A telescopic planting rack for plant factory
By introducing telescopic mechanisms and drive components into the plant plant planting rack, dynamic adjustment of planting mechanism spacing and cultivation layer position is achieved, which solves the problem of growth space inadaptability and operational problems caused by fixed design, improves growth efficiency and operational safety, and realizes the recycling of resources.
Patent Information
- Application Number
- CN202411745137.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-12-02
AI Technical Summary
The locations of the hole trays and the locations of each culture layer on the planting mechanism of the existing plant planting rack are fixedly set, which causes the plant growth space to not adapt to different growth cycles and causes space waste. At the same time, the cultivation layer at high-rise locations is difficult to observe and load and unload, which is troublesome to operate and has safety risks.
A telescopic planting rack for plant factories is designed, and the horizontal position spacing of multiple planting mechanisms is adjusted by setting up a telescopic mechanism, allowing different spacings to be selected according to the plant growth cycle to reduce space waste. At the same time, multiple cultivation layers on the planting mechanism can be positioned by driving components, so that the high cultivation layers can be moved below for easy observation and loading and unloading.
Through the telescopic design, the planting mechanism can adjust the spacing according to the plant growth cycle to reduce space waste; the position adjustment of the multi-layer cultivation layer is easy to observe and load and unload, improving operational efficiency and reducing safety risks; the waste liquid collection mechanism at the bottom of the planting rack realizes partial water circulation, reducing resource waste.
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Figure CN119183946B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of planting racks, in particular to a telescopic planting rack for a plant factory. Background Art
[0002] A plant factory is a continuous production device that achieves plant cultivation through high-precision environmental control within the facility. It uses intelligent computers and electronic sensors to automatically control environmental conditions such as temperature, humidity, light, and nutrient solution for plant growth, allowing the growth and development of plants in the facility to be unrestricted or rarely restricted by natural conditions. This is a labor-saving production method. In a plant factory, planting racks are an indispensable structure for plant cultivation.
[0003] At present, the positions of each culture layer on the plug trays and planting mechanisms of most plant planting racks are fixed. If the spacing between the plug trays is small when they are set, it is not conducive to plant growth. If the spacing is too large, it will cause a waste of planting space. The fixed design of each culture layer requires the use of auxiliary lifting tools in the actual use process to realize the observation of plant growth and the loading and unloading of plants on the high-level culture layer. The auxiliary lifting tools are not only troublesome to use and operate, affecting the observation of plants and the loading and unloading efficiency, but also expose the staff to certain operating risks. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a telescopic planting rack for a plant factory. By setting a telescopic mechanism, the spacing of the horizontal positions of multiple planting mechanisms can be adjusted, and the telescopic adjustment replaces the existing fixed design, so that the planting mechanisms can select different spacings according to the different growth cycles of the plants, thereby reducing the waste of planting space. The multiple planting mechanisms located on the telescopic mechanism can adjust the positions of each cultivation layer with the cooperation of the driving component, so that the cultivation layer at a high position can be moved to the bottom, which is convenient for the staff to load and unload and observe the plants thereon, and a waste liquid collection mechanism is provided at the bottom of the planting rack, which is conducive to realizing partial water circulation and reducing the waste of resources, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A telescopic planting rack for a plant factory, comprising a planting rack consisting of a telescopic mechanism, a support rod and a planting mechanism, a waste liquid collection mechanism for collecting waste liquid is arranged at the bottom of the planting rack, a driving component for providing driving force is installed on the waste liquid collection mechanism, the telescopic mechanism comprises a slide rail arranged in a left-right symmetrical manner, a plurality of cross beams are movably arranged between two slide rails, both sides of the plurality of cross beams are commonly connected with a scissor-type connecting rod for position adjustment, an end adjustment component is commonly installed at the front end of the two slide rails, an adjusting rod for adjusting the scissor-type connecting rods on both sides is movably connected to the end adjustment component, and a limit block for limiting position is installed inside each of the slide rails;
[0007] The planting mechanism includes multiple parts, which are respectively installed on corresponding crossbeams, wherein the planting mechanism includes side frames arranged in a left-right symmetrical manner, a hanger for connecting the crossbeam is installed on the top of each side frame, and a conveying toothed chain part is movably connected on the inner side of each side frame, and multiple cultivation layers for cultivating plants are equidistantly arranged between two conveying toothed chain parts, and both ends of the cultivation layer are rotatably connected with splicing parts, and multiple splicing parts are respectively arranged on corresponding conveying toothed chain parts, and an adjustment component connected to the corresponding conveying toothed chain part is arranged on the outer side of each side frame, and the adjustment component is movably contacted with the driving component.
