HEV Adoption Trends in Commercial Fleets
AUG 14, 20259 MIN READ
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HEV Technology Evolution and Objectives
Hybrid Electric Vehicles (HEVs) have undergone significant evolution since their inception in the late 20th century. The technology has progressed from simple parallel hybrid systems to more complex and efficient series-parallel and power-split configurations. This evolution has been driven by the need for improved fuel efficiency, reduced emissions, and enhanced performance in commercial fleet applications.
The primary objective of HEV technology in commercial fleets is to optimize operational efficiency while minimizing environmental impact. This involves balancing the use of internal combustion engines with electric propulsion systems to achieve optimal fuel economy and reduced emissions. As commercial fleets face increasing pressure to meet stringent environmental regulations and reduce operating costs, HEV technology has become a crucial area of focus.
One of the key technological advancements in HEV systems for commercial fleets has been the development of more powerful and efficient electric motors. These motors have evolved from early brushed DC motors to more advanced permanent magnet synchronous motors and induction motors, offering higher power density and improved efficiency. This progression has enabled HEVs to operate in electric-only mode for longer periods, particularly beneficial in urban delivery scenarios.
Battery technology has also seen remarkable progress, transitioning from nickel-metal hydride (NiMH) to lithium-ion chemistries. The energy density and power capabilities of these batteries have increased substantially, allowing for extended electric range and faster charging times. This improvement is particularly crucial for commercial fleets that require minimal downtime and maximum operational flexibility.
Power electronics and control systems have evolved to manage the complex interplay between the electric and combustion components more effectively. Advanced algorithms and predictive controls now optimize power distribution, regenerative braking, and overall system efficiency in real-time, adapting to various driving conditions and load requirements typical in commercial fleet operations.
The integration of HEV technology with telematics and fleet management systems represents another significant objective. This integration allows for data-driven optimization of route planning, charging schedules, and maintenance intervals, further enhancing the operational efficiency of commercial fleets.
Looking forward, the objectives for HEV technology in commercial fleets include further improvements in battery capacity and longevity, development of more efficient power electronics, and the integration of artificial intelligence for predictive energy management. There is also a growing focus on developing modular HEV systems that can be easily adapted to various vehicle types and sizes within a fleet, providing greater flexibility and cost-effectiveness for fleet operators.
The primary objective of HEV technology in commercial fleets is to optimize operational efficiency while minimizing environmental impact. This involves balancing the use of internal combustion engines with electric propulsion systems to achieve optimal fuel economy and reduced emissions. As commercial fleets face increasing pressure to meet stringent environmental regulations and reduce operating costs, HEV technology has become a crucial area of focus.
One of the key technological advancements in HEV systems for commercial fleets has been the development of more powerful and efficient electric motors. These motors have evolved from early brushed DC motors to more advanced permanent magnet synchronous motors and induction motors, offering higher power density and improved efficiency. This progression has enabled HEVs to operate in electric-only mode for longer periods, particularly beneficial in urban delivery scenarios.
Battery technology has also seen remarkable progress, transitioning from nickel-metal hydride (NiMH) to lithium-ion chemistries. The energy density and power capabilities of these batteries have increased substantially, allowing for extended electric range and faster charging times. This improvement is particularly crucial for commercial fleets that require minimal downtime and maximum operational flexibility.
Power electronics and control systems have evolved to manage the complex interplay between the electric and combustion components more effectively. Advanced algorithms and predictive controls now optimize power distribution, regenerative braking, and overall system efficiency in real-time, adapting to various driving conditions and load requirements typical in commercial fleet operations.
The integration of HEV technology with telematics and fleet management systems represents another significant objective. This integration allows for data-driven optimization of route planning, charging schedules, and maintenance intervals, further enhancing the operational efficiency of commercial fleets.
Looking forward, the objectives for HEV technology in commercial fleets include further improvements in battery capacity and longevity, development of more efficient power electronics, and the integration of artificial intelligence for predictive energy management. There is also a growing focus on developing modular HEV systems that can be easily adapted to various vehicle types and sizes within a fleet, providing greater flexibility and cost-effectiveness for fleet operators.
