Wooden window processing line

The integrated wooden window processing line solves the problems of material accumulation and insufficient cleaning before painting, achieves efficient, dead-angle-free painting and drying, and improves processing efficiency and finished product quality.

CN115890850BActive Publication Date: 2025-09-23BEIJING RIJIA BOLAI ENERGY SAVING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202211235550.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-10
Publication Date
2025-09-23
Estimated Expiration
2042-10-10

AI Technical Summary

Technical Problem

The existing wooden window processing lines have problems such as material accumulation, low processing efficiency and insufficient surface cleaning before painting, which affect the quality of the finished products.

Method used

An integrated wooden window processing line was designed, including a loading table, cutting machine, planing table, sorting table, pouring machine and other equipment. Vacuum adsorption, guide rail movement and multiple cleaning measures are used to ensure the cleanliness of the material surface, and dead-angle pouring and drying are carried out before pouring.

Benefits of technology

It achieves efficient assembly line processing of materials, avoids accumulation, improves processing efficiency, ensures the quality of pouring paint through multiple cleaning measures, and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wooden window processing line, which relates to the technical field of wooden window processing. It includes a loading platform and a cutting machine. The entire process is a unified production line processing, which will not cause material accumulation. While improving efficiency, before the material is poured with paint, the air in the air distribution duct can be blown downward through the exhaust duct. The blown air can blow off the dust and impurities on the surface of the material, preventing the material from entering the horizontal pouring machine for pouring paint and affecting the quality of the finished product. The cylinder can drive the positioning plate to rise and fall through the fixed plate, so that the brush at the lower end of the annular tube can be tightly attached to the upper part according to the height of the material, so that the dust on the surface of the material can be cleaned before the material enters the horizontal pouring machine, thereby increasing the effect of double cleaning and avoiding dust or impurities on the surface of the material.
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Description

Technical Field

[0001] The invention relates to the technical field of wooden window processing, in particular to a wooden window processing line. Background Art

[0002] Aluminum-clad wood doors and windows The comprehensive performance of aluminum-clad wood windows is higher than that of ordinary solid wood windows and ordinary aluminum alloy windows. The common aluminum-clad wood on the market is relatively thick, and the screen windows are all separately embodied.

[0003] Aluminum-clad wood doors and windows are basically processed using U6 and other processing equipment. There are many sites, and the processed materials need to be transported to the next site for further processing, which causes material accumulation in each process, which is time-consuming and labor-intensive. At the same time, when pouring paint on the materials, if the surface of the materials is not cleaned before pouring, it is easy to affect the quality of the materials after pouring. Summary of the Invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the present invention to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0005] In view of the above problems and / or the problems existing in the existing wooden window processing lines, the present invention is proposed.

[0006] Therefore, the problem to be solved by the present invention is how to provide a wooden window processing line.

[0007] To solve the above technical problems, the present invention provides the following technical solutions: a wooden window processing line, comprising a loading platform and a cutting machine, wherein the cutting machine is located at the upper end of the loading platform, a material conveying platform is provided on one side of the loading platform, a planing platform is provided on the other side of the material conveying platform, a first sorting platform is provided on the side of the planing platform away from the material conveying platform, a double-end tenoning machine is provided on the other side of the first sorting platform, a second sorting platform is provided on the side of the double-end tenoning machine away from the first sorting platform, a planing machine is provided on the other side of the second sorting platform, a third sorting platform is provided on the side of the planing machine away from the second sorting platform, a matching punching machine is provided on the other side of the third sorting platform, a first turntable and a second turntable are provided on the side of the matching punching machine away from the third sorting platform, a horizontal pouring machine is provided at one end of the second turntable, and a material dryer is provided on the other side of the horizontal pouring machine;

[0008] The upper end of the loading platform is provided with a guide rail, the cutting machine is installed on the guide rail, and the lower end of the loading platform is provided with a vacuum adsorption platform.