[0008] As a further solution of the present invention, the support rods include four, two in a group, and are respectively fixedly connected to the bottom of the corresponding slide rails by bolts, and a guide groove is provided on the side wall of each slide rail, and the crossbeam includes a beam frame located between the two slide rails, and pulleys are installed at both ends of the beam frame through a rotating shaft, and the plurality of pulleys are respectively movably connected to the inside of the corresponding slide rails, and a convex rod is fixedly connected to the outer shell wall of the pulley, and the side of the convex rod away from the pulley respectively penetrates the corresponding guide groove;
[0009] A lamp body for providing illumination is installed on the bottom shell wall of each beam frame, and a hole located on the beam frame is opened on the left side of the lamp body, and an irrigation pipe for perfusing the culture solution is installed in the hole, and an electric control valve is installed on the irrigation pipe;
[0010] A main pipe for conveying nutrient solution is arranged above the telescopic mechanism, a plurality of branch pipes are arranged at equal intervals on the main pipe, a hose is installed on each branch pipe, and the other end of the hose is arranged on the corresponding irrigation pipe.
[0011] As a further solution of the present invention, the scissor-type connecting rod is composed of an active cross rod group, a driven cross rod group and a tail cross rod group, wherein the driven cross rod group includes a plurality of groups, the head and tail of two adjacent driven cross rod groups are movably connected by pins, and the middle parts of the driven cross rod groups are respectively sleeved on corresponding convex rods, the head ends of the tail cross rod groups are respectively movably connected to the tail ends of the corresponding driven cross rod groups by pins, and the tail ends of the tail cross rod groups are sleeved on corresponding convex rods, the tail ends of the active cross rod groups are movably connected to the head ends of the corresponding driven cross rod groups by pins, and the middle parts of the active cross rod groups are connected by a movable shaft, and one end of the movable shaft is fixedly connected to the outer wall of the corresponding slide rail;
[0012] The end adjustment assembly includes a U-shaped plate installed on the corresponding slide rail by screws, an arc-shaped plug block for blocking the slide rail port is symmetrically arranged on the left and right sides of the rear side of the U-shaped plate, and a straight plate is integrally arranged on the top and bottom of the U-shaped plate, each straight plate is slidably connected to a hollow plate, and a double-operating cylinder group located on the outer wall of the front side of the U-shaped plate is provided between the two hollow plates, and the double-operating cylinder group is used to lift and adjust the hollow plate, and the adjustment rod includes two, which are respectively movably connected to the corresponding hollow plates, and the two ends of the adjustment rod are respectively installed on the active cross rod group of the corresponding scissor-type connecting rod;
[0013] Each of the limit blocks is fixedly connected to the inside of the corresponding slide rail by bolts, and the limit block is located behind the frontmost pulley.
[0014] As a further solution of the present invention, the conveying tooth chain member is composed of a conveying gear and a conveying chain, wherein the conveying gear includes two conveying gears, which are symmetrically arranged on the inner side of the side frame, and a conveying shaft is installed on the conveying gear, and the end of the conveying shaft away from the conveying gear passes through the corresponding side wall of the side frame, and the two conveying gears are connected by a conveying chain;
[0015] A closed auxiliary groove is provided on the inner wall of each side frame, and a plurality of splicing pieces are respectively fixedly connected to corresponding conveying chains, and a guide rod is installed at one end of the splicing piece away from the cultivation layer, and the guide rod is slidably connected to the corresponding closed auxiliary groove.