Commercial Fleet Market Analysis
The commercial fleet market has been experiencing significant shifts in recent years, driven by technological advancements, regulatory pressures, and changing economic landscapes. The adoption of Hybrid Electric Vehicles (HEVs) in commercial fleets represents a key trend that is reshaping the industry. This market analysis aims to provide a comprehensive overview of the current state and future prospects of HEV adoption in commercial fleets.
Commercial fleets, encompassing a wide range of vehicles from light-duty delivery vans to heavy-duty trucks, play a crucial role in the global economy. These fleets are responsible for transporting goods, providing services, and supporting various industries. As such, any technological shift in this sector has far-reaching implications for businesses, consumers, and the environment.
The market for HEVs in commercial fleets has been growing steadily, driven by several factors. Firstly, the increasing focus on sustainability and environmental regulations has pushed fleet operators to seek more fuel-efficient and lower-emission vehicles. HEVs offer a compelling solution by combining traditional internal combustion engines with electric propulsion systems, resulting in reduced fuel consumption and lower carbon emissions.
Secondly, the economic benefits of HEVs are becoming increasingly apparent to fleet managers. While the initial purchase price of HEVs may be higher than conventional vehicles, the long-term cost savings in fuel and maintenance can offset this investment. This is particularly relevant for fleets with high mileage and frequent stop-and-go operations, where HEVs can maximize their efficiency advantages.
The market size for HEVs in commercial fleets has been expanding rapidly. Major automotive manufacturers have been introducing a growing range of HEV models specifically designed for commercial applications, from small delivery vans to large trucks. This increased product availability has further stimulated market growth and adoption rates.
Regional variations in HEV adoption are notable, with some markets showing faster uptake than others. Factors influencing these differences include local regulations, incentive programs, fuel prices, and infrastructure readiness. Urban areas, in particular, have seen higher adoption rates due to stricter emission regulations and the suitability of HEVs for city driving conditions.
Looking ahead, the market for HEVs in commercial fleets is expected to continue its growth trajectory. Technological advancements, particularly in battery technology and powertrain efficiency, are likely to further enhance the performance and cost-effectiveness of HEVs. Additionally, as more businesses commit to sustainability goals, the demand for greener fleet solutions is anticipated to rise.
Commercial fleets, encompassing a wide range of vehicles from light-duty delivery vans to heavy-duty trucks, play a crucial role in the global economy. These fleets are responsible for transporting goods, providing services, and supporting various industries. As such, any technological shift in this sector has far-reaching implications for businesses, consumers, and the environment.
The market for HEVs in commercial fleets has been growing steadily, driven by several factors. Firstly, the increasing focus on sustainability and environmental regulations has pushed fleet operators to seek more fuel-efficient and lower-emission vehicles. HEVs offer a compelling solution by combining traditional internal combustion engines with electric propulsion systems, resulting in reduced fuel consumption and lower carbon emissions.
Secondly, the economic benefits of HEVs are becoming increasingly apparent to fleet managers. While the initial purchase price of HEVs may be higher than conventional vehicles, the long-term cost savings in fuel and maintenance can offset this investment. This is particularly relevant for fleets with high mileage and frequent stop-and-go operations, where HEVs can maximize their efficiency advantages.
The market size for HEVs in commercial fleets has been expanding rapidly. Major automotive manufacturers have been introducing a growing range of HEV models specifically designed for commercial applications, from small delivery vans to large trucks. This increased product availability has further stimulated market growth and adoption rates.
Regional variations in HEV adoption are notable, with some markets showing faster uptake than others. Factors influencing these differences include local regulations, incentive programs, fuel prices, and infrastructure readiness. Urban areas, in particular, have seen higher adoption rates due to stricter emission regulations and the suitability of HEVs for city driving conditions.
Looking ahead, the market for HEVs in commercial fleets is expected to continue its growth trajectory. Technological advancements, particularly in battery technology and powertrain efficiency, are likely to further enhance the performance and cost-effectiveness of HEVs. Additionally, as more businesses commit to sustainability goals, the demand for greener fleet solutions is anticipated to rise.
HEV Adoption Challenges
The adoption of Hybrid Electric Vehicles (HEVs) in commercial fleets faces several significant challenges that hinder widespread implementation. One of the primary obstacles is the higher initial cost of HEVs compared to traditional internal combustion engine vehicles. Fleet managers often struggle to justify the upfront investment, despite potential long-term savings in fuel and maintenance costs. This cost barrier is particularly pronounced for small and medium-sized businesses with limited capital resources.
