensity of a 0.1% by mass aqueous dispersion of the solid content of the aluminosilicate-containing composition by the dynamic light scattering method, and calculate the Z average particle diameter.
[0015] The aluminosilicate contained in the aluminosilicate-containing composition of the present invention is not particularly limited as long as it is a compound having a structure in which a part of the silicon atoms in the silicate are replaced by aluminum atoms. For example, the following formula (1); pM 1 2 O·qAl 2 O 3 ·rM 2 O·sSiO 2 ·mH 2 O (1) (In the formula, p, q, r, m, and s represent integers. M 1 represents an alkali metal atom, and M 2 represents an alkaline earth metal atom.) Compounds represented by the above formula and compounds in which aluminum is solid-dissolved in calcium silicate hydrate can be mentioned. The form in which the aluminosilicate is a compound represented by the above formula (1) is one of the preferred embodiments of the present invention.
[0016] In the aluminosilicate-containing composition of the present invention, the aluminosilicate preferably has a molar ratio of calcium element (Ca / Si) of 500 mol% or less to 100 mol% silicon element. More preferably, it is 0 to 300 mol%, and even more preferably, 0 to 150 mol%. A form in which the molar ratio of calcium element is 0 mol% is also one of the preferred embodiments of the present invention.
[0017] In the aluminosilicate-containing composition of the present invention, the aluminosilicate preferably has a molar ratio ((Al + Ca) / Si) of 20 mol% or more of the total aluminum and calcium elements relative to 100 mol% of silicon. More preferably, it is 30 to 1000 mol%, even more preferably 50 to 300 mol%, particularly preferably 70 to 200 mol%, and most preferably 80 to 150 mol%.
[0018] In the aluminosilicate-containing composition of the present invention, the aluminosilicate preferably has a molar ratio of aluminum element (Al / Si) of 20 mol% or more to 100 mol% silicon element. More preferably it is 30 to 1000 mol%, even more preferably 50 to 300 mol%, particularly preferably 70 to 200 mol%, and most preferably 80 to 150 mol%. In the above aluminosilicate, the molar ratio of the total of aluminum element and calcium element ((Al + Ca) / Si) to 100 mol% silicon element is 20 mol% or more, and the molar ratio of aluminum element (Al / Si) to 100 mol% silicon element is 20 mol% or more. This form is one of the preferred embodiments of the present invention.
[0019] The silicon atom content in the aluminosilicate-containing composition of the present invention is preferably 0.1 to 600 mol% with respect to 100 mol% of aluminum atoms. The aluminosilicate-containing composition may also contain an aluminum-containing compound and / or a silicon-containing compound, and the silicon atom content is based on the total amount of silicon atoms in the aluminosilicate and the silicon-containing compound, while the amount of aluminum atoms is based on the total amount of aluminum atoms in the aluminosilicate and the aluminum-containing compound. The silicon atom content is more preferably 1 to 500 mol%, even more preferably 10 to 300 mol%, even more preferably 30 to 200 mol%, particularly preferably 50 to 150 mol%, and most preferably 67 to 125 mol%.
[0020] The above-mentioned aluminum-containing compounds and silicon-containing compounds are not particularly limited, but examples include unreacted raw materials in the production of aluminosilicate-containing compositions. Examples of the above-mentioned aluminum-containing compounds include aluminum sulfate, aluminum nitrate, aluminum chloride, basic aluminum acetate, aluminum formosetate, and aluminum acetylacetonate, with aluminum sulfate being preferred. Examples of the above-mentioned silicon-containing compounds include alkali metal salts of metasilicic acid such as sodium metasilicate, and alkali metal salts of silicic acid, such as sodium silicate, potassium silicate, water glass, aluminum silicate, tricalcium silicate, dicalcium silicate, calcium silicate, silicic acid, sodium metasilicate, and / or potassium metasilicate. Preferably, sodium metasilicate, potassium metasilicate, and / or water glass.
[0021] The aluminosilicate content is preferably 0.2 to 40% by mass, based on 100% by mass of the aluminosilicate-containing composition. More preferably, it is 0.5 to 30% by mass, even more preferably 1 to 30% by mass, and particularly preferably 5 to 30% by mass.
[0022] In the first aspect of the present invention, the reaction between the aluminum-containing compound and the silicon-containing compound in the presence of a water-soluble polymer is preferably carried out in the presence of a metal compound containing metal elements other than aluminum and silicon. The aluminosilicate-containing composition of the present invention may contain a metal compound containing metal elements other than aluminum and silicon. The content ratio of metal elements other than aluminum and silicon in the aluminosilicate-containing composition of the present invention is not particularly limited, but is preferably 0 to 150 mol% relative to 100 mol% of silicon.
[0023] The above-mentioned metal compounds are not particularly limited as long as they are metal-containing compounds other than the components contained in the above-mentioned aluminosilicate and cement, and include inorganic compounds, organic acid salts, complexes (coordination compounds), etc. The metal elements other than aluminum and silicon are not particularly limited, but include, for example, monovalent metals such as lithium, sodium, potassium, rubidium, cesium, silver, and copper(I); divalent metals such as magnesium, calcium, barium, iron(II), zinc, copper(II), manganese(II), chromium(II), nickel(II), and cobalt(II); trivalent metals such as iron(III), nickel(III), cobalt(III), aluminum, gallium, chromium(III), zirconium(III), manganese(III), yttrium, lanthanum, cerium(III), and gadolinium; and tetravalent metals such as nickel(IV), cobalt(IV), titanium, zirconium(IV), and manganese(IV). Preferably, the metal element is alkali metal such as lithium and sodium, alkaline earth metal such as magnesium and calcium, zinc, iron, etc. One preferred embodiment of the present invention is in which the above metal element is at least one element selected from the group consisting of calcium, magnesium, and zinc. More preferably, the above metal element is calcium.
[0024] Examples of the inorganic compounds mentioned above include sulfates, carbonates, halides, nitrates, phosphates, silicates, hydroxides, oxides, sulfides, tellurides, and intermetallic compounds. Among these, sulfates, nitrates, and carbonates are preferred. More preferably are lithium sulfate, sodium sulfate, magnesium sulfate, calcium sulfate, zinc sulfate, iron sulfate, sodium nitrate, lithium nitrate, magnesium nitrate, calcium nitrate, zinc nitrate, iron nitrate, sodium carbonate, lithium carbonate, magnesium carbonate, zinc carbonate, iron carbonate, etc., and even more preferably sodium sulfate, calcium sulfate, and calcium nitrate, with calcium nitrate being particularly preferred.
[0025] The above organic acid salts are not particularly limited as long as they contain a metal element, but examples include carboxylates and sulfonates. Examples of carboxylates include acetates and oxalates. Preferably, they are acetates, more preferably sodium acetate, lithium acetate, magnesium acetate, zinc acetate, and iron acetate, and even more preferably sodium acetate. The above complexes are not particularly limited as long as they contain a metal element, but examples include ammine complexes, cyano complexes, halogeno complexes, hydroxyl complexes, phthalocyanine complexes, porphyrin complexes, carbonyl complexes, salen complexes, ethylenediamine complexes, β-diketone complexes, and β-diketoester complexes.
[0026] The aluminosilicate-containing composition of the present invention preferably contains water, and the aluminosilicate is dispersed in a concentration of 0.5 to 50 g per 100 g of water. More preferably, the concentration is 1 to 50 g, even more preferably 5 to 40 g, and particularly preferably 5 to 30 g.
[0027] The first aluminosilicate-containing composition of the present invention may contain an aluminosilicate obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer, but it is preferable that it contains a water-soluble polymer. The content of the water-soluble polymer in the aluminosilicate-containing composition of the present invention is not particularly limited, but it is preferably 0.02 to 25% by mass with respect to 100% by mass of the aluminosilicate-containing composition. If the content of the water-soluble polymer is within the above range, the inhibition of cement nucleation is more sufficiently suppressed, and the strength development performance is better. The content of the water-soluble polymer is more preferably 0.5 to 10% by mass, and particularly preferably 1 to 5% by mass.
[0028] The content of the water-soluble polymer in the aluminosilicate-containing composition of the present invention is preferably 5 to 90% by mass, more preferably 10 to 75% by mass, even more preferably 10 to 50% by mass, and particularly preferably 20 to 50% by mass.
[0029] The content of the water-soluble polymer in the aluminosilicate-containing composition of the present invention is preferably 5 to 90% by mass, based on 100% by mass of the total content of the aluminosilicate, aluminum-containing compound, and silicon-containing compound. More preferably, it is 10 to 75% by mass, even more preferably 10 to 50% by mass, and particularly preferably 20 to 50% by mass. When the aluminum-containing compound and silicon-containing compound are hydrates, their content shall be calculated on an anhydrous basis. The same applies hereinafter.
[0030] (Water-soluble polymer) The above water-soluble polymer is not particularly limited as long as the insoluble content when 100 g is dissolved in 100 g of water at 20°C is 50 g or less, but it is preferable that it has at least one functional group selected from carboxyl groups, phosphate groups, sulfonic acid groups and salts thereof, and phosphate ester groups and hydroxyl groups. Among these, carboxyl groups, phosphate groups, sulfonic acid groups and salts thereof and phosphate ester groups are preferred, more preferably carboxyl groups, phosphate groups, sulfonic acid groups and salts thereof, and even more preferably carboxyl groups or salts thereof.
[0031] The weight-average molecular weight of the above water-soluble polymer is not particularly limited, but is preferably 1,000 to 100,000. More preferably 2,000 to 80,000, even more preferably 3,000 to 50,000, even more preferably 5,000 to 40,000, even more preferably 6,000 to 30,000, and particularly preferably 8,000 to 25,000. The weight-average molecular weight of the above water-soluble polymer can be measured by GPC under the measurement conditions described in the examples.
[0032] If the above-mentioned water-soluble polymer has at least one functional group selected from carboxyl groups, phosphate groups, sulfonic acid groups and their salts, as well as phosphate ester groups and hydroxyl groups, and the weight-average molecular weight of the water-soluble polymer is within the above-mentioned preferred range, then the functional group will adsorb to the aluminosilicate, and the steric repulsion of the water-soluble polymer will more sufficiently disperse the aluminosilicate, and the aggregation of the aluminosilicate can be more sufficiently suppressed. As a result, the rate at which the calcium content in the hydraulic material composition changes to calcium silicate hydrate, calcium aluminate hydrate, or aluminum calcium silicate hydrate is improved, the pozzolanic reaction is more accelerated, and the early development of strength is further improved.
[0033] When the above water-soluble polymer has at least one selected from carboxyl groups, phosphate groups, sulfonic acid groups, and salts thereof, it is preferable that the proportion of structural units derived from monomers having at least one selected from carboxyl groups, phosphate groups, sulfonic acid groups, and salts thereof (hereinafter also referred to as monomers having acid groups) is 50 to 95 mol% of the total structural units. This further improves the adsorption to aluminosilicate. The proportion of structural units derived from monomers having acid groups is more preferably 65 to 95 mol%, even more preferably 70 to 95 mol%, and particularly preferably 80 to 90 mol%.
[0034] The water-soluble polymer having a carboxyl group or a salt thereof (hereinafter also referred to as a carboxylic acid-based water-soluble polymer) is not particularly limited, but examples include polymers having structural units derived from unsaturated carboxylic acid monomers and polymers having structural units derived from monomers having a carboxyl group and an aromatic group. As the unsaturated carboxylic acid monomer, unsaturated monocarboxylic acid monomers and unsaturated dicarboxylic acid monomers are preferred. As the unsaturated monocarboxylic acid monomer, any monomer having one unsaturated group and one group capable of forming a carbanion in the molecule is acceptable, such as (meth)acrylic acid, crotonic acid, tigric acid, 3-methylcrotonic acid, 2-methyl-2-pentenoic acid, itaconic acid, etc.; monovalent metal salts, divalent metal salts, ammonium salts, and organic amine salts of these are preferred. The above-mentioned unsaturated dicarboxylic acid monomers may be any monomer having one unsaturated group and two groups capable of forming a carbanion within the molecule. Maleic acid, itaconic acid, mesaconic acid, citraconic acid, fumaric acid, etc., or their monovalent metal salts, divalent metal salts, ammonium salts, and organic amine salts, their anhydrides, or half-esters are preferred.
[0035] Examples of monomers having a carboxyl group and an aromatic group include one or more monomers selected from benzene compounds having a carboxyl group and which may have substituents other than the carboxyl group, and naphthalene compounds having a carboxyl group and which may have substituents other than the carboxyl group, with benzene compounds having a carboxyl group and which may have substituents other than the carboxyl group being preferred. Specifically, examples include one or more monomers selected from hydroxybenzoic acid, benzoic acid, isophthalic acid, oxynaphthoic acid, and their isomers, with one or more monomers selected from hydroxybenzoic acid and benzoic acid being preferred, and hydroxybenzoic acid being more preferred.
[0036] The water-soluble polymer having the above-mentioned phosphate group or its salt or phosphate ester group (hereinafter also referred to as a phosphate-based water-soluble polymer) is not particularly limited, but is the following formula (2): -OPO 3 M 3 2 (2) (wherein, M 3 It is preferable to have a group represented by ( ), which may be the same or different, a hydrogen atom, a monovalent metal atom, a divalent metal atom, a trivalent metal atom, an organic amine group, or a hydrocarbon group which may have substituents. There are no particular limitations on the hydrocarbon group which may have substituents, but examples include groups derived from aromatic alcohols and quinones.
[0037] The water-soluble polymer having the above-mentioned phosphate group or its salt or phosphate ester group is preferably one that has structural units derived from a monomer having a phosphate (salt) group and / or a phosphate ester group and an aromatic group (hereinafter also referred to as a phosphate group-containing monomer). In particular, the following formula (3);
[0038]
[0039] (In the formula, M 3 This represents, either identically or differently, a hydrogen atom, a monovalent metal atom, a divalent metal atom, a trivalent metal atom, an organic amine group, or a hydrocarbon group which may have a substituent. Q 1 R represents a direct bond or a divalent linking group. 1It is more preferable that the structural unit has the structure represented by ( ). 1 -O-PO 3 M 3 2 , R 1 The bond positions and number of bonds are not particularly limited, and there may be multiple such bonds.
[0040] Q above 1 The linking group is not particularly limited as long as it is a divalent linking group, but it is preferably a divalent hydrocarbon group which may have a heteroatom. More preferably, it is a (poly)oxyalkylene group. Specific and preferred examples of the oxyalkylene group include those similar to the oxyalkylene group described later, and most preferably, it is an oxyethylene group. The average number of moles of (poly)oxyalkylene groups added is preferably 1 to 10, more preferably 1 to 5, even more preferably 1 to 2, and most preferably 1.
[0041] The above R 1 Examples of substituents include alkyl groups having 1 to 10 carbon atoms, aliphatic hydrocarbon groups such as alkenyl groups, alkoxy groups, hydroxyl groups, acyl groups, ether groups, amide groups, ester groups, ketone groups, carboxyl groups, salts of carboxyl groups, sulfonic acid groups, salts of sulfonic acid groups, and (poly)alkylene glycol chain-containing groups.
