Smart auxiliary contact-based contactor state detection system and method

The battery system uses auxiliary contacts to monitor contactor status, addressing the inefficiencies of conventional methods by providing a cost-effective and reliable solution for rapid detection of abnormalities in high-voltage systems.

WO2026127503A1PCT designated stage Publication Date: 2026-06-18LG ENERGY SOLUTION LTD

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
LG ENERGY SOLUTION LTD
Filing Date
2025-12-03
Publication Date
2026-06-18

AI Technical Summary

Technical Problem

Conventional methods for detecting contactor status in battery systems are costly and prone to failure, leading to maintenance issues and potential damage due to fused contactors that fail to respond to control signals.

Method used

A battery system utilizing auxiliary contacts (COM, NC, NO pins) for monitoring contactor status, providing a cost-effective and reliable solution by continuously detecting contactor conditions with minimal additional components, allowing rapid diagnosis of abnormalities.

Benefits of technology

The system accurately and efficiently monitors contactor status, reducing downtime and maintenance costs by continuously checking contactor conditions, suitable for high-voltage systems like electric vehicles and renewable energy systems.

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Abstract

A battery system for monitoring a state of a battery sub-pack can be provided. The battery system may comprise: a battery unit; a positive contactor which is electrically connected to a positive terminal of the battery unit, and which has a main positive contactor and an auxiliary positive contactor that includes a common (COM) pin, a normally closed (NC) pin and a normally open (NO) pin; a negative contactor electrically connected to a negative terminal of the battery unit; a microprocessor for controlling the positive contactor and the negative contactor; a COM control circuit for providing an electrical signal to COM pin; an NC sensing circuit for monitoring an electrical signal from the NC pin and transmitting first information related to the electrical signal from the NC pin to the microprocessor; and an NO sensing circuit for monitoring an electrical signal from the NO pin and transmitting second information related to the electrical signal from the NO pin to the microprocessor.
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