Infrastructure limitations also pose a substantial challenge to HEV adoption in commercial fleets. The lack of adequate charging stations, especially in rural or less developed areas, creates range anxiety and operational concerns for fleet operators. This issue is compounded by the longer charging times required for HEVs compared to refueling conventional vehicles, potentially impacting fleet efficiency and productivity.
Technical complexities associated with HEV technology present another hurdle for commercial fleet adoption. Many fleet maintenance teams lack the specialized knowledge and skills required to service and repair hybrid systems effectively. This skills gap can lead to increased downtime and maintenance costs, deterring some fleet managers from transitioning to HEVs.
The uncertainty surrounding the long-term performance and reliability of HEV batteries in commercial applications also contributes to hesitation among fleet operators. Concerns about battery degradation over time and the potential need for expensive replacements create apprehension about the total cost of ownership for HEVs in fleet operations.
Regulatory challenges and policy inconsistencies across different regions further complicate HEV adoption in commercial fleets. Varying incentives, emissions standards, and tax structures can make it difficult for fleet managers to develop consistent, company-wide strategies for HEV implementation, especially for businesses operating across multiple jurisdictions.
The limited availability of HEV models suitable for specific commercial applications is another significant barrier. While the consumer market offers a wide range of hybrid options, the commercial sector often lacks appropriate HEV choices for specialized fleet needs, such as heavy-duty trucks or certain types of service vehicles.
Lastly, the rapid pace of technological advancement in the electric vehicle sector creates a dilemma for fleet managers. The fear of investing in HEV technology that may soon become obsolete due to advancements in fully electric vehicles or other alternative fuel technologies can lead to decision paralysis and delayed adoption of hybrid solutions in commercial fleets.
Infrastructure limitations also pose a substantial challenge to HEV adoption in commercial fleets. The lack of adequate charging stations, especially in rural or less developed areas, creates range anxiety and operational concerns for fleet operators. This issue is compounded by the longer charging times required for HEVs compared to refueling conventional vehicles, potentially impacting fleet efficiency and productivity.
Technical complexities associated with HEV technology present another hurdle for commercial fleet adoption. Many fleet maintenance teams lack the specialized knowledge and skills required to service and repair hybrid systems effectively. This skills gap can lead to increased downtime and maintenance costs, deterring some fleet managers from transitioning to HEVs.
The uncertainty surrounding the long-term performance and reliability of HEV batteries in commercial applications also contributes to hesitation among fleet operators. Concerns about battery degradation over time and the potential need for expensive replacements create apprehension about the total cost of ownership for HEVs in fleet operations.
Regulatory challenges and policy inconsistencies across different regions further complicate HEV adoption in commercial fleets. Varying incentives, emissions standards, and tax structures can make it difficult for fleet managers to develop consistent, company-wide strategies for HEV implementation, especially for businesses operating across multiple jurisdictions.
The limited availability of HEV models suitable for specific commercial applications is another significant barrier. While the consumer market offers a wide range of hybrid options, the commercial sector often lacks appropriate HEV choices for specialized fleet needs, such as heavy-duty trucks or certain types of service vehicles.
Lastly, the rapid pace of technological advancement in the electric vehicle sector creates a dilemma for fleet managers. The fear of investing in HEV technology that may soon become obsolete due to advancements in fully electric vehicles or other alternative fuel technologies can lead to decision paralysis and delayed adoption of hybrid solutions in commercial fleets.
Current HEV Fleet Solutions
01 Battery management systems for HEVs
Advanced battery management systems are crucial for the efficient operation and adoption of hybrid electric vehicles. These systems optimize battery performance, monitor charge levels, and ensure safe operation, thereby enhancing the overall reliability and range of HEVs.- Battery management systems for HEVs: Advanced battery management systems are crucial for the efficient operation and adoption of hybrid electric vehicles. These systems optimize battery performance, monitor state of charge, and ensure safe operation, thereby enhancing the overall reliability and range of HEVs.
- Thermal management in HEVs: Effective thermal management is essential for HEV adoption, as it impacts battery life, performance, and safety. Innovative cooling systems and heat dissipation techniques are being developed to maintain optimal operating temperatures for various HEV components.
