Line/Current Collector Details TRIZ Cases

A coaxial cable crimp connector uses a separate cylindrical sleeve to facilitate outer conductor insertion and secure mechanical joining.

A crimping system uses an image acquisition device to capture wire and terminal positions for precise operator adjustment.

Segmented anvils isolate conductor crimping force from insulation resistance, resolving measurement precision issues caused by combined force readings.

Blind bores in a splice connector join fine gauge aluminum magnet wire to secondary wires via solder, preventing work hardening and corrosion.

Tool steel inserts placed between the connector header and mold floor absorb packing pressure to prevent structural distention of the electronic assembly.

A transparent panel with an electrically heatable coating uses a second electrode within the coating-free zone to adjust potential differences.

Rounded chamfers on green ceramic chips enhance adhesive strength with side surface layers, preventing peeling during firing.

Segmented fixation prevents external conductor deformation during crimping, maintaining impedance precision and connection strength.

A crimping tool with a rotatable placement seat and adjustable screw rod mechanism.

Eliminating helical tape wrapping reduces manufacturing cycle time and cost while improving compression resistance through cross-linked insulation.

Hexagonal anvil geometry and movable indenters compress various stranded cables while embossing certification codes without creating flash or sharp edges.

A removable power supply module integrates voltage clamping and spark suppression circuits to deliver safe electrical output.

Movable flaps within side-by-side cable ducts redirect electrical cables between top and bottom feed paths.

An auxiliary waveguide transforms optical mode sizes through precise facet alignment with a base device.

EDM forms criss-cross channels to produce tapered tips, solving mechanical fragility in long neural probes.

Integrated resilient fixing elements eliminate auxiliary holding devices during welding, reducing device complexity while maintaining positional accuracy.

A ground bus wire connects to ground contacts within an electrical connector array, reducing signal cross-talk and manufacturing costs.

Threaded mechanical connections replace hazardous soldering, enabling safe cable customization for musical pedal boards.

An adapter couples inner and outer coaxial conductors to a single power line.

Laser welding creates uniform conductor contact to eliminate passive intermodulation in outdoor environments.

A handheld tool with a plunger and gripping head secures twisted wire pairs for manual rotation.

Inductive heating damages cable film locally to enable safe removal without mechanical damage.

Inclined mold walls guide crimping terminals to reduce extraction force and prevent deformation.

Differentiating curved face roughness from the placement face prevents slippage and stress concentration, eliminating partial thinning of terminal wire barrels.

Segmented inner foam layer minimizes insulation indentations and water migration while outer shell maintains hoop-stress protection.

A probe board assembly method selects spacers based on measured component heights to align numerous probe tips.

A wiring board design uses nested substrates and interstitial vias to create a compact structure.

A printed circuit board filter uses via-holes to short ground planes, creating a quasi-cavity that converts stripline signals into waveguide modes.

Convex contact surfaces distribute high crimping forces evenly, reducing tool wear on larger diameter pipes.

A crimping handtool uses a screw mechanism to adjust the crimping member position along an axis.

A longitudinal tunnel with a guide slot positions cable ends for manual insertion, preventing terminal deformation from automated gripping forces.

An intermediary tip scans the underside of a conductor crimp while a cutting edge contacts the top side, eliminating bone formation errors from tool play.

Forked conductive lines with diodes share a non-faulty hot wire between two sprinkler valves, eliminating excavation of faulty wiring.

A detachable module with printed electronics conductors communicates package data wirelessly to standard mobile devices.

Local heating increases emissivity for accurate temperature detection, eliminating lacquer coating complexity and passive intermodulation effects.

Integrating guiding grooves into the slide module protects them from damage and dirt accumulation while maintaining structural simplicity.

Compact Hall effect sensor assembly with protective circuitry and epoxy encapsulation.

A duplex tin layer with matte and bright zones prevents dewetting and whisker formation under high thermal loads.

Segmented foil conductor strips bridge interconnect devices to external contacts within motor vehicle control housings.

Segmented press head load cells detect misalignment to prevent pin damage.

Constant cam follower engagement via a biasing mechanism prevents uncontrolled acceleration during the feed stroke, ensuring accurate terminal placement.

A crimping tool with an externally accessible adjustment mechanism simplifies connector specification changes.

A snap-in electrical receptacle uses elastically deformable L-shaped members to secure the device into a supporting surface opening.

Co-firing platinum fill with an alumina substrate creates a hermetic seal for active implantable medical device feedthroughs.

Specific electrode dimensions compensate for center line inclination to maintain uniform current density.

Woven mesh busbars provide electrical coupling and thermal exchange through openings, solving rigidity limits in electrified vehicle powertrains.

A crimping die with matched concave and convex surfaces compresses wire crimping portions to secure electrical connections.

A movable terminal reel cart holds two independent applicators and reels on caster wheels.

Robotic grippers position a funnel system that feeds unjacketed cable portions through solder sleeves, eliminating manual labor costs and inconsistent quality.