[0042] Specific examples of the above phosphate group-containing monomers include, for example, phenoxyethanol, phenoxydiglycol, (methoxyphenoxy)ethanol, methylphenoxyethanol, bis(β-hydroxyethyl)hydroquinone ether, nonylphenol, phenol, cresol, resorcinol, catechol, hydroquinone, naphthol, and phosphorus oxides of aromatic alcohols and quinones such as furfuryl alcohol. Specific examples of the above phosphorus oxides include phenoxyethanol phosphate, phenoxydiglycol phosphate, (methoxyphenoxy)ethanol phosphate, methylphenoxyethanol phosphate, bis(β-hydroxyethyl)hydroquinone ether phosphate, bis(β-hydroxyethyl)hydroquinone ether diphosphate, and nonylphenol phosphate. Among these, phenoxyethanol phosphate, phenoxydiglycol phosphate, and bis(β-hydroxyethyl)hydroquinone ether diphosphate are preferred, and phenoxyethanol phosphate is more preferred. For the phosphorylation of the above aromatic alcohols and quinones, it is preferable to use phosphoric acid compounds such as phosphoric acid (salt) or polyphosphate (salt).
[0043] The water-soluble polymer having the above-mentioned sulfonic acid group or a salt thereof (hereinafter also referred to as a sulfonic acid-based water-soluble polymer) is not particularly limited, but examples include polymers having structural units derived from unsaturated sulfonic acid monomers, polymers having structural units derived from monomers having a sulfonic acid group and an aromatic group, etc. Examples of polymers having structural units derived from monomers having a sulfonic acid group and an aromatic group include naphthalene sulfonic acid formaldehyde condensate, melamine sulfonic acid formaldehyde condensate, lignin sulfonic acid, polystyrene sulfonate, etc.
[0044] The above unsaturated sulfonic acid monomers are not particularly limited as long as they have a sulfonic acid (salt) group and an ethylenically unsaturated hydrocarbon group, but examples include 3-(meth)allyloxy-2-hydroxypropanesulfonic acid, 2-(meth)allyloxyethylenesulfonic acid, 2-acrylamido-2-methylpropanesulfonic acid, p-styrenesulfonic acid, α-methyl-p-styrenesulfonic acid, vinylsulfonic acid, vinylsulfamic acid, (meth)allylsulfonic acid, isoprenesulfonic acid, 4-(allyloxy) Examples include benzosulfonic acid, 1-methyl-2-propene-1-sulfonic acid, 1,1-dimethyl-2-propene-1-sulfonic acid, 3-butene-1-sulfonic acid, 1-butene-3-sulfonic acid, 2-acrylamido-1-methylpropanesulfonic acid, 2-acrylamidopropanesulfonic acid, 2-acrylamido-n-butanesulfonic acid, 2-acrylamido-2-phenylpropanesulfonic acid, 2-(meth)acryloyloxy)ethanesulfonic acid, and 2-(meth)allyloxyethylenesulfonic acid.
[0045] Examples of monomers having a sulfonic acid group and an aromatic group include one or more monomers selected from benzene compounds having a sulfonic acid group and which may have substituents other than the sulfonic acid group, and naphthalene compounds having a sulfonic acid group and which may have substituents other than the sulfonic acid group, with benzene compounds having a sulfonic acid group and which may have substituents other than the sulfonic acid group being preferred. Specifically, examples include one or more monomers selected from benzenesulfonic acid, phenolsulfonic acid, naphthalenesulfonic acid, alkylnaphthalenesulfonic acid, naphtholsulfonic acid, and their isomers, with one or more monomers selected from benzenesulfonic acid and phenolsulfonic acid being preferred, and phenolsulfonic acid being more preferred.
[0046] Examples of water-soluble polymers having hydroxyl groups include polyvinyl alcohol and its modified products; hydroxyethyl (meth)acrylic water-soluble polymers; and hydroxypropyl (meth)acrylic water-soluble polymers.
[0047] The above water-soluble polymer preferably has a (poly)oxyalkylene group in addition to at least one functional group selected from carboxyl groups, phosphate groups, sulfonic acid groups and their salts, as well as phosphate ester groups and hydroxyl groups. The presence of these groups in the water-soluble polymer further improves the dispersibility of the aluminosilicate, and the rate at which the calcium content in the hydraulic material composition changes to calcium silicate hydrate, calcium aluminate hydrate, or aluminum calcium silicate hydrate, as well as the pozzolanic reaction, is further accelerated, resulting in improved strength development.
[0048] The above (poly)oxyalkylene group is an alkylene oxide adduct, and examples of such alkylene oxides include C2 to C8 alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, isobutylene oxide, 1-butene oxide, 2-butene oxide, and styrene oxide. More preferably, it is a C2 to C4 alkylene oxide such as ethylene oxide, propylene oxide, and butylene oxide, and even more preferably, it is ethylene oxide or propylene oxide. Furthermore, if the above (poly)oxyalkylene group is any two or more alkylene oxide adducts selected from ethylene oxide, propylene oxide, butylene oxide, styrene oxide, etc., it may be in any form such as random addition, block addition, or alternating addition. Furthermore, in order to ensure a balance between hydrophilicity and hydrophobicity, it is preferable that the (poly)alkylene glycol contains oxyethylene groups as an essential component, more preferably 50 mol% or more being oxyethylene groups, and even more preferably 90 mol% or more being oxyethylene groups.
[0049] The average number of moles n added of the oxyalkylene groups is preferably 1 to 500. The larger the average number of moles added, the better the hydrophilicity of the resulting polymer and the better the dispersion performance tends to be. If it is 500 or less, a decrease in copolymerization reactivity can be suppressed. The average number of moles n added is preferably 2 to 400, more preferably 5 to 300, even more preferably 10 to 200, even more preferably 15 to 150, particularly preferably 20 to 100, and most preferably 30 to 80.
[0050] When the above water-soluble polymer has a (poly)oxyalkylene group, it is preferable that the polymer has structural units derived from a (poly)oxyalkylene group-containing monomer. The (poly)oxyalkylene group-containing monomer is not particularly limited, but is preferably of the following formula (4);
[0051]
[0052] (In the formula, R 2 , R 3 and R 4 R represents a hydrogen atom or a methyl group, either identical or distinct. 5 (R) represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. 6 O) represents an oxyalkylene group, whether identical or different. n1 represents the average number of moles of oxyalkylene groups added, and is a number from 1 to 500. x represents a number from 0 to 2. y represents 0 or 1. Examples include compounds represented by ) and monomers having an (poly)alkylene glycol chain and an aromatic group and / or a heterocyclic aromatic group (hereinafter also referred to as aromatic group-containing (poly)alkylene glycol monomers).
[0053] In the above formula (4), (R 6 The preferred form of the oxyalkylene group represented by O) is as described above, and the preferred range of n1 is the same as that of n above. In formula (4) above, R 2 , R 3 and R 4 These are, either the same or different, a hydrogen atom or a methyl group. Preferably R 2 , R 3 is a hydrogen atom, R 4This is a hydrogen atom or a methyl group.
[0054] In the above formula (4), R 5 The hydrocarbon group can be a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. Preferably, the hydrocarbon group having 1 to 30 carbon atoms does not have a radically polymerizable unsaturated bond. Suitable hydrocarbon groups include alkyl groups having 1 to 30 carbon atoms (aliphatic alkyl groups or alicyclic alkyl groups), phenyl groups having 6 to 30 carbon atoms, alkylphenyl groups, phenyl alkyl groups, phenyl groups substituted with (alkyl)phenyl groups, and aromatic groups having a benzene ring such as naphthyl groups. However, as the number of carbon atoms in the hydrocarbon group increases, the hydrophobicity increases and the dispersibility decreases, so R 5 When R is a hydrocarbon group, the number of carbon atoms is preferably 1 to 22, more preferably 1 to 18, even more preferably 1 to 12, and particularly preferably 1 to 4. 2 The most preferred examples are hydrogen atoms or hydrocarbon groups having 1 to 4 carbon atoms.
[0055] In the above formula (4), x represents a number from 0 to 2, and y represents 0 or 1. When y is 0, the compound represented by formula (4) becomes an ether monomer, and in this case, x is preferably 2. Also, in this case, R 4 It is more preferable that is a methyl group. When y is 1, the compound represented by formula (4) becomes an ester monomer, in which case it is preferable that x is 0. Also in this case, R 4 is more preferably a hydrogen atom or a methyl group, and even more preferably R 4 is a methyl group. In the above formula (4), y is 0 and R 5Examples of compounds in which the hydrogen atom is present include (poly)ethylene glycol vinyl ether, (poly)ethylene glycol hydroxybutyl vinyl ether, (poly)ethylene glycol allyl ether, (poly)ethylene glycol metharyl ether, (poly)ethylene glycol 3-methyl-3-butenyl ether, (poly)ethylene (poly)propylene glycol vinyl ether, (poly)ethylene (poly)propylene glycol hydroxybutyl vinyl ether, (poly)ethylene (poly)propylene glycol allyl ether, (poly)ethylene (poly)propylene glycol metharyl ether, (poly)ethylene (poly)propylene glycol 3-methyl-3-butenyl ether, (poly)ethylene (poly)butylene glycol vinyl ether, (poly)ethylene (poly)butylene glycol hydroxybutyl vinyl ether, (poly)ethylene (poly)butylene glycol allyl ether, (poly)ethylene (poly)butylene glycol metharyl ether, and (poly)ethylene (poly)butylene glycol 3-methyl-3-butenyl ether.
[0056] In the above equation (4), y is 0, and R 5Compounds in which the hydrocarbon group has 1 to 30 carbon atoms include methoxy(poly)ethylene glycol vinyl ether, methoxy(poly)ethylene glycol hydroxybutyl vinyl ether, methoxy(poly)ethylene glycol allyl ether, methoxy(poly)ethylene glycol methallyl ether, methoxy(poly)ethylene glycol 3-methyl-3-butenyl ether, methoxy(poly)ethylene(poly)propylene glycol vinyl ether, methoxy(poly)ethylene(poly)propylene glycol hydroxybutyl vinyl ether, and methoxy(poly)ethylene(poly)propylene glycol allyl ether. Examples include ethers, methoxy(poly)ethylene(poly)propylene glycol metharyl ether, methoxy(poly)ethylene(poly)propylene glycol 3-methyl-3-butenyl ether, methoxy(poly)ethylene(poly)butylene glycol vinyl ether, methoxy(poly)ethylene(poly)butylene glycol hydroxybutyl vinyl ether, methoxy(poly)ethylene(poly)butylene glycol allyl ether, methoxy(poly)ethylene(poly)butylene glycol metharyl ether, methoxy(poly)ethylene(poly)butylene glycol 3-methyl-3-butenyl ether, and the like.
[0057] In the above equation (4), y is 1, and R 5 Examples of compounds in which the hydrogen atom is present include (poly)alkylene glycol (meth)acrylates such as hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, polybutylene glycol mono(meth)acrylate, polyethylene glycol polypropylene glycol mono(meth)acrylate, polyethylene glycol polybutylene glycol mono(meth)acrylate, polypropylene glycol polybutylene glycol mono(meth)acrylate, and polyethylene glycol polypropylene glycol polybutylene glycol mono(meth)acrylate.
[0058] In the above equation (4), y is 1, and R 5Compounds in which the hydrocarbon group has 1 to 30 carbon atoms include methoxypolyethylene glycol mono(meth)acrylate, methoxypolypropylene glycol mono(meth)acrylate, methoxypolybutylene glycol mono(meth)acrylate, methoxypolyethylene glycol polypropylene glycol mono(meth)acrylate, methoxypolyethylene glycol polybutylene glycol mono(meth)acrylate, methoxypolypropylene glycol polybutylene glycol mono(meth)acrylate, methoxypolyethylene glycol polypropylene glycol polybutylene glycol mono(meth)acrylate, and ethoxypolyethylene glycol Examples of alkoxy polyalkylene glycol (meth)acrylates include mono(meth)acrylate, ethoxypolypropylene glycol mono(meth)acrylate, ethoxypolybutylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polypropylene glycol mono(meth)acrylate, ethoxypolyethylene glycol polybutylene glycol mono(meth)acrylate, ethoxypolypropylene glycol polybutylene glycol mono(meth)acrylate, and ethoxypolyethylene glycol polypropylene glycol polybutylene glycol mono(meth)acrylate, in which the alkoxy group has 1 to 30 carbon atoms.
[0059] The compound represented by formula (4) above is preferably (poly)ethylene glycol vinyl ether, (poly)ethylene glycol hydroxybutyl vinyl ether, (poly)ethylene glycol metharyl ether, (poly)ethylene glycol 3-methyl-3-butenyl ether, or methoxypolyethylene glycol mono(meth)acrylate.
[0060] Examples of the above-mentioned aromatic group-containing (poly)alkylene glycol monomers include compounds obtained by adding alkylene oxides to aromatic alcohols such as aniline; and, more preferably, compounds obtained by adding alkylene oxides to aromatic alcohols such as phenol, cresol, resorcinol, catechol, hydroquinone, naphthol, and furfuryl alcohol. Among the structural units derived from the above-mentioned aromatic group-containing (poly)alkylene glycol monomers, the following formula (5) is particularly important:
[0061]
[0062] (In the formula, Q 2 R represents a direct bond or a divalent linking group. 7 R represents a hydrogen atom or a substituent other than a phosphate base or phosphate ester group. 6 O represents an oxyalkylene group having 2 to 18 carbon atoms, either identical or different. R 8 It is preferable that the structural unit has the following characteristics: ) represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. n2 represents the average number of moles of oxyalkylene groups added, and is a number from 1 to 500.
[0063] Q above 2 Examples of divalent linking groups in this formula include oxygen atoms, sulfur atoms, halogen atoms, -NH-, and divalent hydrocarbon groups which may have heteroatoms. A divalent hydrocarbon group which may have heteroatoms is Q in formula (3) above. 1 This is similar to a divalent hydrocarbon group which may have a heteroatom. Q 2 Preferably, it is an oxygen atom, -NH-, and more preferably an oxygen atom. 8 The hydrocarbon group having 1 to 30 carbon atoms in the above formula (4) is R 5 This is similar to the hydrocarbon groups with 1 to 30 carbon atoms in R. 8 Hydrogen atoms are preferred as the element. n2 is preferably 5 to 200, more preferably 10 to 150, and even more preferably 12 to 120.
[0064] Preferred aromatic group-containing (poly)alkylene glycol monomers include 2-phenoxyethanol and phenoxy polyethylene glycol.
[0065] When the above carboxylic acid-based water-soluble polymer has a (poly)oxyalkylene group, it is preferable that the polymer has a structural unit (a) derived from an unsaturated carboxylic acid monomer and a structural unit (b) derived from the compound represented by formula (4) above, or a polymer having a structural unit derived from a monomer having a carboxyl group and an aromatic group and a structural unit derived from an aromatic group-containing (poly)alkylene glycol monomer. When the carboxylic acid-based water-soluble polymer is a polymer having a structural unit (a) derived from an unsaturated carboxylic acid monomer and a structural unit (b) derived from the compound represented by formula (4) above, it may also have a structural unit (c) derived from other monomers.