[0016] As a further solution of the present invention, the adjustment assembly is composed of a coupling, a driven gear ring, a transmission gear ring, a hand plate, a transmission member, a driving gear ring, a worm wheel and a worm sleeve, wherein the coupling is arranged on the conveying shaft below, the driven gear ring is installed on the other side of the coupling through a connecting shaft, a rotating shaft located on the outer wall of the side frame is installed above the coupling through a bearing, the transmission gear ring and the hand plate are both arranged on the rotating shaft, wherein the transmission gear ring and the driven gear ring are meshed for transmission, and the hand plate is located at the end of the rotating shaft;
[0017] The transmission part is located below the coupling, and the transmission part includes a sleeve that is rotatably connected to the outer wall of the side frame through a bearing, and a displacement rod is slidably connected inside the sleeve. The displacement rod is provided with a through hole, and a limit screw rod for limit locking is movably connected in the through hole. The active gear ring is arranged on the outer ring shell wall of the displacement rod, and the active gear ring and the driven gear ring are meshed for transmission, and the worm gear is arranged on the outer ring shell wall of the sleeve.
[0018] As a further solution of the present invention, the worm sleeve is located below the worm wheel, and the worm sleeve and the worm wheel are also meshed and transmitted. Two supports are provided on the worm sleeve, and the side walls of the supports are installed on the side outer walls of the corresponding side frames by screws.
[0019] As a further solution of the present invention, the waste liquid collection mechanism includes a collection box for collecting waste liquid, a cover plate for covering is placed on the top of the collection box, a rectangular notch is opened on the cover plate for convenient passage of waste water, a guide plate located inside the collection box is integrally arranged below the cover plate, a filter screen for filtering impurities is installed in the middle of the guide plate, and a scraper for cleaning is arranged above the filter screen;
[0020] The scraping member is composed of a push rod and a scraper, wherein both ends of the push rod respectively penetrate the corresponding side walls of the collection box, the scraper includes multiple scrapers linearly distributed on the push rod, and the bottom of the scraper contacts the filter net, and a moving plate is installed at the front end of the push rod.
[0021] As a further solution of the present invention, the driving assembly is composed of a rotating part, a driving part, a reciprocating screw and a transmission tooth chain part, wherein there are two rotating parts, which are respectively arranged on both sides of the planting frame, and the rotating part includes a driving rod, on which two auxiliary frames are mounted, and the auxiliary frames are fixedly connected to the corresponding support rods by screws, and multiple worm sleeves on the same side are mounted on the corresponding driving rods.
[0022] As a further solution of the present invention, the driving member includes a fixed seat fixedly connected to the front shell wall of the collection box, a motor is installed on the fixed seat, the reciprocating screw is installed at the output end of the motor, and the moving plate is threadedly connected to the reciprocating screw;
[0023] The transmission gear chain member is composed of a driving gear, a driven gear and a transmission chain, wherein there are two driven gears which are respectively arranged on corresponding driving rods, and the driving gear and the driven gear are connected through the transmission chain.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] By setting up a telescopic mechanism, the spacing between multiple planting mechanisms can be adjusted in a horizontal state. By replacing the existing fixed design with the telescopic adjustment of multiple planting mechanisms, the planting mechanisms can select different spacings according to the different growth cycles of the plants, thereby reducing the waste of planting space.
[0026] The telescopic mechanism can ensure the equal spacing between the multiple planting mechanisms when adjusting the spacing between the multiple planting mechanisms, thereby ensuring the consistency of the growth and cultivation of the plants planted thereon.
[0027] The multiple planting mechanisms on the telescopic mechanism can adjust the positions of various cultivation layers with the cooperation of the driving component, so that the cultivation layer at a high position can be moved downward, thereby facilitating the staff to load and unload and observe the plants thereon, and each planting mechanism can be disengaged from the driving component, and then the planting mechanism at that location can be manually adjusted and driven, so that the various cultivation layers on the planting mechanism at that location can be switched and adjusted, thereby facilitating the staff to sample and observe the planting mechanism at that location.
[0028] A waste liquid collection mechanism is provided at the bottom of the planting rack, which can collect the waste liquid discharged from each planting mechanism, and the waste liquid can be preliminarily filtered during the collection process, so as to facilitate the recovery of the waste liquid, which is conducive to realizing partial water circulation and reducing waste of resources.