[0009] Based on the above technical features: the raw materials for preparing wooden windows are placed on the loading table, and then the raw materials are measured to determine the cutting size, and then fixed using a vacuum adsorption table. When the material is adsorbed and fixed, the guide rail can be started to drive the cutting machine to move so that the cutting machine can cut the material. The cut material is affixed with a material attribute label and transferred to the material conveying table. The material conveying table transfers the cut material to the planing table. The planing table planes the material according to the planing specifications and transfers the planed material to the first sorting table. At this time, the first sorting table according to the label attribute material transfers the planed material to the double-end tenoning machine and the second sorting table respectively. The material that needs end tenoning sorted by the first sorting table is transferred to the double-end tenoning machine for tenoning, and the material that does not need tenoning is transferred to the second sorting table; the material processed by the double-end tenoning machine will be transferred to the second sorting table. The second sorting table transfers the double-end tenoning material and the untenoned material to two groups of planing machines for material planing. The planing is based on the material The material attribute labels are used to plan the materials (frame type, stile type, fan type), and the materials are respectively sent to two sets of matching punching machines by the third sorting table according to the planed material attributes. Holes and grooves are punched and milled in the two sets of matching punching machines according to the material attribute machine data (the two sets of matching punching machines can automatically match the process requirements according to the material properties to work); the door and window rods are basically milled, and the assembly holes, mounting holes, and hardware holes are completed and directly sent to the first turntable. The first turntable sends the material rods to the second turntable, and the second turntable sends the door and window rods into the horizontal pouring machine to seal the material. The horizontal pouring machine pours water on the four sides of the rods without dead angles. After pouring, the excess water-based paint on the surface of the door and window rods can be blown off and then sent to the material dryer. The material dryer can dry the material through internal air convection, temperature and light, so that the material can be dried in the material dryer for about minutes to ensure that the door and window rods are dry. Finally, the dried door and window rods are taken out for the next step.

[0010] As a preferred solution described in the present invention, wherein: a conveying roller is provided inside the horizontal pouring machine, a collecting bin is provided at the lower end of the horizontal pouring machine, the collecting bin is located at the lower end of the horizontal pouring machine, an air collecting hood is provided at the middle upper end of the horizontal pouring machine, and a positioning plate is provided at one end of the horizontal pouring machine close to the second turntable.

[0011] Based on the above technical features: before the material enters the horizontal pouring machine, it will first be cleaned by the lower end of the positioning plate, and then the cleaned material will pass through the conveyor roller into the horizontal pouring machine for pouring. At this time, the excess paint generated by pouring will fall into the collection bin for recycling, avoiding waste of resources and allowing the paint to be reused after being recycled.

[0012] As a preferred solution described in the present invention, an exhaust pipe is installed at intervals on the upper end of the air collecting hood, an air supply pipe is installed at one end of the exhaust pipe, a connecting pipe is connected to the other end of the air supply pipe, and a first air pump is installed at the end of the connecting pipe away from the air supply pipe.

[0013] Based on the above technical features: when the material enters the horizontal pouring machine for pouring, the material will move to the lower end of the air collecting hood. At this time, the first air pump is started to supply air to the inside of the air supply pipe through the connecting pipe. At this time, the air supply pipe will divert the gas to the exhaust pipe. Finally, the exhaust pipe will spray the gas out through the nozzle at the lower end, so that it can blow off the excess paint on the surface of the material.

[0014] As a preferred solution described in the present invention, wherein: an air distribution duct is installed at the upper end of the positioning plate, a connecting plate is installed at the lower end of the positioning plate, the lower end of the connecting plate is movably connected to a ring tube, and fixed plates are connected on both sides of the upper end of the positioning plate.

[0015] Based on the above technical features: the positioning plate can clean the surface of the material through the positioning plate and the annular pipe before the material enters the horizontal pouring machine.