[0066] Other monomers are not particularly limited as long as they can copolymerize with unsaturated carboxylic acid monomers and compounds represented by formula (4) above, but for example, diesters of unsaturated dicarboxylic acids such as maleic acid, maleic anhydride, fumaric acid, itaconic acid, and citraconic acid with alcohols having 1 to 30 carbon atoms; diamides of the above unsaturated dicarboxylic acids with amines having 1 to 30 carbon atoms; diesters of alkyl (poly)alkylene glycols obtained by adding 1 to 300 moles of alkylene oxide having 2 to 18 carbon atoms to the above alcohols or amines with the above unsaturated dicarboxylic acids; Diesters of rubonates with glycols having 2 to 18 carbon atoms or polyalkylene glycols with 2 to 300 added moles of these glycols; esters of unsaturated monocarboxylic acids such as methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, glycidyl (meth)acrylate, methyl crotonate, ethyl crotonate, and propyl crotonate with alcohols having 1 to 30 carbon atoms; halfamides of maleamic acids with glycols having 2 to 18 carbon atoms or polyalkylene glycols with 2 to 300 added moles of these glycols.
[0067] (Poly)alkylene glycol di(meth)acrylates such as triethylene glycol di(meth)acrylate, (poly)ethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, (poly)ethylene glycol (poly)propylene glycol di(meth)acrylate; polyfunctional (meth)acrylates such as hexanediol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, trimethylolpropane di(meth)acrylate; (Poly)alkylene glycol dimarates such as triethylene glycol dimarate, polyethylene glycol dimarate; vinyl sulfonate, (meth)allyl sulfonate, 2-(meth)acryloxyethyl sulfonate, 3-(meth)acryloxypropyl sulfonate, 3-(meth)acryloxy-2-hydroxypropyl sulfonate, 3-(meth)acryloxy-2-hydroxypropyl sulfophenyl ether, 3-(meth)ac Unsaturated sulfonic acids such as lyloxy-2-hydroxypropyloxysulfobenzoate, 4-(meth)acryloxybutylsulfonate, (meth)acrylamide methylsulfonic acid, (meth)acrylamide ethylsulfonic acid, 2-methylpropanesulfonic acid (meth)acrylamide, and styrenesulfonic acid, as well as their monovalent metal salts, divalent metal salts, ammonium salts, and organic amine salts (organic ammonium salts); amides of unsaturated monocarboxylic acids and amines having 1 to 30 carbon atoms, such as methyl(meth)acrylamide; vinyl aromatics such as styrene, α-methylstyrene, vinyltoluene, and p-methylstyrene; alkanediol mono(meth)acrylates such as 1,4-butanediol mono(meth)acrylate, 1,5-pentanediol mono(meth)acrylate, and 1,6-hexanediol mono(meth)acrylate; dienes such as butadiene, isoprene, 2-methyl-1,3-butadiene, and 2-chlor-1,3-butadiene.
[0068] Unsaturated amides such as (meth)acrylamide, (meth)acrylalkylamide, N-methylol(meth)acrylamide, N,N-dimethyl(meth)acrylamide; unsaturated cyanides such as (meth)acrylonitrile, α-chloroacrylonitrile; unsaturated esters such as vinyl acetate, vinyl propionate; unsaturated amines such as (meth)aminoethyl acrylate, (meth)methylaminoethyl acrylate, (meth)dimethylaminoethyl acrylate, (meth)dimethylaminopropyl acrylate, (meth)dibutylaminoethyl acrylate, vinylpyridine; divinyl aromatics such as divinylbenzene; cyanurates such as triallyl cyanurate; (meth)allyl Examples include allyl compounds such as glycidyl(meth)allyl ether; and siloxane derivatives such as polydimethylsiloxane-propylaminomaleamidoic acid, polydimethylsiloxane-aminopropyleneaminomaleamidoic acid, polydimethylsiloxane-bis-(propylaminomaleamidoic acid), polydimethylsiloxane-bis-(dipropyleneaminomaleamidoic acid), polydimethylsiloxane-(1-propyl-3-acrylate), polydimethylsiloxane-(1-propyl-3-methacrylate), polydimethylsiloxane-bis-(1-propyl-3-acrylate), and polydimethylsiloxane-bis-(1-propyl-3-methacrylate).
[0069] In the above carboxylic acid-based water-soluble polymer, the content of structural unit (a) is preferably 7 to 50% by mass, based on 100% by mass of all structural units. More preferably, it is 10 to 45% by mass, and even more preferably, 12 to 30% by mass. The content of structural unit (a) may be 3 to 30% by mass, or 3.5 to 25% by mass, based on 100% by mass of all structural units. In the above carboxylic acid-based water-soluble polymer, the content of structural unit (b) is preferably 50 to 93% by mass, based on 100% by mass of all structural units. More preferably, it is 55 to 90% by mass, and even more preferably, 70 to 88% by mass. The content of structural unit (b) may be 70 to 97% by mass, or 75 to 96.5% by mass, based on 100% by mass of all structural units. In the above carboxylic acid-based water-soluble polymer, the content of structural unit (c) is preferably 0 to 40% by mass, based on 100% by mass of all structural units. More preferably 0 to 30% by mass, even more preferably 0 to 20% by mass, particularly preferably 0 to 10% by mass, and most preferably 0% by mass.
[0070] As polymers having structural units derived from the above-mentioned unsaturated carboxylic acid monomers and structural units derived from the compound represented by formula (4), specifically, as described in Japanese Patent Application Publication No. 9-86990, copolymers comprising (alkoxy)polyalkylene glycol mono(meth)acrylic acid ester monomer (a), (meth)acrylic acid monomer (b) in an amount of 95 to 2% by weight, and other monomers (c) copolymerizable with these monomers; as described in Japanese Patent Application Publication No. 2001-220417 A copolymer comprising a constituent unit (I) derived from an unsaturated polyalkylene glycol ether monomer (a) having a C5 alkenyl group and a constituent unit (II) derived from an unsaturated monocarboxylic acid monomer (b) as essential constituent units; as described in Japanese Patent Application Publication No. 2002-121055, a constituent unit (I) derived from an unsaturated polyalkylene glycol ether monomer (a) having a C4 alkenyl group and a constituent unit (II) derived from an unsaturated monocarboxylic acid monomer (b) Examples include copolymers containing (II) as an essential structural unit; copolymers containing (I) derived from an unsaturated polyalkylene glycol ether monomer (a) having a C2 or C3 alkenyl group, and (II) derived from an unsaturated monocarboxylic acid monomer (b), as described in Japanese Patent Application Publication No. 2002-121056, as essential structural units; copolymers comprising an unsaturated polyalkylene glycol ether monomer (I) having a C5 alkenyl group, an unsaturated maleic acid monomer (II), and monomers copolymerizable with these monomers, as described in Japanese Patent Application Publication No. 10-236858; and copolymers containing (A) derived from polyethylene glycol monovinyl ethers, (B) derived from an unsaturated carboxylic acid monomer, and (C) derived from (hydroxy)alkyl (meth)acrylates, etc., as essential structural units, as described in Japanese Patent Application Publication No. 2004-307590.
[0071] When the above carboxylic acid-based water-soluble polymer is a polymer having structural units derived from a monomer having a carboxyl group and an aromatic group, and structural units derived from an aromatic group-containing (poly)alkylene glycol monomer, it is preferable that it has structural units derived from the monomer having a carboxyl group and an aromatic group, and structural units represented by formula (5). In this case, the molar ratio (former / latter) of structural units derived from the monomer having a carboxyl group and an aromatic group to structural units represented by formula (5) is preferably 0.1 to 9. More preferably 0.25 to 4.
[0072] When the above carboxylic acid-based water-soluble polymer is a polymer having structural units derived from a monomer having a carboxyl group and an aromatic group, and structural units derived from an aromatic group-containing (poly)alkylene glycol monomer, it may also have other structural units other than the structural units derived from the monomer having a carboxyl group and an aromatic group, and the structural units derived from the aromatic group-containing (poly)alkylene glycol monomer. Examples of other structural units include the above-mentioned structural units derived from a monomer having a sulfonic acid group and an aromatic group, structural units derived from a monomer having a phosphate (salt) group and / or a phosphate ester group and an aromatic ring group, and structural units derived from other aromatic groups as described later. The ratio of the above-mentioned structural units derived from a monomer having a carboxyl group and an aromatic group to the structural units other than the structural units represented by formula (5) is not particularly limited, but it is preferably 0 to 50 mol% with respect to 100 mol% of the total of the above-mentioned structural units derived from a monomer having a carboxyl group and an aromatic group and the structural units represented by formula (5). More preferably 0 to 40 mol%, even more preferably 0 to 30 mol%, and most preferably 0 mol%.
[0073] When the above-mentioned phosphoric acid-based water-soluble polymer has a (poly)oxyalkylene group, it is preferable that it has a structural unit represented by formula (3) and a structural unit represented by formula (5). In this case, the molar ratio of the structural unit represented by formula (3) to the structural unit represented by formula (5) (formula (3) / formula (5)) is preferably 0.3 to 4. More preferably 0.4 to 3.5, and even more preferably 0.45 to 3.
[0074] The above-mentioned phosphate-based water-soluble polymer may have structural units other than structural units having a phosphate (salt) group and / or a phosphate ester group, and structural units having a (poly)alkylene glycol chain. Examples of other structural units include structural units derived from monomers having the above-mentioned sulfonic acid group and aromatic group, and structural units derived from monomers having other aromatic groups listed below. Examples of other aromatic group monomers that can react with aldehyde compounds described later include phenoxy alcohol, phenol, naphthol, aniline, benzene-1,2-diol, benzene-1,2,3-triol, 1,2-dihydroxynaphthalene, and 2,3-dihydroxynaphthalene. The proportion of structural units other than structural units having a phosphate (salt) group and / or a phosphate ester group and structural units having a (poly)alkylene glycol chain is not particularly limited, but it is preferably 0 to 50 mol% relative to 100 mol% of the total of structural units having a phosphate (salt) group and / or a phosphate ester group and structural units having a (poly)alkylene glycol chain. More preferably 0 to 40 mol%, even more preferably 0 to 30 mol%, and most preferably 0 mol%.
[0075] In polymers having structural units derived from monomers having the above-mentioned aromatic groups, it is preferable that the above-mentioned structural units are bonded by divalent linking groups derived from aldehyde compounds. Examples of the above-mentioned aldehyde compounds include formaldehyde; compounds having an alkyl group with 1 to 5 carbon atoms and an aldehyde group, such as acetaldehyde, propionaldehyde, and butanal; glyoxylic acid, benzaldehyde, and paraformaldehyde. Preferably, it is formaldehyde, benzaldehyde, or paraformaldehyde, and most preferably, it is formaldehyde.
[0076] For example, the form in which the structural unit represented by formula (3) and the structural unit represented by formula (5) are linked by a divalent linking group derived from an aldehyde compound is shown in formula (6);
[0077]
[0078] (In the formula, M 3This represents, either identically or differently, a hydrogen atom, a monovalent metal atom, a divalent metal atom, a trivalent metal atom, an organic amine group, or a hydrocarbon group which may have a substituent. Q 1 Q 2 R represents a direct bond or a divalent linking group, whether identical or different. 1 , R 7 R represents a hydrogen atom or a substituent other than a phosphate base and a phosphate ester group, whether identical or different. 6 O represents an oxyalkylene group having 2 to 18 carbon atoms, either identical or different. R 8 n² represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms. n² represents the average number of moles of oxyalkylene groups added, and is a number from 1 to 500. It is indicated by ). In polymers having structural units derived from monomers having aromatic groups, such as the above-mentioned phosphoric acid-based water-soluble polymer, it is preferable that each structural unit derived from the monomer is bonded by a methylene group.
[0079] Specific examples of phosphoric acid-based water-soluble polymers having structural units derived from monomers with aromatic groups include polycondensation products consisting of the following components C1, C3, and optionally C2, as described in Japanese Patent Publication No. 2008-517080. [Component C1] An aromatic compound or heteroaromatic compound having 5 to 10 carbon atoms or heteroatoms, wherein the aromatic compound or heteroaromatic compound contains an average of 1 to 300 oxyethylene and / or oxypropylene groups per molecule, bonded to the aromatic compound or heteroaromatic compound via an O atom or an N atom. [Component C2] At least one aromatic compound as an optional component selected from the group consisting of (C2-1) phenol, (C2-2) phenol ether, (C2-3) naphthol, (C2-4) naphthol ether, (C2-5) aniline, (C2-6) furfuryl alcohol, and (C2-7) an aminoplast-forming agent selected from the group consisting of melamine or its derivatives, urea or its derivatives, and carboxamide. [Component C3] An aldehyde selected from the group consisting of formaldehyde, glyoxylic acid, and benzaldehyde, or mixtures thereof (where benzaldehyde is further COOMa, SO 3 Ma, and PO 3It may have an acidic group represented by the formula Ma (where M is H, an alkali metal or alkaline earth metal, ammonium, or an organic amine group, and a may be 1 / 2, 1, or 2).
[0080] The above-mentioned phosphoric acid-based water-soluble polymer may not have aromatic groups in its structure, and such a form may be, for example, a phosphate group-containing monomer of the following formulas (7) and / or (8);
[0081]
[0082] (In the formula, R 9 , R 11 , R 14 OR represents a hydrogen atom or a methyl group, either identical or distinct. 10 , OR 12 , OR 13 n3, n4, and n5 represent the same or different oxyalkylene groups with 2 to 18 carbon atoms. n3, n4, and n5 represent the same or different numbers from 1 to 30. M 3 M in equation (6) 3 This is similar to the above. Examples include those having a monomer-derived structural unit represented by ).
[0083] Examples of phosphoric acid-based water-soluble polymers that do not have aromatic groups in their structure include polymers having structural units derived from monomers represented by formula (7) and / or (8) and structural units derived from compounds represented by formula (4). Specifically, examples include copolymers consisting of (alkoxy) polyalkylene glycol mono(meth)acrylic acid ester monomers and phosphoric acid ester monomers, as described in Japanese Patent Application Publication No. 2006-052381.
[0084] As the above water-soluble polymers, carboxylic acid-based water-soluble polymers, phosphoric acid-based water-soluble polymers, and sulfonic acid-based water-soluble polymers are preferred. As carboxylic acid-based water-soluble polymers, (poly)ethylene glycol metharyl ether / acrylic acid copolymer, (poly)ethylene glycol 3-methyl-3-butenyl ether / acrylic acid copolymer, methoxypolyethylene glycol mono(meth)acrylate / (meth)acrylic acid copolymer, (poly)ethylene glycol 3-methyl-3-butenyl ether / maleic acid copolymer, and (poly)ethylene glycol 2-methyl-3-propenyl ether / acrylic acid copolymer are more preferred. As phosphoric acid-based water-soluble polymers, polymers having the structure represented by formula (6) above, and polymers having structural units derived from the monomer represented by formula (7) above and structural units derived from the compound represented by formula (4) above are more preferred. As sulfonic acid-based water-soluble polymers, naphthalene sulfonic acid formaldehyde condensate, melamine sulfonic acid formaldehyde condensate, lignin sulfonic acid, polystyrene sulfonate, etc. are more preferred.