[0029] When the waste liquid collection mechanism collects and filters the waste liquid, the scraping member is driven by the assembly to continuously scrape the filter screen, thereby ensuring the filtering effect of the filter screen and preventing the impurities mixed in the waste liquid from clogging the filter screen during filtration and affecting the pretreatment effect of the waste liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic diagram of the three-dimensional structure of a telescopic planting rack used in a plant factory Figure 1 ;
[0031] Figure 2 A schematic diagram of the three-dimensional structure of a telescopic planting rack used in a plant factory Figure 2 ;
[0032] Figure 3 for Figure 1 Schematic diagram of the telescopic mechanism structure;
[0033] Figure 4 for Figure 3 A schematic diagram of the enlarged local structure at A;
[0034] Figure 5 for Figure 3 A schematic diagram of the structure viewed from above;
[0035] Figure 6 for Figure 5 A schematic diagram of the enlarged local structure at B;
[0036] Figure 7 for Figure 1 Schematic diagram of the implantation mechanism structure;
[0037] Figure 8 for Figure 7 A schematic diagram of the enlarged local structure at C;
[0038] Fig. 9 for Figure 8 A schematic diagram of a partial cross-sectional structure of a transmission member;
[0039] Fig.10 for Figure 7 Schematic diagram of the structure viewed from above;
[0040] Fig.11 for Fig.10 A schematic diagram of the enlarged local structure at D;
[0041] Fig.12 for Figure 1 A schematic diagram of the structure of the collection box and the drive assembly;
[0042] Fig.13 for Fig.12 A magnified schematic diagram of the local structure at E;
[0043] Fig.14 for Fig.12 An enlarged schematic diagram of the local structure at F.
[0044] In the figure: 1. telescopic mechanism; 11. slide rail; 12. crossbeam; 121. beam frame; 122. pulley; 13. scissor-type connecting rod; 14. end adjustment assembly; 141. U-shaped plate; 142. arc-shaped plug block; 143. double-operating cylinder group; 144. hollow plate; 15. adjustment rod; 16. limit block; 2. support rod; 3. planting mechanism; 31. side frame; 32. hanger; 33. conveying tooth chain; 34. splicing piece; 35. cultivation layer; 36. adjustment assembly; 361. coupling; 362. driven Gear ring; 363, transmission gear ring; 364, hand plate; 365, transmission part; 3651, sleeve; 3652, displacement rod; 3653, limit screw: 366, active gear ring; 367, worm wheel; 368, worm sleeve; 4, waste liquid collection mechanism; 41, collection box; 42, guide plate; 43, cover plate; 44, scraper; 441, push rod; 442, scraper; 443, moving plate; 5, drive assembly; 51, rotating part; 52, drive part; 53, reciprocating screw; 54, transmission gear chain part. DETAILED DESCRIPTION
[0045] See also Figure 1-Figure 2In an embodiment of the present invention, a telescopic planting rack for a plant factory includes a planting rack composed of a telescopic mechanism 1, a support rod 2 and a planting mechanism 3. The telescopic mechanism 1 and the support rod 2 together constitute a frame structure, so that the planting mechanism 3 can be arranged and installed conveniently.
[0046] A waste liquid collection mechanism 4 for collecting waste liquid is provided at the bottom of the planting rack, and a driving assembly 5 for providing driving force is installed on the waste liquid collection mechanism 4. The driving assembly 5 can synchronously drive each planting mechanism 3, thereby facilitating unified control and adjustment of each planting mechanism 3.
[0047] See also Figure 3-Figure 6 In the embodiment of the present invention, the telescopic mechanism 1 includes a slide rail 11 that is symmetrically arranged on both sides, and a plurality of beams 12 are movably arranged between the two slide rails 11. The movable arrangement of the beam 12 on the slide rail 11 can be adjusted for displacement. Both sides of the plurality of beams 12 are commonly connected with a scissor-type connecting rod 13 for position adjustment, and the front ends of the two slide rails 11 are commonly installed with an end adjustment assembly 14. An adjustment rod 15 for adjusting the scissor-type connecting rods 13 on both sides is movably connected to the end adjustment assembly 14. The end adjustment assembly 14 can drive the scissor-type connecting rod 13 through the adjustment rod 15, thereby realizing displacement adjustment of the plurality of beams 12. A limit block 16 for limiting is installed inside each slide rail 11.
[0048] The support rods 2 include four, two in a group, and are respectively fixedly connected to the bottom of the corresponding slide rails 11 by bolts, and the bottom ends of the support rods 2 are arranged on the waste liquid collection mechanism 4. A guide groove is provided on the side wall of each slide rail 11, and the setting of the guide groove is used to further ensure the stability of the displacement of the cross beam 12.