[0016] As a preferred solution described in the present invention, one end of the air distribution pipe is connected to a corrugated hose, and the other end of the corrugated hose is connected to a second air pump.

[0017] Based on the above technical features: after the second air pump is started, air is supplied to the inside of the air distribution duct through the corrugated hose.

[0018] As a preferred solution described in the present invention, an exhaust pipe is connected to the middle of the connecting plate, and one end of the exhaust pipe is connected to the lower end of the air distribution pipe.

[0019] Based on the above technical features: the air in the air distribution duct can be blown out downwards through the exhaust duct, and the number of exhaust ducts is the same as the connecting plates, so that it can be inserted into the middle of the corresponding connecting plates to blow air downwards. The blown air can blow off the dust and impurities on the surface of the material, preventing the material from entering the interior of the horizontal pouring machine for pouring paint and affecting the quality of the finished product.

[0020] As a preferred solution of the present invention, the middle of the connecting plate and the annular tube are both hollow.

[0021] Based on the above technical features: it is convenient for wind to blow downwards through the middle of the two.

[0022] As a preferred solution described in the present invention, a brush is installed on the lower end surface of the annular tube, a protective net is installed in the middle of the annular tube, an anti-slip rod is installed at the lower middle end of the annular tube, and the anti-slip rod is located at the lower end of the protective net.

[0023] Based on the above technical features: before the material enters the horizontal pouring machine, the brush at the lower end of the annular tube can clean the dust on the surface of the material. At the same time, when the wind blows out through the annular tube, the protective net and the anti-fall rod can protect the middle of the annular tube to prevent large particles of dust and impurities on the material from entering the annular tube and the interior, preventing the internal blockage of the annular tube from affecting the air outlet effect.

[0024] As a preferred solution of the present invention, a cylinder is installed at the lower end of one side of the fixing plate.

[0025] Based on the above technical features: the cylinder can drive the positioning plate to rise and fall through the fixed plate, so that the brush can be tightly attached to the material according to the height of the material, so that the dust on the surface of the material can be cleaned before the material enters the horizontal pouring machine.

[0026] The beneficial effects of the present invention are as follows: the entire process is a unified assembly line process, which does not cause material accumulation, thereby improving efficiency. Before the material is painted, the air in the air distribution duct can be blown downward through the exhaust duct, and the blown air can blow off dust and impurities on the surface of the material, preventing the material from entering the horizontal pouring machine for painting and affecting the quality of the finished product. The cylinder can drive the positioning plate to rise and fall through the fixed plate, so that the brush at the lower end of the annular tube can be closely attached to the material according to its height. Before the material enters the horizontal pouring machine, dust on the surface of the material can be cleaned, thereby increasing the double cleaning effect and preventing dust or impurities from remaining on the surface of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:

[0028] Figure 1 It is the overall structural diagram of the present invention.

[0029] Figure 2 It is the overall flow chart of the present invention.

[0030] Figure 3 It is a structural diagram of the loading platform of the present invention.

[0031] Figure 4 It is the structural diagram of the horizontal pouring machine of the present invention.

[0032] Figure 5 This is a structural diagram of the positioning plate of the present invention.

[0033] Figure 6 It is a bottom view of the annular tube of the present invention.