- Charging infrastructure for HEVs: The development of robust charging infrastructure is critical for widespread HEV adoption. This includes the implementation of fast-charging stations, wireless charging technologies, and integration with smart grid systems to support the growing number of hybrid vehicles on the road.
- Powertrain optimization for HEVs: Advancements in powertrain technology are key to improving HEV performance and efficiency. This includes the development of more efficient electric motors, advanced transmission systems, and intelligent power management algorithms to optimize the interaction between electric and combustion components.
- Lightweight materials for HEV construction: The use of lightweight materials in HEV construction is crucial for improving energy efficiency and range. Innovations in materials science, such as advanced composites and high-strength alloys, are being applied to reduce vehicle weight without compromising safety or performance.
02 Thermal management in HEVs
Effective thermal management is essential for HEV adoption, as it impacts battery life, performance, and safety. Innovative cooling systems and heat dissipation techniques are being developed to maintain optimal operating temperatures for various HEV components.Expand Specific Solutions03 Charging infrastructure for HEVs
The development of robust charging infrastructure is critical for widespread HEV adoption. This includes the implementation of fast-charging stations, wireless charging technologies, and integration with smart grid systems to support the growing number of hybrid vehicles on the road.Expand Specific Solutions04 Powertrain optimization for HEVs
Advancements in powertrain technology are key to improving HEV performance and efficiency. This includes the development of more efficient electric motors, advanced transmission systems, and intelligent power management algorithms to optimize the interplay between electric and combustion power sources.Expand Specific Solutions05 Lightweight materials and design for HEVs
The use of lightweight materials and innovative design techniques is crucial for improving HEV efficiency and range. This includes the incorporation of advanced composites, high-strength alloys, and aerodynamic designs to reduce vehicle weight and improve overall performance.Expand Specific Solutions
Key HEV Fleet Players
The HEV adoption trend in commercial fleets is in a growth phase, with increasing market size driven by environmental regulations and cost-saving potential. The technology is maturing rapidly, with major players like Ford, Hyundai, Kia, and Toyota leading development. Chinese manufacturers such as Chery, Geely, and GAC are also making significant strides. The involvement of energy companies like Shell and Siemens, along with specialized firms like PowerFlex Systems and BluWave-ai, indicates a broadening ecosystem. Universities and research institutes are contributing to technological advancements, suggesting continued innovation in this space.
Ford Global Technologies LLC
Technical Solution: Ford has developed a comprehensive HEV adoption strategy for commercial fleets, focusing on their E-Transit and F-150 Lightning models. Their approach includes advanced telematics systems to optimize fleet performance and reduce fuel consumption. Ford's PowerBoost hybrid technology in F-150 trucks offers both improved fuel efficiency and the ability to serve as a mobile power source, making it particularly attractive for commercial applications[1]. The company has also invested in charging infrastructure solutions, partnering with major energy providers to facilitate the transition to electrified fleets[2]. Ford's Pro Intelligence platform provides fleet managers with real-time data on vehicle performance, charging status, and maintenance needs, enabling more efficient fleet management and reduced downtime[3].
Strengths: Established presence in commercial vehicle market, comprehensive telematics and fleet management solutions, innovative hybrid powertrains. Weaknesses: Higher initial costs compared to traditional ICE vehicles, potential range limitations for long-haul applications.
Hyundai Motor Co., Ltd.
Technical Solution: Hyundai has been actively developing HEV solutions for commercial fleets, with a focus on their IONIQ and Santa Fe models. Their approach combines efficient hybrid powertrains with advanced driver assistance systems (ADAS) to improve both fuel economy and safety in fleet operations. Hyundai's hybrid technology utilizes a parallel hybrid system, which allows for seamless switching between electric and combustion power sources[4]. The company has also introduced predictive energy management systems that use GPS and topographical data to optimize hybrid operation, further improving fuel efficiency in various driving conditions[5]. Additionally, Hyundai offers fleet-specific telematics solutions that provide real-time monitoring of vehicle performance, fuel consumption, and maintenance needs[6].
Strengths: Advanced hybrid powertrain technology, integration of ADAS for improved safety, comprehensive fleet management solutions. Weaknesses: Limited range of commercial vehicle offerings compared to some competitors, potential concerns about long-term reliability in heavy-duty applications.