[0085] The method for producing the above-mentioned water-soluble polymer is not particularly limited, but it can be produced by polymerizing monomer components using commonly used methods.
[0086] (Amine Compounds) The aluminosilicate-containing composition of the present invention preferably contains an amine compound (hereinafter also simply referred to as amine) having a molecular weight of 1000 or less. This further improves the development of strength. The content of the above amine is not particularly limited, but it is preferably 0.01 to 50% by mass based on 100% by mass of the total content of aluminosilicate, aluminum-containing compound and silicon-containing compound. Particularly preferably it is 5 to 25% by mass, and most preferably 5 to 15% by mass.
[0087] The above amine is not particularly limited as long as its molecular weight is 1000 or less, and may be a monohydric amine having one amino group or a polyhydric amine having two or more amino groups, but monohydric or dihydric amines are preferred. Furthermore, the above amine may be a primary amine, a secondary amine, or a tertiary amine, but a tertiary amine is preferred. The above amine may also have a functional group such as a hydroxyl group or a carboxyl group. A hydroxyl group is preferred as the functional group.
[0088] The above amine is represented by the following formula (9);
[0089] (In the formula, R 15 , R 16 , R 17 R represents a hydrocarbon group having 1 to 30 carbon atoms, which may have a hydrogen atom or a functional group, either identical or different. 15 , R 16 , R 17 At least one of the is a hydrocarbon group having 1 to 30 carbon atoms, which may have a functional group. Preferably, the compound is represented by ( ). Examples of functional groups that the hydrocarbon group may have include the functional groups mentioned above and amino groups. When the hydrocarbon group has an amino group, the amine becomes a polyhydric amine.
[0090] R in formula (9) above 15 , R 16 , R 17 The hydrocarbon group in is not particularly limited, but examples include aliphatic alkyl groups having 1 to 30 carbon atoms, alicyclic alkyl groups having 3 to 30 carbon atoms, alkenyl groups having 2 to 30 carbon atoms, alkynyl groups having 2 to 30 carbon atoms, and aromatic hydrocarbon groups having 6 to 30 carbon atoms.
[0091] Examples of the alkyl groups mentioned above include methyl group, ethyl group, n-propyl group, n-butyl group, n-pentyl group (amyl group), n-hexyl group, n-heptyl group, n-octyl group, n-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group, n-hexadecyl group, n-heptadecyl group, n-octadecyl group, n-nonadecyl group, n-icosyl group, i-propyl group, sec-butyl group, i-butyl group, t-butyl group, 1-methylbutyl group, 1-ethylpropyl group, 2-methylbutyl group, i-amyl group, neopentyl group, 1,2-dimethylpropyl group, 1,1-dimethylpropyl group, t-amyl group, 1,3-dimethylbutyl group, and 3,3-dimethylbutyl group. Examples include aliphatic alkyl groups such as 2-ethylbutyl group, 2-ethyl-2-methylpropyl group, 1-methylheptyl group, 2-ethylhexyl group, 1,5-dimethylhexyl group, t-octyl group, branched nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, stearyl group, and eicosyl group; and alicyclic alkyl groups such as cyclopropyl group, cyclopropylmethyl group, cyclobutyl group, cyclobutylmethyl group, cyclopentyl group, cyclohexyl group, cyclohexylmethyl group, cycloheptyl group, cyclooctyl group, cyclohexylpropyl group, cyclododecyl group, norbornyl group (C7), adamantyl group (C10), and cyclopentylethyl group. The number of carbon atoms in the alkyl group having 1 to 30 carbon atoms is preferably 1 to 22, more preferably 1 to 18, even more preferably 1 to 12, even more preferably 1 to 8, and particularly preferably 1 to 4.
[0092] Examples of the above alkenyl groups include vinyl group, allyl group, 1-butenyl group, 2-butenyl group, pentenyl group, hexenyl group, heptenyl group, octenyl group, nonenyl group, decenyl group, dodecenyl group, octadecenyl group, and ecosenyl group. Examples of the above alkynyl groups include ethynyl group, 1-propynyl group, 2-propynyl group, butynyl group, pentynyl group, hexynyl group, heptynyl group, octinyl group, noninyl group, decinyl group, dodecinyl group, octadecinyl group, and ecosenyl group. The number of carbon atoms in the above C2 to C30 alkenyl groups and alkynyl groups is preferably 2 to 22, more preferably 2 to 18, even more preferably 2 to 12, even more preferably 2 to 8, and particularly preferably 2 to 4.
[0093] Examples of aromatic hydrocarbon groups having 6 to 30 carbon atoms include aryl groups such as phenyl, naphthyl, methylphenyl, 1-methoxy-4-methylphenyl, ethylphenyl, propylphenyl, butylphenyl, butylmethylphenyl, dimethylphenyl, diethylphenyl, dibutylphenyl, and biphenyl; benzyl, 1-phenylethyl, 2-phenylethyl, 3-phenylpropyl, 4-phenylbutyl, styryl (Ph-CH=C-), and cinnamyl (Ph-CH=CHCH) groups. 2 Examples include aralkyl groups such as the 1-benzocyclobutenyl group and the 1,2,3,4-tetrahydronaphthyl group.
[0094] Examples of primary amines include monoalkylamines such as methylamine, ethylamine, propylamine, isopropylamine, butylamine, amylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine, undecylamine, dodecylamine (laurylamine), tridodecylamine, tetradecylamine (myristylamine), pentadecylamine, cetylamine, stearylamine, oleylamine, and cocoalkylamine, as well as compounds having functional groups such as hydroxyl groups and amino groups on these alkyl groups.
[0095] Examples of secondary amines include dialkylamines such as dimethylamine, ethylmethylamine, diethylamine, dipropylamine, diisopropylamine, and dibutylamine, as well as compounds having functional groups such as hydroxyl groups and amino groups on these alkyl groups.
[0096] Examples of tertiary amines include trialkylamines such as trimethylamine, triethylamine, tripropylamine, tributylamine, and triamylamine; dialkylarylamines such as dimethylaniline and diethylaniline; triarylamines such as triphenylamine; trialkylamines such as tribenzylamine; and compounds having functional groups such as hydroxyl groups and amino groups on the alkyl and / or aromatic groups of these compounds.
[0097] In one embodiment, a form in which the above amine has a hydroxyl group is one of the preferred embodiments of the present invention. Specifically, examples of amines having a hydroxyl group include monoethanolamine, diethanolamine, triethanolamine, monopropanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine, dimethylaminoethanol, ethyldiethanolamine, dimethylaminopropanol, 2-amino-2-methyl-1,3-propanediol, 2-amino-2-ethyl-1,3-propanediol, 2-amino-2-methyl-1-propanol, trishydroxymethylaminomethane, and other mono-, di-, and tri-alkanolamines. Among these, triisopropanolamine, triethanolamine, diisopropanolamine, ethyldiethanolamine, and dimethylaminoethanol are preferred, and triisopropanolamine is more preferred.
[0098] In one embodiment, a form in which the amine is a polyhydric amine is also one of the preferred embodiments of the present invention. Specific examples of polyhydric amines include ethylenediamine, propanediamine, butanediamine, tetramethylethylenediamine, trimethyldiethylenediamine, ethylethylenediamine, diethylethylenediamine, diethylenetriamine, pentamethyldiethylenetriamine, pentamethyldipropylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, polyallylamine, polyethyleneimine, and the like. Among these, tetramethylethylenediamine and pentamethyldiethylenetriamine are preferred, and tetramethylethylenediamine is more preferred.
[0099] The molecular weight of the above amine may be 1000 or less, but is preferably 70 to 600, more preferably 70 to 500, and even more preferably 70 to 300.
[0100] (Functional group-containing compound) The aluminosilicate-containing composition of the present invention preferably contains a compound (hereinafter also referred to as a functional group-containing compound) having a hydroxyl group and two or more functional groups selected from the group consisting of a carboxyl group, a sulfonic acid group, a phosphoric acid group, a phosphite group and salts thereof, and having a molecular weight of 1000 or less. This improves the stability of the aluminosilicate particles.
[0101] The content ratio of the above functional group-containing compound is not particularly limited, but it is preferably 0 to 50% by mass based on 100% by mass of the total content of aluminosilicate, aluminum-containing compound, and silicon-containing compound. More preferably it is 0 to 25% by mass, and even more preferably 5 to 15% by mass.
[0102] The above-mentioned functional group-containing compounds may be any compound having two or more of the above-mentioned functional groups, but examples include compounds having two or more hydroxyl groups, compounds having a hydroxyl group and a carboxyl group or a salt thereof, compounds having two or more carboxyl groups or a salt thereof, compounds having two or more sulfonic acid groups or a salt thereof, compounds having a hydroxyl group and a sulfonic acid group or a salt thereof, compounds having two or more phosphate groups or a salt thereof, and at least one of these may be used. Specific examples of these compounds are shown below, but as long as the functional group-containing compound has two or more of the above-mentioned functional groups and a molecular weight of 1000 or less, it may fall under the category of compounds with two or more functional groups, for example, it may be a compound that has two or more hydroxyl groups, or a compound that has a hydroxyl group and a carboxyl group or a salt thereof.
[0103] Examples of compounds having two or more hydroxyl groups include sugars, non-sugar polyols, oxocarbonic acids, and the like.
[0104] Compounds having the above-mentioned hydroxyl group and carboxyl group or salt group include derivatives obtained by oxidizing the above-mentioned monosaccharides (oxides of monosaccharides), oxycarboxylic acids other than said oxides, and salts thereof. Examples of the above-mentioned monosaccharide oxides include aldonic acid, aldaric acid, uronic acid, etc. Among these, aldonic acid is preferred.
[0105] The above-mentioned aldonic acid is a sugar acid obtained by oxidizing the aldehyde functional group of an aldose to form a carboxylic acid functional group. Specifically, examples include glyceric acid, xylonic acid, gluconic acid, ascorbic acid, etc., and isomers thereof may also be used. Among these, gluconic acid and its salts are preferred.
[0106] The above-mentioned alduric acid is a sugar acid in which both ends of the aldose are oxidized. Specifically, examples include tartaric acid, mesogalactaric acid, D-glucaric acid, etc., and isomers thereof may also be used. Tartaric acid is preferred among these.
[0107] The above-mentioned uronic acid is a sugar acid obtained by oxidizing the terminal hydroxyl group of an aldose or ketose. Specifically, examples include glucuronic acid, galacturonic acid, iduronic acid, etc., and isomers thereof may also be used.
[0108] Other oxycarboxylic acids besides the oxides of the monosaccharides mentioned above include aliphatic oxycarboxylic acids having 2 to 18 carbon atoms and aromatic oxycarboxylic acids having 6 to 12 carbon atoms.
[0109] Examples of compounds having two or more carboxyl groups or salts thereof include aliphatic dicarboxylic acids having 2 to 6 carbon atoms and salts thereof, such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and nosebacic acid; aromatic dicarboxylic acids having 6 to 12 carbon atoms and salts thereof, such as phthalic acid, isophthalic acid, terephthalic acid, and naphthalenedicarboxylic acid; and divalent salts of monocarboxylic acids having 1 to 6 carbon atoms, such as formic acid and acetic acid.
[0110] Examples of compounds having two or more sulfonic acid groups or salts thereof include C1-C12 alkanedisulfonic acids such as ethanedisulfonic acid and their salts. Examples of compounds having a hydroxyl group and a sulfonic acid group or salt thereof include C1-C12 hydroxyalkanesulfonic acids such as hydroxymethanesulfonic acid and their salts.
[0111] Examples of compounds having two or more phosphate groups or salts thereof include polyphosphates such as trimetaphosphate, tripolyphosphate, and pyrophosphate, and salts thereof.
[0112] Preferred functional groups are hydroxyl groups, carboxyl groups, and / or salts thereof. Specifically, preferred functional group-containing compounds are those having at least one hydroxyl group and at least one carboxyl group or salt thereof.
[0113] Preferably, the functional group-containing compound is a compound having two or more hydroxyl groups, and is a compound having a hydroxyl group and a carboxyl group or a salt thereof. More preferably, it is a sugar, an oxide of a monosaccharide and its salt, an oxycarboxylic acid other than the derivative thereof and its salt, and even more preferably, a sugar, an aldonic acid, an aldalic acid and its salt, and particularly preferably, glucose, trehalose, sucrose, gluconic acid (salt), tartaric acid (salt).
[0114] The molecular weight of the above functional group-containing compound is 1000 or less, preferably 50 to 500, and more preferably 100 to 400.
[0115] (Alkylene Oxide Adducts) The aluminosilicate-containing composition of the present invention may contain a polyhydric alcohol alkylene oxide adduct and / or a polyalkyleneimine alkylene oxide adduct (hereinafter also simply referred to as an alkylene oxide adduct). In this case, the alkylene oxide adduct enters between particles in the liquid phase, reducing friction and thereby more sufficiently suppressing aggregation between particles and improving the storage stability of the composition. The alkylene oxide adduct is not particularly limited as long as it is a compound obtained by adding an alkylene oxide to a polyhydric alcohol or polyalkyleneimine, but it is preferable that it is a compound that does not have a carboxyl group, a phosphate group, a sulfonic acid group and their salts, or a phosphate ester group. The form in which the alkylene oxide adduct is a polyalkyleneimine alkylene oxide adduct is one of the preferred embodiments of the present invention.
[0116] The content of the alkylene oxide adducts is not particularly limited, but it is preferable that the total content of polyhydric alcohol alkylene oxide adducts and polyalkyleneimine alkylene oxide adducts is 50% by mass or less relative to the total content of aluminosilicate, aluminum-containing compounds, and silicon-containing compounds (100% by mass). More preferably, it is 0 to 40% by mass, even more preferably 1 to 30% by mass, and particularly preferably 5 to 15% by mass.
[0117] The above polyhydric alcohol alkylene oxide adduct may be any compound having a structure in which an oxyalkylene group is bonded to a polyhydric alcohol residue, and may or may not have a polymerizable double bond. Furthermore, two or more of the above polyhydric alcohol alkylene oxide adducts may be used in combination. The above polyhydric alcohol residue refers to a group having a structure in which the active hydrogen has been removed from the hydroxyl group of a polyhydric alcohol.
[0118] Of the polyhydric alcohol alkylene oxide adducts mentioned above, those having a polymerizable double bond can be obtained by (1) reacting a compound obtained by adding an alkylene oxide to a polyhydric alcohol with an unsaturated compound such as (meth)acrylic acid or (meth)acrylic acid ester, or an epoxy compound such as (meth)allyl glycidyl ether, or by (2) adding 1 mol or more of glycidol to 1 mol of an unsaturated alcohol or an unsaturated alcohol polyalkylene glycol adduct to generate two or more hydroxyl groups in one molecule, and then adding an alkylene oxide. For those without a polymerizable unsaturated bond, the polyhydric alcohol is not particularly limited as long as it is a compound containing an average of two or more hydroxyl groups in one molecule. A preferred form is a compound in which the polyhydric alcohol residue is composed of three elements: carbon, hydrogen, and oxygen.