[0034] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0035] 1. Loading table; 2. Cutting machine; 3. Material conveyor; 4. Planing table; 5. First sorting table; 6. Double-end tenoning machine; 7. Second sorting table; 8. Planing machine; 9. Third sorting table; 10. Matching punching machine; 11. First turntable; 12. Second turntable; 13. Horizontal pouring machine; 131. Conveyor roller; 132. Collection bin; 133. Gas hood; 1331. Exhaust pipe; 1332. Air supply pipe; 1333. Connection Tube; 1334, first air pump; 134, positioning plate; 1341, air distribution duct; 13411, corrugated hose; 13412, second air pump; 1342, connecting plate; 13421, exhaust duct; 1343, annular tube; 13431, brush; 13432, protective net; 13433, anti-slip rod; 1344, fixing plate; 13441, cylinder; 14, material dryer; 15, guide rail; 16, vacuum adsorption table. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0037] Reference Figure 1 、 Figure 2 and Figure 3The wooden window processing line includes a loading platform 1 and a cutting machine 2. The cutting machine 2 is located at the upper end of the loading platform 1. A feeding and conveying platform 3 is provided on one side of the loading platform 1. A planing platform 4 is provided on the other side of the feeding and conveying platform 3. A first sorting platform 5 is provided on the side of the planing platform 4 away from the feeding and conveying platform 3. A double-end tenoning machine 6 is provided on the other side of the first sorting platform 5. A second sorting platform 7 is provided on the side of the double-end tenoning machine 6 away from the first sorting platform 5. A planing machine 8 is provided on the other side of the second sorting platform 7. A third sorting platform 9 is provided on the side of the planing machine 8 away from the second sorting platform 7. A matching punching machine 10 is provided on the other side of the third sorting platform 9. A first turnover platform 11 and a second turnover platform 12 are provided on the side of the matching punching machine 10 away from the third sorting platform 9. A horizontal pouring machine 13 is provided at one end of the second turnover table 12, and a material dryer 14 is provided on the other side of the horizontal pouring machine 13. A guide rail 15 is provided at the upper end of the loading platform 1, and the cutting machine 2 is installed on the guide rail 15 (the guide rail is also called a slide rail, a linear guide rail, or a linear slide rail. It is used for linear reciprocating motion. After the guide rail 15 is started, it can drive the cutting machine 2 to move and cut the material). A vacuum adsorption table 16 is installed at the lower end of the loading platform 1 (now the vacuum adsorption table 16 is equipped with a vacuum suction hole on the work surface, and then a vacuum pump is used to generate vacuum suction on the work surface, so that a negative pressure is generated between the material placed on the work surface and the work surface, thereby ensuring that the material can be firmly fixed on the work surface. This is an existing well-known technology).

[0038] The raw materials for preparing wooden windows are placed on the loading platform 1. After the raw materials are measured and the cutting size is determined, they are fixed by the vacuum adsorption platform 16. When the materials are adsorbed and fixed, the guide rail 15 can be started to drive the cutting machine 2 to move so that the cutting machine 2 can cut the materials. The cut materials are affixed with material attribute labels and transferred to the material conveying platform 3. The material conveying platform 3 transfers the cut materials to the planing platform 4. The planing platform 4 planes the materials according to the planing specifications and transfers the planed materials to the first sorting platform 5. The first sorting station 5 of the material according to the label attribute will transfer the planed materials to the double-end tenoning machine 6 and the second sorting station 7 respectively. The materials that need end tenoning sorted by the first sorting station 5 will be transferred to the double-end tenoning machine 6 for tenoning, and the materials that do not need tenoning will be transferred to the second sorting station 7; the materials processed by the double-end tenoning machine 6 will be transferred to the second sorting station 7. The second sorting station 7 will transfer the double-end tenoning materials and the untenoned materials to two groups of planing machines 8 for material planing. The planing is carried out according to the material attribute label. The material is planed into shapes (frame, muntin, fan), and is respectively transferred from the third sorting station 9 to two sets of matching punching machines 10 according to the material properties. According to the material property machine data, the two sets of matching punching machines 10 perform punching and milling, etc. (the two sets of matching punching machines 10 can automatically match the process requirements according to the material properties to work); the door and window rods are all basically milled, and the assembly holes, mounting holes, and hardware holes are directly transferred to the first turnover station 11 after completion. The first turnover station 11 transfers the material rods to the second turnover station 1 2. The second turntable 12 conveys the door and window rods into the horizontal pouring machine 13 to seal the material. The horizontal pouring machine 13 pours water on the four sides of the rod without dead angles. After pouring, the excess water-based paint on the surface of the door and window rods can be blown off and then conveyed to the material dryer 14. The material dryer 14 can dry the material through internal air convection, temperature and light. The material can be dried in the material dryer 14 for about 30 minutes to ensure that the door and window rods are dry. Finally, the dried door and window rods are taken out for the next step.

