Transformers/Reacts Mounting/Support/Suspension TRIZ Cases

Mechanical crimp-style coil connections replace soldering in a magnetic base, improving assembly reliability, insulation, and durability.

A plate-like primary winding on a toroidal transformer cuts heat generation, helping quadrupole mass spectrometers maintain measurement accuracy.

A metal-core PCB and embedded inductor board shrink EV wireless charging rectifiers while dissipating heat without bulky heat pipes.

Uneven wire heights and built-in slots cut skin, proximity, and eddy-current losses in PCB-based wireless charging coils.

Independent three-direction adjustment aligns multiple current transformer units on a bushing while avoiding bellows coupling contact.

An adapter plate stabilizes the connector-to-electromagnetic module joint, distributing stress to improve signal transmission reliability.

A recessed element body lets conductor posts stay exposed while opening space for underfill flow, improving coil component mounting reliability.

Exposed inductor faces and selective magnetic material improve heat dissipation and magnetic coupling in compact high-current power circuits.

Electrode protrusions preserve solder standoff and lower probe contact resistance by helping remove oxide films during inspection.

Filament roving wrapped around a ramped mounting plate adds hoop tension to resist spider arm bending in air core reactor winding mounts.

An electrode structure extending onto the flange outer surface forms a solder fillet, preserving coil-to-substrate fixing force in smaller components.

A recessed terminal bonding portion holds more adhesive without protrusion, improving flange attachment strength and resistance to rotational forces.

An elastic mounting portion and adhesive-bonded flange joint absorb thermal deformation differences to suppress solder cracking and strength loss.

A non-circular choke core increases winding space and safety distance, enabling higher inductance and a more compact EMI filter layout.

Pore portions near a catalytic layer relieve stress in multilayer terminal films, improving adhesion, conductivity, and solder reliability.

Stacked coil patterns on both substrate surfaces raise inductance in a thin body while enabling closer PCB spacing with lower short-circuit risk.

A three-layer external electrode structure lowers DC resistance while easing mounting stress in compact magnetic coil components.

Protruding catalytic layers anchor stacked metal films, easing internal stress and solder leaching in miniaturized inductor components.

Embedding a magnetic inlay inside the carrier stack lets built-in conductive layers form the coil, improving alignment and connection reliability.

A coating layer locks coil turns and exposed wire terminals in place, improving positioning and stability during automatic soldering.

Ceramic insulation and a glass or ceramic cover let silver coil windings operate above 350°C in vibration-type measuring transducers.

A vented base-and-cover bracket mounts a toroidal inductor perpendicular to the surface while limiting displacement and improving heat dissipation.

Embedding a tall, narrow coil inside a PCB reduces primary-secondary facing area and parasitic capacitance in planar transformers.

A soft-magnetic powder resin bolt couples integrated inner and outer core parts to simplify reactor assembly and preserve magnetic characteristics.

Direct conductive plates and a chip heat sink carry transformer output to the PCB, avoiding thick copper foil and simplifying assembly.

Detachable holding elements and hydraulic load receivers let transformers be transported and erected without heavy cranes, cutting replacement delay.

A memory chip stores each transformer’s scale factor, enabling compact current monitoring with easier installation and better accuracy.

Crimp, splice, and ferrule connections replace soldered coil leads in a magnetic base, improving repeatability, insulation, and load resistance.