[0119] The number of hydroxyl groups in the above polyhydric alcohol is not particularly limited as long as it is 2 or more, but is preferably 3 to 300, more preferably 4 to 100, even more preferably 5 to 50, and particularly preferably 6 to 25.
[0120] Examples of the polyhydric alcohols mentioned above include ethylene glycol, diethylene glycol, diols such as 1,2-propanediol and 1,3-propanediol, polyglycidol, glycerin, polyglycerin, trimethylolethane, trimethylolpropane, 1,3,5-pentatriol, erythritol, pentaerythritol, dipentaerythritol, sorbitol, sorbitan, sorbitol-glycerin condensate, adonitol, arabitol, xylitol, and mannitol. Furthermore, examples of sugars include hexose sugars such as glucose, fructose, mannose, indose, sorbose, gross, talose, tagatose, galactose, allose, psicose, and altrose; pentose sugars such as arabinose, ribulose, ribose, xylose, xylulose, and lyxose; tetrose sugars such as threose, erythrulose, and erythrose; other sugars such as rhamnose, cellobiose, maltose, isomaltose, trehalose, sucrose, raffinose, gentianose, and melegitose; and sugar alcohols and sugar acids (sugars; glucose, sugar alcohols; glucose, sugar acids; gluconic acid). In addition, derivatives such as partially etherified and partially esterified compounds of these exemplary compounds are also suitable. One or more of these can be used. Among these, sorbitol and polyglycerin are preferred. Such compounds lead to the formation of polyhydric alcohol residues in polyhydric alcohol alkylene oxide adducts.
[0121] The above polyalkyleneimine alkylene oxide adduct can be any compound obtained by adding alkylene oxide to the nitrogen atom of the amino group or imino group of the polyalkyleneimine, and may or may not have a polymerizable double bond. Two or more of the above polyalkyleneimine alkylene oxide adducts may also be used in combination. The nitrogen atom of the amino group or imino group to which the alkylene oxide is added must have an active hydrogen atom. The above polyalkyleneimine can be any homopolymer or copolymer of alkyleneimines obtained by polymerizing one or more C2-C8 alkyleneimines such as ethyleneimine, propyleneimine, 1,2-butyleneimine, 2,3-butyleneimine, and 1,1-dimethylethyleneimine by conventional methods. These may be used alone or in combination of two or more. The above polyalkyleneimine chain may have a linear structure, a branched structure, or a three-dimensionally crosslinked structure. Furthermore, ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, etc., may also be used. Such polyalkylene imines typically have a tertiary amino group in their structure, as well as a primary amino group or a secondary amino group (imino group) that has an active hydrogen atom.
[0122] In the alkylene oxide adduct described above, if the average number of added moles of oxyalkylene groups differs, or if there are multiple types of oxyalkylene groups, the adducts may contain different amounts of those oxyalkylene groups. In the present invention, if the average number of added moles or the amount differs, even if the other structures are the same, they will be considered to be of different types. As for the oxyalkylene groups in the alkylene oxide adduct described above, there may be two or more types of oxyalkylene groups in the same adduct, and in this case, the oxyalkylene groups may take any form such as random addition, block addition, or alternating addition, but the form formed by block addition is more preferred. Examples of alkylene oxides that form the oxyalkylene groups described above include the alkylene oxides described in the water-soluble polymers described above. Among these, ethylene oxide is preferred.
[0123] In the above polyalkyleneimine alkylene oxide adduct, it is preferable that the polyalkyleneimine chain is mainly formed of ethyleneimine. In this case, the hydrophilicity of the adduct is improved, and the above effects can be exerted more fully. The proportion of ethylene oxide in the alkylene oxide adduct to the active hydrogen bonded to the amino group of the polyalkyleneimine is preferably 50 to 100 mol%. More preferably 60 mol% or more, even more preferably 70 mol% or more, particularly preferably 80 mol% or more, and most preferably 90 mol% or more. In the above polyalkyleneimine alkylene oxide adduct, the average polymerization number of alkyleneimine per polyalkyleneimine chain is preferably 2 to 300. More preferably 3 to 100, even more preferably 4 to 80, even more preferably 5 to 60, even more preferably 6 to 50, even more preferably 7 to 40, and particularly preferably 8 to 30. The average polymerization number of diethylenetriamine is 2, and the average polymerization number of triethylenetetramine is 3.
[0124] The average number of moles of oxyalkylene groups added to the alkylene oxide adduct described above is not particularly limited, but is preferably greater than 0 and less than or equal to 1000. More preferably it is 1 to 500, even more preferably 5 to 450, and particularly preferably 10 to 400. When the adduct described above is a polyalkylene imine alkylene oxide adduct, the average number of moles of the oxyalkylene groups added to 1 mole of nitrogen atoms having active hydrogen atoms in the polyalkylene imine is preferably 2 to 300. More preferably it is 3 to 100, even more preferably 4 to 80, even more preferably 5 to 60, even more preferably 6 to 50, even more preferably 7 to 40, and particularly preferably 8 to 30.
[0125] The weight-average molecular weight of the alkylene oxide adduct is not particularly limited, but is preferably 100,000 or less. More preferably it is 80 to 30,000, even more preferably 200 to 20,000, and particularly preferably 400 to 15,000.
[0126] (Other Components) The aluminosilicate-containing composition of the present invention may contain other components besides aluminosilicate, water-soluble polymer, aluminum-containing compound, silicon-containing compound, the above amine compound, the above functional group-containing compound, and the above alkylene oxide adduct. The other components are not particularly limited, but examples include defoaming agents, AE agents, surfactants, etc. The content ratio of the other components is not particularly limited, but it is preferably 0 to 20% by mass with respect to 100% by mass of the aluminosilicate-containing composition. More preferably it is 0 to 10% by mass, even more preferably 0 to 5% by mass, and particularly preferably 0 to 1% by mass.
[0127] As the above-mentioned surfactant, one or more types of anionic, cationic, nonionic, and amphoteric surfactants, and polymeric surfactants can be used. The above-mentioned anionic surfactant is not particularly limited and includes, for example, polyoxyalkylene alkyl ether sulfate, polyoxyalkylene oleyl ether sodium sulfate, polyoxyalkylene alkylphenyl ether sulfate, alkyl diphenyl ether disulfonate, polyoxyalkylene (mono, di, tri) styrylphenyl ether sulfate, polyoxyalkylene (mono, di, tri) benzylphenyl ether sulfate, alkenyl succinate disalt; alkyl sulfate salts such as sodium dodecyl sulfate, potassium dodecyl sulfate, and ammonium alkyl sulfate; sodium dodecyl polyglycol ether sulfate; Examples include thorium sulforisinoates; alkyl sulfonates such as sulfonated paraffin salts; alkyl sulfonates such as sodium dodecylbenzene sulfonate and alkali metal sulfates of alkali phenol hydroxyethylene; high alkylnaphthalene sulfonates; naphthalene sulfonic acid formalin condensates; fatty acid salts such as sodium laurate, triethanolamine oleate, and triethanolamine abietate; polyoxyalkyl ether sulfates; polyoxyethylene carboxylic acid sulfates; polyoxyethylene phenyl ether sulfates; dialkyl succinate sulfonates; and polyoxyethylene alkylaryl sulfates. One or more of these can be used.
[0128] Suitable commercially available anionic surfactants include, for example, Latemul WX, Latemul 118B, Perex SS-H, Emulgen A-60, B-66, Revenol WZ (manufactured by Kao Corporation), Newcol 707SF, Newcol 707SN, Newcol 714SF, Newcol 714SN, AB-26S, ABEX-2010, 2020, 2030, and DSB (manufactured by Rhodia Nikka Co., Ltd.). Nonionic surfactants equivalent to these can also be used.
[0129] As the above-mentioned anionic surfactant, one or more types of reactive surfactants can be used, such as reactive anionic surfactants, sulfosuccinate-type reactive anionic surfactants, and alkenylsuccinate-type reactive anionic surfactants. Examples of commercially available sulfosuccinate-type reactive anionic surfactants include Latemul S-120, S-120A, S-180 and S-180A (all trade names, manufactured by Kao Corporation), Eleminor JS-2 (trade name, manufactured by Sanyo Chemical Industries), and Adekarya Soap SR-10, SR-20, and SR-30 (manufactured by ADEKA Corporation). Examples of commercially available alkenylsuccinate-type reactive anionic surfactants include Latemul ASK (trade name, manufactured by Kao Corporation). Furthermore, sulfate esters (salts) having an allyl group, such as polyoxyethylene sulfonate (meth)acrylate salts (e.g., "Eleminol RS-30" manufactured by Sanyo Chemical Industries, Ltd., "Antox MS-60" manufactured by Nippon Emulsifier Co., Ltd.), sulfonate salts of allyloxymethylalkyloxypolyoxyethylene (e.g., "Aqualon KH-10" manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), ammonium polyoxyalkylene alkenyl ether sulfate (e.g., "Latemul PD-104" manufactured by Kao Corporation), and aromatic hydrocarbon compounds having a 1-propenyl group, a polyoxyethylene group, and an ammonium sulfate base (e.g., "Aqualon BC-10" manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) can also be used.
[0130] Furthermore, in addition to the above-mentioned anionic surfactants, the following surfactants can also be used as reactive surfactants: Sulfoalkyl (1-4 carbon atoms) ester salt type surfactants of aliphatic unsaturated carboxylic acids having 3-5 carbon atoms, for example, (meth)acrylate sulfoalkyl ester salt type surfactants such as 2-sulfoethyl (meth)acrylate sodium salt and 3-sulfopropyl (meth)acrylate ammonium salt; aliphatic unsaturated dicarboxylic acid alkyl sulfoalkyl diester salt type surfactants such as sulfopropyl maleate alkyl ester sodium salt, sulfopropyl maleate polyoxyethylene alkyl ester ammonium salt, and sulfoethyl fumarate polyoxyethylene alkyl ester ammonium salt.
[0131] The above nonionic surfactants are not particularly limited and include, for example, polyoxyethylene alkyl ethers; polyoxyethylene alkylaryl ethers; sorbitan aliphatic esters; polyoxyethylene sorbitan aliphatic esters; aliphatic monoglycerides such as glycerol monolaurate; polyoxyethylene oxypropylene copolymers; condensation products of ethylene oxide with aliphatic amines, amides, or acids; triisopropanolamine; and Jeffamines. In addition, reactive nonionic surfactants such as allyloxymethyl alkoxyethyl hydroxypolyoxyethylene (e.g., "ADEKA Soap ER-20" manufactured by ADEKA Corporation), polyoxyalkylene alkenyl ethers (e.g., "Latemul PD-420" and "Latemul PD-430" manufactured by Kao Corporation), and aromatic compounds having a 1-propenyl group and a polyoxyethylene group (e.g., "Aqualon RN-20" manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) can also be used. One or more of these can be used.
[0132] The cationic surfactants mentioned above are not particularly limited and include, for example, dialkyldimethylammonium salts, ester-type dialkylammonium salts, amide-type dialkylammonium salts, dialkylimidazolinium salts, and one or more of these can be used.
[0133] The above amphoteric surfactants are not particularly limited, and examples include alkyldimethylaminoacetic acid betaine, alkyldimethylamine oxide, alkylcarboxymethylhydroxyethylimidazolinium betaine, alkylamidopropyl betaine, alkylhydroxysulfobetaine, and the like, and one or more of these can be used.
[0134] The above polymer surfactants are not particularly limited, and examples of nonionic polymer surfactants include polyvinylpyrrolidone and poly-N-vinylacetamide, and one or more of these can be used. Among the above surfactants, from an environmental perspective, it is preferable to use non-nonylphenyl type surfactants.
[0135] <Method for Producing an Aluminosilicate-Containing Composition> The method for producing the aluminosilicate-containing composition of the present invention is not particularly limited, but it is preferable to produce it by reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer. The present invention also provides a method for producing an aluminosilicate-containing composition, which includes a step (α) of reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer. Specific examples and preferred forms of the water-soluble polymer, aluminum-containing compound, and silicon-containing compound are as described above.
[0136] The amount of water-soluble polymer used in step (α) above is preferably 5 to 90% by mass, relative to 100% by mass of the total amount of aluminum-containing compound and silicon-containing compound used. More preferably, it is 10 to 75% by mass, even more preferably 10 to 50% by mass, and particularly preferably 20 to 50% by mass. If the aluminum-containing compound and silicon-containing compound are hydrates, their amounts used should be converted to anhydrous forms.
[0137] The silicon atom content in the raw materials used in the above step (α) is preferably 0.1 mol% or more per 100 mol% of aluminum atoms. More preferably it is 0.1 to 600 mol%, even more preferably 1 to 500 mol%, even more preferably 10 to 300 mol%, even more preferably 30 to 200 mol%, particularly preferably 50 to 150 mol%, and most preferably 67 to 125 mol%.
[0138] In step (α) above, it is preferable that the reaction is carried out in the presence of a metal compound containing metal elements other than aluminum and silicon. Specific examples and preferred forms of the metal compound are as described above. When the metal compound is used in step (α), the amount used is preferably 0.001 to 150 mol% relative to 100 mol% of the total amount of aluminum and silicon elements in the aluminum-containing compound and silicon-containing compound used in step (α). More preferably, it is 0.01 to 150 mol%, even more preferably 0.1 to 100 mol%, and particularly preferably 1 to 50 mol%.
[0139] The above step (α) is not particularly limited as long as the aluminum-containing compound and the silicon-containing compound are reacted in the presence of a water-soluble polymer, but it is preferable to carry it out while stirring in water. This makes it possible to set the average particle size of the resulting aluminosilicate-containing particles to a more suitable range. The method of adding the raw materials in the above step (α) is not particularly limited, but it is preferable to mix the water-soluble polymer, the aluminum-containing compound and the silicon-containing compound as aqueous solutions. In addition, the above compounds may be added all at once in the above step (α) or sequentially, but it is preferable to dropwise add the remaining components to an aqueous solution containing one or two components of the water-soluble polymer, the aluminum-containing compound and the silicon-containing compound. More preferably, the aqueous solution containing the aluminum-containing compound and the aqueous solution containing the silicon-containing compound are added dropwise to an aqueous solution containing the water-soluble polymer. When adding the above metal compound in the above step (α), the method of addition is not particularly limited, but it is preferable to dropwise add the aqueous solution containing the aluminum-containing compound, the aqueous solution containing the silicon-containing compound and the aqueous solution containing the above metal compound to an aqueous solution containing the water-soluble polymer.
[0140] If the aluminosilicate-containing composition contains an amine with a molecular weight of 1000 or less, it is preferable to add the amine in step (α).
[0141] In step (α) described above, the method of adding the amine is not particularly limited, but a method of adding an aqueous solution containing an aluminum-containing compound and an aqueous solution containing a silicon-containing compound dropwise to an aqueous solution containing a water-soluble polymer and an amine is preferred.
[0142] When an amine with a molecular weight of 1000 or less is used in the above step (α), the amount used is preferably 0.01 to 50% by mass relative to 100% by mass of the total amount of aluminum-containing compound and silicon-containing compound used. More preferably, it is 5 to 25% by mass, and even more preferably 5 to 15% by mass.