[0039] Reference Figure 4 A conveying roller 131 is provided inside the horizontal pouring machine 13, a collecting bin 132 is provided at the lower end of the horizontal pouring machine 13, and the collecting bin 132 is located at the lower end of the horizontal pouring machine 13. An air collecting hood 133 and an exhaust pipe 1331 are provided at the middle upper end of the horizontal pouring machine 13. An air supply pipe 1332 is installed at one end of the exhaust pipe 1331, and an air supply pipe 1332 is connected to the other end of the air supply pipe 1332. A connecting pipe 1333 is installed at the end of the connecting pipe 1333 away from the air supply pipe 1332. A first air pump 1334 is installed. A positioning plate 134 is provided at the end of the horizontal pouring machine 13 close to the second turntable 12.

[0040] Before the material enters the horizontal pouring machine 13, it will first be cleaned by the lower end of the positioning plate 134, and then the cleaned material will enter the horizontal pouring machine 13 through the conveying roller 131 for pouring. After the material enters the horizontal pouring machine 13 for pouring, the material will move to the lower end of the air collecting hood 133. At this time, the first air pump 1334 is started to make the first air pump 1334 supply air to the air supply pipe 1332 through the connecting pipe 1333. At this time, the air supply pipe 1332 will divert the gas to the exhaust pipe 1331, and finally the exhaust pipe 1331 will spray the gas through the nozzle at the lower end, so that it can blow off the excess paint on the surface of the material. At this time, the excess paint generated by pouring and the blown-off paint will fall into the collection bin 132 for recycling, avoiding waste of resources and allowing these paints to be recycled and reused.

[0041] Reference Figure 4 、 Figure 5 and Figure 6 An air distribution pipe 1341 is installed at the upper end of the positioning plate 134, one end of the air distribution pipe 1341 is connected to a corrugated hose 13411, and the other end of the corrugated hose 13411 is connected to a second air pump 13412. After the second air pump 13412 is started, air is supplied to the inside of the air distribution pipe 1341 through the corrugated hose 13411. A connecting plate 1342 is installed at the lower end of the positioning plate 134, and an exhaust pipe 13421 is connected in the middle of the connecting plate 1342, and one end of the exhaust pipe 13421 is connected to the lower end of the air distribution pipe 1341. The lower end of the connecting plate 1342 is movably connected to a ring-shaped tube 1343. The middle of the connecting plate 1342 and the ring-shaped tube 1343 are both hollow, which facilitates the wind to blow downward through the middle of the two. A brush 13431 is installed on the lower end face of the ring-shaped tube 1343, and a protective net 13432 is installed in the middle of the ring-shaped tube 1343. An anti-slip rod 13433 is installed at the middle lower end of the ring-shaped tube 1343, and the anti-slip rod 13433 is located at the lower end of the protective net 13432. Fixed plates 1344 are connected on both sides of the upper end of the positioning plate 134, and a cylinder 13441 is installed at the lower end of one side of the fixed plate 1344.

[0042] The wind in the air distribution duct 1341 can be blown out downwards through the exhaust duct 13421, and the number of exhaust ducts 13421 is the same as that of the connecting plate 1342, so that it can be inserted into the middle of the corresponding connecting plate 1342 to blow air downwards. The blown wind can blow off the dust and impurities on the surface of the material, preventing the material from entering the interior of the horizontal pouring machine 13 for pouring paint and affecting the quality of the finished product. When the wind is blown out through the annular tube 1343, the protective net 13432 and the anti-slip rod 13433 can protect the middle of the annular tube 1343, preventing large particles of dust and impurities on the material from entering the annular tube 1343 and the interior, preventing the internal blockage of the annular tube 1343 from affecting the air outlet effect. The cylinder 13441 can drive the positioning plate 134 to rise and fall through the fixed plate 1344, so that the brush 13431 at the lower end of the annular tube 1343 can be tightly attached to the material according to the height of the material, so that before the material enters the horizontal pouring machine 13, the dust on the surface of the material can be cleaned, thereby increasing the effect of double cleaning and avoiding dust or impurities remaining on the surface of the material.

