Methods of reducing circulation loss in a wellbore using a red mud sealant composition

A sealant composition using red mud, cement, and epoxy resin forms a durable seal in wellbores, overcoming the inefficiencies of existing loss control materials by creating a rigid gel that withstands complex fracture shapes and harsh conditions.

WO2026148276A1PCT designated stage Publication Date: 2026-07-09SAUDI ARABIAN OIL CO

Patent Information

Authority / Receiving Office
WO ยท WO
Patent Type
Applications
Current Assignee / Owner
SAUDI ARABIAN OIL CO
Filing Date
2026-01-05
Publication Date
2026-07-09

AI Technical Summary

Technical Problem

The oil and gas industry faces significant challenges with drilling fluid loss due to lost circulation in wellbores that penetrate fractured, cavernous, or highly permeable geological formations, where existing loss control materials are ineffective for complex fracture shapes and sizes.

Method used

A sealant composition comprising red mud, cement, and an epoxy resin with a crosslinker is applied to the wellbore, forming a hard, rigid gel that seals loss zones, utilizing red mud's mechanical, thermal, and chemical properties to enhance sealing effectiveness.

Benefits of technology

The sealant composition effectively reduces circulation loss by forming a durable seal in wellbores, addressing the limitations of existing loss control materials and providing resistance to high temperatures and acids.

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Abstract

This disclosure methods of reducing circulation loss in a wellbore using a sealant composition, including red mud, cement, an epoxy resin, and a crosslinker.
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