[0143] Step (α) above may be carried out in the presence of the functional group-containing compound. This further improves the stability of the aluminosilicate particles obtained. Specific examples and preferred forms of the functional group-containing compound are as described above. When a functional group-containing compound is used in step (α), the amount used is preferably 0 to 50% by mass relative to 100% by mass of the total amount of the aluminum-containing compound and the silicon-containing compound used. More preferably 1 to 25% by mass, even more preferably 2 to 15% by mass, and particularly preferably 5 to 15% by mass. In step (α), there are no particular limitations on the method of adding the functional group-containing compound, but a dropwise addition of an aqueous solution containing a water-soluble polymer, an aqueous solution containing an aluminum-containing compound, an aqueous solution containing a silicon-containing compound, and an aqueous solution containing a functional group-containing compound is preferred.
[0144] Step (α) above may be carried out in the presence of a polyhydric alcohol alkylene oxide adduct and / or a polyalkyleneimine alkylene oxide adduct. Specific examples and preferred forms of the alkylene oxide adduct are as described above. When the alkylene oxide adduct is used in step (α), the amount used is preferably 0 to 50% by mass relative to 100% by mass of the total amount of the aluminum-containing compound and the silicon-containing compound used. More preferably 0 to 40% by mass, even more preferably 1 to 30% by mass, and particularly preferably 5 to 15% by mass. The method of adding the alkylene oxide adduct in step (α) is not particularly limited, but a dropwise addition of an aqueous solution containing a water-soluble polymer and an alkylene oxide adduct, an aqueous solution containing an aluminum-containing compound, and an aqueous solution containing a silicon-containing compound is preferred.
[0145] The reaction temperature in step (α) described above is not particularly limited, but is preferably 10 to 90°C. More preferably 20 to 80°C.
[0146] <Hardening Accelerator Composition> The aluminosilicate-containing composition of the present invention can be used as a hardening accelerator in addition to a calcium carbonate-containing hydraulic material composition. It can also be used in ultra-high-strength concrete.
[0147] The present invention also relates to a curing accelerator composition used in a hydraulic material composition containing an aluminosilicate obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer, and containing 5% by mass or more of calcium carbonate. The present invention further relates to a curing accelerator composition used in a hydraulic material composition containing aluminosilicate-containing particles having an average particle size of 10 to 2500 nm, wherein the particles contain aluminosilicate and a water-soluble polymer, and the composition contains 5% by mass or more of calcium carbonate. The preferred forms of the aluminosilicate and water-soluble polymer in the above curing accelerator composition are as described above. The present invention also relates to a method for accelerating the curing of a hydraulic material, comprising the steps of adding the above aluminosilicate-containing composition to a hydraulic material composition containing 5% by mass or more of calcium carbonate, and curing the composition obtained in the addition step. The preferred forms of the addition step and curing step in the above curing acceleration method are the same as the addition step (β) and the curing step (γ) in the method for producing a calcium carbonate-containing hydraulic material composition and the method for producing a hydraulically cured product, respectively, as described later.
[0148] The above-mentioned curing accelerator composition may also contain an aluminum-containing compound and / or a silicon-containing compound, and other components as described above. Specific examples and preferred forms are as described above.
[0149] <Calcium Carbonate-Containing Hydraulic Material Composition> The present invention is also a calcium carbonate-containing hydraulic material composition comprising the aluminosilicate-containing composition and / or hardening accelerator composition of the present invention, calcium carbonate, and a hydraulic material.
[0150] The above-mentioned calcium carbonate-containing hydraulic material composition contains calcium carbonate, a type of filler, and a hydraulic material as essential components, and preferably contains cement as the hydraulic material. Furthermore, it is preferable that, in addition to cement, it contains at least one selected from the group consisting of a substance having latent hydraulic properties and / or pozzolanic activity, and a filler other than calcium carbonate. Normally, SCM concrete has a longer hardening time and problems with early strength development than ordinary Portland cement, but the aluminosilicate-containing composition of the present invention exhibits excellent early strength development even for SCM concrete. Therefore, the technical significance of the present invention is further demonstrated when the above-mentioned hydraulic material composition contains at least one selected from the group consisting of a substance having latent hydraulic properties and / or pozzolanic activity, and a filler.
[0151] The type of calcium carbonate used in the calcium carbonate-containing hydraulic material composition of the present invention is not particularly limited. It may be light calcium carbonate (produced by a chemical reaction by blowing carbon dioxide into an aqueous solution of calcium hydroxide), heavy calcium carbonate (produced by excavating, crushing, and pulverizing limestone), or light calcium carbonate (eco-calcium carbonate) produced by reacting calcium with carbon dioxide from combustion exhaust gas or the atmosphere. The calcium carbonate content in the above calcium carbonate-containing hydraulic material composition is preferably 5% by mass or more, based on 100% by mass of the total of the hydraulic material and calcium carbonate. More preferably, it is 5 to 95% by mass, and even more preferably 5 to 35% by mass. The particle size of the calcium carbonate used is preferably an average particle size of 5 mm or less, more preferably 0.3 mm or less, particularly preferably 0.1 mm or less, and most preferably 0.02 mm or less.
[0152] In the calcium carbonate-containing hydraulic material composition described above, examples of cement include Portland cement (ordinary, rapid-hardening, ultra-rapid-hardening, moderate-heat, sulfate-resistant, and their respective low-alkali forms); various blended cements (blast furnace cement, silica cement, fly ash cement); white Portland cement; alumina cement; ultra-rapid-hardening cement (1-clinker rapid-hardening cement, 2-clinker rapid-hardening cement, magnesium phosphate cement); grout cement; oil well cement; low-heat cement (low-heat blast furnace cement, fly ash-mixed low-heat blast furnace cement, beelite-high content cement); ultra-high-strength cement; cement-based solidifying agent; eco-cement (cement manufactured using one or more of municipal solid waste incineration ash and sewage sludge incineration ash as raw materials). The calcium carbonate-containing hydraulic material composition of the present invention may contain only one type of cement or two or more types. Portland limestone cement is preferred as a cement containing 5% by mass or more of calcium carbonate, and types containing 5% to 35% by mass of calcium carbonate, types containing 5% to 15% by mass, etc., can be used.
[0153] Substances having latent hydraulic properties and / or pozzolanic activity in the above-mentioned calcium carbonate-containing hydraulic material composition include fly ash, silica fume, blast furnace slag (fine powder), calcined clay, etc., and specific examples of fillers other than calcium carbonate include concrete powder, concrete powder with immobilized carbon dioxide, waste concrete powder, marble powder, gypsum powder, etc.
[0154] The total content of substances having latent hydraulic properties and / or pozzolanic activity, as well as fillers, in the above calcium carbonate-containing hydraulic material composition is not particularly limited, but is preferably 0.1 to 10,000% by mass per 100% by mass of cement. More preferably 0.1 to 900% by mass, even more preferably 5 to 800% by mass, even more preferably 10 to 500% by mass, even more preferably 20 to 300% by mass, and particularly preferably 30 to 200% by mass.
[0155] The hydraulic material composition of the present invention is preferably one that is commonly used and contains, in addition to the above-mentioned components, water, fine aggregate, coarse aggregate, etc.
[0156] Specific examples of the calcium carbonate-containing hydraulic material composition mentioned above include cement paste, mortar, and concrete. Among these hydraulic compositions, cement compositions using cement as the hydraulic material are preferred, and a cement composition containing the aluminosilicate-containing composition and / or the hardening accelerator composition and cement is also one of the present inventions.
[0157] The above-mentioned calcium carbonate-containing hydraulic material composition may further contain other commonly used cement dispersants and water-reducing agents, and multiple such agents can be used in combination. While not particularly limited, the other cement dispersants (water-reducing agents) include the aforementioned water-soluble polymer compounds, with carboxylic acid-based water-soluble polymers, phosphoric acid-based water-soluble polymers, and sulfonic acid-based water-soluble polymers being particularly preferred. These cement dispersants may be used individually or in combination of two or more.
[0158] Furthermore, the calcium carbonate-containing hydraulic material composition of the present invention may contain other additives as needed. Examples of other additives include water-soluble polymers, polymer emulsions, retarders, early-strengthening agents / accelerators, defoamers, AE agents, other surfactants, waterproofing agents, rust inhibitors, expanding agents, cement wetting agents, thickeners, separation reducing agents, flocculants, drying shrinkage reducing agents, strength enhancers, self-leveling agents, colorants, antifungal agents, etc., and one or more of these can be used.
[0159] When using the above-mentioned cement dispersant in combination, the ratio of the mixing mass of the other additives and the above-mentioned cement dispersant cannot be uniquely determined due to differences in the type of cement dispersant used, the formulation, and the test conditions, but it is preferable that the ratio of the mixing mass of the other additives and the above-mentioned cement dispersant be 5 to 95:95 to 5. More preferably, it is 10 to 90:90 to 10.
[0160] As the above-mentioned aggregate, in addition to gravel, crushed stone, granulated slag, recycled aggregate, etc., refractory aggregates such as limestone, siliceous, argillaceous, zirconia, high alumina, silicon carbide, graphite, chromium, chromemagnesium, magnesia, etc. can be mentioned. In the present invention, when limestone crushed stone mainly composed of calcium carbonate with a large particle size is used as the aggregate, it is treated as excluded from the calculation of the above-mentioned calcium carbonate content ratio.
[0161] In the above calcium carbonate-containing hydraulic material composition, the unit water amount, cement usage amount and water / cement ratio per 1 m 3 are not particularly limited. For example, the unit water amount is 100 to 185 kg / m 3 , the amount of cement used is 250 to 800 kg / m 3 , and the water / cement ratio (weight ratio) = 0.12 to 0.74 is preferable. More preferably, the unit water amount is 120 to 175 kg / m 3 , the amount of cement used is 270 to 800 kg / m 3 , and the water / cement ratio (weight ratio) = 0.15 to 0.65. Thus, the calcium carbonate-containing hydraulic material composition of the present invention can be widely used from lean mix to rich mix, and is effective for both high-strength concrete with a large amount of unit cement and lean mix concrete with a unit cement amount of 300 kg / m 3 or less. Further, the hydraulic material composition of the present invention can be preferably used even in a region with a relatively high water reduction rate, that is, a region with a low water / cement ratio such as a water / cement ratio (weight ratio) = 0.15 to 0.5 (preferably 0.15 to 0.4).
[0162] The content of the aluminosilicate-containing composition and / or the hardening accelerator composition of the present invention in the above calcium carbonate-containing hydraulic material composition is not particularly limited, but is preferably 0.1 to 10% by mass based on 100% by mass in total of cement, substances having latent hydraulic and / or pozzolanic activity, and fillers. More preferably, it is 0.2 to 5% by mass, and still more preferably, it is 0.2 to 3% by mass.
[0163] In the above-mentioned calcium carbonate-containing hydraulic material composition, the blending ratio of the aluminosilicate is preferably set to, for example, 0.01 to 1% by mass based on solid content, relative to 100% by mass of the total cement mass. If it is less than 0.01% by mass, the performance may not be sufficient, and conversely, if it exceeds 1% by mass, the effect will substantially plateau, which may be unfavorable from an economic standpoint. More preferably it is 0.05 to 0.5% by mass, and even more preferably 0.1 to 0.4% by mass. In this specification, the solid content can be measured as follows. In this specification, the solid content can be measured as follows. <Method for measuring solid content> 1. Accurately weigh an aluminum dish. 2. Accurately weigh the solid content sample into the aluminum dish accurately weighed in step 1. 3. Place the solid content sample accurately weighed in step 2 into a drying oven heated to 130°C under a nitrogen atmosphere for 1 hour. 4. After 1 hour, remove from the drying oven and allow to cool in a desiccator at room temperature for 15 minutes. 5. After 15 minutes, remove from the desiccator and weigh the aluminum tray and the sample. 6. Subtract the mass of the aluminum tray obtained in step 1 from the mass obtained in step 5, and divide by the mass of the sample obtained in step 2 to determine the solid content.
[0164] The aluminosilicate-containing composition and / or hardening accelerator composition of the present invention provides a hydraulic material composition that exhibits excellent early strength development, making it effective for use in precast cement (precast concrete). The use of the calcium carbonate-containing hydraulic material composition of the present invention in precast cement is one of the preferred embodiments of the present invention.
[0165] <Method for Producing a Calcium Carbonate-Containing Hydraulic Material Composition> The method for producing the calcium carbonate-containing hydraulic material composition of the present invention is not particularly limited, but it is preferable to produce it by adding an aluminosilicate obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer to a hydraulic material composition containing 5% by mass or more of calcium carbonate. The present invention also provides a method for producing a calcium carbonate-containing hydraulic material composition, wherein the production method is a method for producing a calcium carbonate-containing hydraulic material composition in which an aluminosilicate obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer is added to a hydraulic material composition containing 5% by mass or more of calcium carbonate. The method for producing a calcium carbonate-containing hydraulic material composition of the present invention further includes a step (α) of reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer to obtain an aluminosilicate, and a step (β) of adding the aluminosilicate obtained in step (α) to a hydraulic material composition containing 5% by mass or more of calcium carbonate. The method of adding the aluminosilicate in step (β) described above is not particularly limited, but it is preferable to disperse the aluminosilicate-containing composition in a solvent such as water before adding it.
[0166] <Method of Using an Aluminosilicate-Containing Composition> The present invention relates to a method of using an aluminosilicate-containing composition, wherein the method of use involves using the aluminosilicate obtained in a step (α) of reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer, and adding the aluminosilicate obtained in a step (β) of adding calcium carbonate to a hydraulic material composition containing 5% by mass or more. The present invention also relates to a method of using an aluminosilicate-containing composition comprising a step (α) of reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer to obtain an aluminosilicate, and a step (β) of adding the aluminosilicate obtained in step (α) to a hydraulic material composition containing 5% by mass or more calcium carbonate. Steps (α) and (β) in the above method of use are as described in the method for producing a calcium carbonate-containing hydraulic material composition.
[0167] <Method for Manufacturing Hydraulic Hardened Products> The present invention further relates to a method for manufacturing hydraulic hardened products, the manufacturing method comprising a step (γ) of hardening the calcium carbonate-containing hydraulic material composition of the present invention or the calcium carbonate-containing hydraulic material composition obtained by the above manufacturing method. The hardening method in the above hardening step (γ) is not particularly limited, and may be cured at room temperature or by heat curing such as steam curing. The above hardening step (γ) is preferably a step of hardening the calcium carbonate-containing hydraulic material composition at 0 to 90°C. The hardening temperature is preferably 5 to 85°C, more preferably 5 to 80°C, even more preferably 5 to 75°C, and particularly preferably 5 to 40°C.
[0168] In the method for producing the hydraulically hardened product described above, it is preferable to carry out the hardening step (γ) under conditions of humidity of 40 to 100%. More preferably, the humidity is 50 to 100%, and even more preferably 60 to 100%.
[0169] The above curing process (γ) may be carried out in one step or in two or more steps, but it is preferable to carry it out in two steps. It is preferable to carry out the first step under conditions of a temperature of 15 to 30°C and a humidity of 40 to 60%, and the second step under conditions of a temperature of 40 to 90°C and a humidity of 60 to 100%.