[0043] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A wooden window processing line, comprising a loading platform (1) and a cutting machine (2), characterized in that: The cutting machine (2) is located at the upper end of the loading platform (1), a feeding and conveying platform (3) is provided on one side of the loading platform (1), a planing platform (4) is provided on the other side of the feeding and conveying platform (3), a first sorting platform (5) is provided on the side of the planing platform (4) away from the feeding and conveying platform (3), a double-end tenoning machine (6) is provided on the other side of the first sorting platform (5), a second sorting platform (7) is provided on the side of the double-end tenoning machine (6) away from the first sorting platform (5), and a second sorting platform (7) is provided on the other side of the second sorting platform (7). A planing machine (8) is provided, a third sorting platform (9) is provided on the side of the planing machine (8) away from the second sorting platform (7), a matching punching machine (10) is provided on the other side of the third sorting platform (9), a first rotating platform (11) and a second rotating platform (12) are provided on the side of the matching punching machine (10) away from the third sorting platform (9), a horizontal pouring machine (13) is provided at one end of the second rotating platform (12), and a material drying machine (14) is provided on the other side of the horizontal pouring machine (13); The upper end of the loading platform (1) is provided with a guide rail (15), the cutting machine (2) is installed on the guide rail (15), and the lower end of the loading platform (1) is provided with a vacuum adsorption platform (16); The horizontal pouring machine (13) is provided with a conveying roller (131) inside, a collecting bin (132) is provided at the lower end of the horizontal pouring machine (13), the collecting bin (132) is located at the lower end of the horizontal pouring machine (13), an air collecting hood (133) is provided at the middle upper end of the horizontal pouring machine (13), and a positioning plate (134) is provided at one end of the horizontal pouring machine (13) close to the second turntable (12); An exhaust pipe (1331) is installed at an interval on the upper end of the air collecting hood (133); an air supply pipe (1332) is installed at one end of the exhaust pipe (1331); a connecting pipe (1333) is connected to the other end of the air supply pipe (1332); and a first air pump (1334) is installed at the end of the connecting pipe (1333) away from the air supply pipe (1332); The upper end of the positioning plate (134) is installed with an air distribution pipe (1341), the lower end of the positioning plate (134) is installed with a connecting plate (1342), the lower end of the connecting plate (1342) is movably connected to an annular tube (1343), and both sides of the upper end of the positioning plate (134) are connected to fixed plates (1344); One end of the air distribution pipe (1341) is connected to a corrugated hose (13411), and the other end of the corrugated hose (13411) is connected to a second air pump (13412); An exhaust pipe (13421) is connected to the middle of the connecting plate (1342), and one end of the exhaust pipe (13421) is connected to the lower end of the air distribution pipe (1341).

2. The wooden window processing line according to claim 1, characterized in that: The center of the connecting plate (1342) and the annular tube (1343) are both hollow.

3. The wooden window processing line according to claim 1, characterized in that: The lower end surface of the annular tube (1343) is installed with a brush (13431), the middle of the annular tube (1343) is installed with a protective net (13432), the middle lower end of the annular tube (1343) is installed with an anti-slip rod (13433), and the anti-slip rod (13433) is located at the lower end of the protective net (13432).

4. The wooden window processing line according to claim 1, characterized in that: A cylinder (13441) is installed at the lower end of one side of the fixing plate (1344).

Citation Information

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