HEV Fleet Innovation Analysis
Hybrid electric vehicle and driving control method for same
PatentPendingUS20240075920A1
Innovation
- A specialized control logic is implemented to determine whether the vehicle enters an emergency driving mode or a preparation mode based on collected driving data, allowing the engine clutch to be engaged, turning off driving assist functions, and optimizing battery charging to ensure maximum power availability.
Power combining apparatus for hybrid electric vehicle
PatentInactiveEP1232892B1
Innovation
- A vehicle transmission system utilizing a planetary gear set with a clutch and brake mechanism, allowing operation in three modes: mechanical, electrical, and combined, where the system can selectively connect either power source to an output shaft, with the variable power source driven to a synchronizing speed for efficient mode changes.
HEV Fleet Policy Landscape
The HEV fleet policy landscape is characterized by a complex interplay of government regulations, incentives, and industry initiatives aimed at promoting the adoption of hybrid electric vehicles (HEVs) in commercial fleets. At the federal level, the United States has implemented various policies to encourage HEV adoption, including tax credits, grants, and fuel economy standards. The Energy Policy Act of 2005 and subsequent amendments have provided tax incentives for businesses purchasing HEVs, with credits ranging from $2,500 to $7,500 depending on the vehicle's battery capacity.
State-level policies have also played a crucial role in shaping the HEV fleet landscape. California, for instance, has been at the forefront with its Advanced Clean Trucks regulation, requiring manufacturers to sell an increasing percentage of zero-emission trucks starting from 2024. Other states have followed suit, implementing similar mandates or offering additional incentives for fleet electrification.
Local governments have contributed to the policy framework by introducing low-emission zones, preferential parking, and reduced tolls for HEVs in commercial fleets. These measures have created a more favorable operating environment for businesses adopting hybrid technologies.
The private sector has responded to these policy initiatives by developing corporate sustainability goals and fleet electrification targets. Many large corporations have committed to transitioning their fleets to low-emission vehicles, including HEVs, as part of their environmental, social, and governance (ESG) strategies.
Industry associations and non-governmental organizations have also influenced the policy landscape by advocating for supportive measures and providing resources to fleet operators. The National Association of Fleet Administrators (NAFA) and CALSTART, for example, have been instrumental in educating fleet managers about the benefits of HEVs and guiding policy recommendations.
International agreements, such as the Paris Climate Accord, have indirectly impacted domestic HEV fleet policies by setting broader emissions reduction targets. These global commitments have prompted governments to strengthen their support for clean transportation technologies, including HEVs in commercial fleets.
The evolving policy landscape has created both opportunities and challenges for fleet operators. While incentives have made HEV adoption more financially attractive, the patchwork of regulations across different jurisdictions has complicated fleet management strategies. As a result, many businesses are adopting a phased approach to HEV integration, focusing on regions with the most favorable policy environments.
State-level policies have also played a crucial role in shaping the HEV fleet landscape. California, for instance, has been at the forefront with its Advanced Clean Trucks regulation, requiring manufacturers to sell an increasing percentage of zero-emission trucks starting from 2024. Other states have followed suit, implementing similar mandates or offering additional incentives for fleet electrification.
Local governments have contributed to the policy framework by introducing low-emission zones, preferential parking, and reduced tolls for HEVs in commercial fleets. These measures have created a more favorable operating environment for businesses adopting hybrid technologies.
The private sector has responded to these policy initiatives by developing corporate sustainability goals and fleet electrification targets. Many large corporations have committed to transitioning their fleets to low-emission vehicles, including HEVs, as part of their environmental, social, and governance (ESG) strategies.
Industry associations and non-governmental organizations have also influenced the policy landscape by advocating for supportive measures and providing resources to fleet operators. The National Association of Fleet Administrators (NAFA) and CALSTART, for example, have been instrumental in educating fleet managers about the benefits of HEVs and guiding policy recommendations.
International agreements, such as the Paris Climate Accord, have indirectly impacted domestic HEV fleet policies by setting broader emissions reduction targets. These global commitments have prompted governments to strengthen their support for clean transportation technologies, including HEVs in commercial fleets.