[0170] The method for producing the above-mentioned hydraulic hardened product preferably includes a step of pouring the calcium carbonate-containing hydraulic material composition into a mold, and it is preferable to perform the hardening step (γ) after the step of pouring into the mold.
[0171] In the method for producing the hydraulically hardened product described above, it is preferable to perform the hardening step (γ) by steam curing.
[0172] In the method for producing the hydraulically hardened product described above, it is preferable to carry out the hardening step (γ) for 1 to 10 hours. More preferably, it is 1.5 to 8 hours, and even more preferably 2 to 6 hours.
[0173] The present invention further relates to a method for curing a hydraulic material composition comprising the above-mentioned aluminosilicate-containing composition and / or the above-mentioned curing accelerator composition, calcium carbonate, and a hydraulic material at 15 to 90°C. The curing temperature is preferably 20 to 85°C, more preferably 30 to 85°C, even more preferably 35 to 80°C, and particularly preferably 40 to 60°C.
[0174] The present invention further relates to a method for rapidly improving the strength of a hydraulically hardened product, the method comprising the steps of adding the aluminosilicate-containing composition to a calcium carbonate-containing hydraulic material composition and hardening the composition obtained in the addition step. Preferred forms of the addition step and hardening step in the above rapid strength improvement method are the same as the addition step (β) and the hardening step (γ) in the method for producing a calcium carbonate-containing hydraulic material composition, respectively.
[0175] The present invention will be described in more detail below with reference to examples, but the present invention is not limited to these examples. Unless otherwise specified, "parts" means "parts by weight" and "%" means "mass%".
[0176] <Measurement of Average Particle Size of Aluminosilicate-Containing Particles> The first obtained aqueous dispersion was filtered using Advantec filter paper No. 2 to remove impurities, and the following procedure was performed using the obtained filtrate. Using a particle size analyzer, the scattering intensity of the aqueous dispersion of the aluminosilicate-containing composition with a solid content of 0.1% by mass was measured by dynamic light scattering, and the Z-average particle size was calculated. Apparatus: Malvern Zetasizer Nano Measurement temperature: 20.0°C Solvent: Ion-exchanged water
[0177] <Gel Permeation Chromatography (GPC)> The weight-average molecular weight (Mw) of water-soluble polymers was measured using GPC (gel permeation chromatography) under the following measurement conditions. (GPC analysis method) Instrument: Waters Alliance (2695) Analysis software: Empower2 Professional + GPC option, manufactured by Waters Columns used: TSKguardcolumns SWXL + TSKgel G4000SWXL + G3000SWXL + G2000SWXL, manufactured by Tosoh Corporation Detector: Differential refractometer (RI) detector (Waters 2414), multi-wavelength visible ultraviolet (PDA) detector (Waters 2996) Eluent: 115.6 g of sodium acetate trihydrate dissolved in a mixed solvent of 10999 g of water and 6001 g of acetonitrile, and further adjusted to pH 6.0 with acetic acid. Standard materials for calibration curve preparation: Polyethylene glycol (peak top molecular weight (Mp) 272500, 219300, 107000, 50000, 24000, 12600, 7100, 4250, 1470) Calibration curve: Prepared using a cubic equation based on the Mp values and elution times of the above standard materials. Flow rate: 1 mL / min Column temperature: 40°C Measurement time: 45 minutes Standard material sample solution injection volume: 100 μL (eluent solution with polymer concentration of 0.1% by mass) Polymer sample solution injection volume: 100 μL (eluent solution with polymer concentration of 0.5% by mass)
[0178] (GPC Analysis Conditions (Polymer Analysis)) In the obtained RI chromatogram, the regions that were flat and stable at the baseline immediately before and immediately after polymer elution were connected by straight lines to detect and analyze the polymer. However, if the peaks of monomers or monomer-derived impurities partially overlapped with the polymer peak, the polymer portion was vertically split at the deepest recess of the overlapping region with the polymer to separate the polymer portion from the monomer portion and impurity portion, and the molecular weight and molecular weight distribution of only the polymer portion were calculated. If there was no recess, the calculations were performed together. The polymer purity was calculated from the ratio of peak areas measured by the RI detector as follows: Polymer purity = (polymer peak area) / (polymer peak area + monomer and impurity peak area)
[0179] <Early Strength Evaluation> (Mortar Test) Mortar Preparation: The mortar test was conducted under conditions of 20°C ± 1°C and 60% ± 15% relative humidity. The mortar mix is shown in Table 1. However, C1: cement (ordinary Portland cement, manufactured by Taiheiyo Cement Corporation) C2: blended cement (Portland limestone cement, manufactured by Buzzi Union USA, calcium carbonate content 13%) LS: heavy calcium carbonate (Softon 3200, manufactured by Maruto Co., Ltd.) CC: calcified clay (manufactured by Hyogo Clay Co., Ltd.) g: gypsum (manufactured by Merck, calcium sulfate dihydrate) S: fine aggregate (standard sand for cement strength testing, manufactured by the Cement Association) W: ion-exchange aqueous solution of the sample and defoamer B: powder (materials other than S and W) W contained one of the hydraulic material additives obtained in the following examples and comparative examples, and an defoamer, and was thoroughly and uniformly dissolved in ion-exchange water. The amount of additive added was such that it was 1.0% by mass in terms of solid content relative to powder B. The calcium carbonate ratio in formulation 2 was (LS) / (C1+LS+CC+g) = 15%. Using a mortar mixer (Hobart mixer, model number: N-50), S and W were added to the mixing container and mixed at speed 1 for 30 seconds. While continuing to mix at speed 1, B was added over 15 seconds. 60 seconds after the start of mixing, the speed was changed to 2 and mixed for another 30 seconds. The mixer was then stopped, the mortar was scraped off for 30 seconds, and it was allowed to stand for 60 seconds. After that, mixing was done again at speed 2 for 60 seconds to prepare the mortar. The amount of air was adjusted to less than 3.0% by adding an oxyalkylene-based defoaming agent.
[0180]
[0181] (Measurement of Compressive Strength) After mixing, samples for compressive strength testing were prepared, and the compressive strength was measured under the following conditions. The results are shown in Tables 2 and 3. Specimen preparation: 50 mm x 100 mm Specimen curing (room temperature): Curing was performed for 24 hours in constant temperature and humidity air at 20°C and 50% humidity. Specimen curing (water): After curing for 24 hours in constant temperature and humidity air at 20°C and 50% humidity, the specimens were further cured in water at 20°C for 27 days. Specimen polishing: The surface of the specimens was polished (using a specimen polishing machine). Compressive strength measurement: Automatic compressive strength measuring instrument (manufactured by Maekawa Seisakusho Co., Ltd.)
[0182] <Production Example 1> A solution (1a) was prepared by dissolving 0.3 parts of L-ascorbic acid in 191.2 parts of water. A solution (1b) was prepared by dissolving 2.2 parts of 3-mercaptopropionic acid in 13.5 parts of water. A solution (1c) was prepared by dissolving 32.2 parts of acrylic acid (AA) in 8.0 parts of water. In a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser, 30.0 parts of water and 209.8 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) obtained by adding an average of 50 moles of ethylene oxide to 3-methyl-3-buten-1-ol were charged. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 12.8 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (1a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (1b) over 3.5 hours, and the above-mentioned mixed solution (1c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (1a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 7.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (1) with a weight-average molecular weight of 20,000 was obtained.
[0183] <Production Example 2> Solution (2a) was prepared by dissolving 0.53 parts of L-ascorbic acid in 191.2 parts of water. Solution (2b) was prepared by dissolving 0.4 parts of 3-mercaptopropionic acid in 4.7 parts of water. Solution (2c) was prepared by dissolving 50.8 parts of acrylic acid (AA) in 12.7 parts of water. 46.8 parts of water and 193.2 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) obtained by adding an average of 50 moles of ethylene oxide to 3-methyl-3-buten-1-ol were charged into a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 26.3 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (2a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (2b) over 3.5 hours, and the above-mentioned mixed solution (2c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (2a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 5.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (2) with a weight-average molecular weight of 50,000 was obtained.
[0184] <Production Example 3> A solution (3a) was prepared by dissolving 0.13 parts L-ascorbic acid in 13.3 parts water. A solution (3b) was prepared by dissolving 0.21 parts 3-mercaptopropionic acid in 10.2 parts water. A solution (3c) was prepared by dissolving 8.0 parts acrylic acid (AA) in 2.0 parts water. 15.4 parts water and 246.7 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) obtained by adding an average of 50 moles of ethylene oxide to 3-methyl-3-buten-1-ol were charged into a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 6.7 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (3a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (3b) over 3.5 hours, and the above-mentioned mixed solution (3c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (3a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 4.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (3) with a weight-average molecular weight of 55,000 was obtained.
[0185] <Production Example 4> A solution (4a) was prepared by dissolving 0.25 parts of L-ascorbic acid in 16.3 parts of water. A solution (4b) was prepared by dissolving 0.96 parts of 3-mercaptopropionic acid in 23.1 parts of water. A solution (4c) was prepared by dissolving 20.3 parts of acrylic acid (AA) in 5.1 parts of water. 5.4 parts of water and 231.3 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) obtained by adding an average of 50 moles of ethylene oxide to 3-methyl-3-buten-1-ol were charged into a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 12.3 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (4a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (4b) over 3.5 hours, and the above-mentioned mixed solution (4c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (4a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 6.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (4) with a weight-average molecular weight of 30,000 was obtained.
[0186] <Production Example 5> A solution (5a) was prepared by dissolving 0.54 parts of L-ascorbic acid in 10.2 parts of water. A solution (5b) was prepared by dissolving 4.17 parts of 3-mercaptopropionic acid in 16.7 parts of water. A solution (5c) was prepared by dissolving 33.0 parts of acrylic acid (AA) in 8.3 parts of water. 55.8 parts of water and 172.3 parts of an unsaturated polyalkylene glycol ether monomer (IPN-10), in which an average of 10 moles of ethylene oxide was added to 3-methyl-3-buten-1-ol, were charged into a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 26.7 parts of a 2% aqueous hydrogen peroxide solution were added. After 30 minutes, the above-mentioned mixed solution (5a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (5b) over 3.5 hours, and the above-mentioned mixed solution (5c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (5a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 6.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (5) with a weight-average molecular weight of 7,000 was obtained.
[0187] <Production Example 6> A solution (6a) was prepared by dissolving 0.12 parts of L-ascorbic acid in 11.6 parts of water. A solution (6b) was prepared by dissolving 0.91 parts of 3-mercaptopropionic acid in 17.2 parts of water. A solution (6c) was prepared by dissolving 20.5 parts of Light Ester P1M (P1M), manufactured by Kyoeisha Chemical Co., Ltd., in 5.1 parts of water. In a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser, 22.9 parts of water and 231.0 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) in which an average of 50 moles of ethylene oxide was added to 3-methyl-3-buten-1-ol were charged. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 5.81 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (6a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (6b) over 3.5 hours, and the above-mentioned mixed solution (6c) over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of mixed solution (6a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 6.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (6) with a weight-average molecular weight of 38,000 was obtained.
[0188] <Production Example 7> A solution (7a) was prepared by dissolving 0.19 parts of L-ascorbic acid in 19.7 parts of water. In a reaction vessel equipped with a thermometer, stirrer, dropper, nitrogen inlet tube, and reflux condenser, 14.3 parts of water, 225.9 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (IPN-50) obtained by adding an average of 50 moles of ethylene oxide to 3-methyl-3-buten-1-ol, and 24.6 parts of maleic acid were charged. Subsequently, the reaction vessel was purged with nitrogen while stirring, and the temperature was raised to 60°C under a nitrogen atmosphere, after which 9.91 parts of a 2% aqueous solution of hydrogen peroxide was added. After 30 minutes, the above mixed solution (7a) was added dropwise at a constant rate over 3 hours. The temperature was kept constant at 60°C during this time. After the dropwise addition of the mixed solution (7a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 6.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (7) with a weight-average molecular weight of 28,000 was obtained.
[0189] <Production Example 8> A solution (8a) was prepared by dissolving 0.09 parts of L-ascorbic acid in 18.1 parts of water. A solution (8b) was prepared by dissolving 0.56 parts of 3-mercaptopropionic acid in 10.7 parts of water. A solution (8c) was prepared by dissolving 7.9 parts of acrylic acid (AA) in 5.3 parts of water. In a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser, 8.7 parts of water and 246.7 parts of an 80% aqueous solution of an unsaturated polyalkylene glycol ether monomer (MLA-200) obtained by adding an average of 200 moles of ethylene oxide to 2-methyl-3-propen-1-ol were charged. Subsequently, the reaction vessel was purged with nitrogen while stirring, and after raising the temperature to 60°C under a nitrogen atmosphere, 4.5 parts of a 2% aqueous solution of hydrogen peroxide were added. After 30 minutes, the above-mentioned mixed solution (8a) was added dropwise at a constant rate over 4.5 hours, the above-mentioned mixed solution (8b) over 3.5 hours, and the above-mentioned mixed solution (8c) over 3 hours. The temperature was kept constant at 60°C during this time. After the addition of mixed solution (8a) was completed, the temperature was maintained at 60°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 6.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (8) with a weight-average molecular weight of 32,000 was obtained.
[0190] <Production Example 9> Solution (9a) was prepared by dissolving 1.8 parts sodium persulfate in 33.8 parts water. Solution (9b) was prepared by dissolving 122.2 parts methoxypolyethylene glycol monomethacrylate (average number of moles of ethylene oxide added: 23) (MPG-23), 3.8 parts 3-mercaptopropionic acid, and 37.8 parts methacrylic acid (MAA) in 69.6 parts water. 131.0 parts water was charged into a reaction vessel equipped with a thermometer, stirrer, dropping device, nitrogen inlet tube, and reflux condenser. Subsequently, the reaction vessel was purged with nitrogen while stirring, and the temperature was raised to 93°C under a nitrogen atmosphere. Then, the above-mentioned mixed solution (9a) was added dropwise at a constant rate over 5 hours, and the above-mentioned mixed solution (9b) was added dropwise at a constant rate over 4 hours. The temperature was kept constant at 93°C during this time. After the dropwise addition of mixed solution (9a) was completed, the temperature was maintained at 93°C for 1 hour to complete the polymerization reaction. Subsequently, the pH of the reaction solution was neutralized to pH = 5.0 using an aqueous sodium hydroxide solution at a temperature below the polymerization reaction temperature. In this way, a polymer solution containing copolymer (9) with a weight-average molecular weight of 8,000 was obtained.
[0191] <Synthesis Example 1> 14.4 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 24.5 g of deionized water to obtain solution (A1). Next, 12.9 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 56.5 g of deionized water to obtain solution (B1). Next, 3.33 g of copolymer (1) (solids content 40%) was dissolved in 138.3 g of deionized water to obtain solution (C1). 0.83 g of copolymer (1) (solids content 40%) and 49.2 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A1), (B1), and (C1), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (1). The composition of the aluminosilicate composition (1) was 4.4% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 0.5% of copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 110 nm.
