System and method for blow molding plate components for articles of footwear

The blow molding system addresses the limitations of injection molding by efficiently producing multi-layer sole plates with recycled content, enhancing sustainability and performance through controlled material deposition and simultaneous production.

WO2026136991A1PCT designated stage Publication Date: 2026-06-25NIKE INNOVATE CV +1

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
NIKE INNOVATE CV
Filing Date
2025-12-20
Publication Date
2026-06-25

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Abstract

A blow molding system (10) includes an extrusion system (100) with at least one extruder (102a) that is configured to extrude a parison with an interior cavity (18). A stopper (110c) is operably coupled to one of the at least one extruder and can be operated between an open and a closed state. The parison features an outer layer (16c) and at least one inner layer (16b) that is different from the outer layer. The extruder is configured with a nozzle (108c) to selectively extrude the outer layer when the stopper is in the open state. The system also includes a blow pin (116) that extends into the interior cavity of the extruded parison and a mold assembly that defines a mold chamber. The parison is received within this mold chamber, and the mold assembly includes multiple mold cavities (208, 210) that each face the chamber and define a profile of a sole component for an article of footwear.
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