The evolving policy landscape has created both opportunities and challenges for fleet operators. While incentives have made HEV adoption more financially attractive, the patchwork of regulations across different jurisdictions has complicated fleet management strategies. As a result, many businesses are adopting a phased approach to HEV integration, focusing on regions with the most favorable policy environments.
Total Cost of Ownership Analysis
The Total Cost of Ownership (TCO) analysis is a critical factor in the adoption of Hybrid Electric Vehicles (HEVs) in commercial fleets. This comprehensive evaluation considers all costs associated with acquiring, operating, and maintaining HEVs over their entire lifecycle, providing fleet managers with a clear picture of the long-term financial implications of their vehicle choices.
Initial acquisition costs for HEVs are typically higher than their conventional counterparts due to the advanced technology and components involved. However, this upfront investment is often offset by reduced operational expenses over time. Fuel efficiency is a primary driver of cost savings, with HEVs consuming significantly less fuel than traditional internal combustion engine vehicles, especially in urban environments with frequent stop-and-go traffic.
Maintenance costs for HEVs can vary depending on the specific model and usage patterns. While some components, such as the electric motor and battery system, may require specialized maintenance, HEVs generally benefit from reduced wear on brake systems due to regenerative braking. Additionally, the hybrid powertrain often results in less strain on the internal combustion engine, potentially extending its lifespan and reducing maintenance frequency.
Insurance costs for HEVs in commercial fleets are an important consideration. Initially, these costs may be higher due to the vehicles' higher value and specialized components. However, as HEVs become more common and insurers gather more data on their performance and safety records, these costs may normalize or even decrease over time.
Depreciation is another crucial factor in the TCO analysis. HEVs have historically shown strong residual values, partly due to their fuel efficiency and lower operating costs. This trend can significantly impact the overall cost of ownership, as higher resale values at the end of the vehicle's service life can offset a portion of the initial investment.
Government incentives and tax benefits can substantially influence the TCO of HEVs in commercial fleets. Many regions offer financial incentives, tax credits, or grants to encourage the adoption of more environmentally friendly vehicles. These incentives can significantly reduce the initial acquisition costs and improve the overall financial proposition of HEVs.
When conducting a TCO analysis for HEVs in commercial fleets, it's essential to consider the specific operational context. Factors such as daily mileage, typical driving conditions, local fuel prices, and available charging infrastructure can all impact the cost-effectiveness of HEV adoption. Fleet managers must also account for potential changes in regulations, such as emissions standards or urban access restrictions, which could affect the long-term viability of different vehicle types.
Initial acquisition costs for HEVs are typically higher than their conventional counterparts due to the advanced technology and components involved. However, this upfront investment is often offset by reduced operational expenses over time. Fuel efficiency is a primary driver of cost savings, with HEVs consuming significantly less fuel than traditional internal combustion engine vehicles, especially in urban environments with frequent stop-and-go traffic.
Maintenance costs for HEVs can vary depending on the specific model and usage patterns. While some components, such as the electric motor and battery system, may require specialized maintenance, HEVs generally benefit from reduced wear on brake systems due to regenerative braking. Additionally, the hybrid powertrain often results in less strain on the internal combustion engine, potentially extending its lifespan and reducing maintenance frequency.
Insurance costs for HEVs in commercial fleets are an important consideration. Initially, these costs may be higher due to the vehicles' higher value and specialized components. However, as HEVs become more common and insurers gather more data on their performance and safety records, these costs may normalize or even decrease over time.
Depreciation is another crucial factor in the TCO analysis. HEVs have historically shown strong residual values, partly due to their fuel efficiency and lower operating costs. This trend can significantly impact the overall cost of ownership, as higher resale values at the end of the vehicle's service life can offset a portion of the initial investment.
Government incentives and tax benefits can substantially influence the TCO of HEVs in commercial fleets. Many regions offer financial incentives, tax credits, or grants to encourage the adoption of more environmentally friendly vehicles. These incentives can significantly reduce the initial acquisition costs and improve the overall financial proposition of HEVs.
When conducting a TCO analysis for HEVs in commercial fleets, it's essential to consider the specific operational context. Factors such as daily mileage, typical driving conditions, local fuel prices, and available charging infrastructure can all impact the cost-effectiveness of HEV adoption. Fleet managers must also account for potential changes in regulations, such as emissions standards or urban access restrictions, which could affect the long-term viability of different vehicle types.
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