[0192] <Synthesis Example 2> 30.4 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 51.5 g of deionized water to obtain solution (A2). Next, 42.4 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 119.1 g of deionized water to obtain solution (B2). Next, 14.0 g of copolymer (1) (solids content 40%) was dissolved in 7.7 g of deionized water to obtain solution (C2). 3.51 g of copolymer (1) (solids content 40%) and 46.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in this container was set to 20°C, and solutions (A2), (B2), and (C2), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (2). The composition of the aluminosilicate composition (2) was 11.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 2.2% copolymer. The solid content concentration of the aluminosilicate composition was 13.2%, and the average Z particle size was 60 nm.
[0193] <Synthesis Example 3> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A3). Next, 9.71 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 42.4 g of deionized water to obtain solution (B3). Next, 10.0 g of copolymer (1) (solids content 40%) was dissolved in 158.7 g of deionized water to obtain solution (C3). 2.50 g of copolymer (1) (solids content 40%) and 47.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in this container was set to 20°C, and solutions (A3), (B3), and (C3), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (3). The composition of the aluminosilicate composition (3) was 3.3% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.7% of copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 20 nm.
[0194] <Synthesis Example 4> 9.17 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 15.5 g of deionized water to obtain solution (A4). Next, 16.4 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 71.9 g of deionized water to obtain solution (B4). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 131.0 g of deionized water to obtain solution (C4). 1.50 g of copolymer (1) (solids content 40%) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A4), (B4), and (C4), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (4). The composition of the aluminosilicate composition (4) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 620 nm.
[0195] <Synthesis Example 5> 15.1 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 25.6 g of deionized water to obtain solution (A5). Next, 9.0 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 39.4 g of deionized water to obtain solution (B5). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 154.9 g of deionized water to obtain solution (C5). 1.50 g of copolymer (1) (solids content 40%) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in this container was set to 20°C, and solutions (A5), (B5), and (C5), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (5). The composition of the aluminosilicate composition (5) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 100 nm.
[0196] <Synthesis Example 6> 202.7 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 343.6 g of deionized water to obtain solution (A6). Next, 181.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 793.9 g of deionized water to obtain solution (B6). Next, 93.6 g of copolymer (1) (solids content 40%) and 46.8 g of triisopropanolamine (solids content 40%) were dissolved in 414.6 g of deionized water to obtain solution (C6). 23.4 g of copolymer (1) (40% solids), 11.7 g of triisopropanolamine (40% solids), and 88.1 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A6), (B6), and (C6), whose temperatures were controlled to reach 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (6). The composition of aluminosilicate composition (6) was 8.5% total of aluminosilicate, aluminum sulfate, and sodium metasilicate, 2.1% copolymer, and 1.1% triisopropanolamine. The solids content of the aluminosilicate composition was 11.7%, and the average Z particle size was 100 nm.
[0197] <Synthesis Example 7> 45.7 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 52.9 g of deionized water to obtain solution (A7). Next, 32.8 g of sodium metasilicate nonahydrate (solids content 42.9%) was dissolved in 61.0 g of deionized water to obtain solution (B7). Next, 22.8 g of copolymer (1) (solids content 40%), 6.05 g of triisopropanolamine (solids content 80%), and 6.05 g of polyethyleneimine ethylene oxide copolymer (solids content 80%) were dissolved in 66.3 g of deionized water to obtain solution (C7). Furthermore, 1.94 g of sodium gluconate was dissolved in 4.52 g of deionized water to obtain solution (D7). Aluminosilicate composition (7) was obtained by filling a glass container equipped with a stirring device with 100.0 g of deionized water and stirring, setting the water temperature in the container to 50°C, and slowly adding solutions (A7), (B7), (C7), and (D7), each controlled to maintain a temperature of 50°C during dropwise addition, over approximately 60 minutes. The composition of aluminosilicate composition (7) was 9.7% total of aluminosilicate, aluminum sulfate, and sodium metasilicate, 2.3% copolymer, 1.2% triisopropanolamine, 1.2% polyethyleneimine ethylene oxide, and 0.5% sodium gluconate. The solid content concentration of the aluminosilicate composition was 14.9%, and the average Z particle size was 220 nm.
[0198] <Synthesis Example 8> 11.7 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) and 1.74 g of calcium nitrate tetrahydrate (solids content 69.5%) were dissolved in 24.1 g of deionized water to obtain solution (A8). Next, 10.5 g of sodium metasilicate nonahydrate (solids content 42.9%) was dissolved in 45.8 g of deionized water to obtain solution (B8). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 150.2 g of deionized water to obtain solution (C8). 1.5 g of copolymer (1) (40% solids) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A8), (B8), and (C8), whose temperatures were controlled to reach 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (8). The composition of aluminosilicate composition (8) consisted of a total of 4.0% calcium aluminosilicate, aluminum sulfate, calcium nitrate, and sodium metasilicate, and 1.0% copolymer. The solids concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 40 nm.
[0199] <Synthesis Example 9> 4.0 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) and 3.0 g of calcium nitrate tetrahydrate (solids content 69.5%) were dissolved in 14.2 g of deionized water to obtain solution (A9). Next, 18.1 g of sodium metasilicate nonahydrate (solids content 42.9%) was dissolved in 78.9 g of deionized water to obtain solution (B9). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 125.8 g of deionized water to obtain solution (C9). 1.5 g of copolymer (1) (40% solids) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A9), (B9), and (C9), whose temperatures were controlled to reach 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (9). The composition of aluminosilicate composition (9) consisted of a total of 4.0% calcium aluminosilicate, aluminum sulfate, calcium nitrate, and sodium metasilicate, and 1.0% copolymer. The solids concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 1300 nm.
[0200] <Synthesis Example 10> 8.3 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) and 6.2 g of calcium nitrate tetrahydrate (solids content 69.5%) were dissolved in 29.5 g of deionized water to obtain solution (A10). Next, 7.5 g of sodium metasilicate nonahydrate (solids content 42.9%) was dissolved in 32.6 g of deionized water to obtain solution (B10). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 159.9 g of deionized water to obtain solution (C10). 1.5 g of copolymer (1) (40% solids) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A10), (B10), and (C10), whose temperatures were controlled to reach 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (10). The composition of aluminosilicate composition (10) consisted of a total of 4.0% calcium aluminosilicate, aluminum sulfate, calcium nitrate, and sodium metasilicate, and 1.0% copolymer. The solids concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 30 nm.
[0201] <Synthesis Example 11> 2.4 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) and 8.8 g of calcium nitrate tetrahydrate (solids content 69.5%) were dissolved in 25.9 g of deionized water to obtain solution (A11). Next, 10.7 g of sodium metasilicate nonahydrate (solids content 42.9%) was dissolved in 46.6 g of deionized water to obtain solution (B11). Next, 6.0 g of copolymer (1) (solids content 40%) was dissolved in 149.6 g of deionized water to obtain solution (C11). 1.5 g of copolymer (1) (40% solids) and 48.5 g of deionized water were placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C, and solutions (A11), (B11), and (C11), whose temperatures were controlled to reach 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (11). The composition of aluminosilicate composition (11) consisted of a total of 4.0% calcium aluminosilicate, aluminum sulfate, calcium nitrate, and sodium metasilicate, and 1.0% copolymer. The solids concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 230 nm.
[0202] <Synthesis Example 12> 7.7 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 13.1 g of deionized water to obtain solution (A12). Next, 6.9 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 22.8 g of deionized water to obtain solution (B12). Next, 13.4 g of copolymer (1) (solids content 40%) was dissolved in 86.0 g of deionized water to obtain solution (C12). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A12), (B12), and (C12), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (12). The composition of the aluminosilicate composition (12) was 2.9% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 2.1% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 32 nm.
[0203] <Synthesis Example 13> 7.3 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 12.4 g of deionized water to obtain solution (A13). Next, 6.6 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 21.6 g of deionized water to obtain solution (B13). Next, 14.4 g of copolymer (1) (solids content 40%) was dissolved in 87.8 g of deionized water to obtain solution (C13). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A13), (B13), and (C13), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (13). The composition of the aluminosilicate composition (13) was 2.7% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 2.3% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 55 nm.
[0204] <Synthesis Example 14> 7.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 13.2 g of deionized water to obtain solution (A14). Next, 5.6 g of sodium metasilicate 93 hydrate (solids content 42.9%) was dissolved in 18.3 g of deionized water to obtain solution (B14). Next, 6.6 g of copolymer (1) (solids content 40%) and 8.2 g of N,N,N',N'-tetrakis(2-hydroxyethyl)ethylenediamine (solids content 40%) were dissolved in 90.4 g of deionized water to obtain solution (C14). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A14), (B14), and (C14), whose temperatures were controlled to 20°C during the dropwise addition of each solution, were slowly added dropwise over approximately 180 minutes at 20°C to obtain an aluminosilicate composition (14). The composition of the aluminosilicate composition (14) was 2.6% total of aluminosilicate, aluminum sulfate, and sodium metasilicate, 1.1% copolymer, and 1.3% N,N,N',N'-tetrakis(2-hydroxyethyl)ethylenediamine. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 120 nm.
[0205] <Synthesis Example 15> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A15). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B15). Next, 6.3 g of copolymer (2) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C15). 100.0 g of deionized water was placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A15), (B15), and (C15), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (15). The composition of the aluminosilicate composition (15) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 150 nm.
[0206] <Synthesis Example 16> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A16). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B16). Next, 6.3 g of copolymer (3) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C16). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A16), (B16), and (C16), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (16). The composition of the aluminosilicate composition (16) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 220 nm.
[0207] <Synthesis Example 17> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A17). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B17). Next, 6.3 g of copolymer (4) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C17). 100.0 g of deionized water was placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A17), (B17), and (C17), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (17). The composition of the aluminosilicate composition (17) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 90 nm.
[0208] <Synthesis Example 18> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A18). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B18). Next, 6.3 g of copolymer (5) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C18). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A18), (B18), and (C18), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (18). The composition of the aluminosilicate composition (18) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 50 nm.
[0209] <Synthesis Example 19> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A19). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B19). Next, 6.3 g of copolymer (6) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C19). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A19), (B19), and (C19), whose temperatures during the dropwise addition of each solution were controlled to be 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (19). The composition of the aluminosilicate composition (19) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% of copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 80 nm.
[0210] <Synthesis Example 20> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A20). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B20). Next, 6.3 g of copolymer (7) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C20). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A20), (B20), and (C20), whose temperatures during the dropwise addition of each solution were controlled to be 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (20). The composition of the aluminosilicate composition (20) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 60 nm.
[0211] <Synthesis Example 21> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A21). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B21). Next, 6.3 g of copolymer (8) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C21). 100.0 g of deionized water was placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A21), (B21), and (C21), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (21). The composition of the aluminosilicate composition (21) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% of copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 40 nm.
[0212] <Synthesis Example 22> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A22). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B22). Next, 6.3 g of copolymer (9) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C22). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A22), (B22), and (C22), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (22). The composition of the aluminosilicate composition (22) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 80 nm.
[0213] <Synthesis Example 23> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A23). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B23). Next, 6.3 g of sodium ligninsulfonate (manufactured by Tokyo Chemical Industry Co., Ltd.) (solids content 40%) was dissolved in 72.9 g of deionized water to obtain solution (C23). 100.0 g of deionized water was poured into a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A23), (B23), and (C23), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (23). The composition of the aluminosilicate composition (23) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 240 nm.
[0214] <Synthesis Example 24> 10.8 g of aluminum sulfate 14-18 hydrate (solids content 53.9%) was dissolved in 18.4 g of deionized water to obtain solution (A24). Next, 9.7 g of sodium metasilicate 9 hydrate (solids content 42.9%) was dissolved in 31.9 g of deionized water to obtain solution (B24). Next, 12.6 g of Mighty 150 (manufactured by Kao Corporation) (solids content 20%) was dissolved in 66.6 g of deionized water to obtain solution (C24). 100.0 g of deionized water was placed in a glass container equipped with a stirring device and stirred. The water temperature in the container was set to 20°C. Solutions (A24), (B24), and (C24), whose temperatures during the dropwise addition of each solution were controlled to 20°C, were slowly added dropwise over approximately 180 minutes at 20°C to obtain aluminosilicate composition (24). The composition of the aluminosilicate composition (24) was 4.0% in total, consisting of aluminosilicate, aluminum sulfate, and sodium metasilicate, and 1.0% copolymer. The solid content concentration of the aluminosilicate composition was 5.0%, and the average Z particle size was 250 nm.
[0215]
[0216]
Claims
1. A composition containing an aluminosilicate, the composition being used in a hydraulic material composition containing 5% by mass or more of calcium carbonate, wherein the aluminosilicate is obtained by reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer, and the aluminosilicate-containing composition is obtained in this manner.
2. The aluminosilicate-containing composition according to claim 1, wherein the reaction is carried out in the presence of a metal compound containing metal elements other than aluminum and silicon.
3. The aluminosilicate-containing composition according to claim 2, wherein the metal element is at least one element selected from the group consisting of calcium, magnesium, and zinc.
4. A composition containing an aluminosilicate, the composition further containing a water-soluble polymer and used in a hydraulic material composition containing 5% by mass or more of calcium carbonate, wherein the aluminosilicate-containing particles in the composition have an average particle diameter of 10 to 2500 nm, as measured by the following measurement method. <Method for measuring average particle diameter> Using a particle diameter measuring device, the scattering intensity of an aqueous dispersion of the aluminosilicate-containing composition with a solid content of 0.1% by mass is measured by dynamic light scattering, and the Z-average particle diameter is calculated.
5. The aluminosilicate-containing composition according to claim 4, wherein the content of the water-soluble polymer is 5 to 90% by mass with respect to 100% by mass of the total content of aluminosilicate, aluminum-containing compound and silicon-containing compound.
6. The aluminosilicate-containing composition according to any one of claims 1 to 5, wherein the aluminosilicate has a molar ratio of the total amount of aluminum and calcium elements ((Al + Ca) / Si) to 100 mol% of silicon elements of 20 mol% or more, and a molar ratio of aluminum elements (Al / Si) to 100 mol% of silicon elements of 20 mol% or more.
7. The aluminosilicate-containing composition according to any one of claims 1 to 6, wherein the water-soluble polymer has at least one functional group selected from a carboxyl group, a phosphate group, a sulfonic acid group and salts thereof, as well as a phosphate ester group and a hydroxyl group.
8. The aluminosilicate-containing composition according to claim 7, wherein the water-soluble polymer further comprises a (poly)oxyalkylene group.
9. A calcium carbonate-containing hydraulic material composition comprising the aluminosilicate-containing composition according to any one of claims 1 to 8, calcium carbonate, and a hydraulic material.
10. A method for using an aluminosilicate-containing composition, wherein the method involves using the aluminosilicate obtained in a step (step (α)) of reacting an aluminum-containing compound with a silicon-containing compound in the presence of a water-soluble polymer, and adding the aluminosilicate obtained in a step (step (β)) to a hydraulic material composition containing 5% by mass or more of calcium carbonate.
11. A method for producing a calcium carbonate-containing hydraulic material composition, the method comprising adding an aluminosilicate obtained by reacting an aluminum-containing compound and a silicon-containing compound in the presence of a water-soluble polymer to a hydraulic material composition containing 5% by mass or more of calcium carbonate.