[0049] The crossbeam 12 includes a beam frame 121 located between two slide rails 11, and pulleys 122 are installed at both ends of the beam frame 121 through a rotating shaft. Multiple pulleys 122 are movably connected to the inside of the corresponding slide rails 11, and a protruding rod is fixedly connected to the outer shell wall of the pulley 122, and the side of the protruding rod away from the pulley 122 passes through the corresponding guide groove. The rolling assembly of the pulley 122 inside the slide rail 11 reduces the friction force when the crossbeam 12 is displaced and adjusted, thereby ensuring the accuracy of the adjustment of the crossbeam 12.
[0050] A lamp body for providing illumination is installed on the bottom shell wall of each beam frame 121, and a hole located on the beam frame 121 is opened on the left side of the lamp body, and a watering pipe for perfusion of culture solution is installed in the hole, and an electric control valve is installed on the watering pipe. The setting of the lamp body can meet the illumination requirements of plants growing on the planting mechanism 3. The electric control valve is controlled by an external control system, and the switch adjustment of the electric control valve can be realized through the control system, so as to ensure the irrigation and replacement of the nutrient solution on the planting mechanism 3.
[0051] A main pipe for conveying nutrient solution is arranged above the telescopic mechanism 1, and a plurality of branch pipes are arranged at equal intervals on the main pipe, and a hose is installed on each branch pipe, and the other end of the hose is arranged on the corresponding irrigation pipe. The arrangement of the hose enables each crossbeam 12 to still be able to perform irrigation operation with new nutrient solution after the horizontal displacement adjustment.
[0052] The scissor-type connecting rod 13 is composed of an active cross rod group, a driven cross rod group and a tail driven cross rod group. Among them, there are multiple driven cross rod groups, and the head and tail of two adjacent driven cross rod groups are movably connected through pins, and the middle of the driven cross rod group is respectively sleeved on the corresponding protruding rod. Therefore, each driven cross rod group can synchronously realize the displacement adjustment of the corresponding cross beam 12 loaded thereon when it is moving.
[0053] The head ends of the tail cross rod groups are movably connected to the tail ends of the corresponding driven cross rod groups through pins, and the tail ends of the tail cross rod groups are sleeved on the corresponding convex rods. The tail ends of the active cross rod groups are movably connected to the head ends of the corresponding driven cross rod groups through pins, and the middle parts of the active cross rod groups are connected through a movable shaft, and one end of the movable shaft is fixedly connected to the outer wall of the corresponding slide rail 11. When the active cross rod group moves, multiple driven cross rod groups and the tail cross rod group are synchronously moved, thereby realizing the displacement adjustment of each cross beam 12.
[0054] The end adjustment assembly 14 includes a U-shaped plate 141 mounted on the corresponding slide rail 11 by screws. The rear side of the U-shaped plate 141 is symmetrically provided with an arc-shaped plug 142 for blocking the port of the slide rail 11. The arc-shaped plug 142 is provided to block the front port of the slide rail 11, thereby preventing the frontmost crossbeam 12 from moving.
[0055] The top and bottom of the U-shaped plate 141 are integrally provided with straight plates, each of which is provided with a slide groove group, in which a slider is slidably connected, and a hollow plate 144 is installed on the outer wall of the slider. A double-operating cylinder group 143 located on the front outer wall of the U-shaped plate 141 is provided between the two hollow plates 144, and the double-operating cylinder group 143 is used to lift and adjust the hollow plate 144. The setting range of the double-operating cylinder group 143 is two to six, and three are used in this embodiment to ensure the stability of the hollow plate 144 during adjustment. There are two adjusting rods 15, which are respectively movably connected to the corresponding hollow plates 144, and the two ends of the adjusting rod 15 are respectively installed on the active cross rod group of the corresponding scissor-type connecting rod 13. The movement of the double-operating cylinder group 143 drives the movement of the corresponding hollow plate 144, and the adjustment of the scissor-type connecting rod 13 is achieved through the adjusting rod 15, so that each beam 12 is adjusted equidistantly.
[0056] Each limit block 16 is fixedly connected to the inside of the corresponding slide rail 11 by bolts, and the limit block 16 is located behind the frontmost pulley 122. The setting of the limit block 16 realizes the limit of the frontmost crossbeam 12 to prevent it from being displaced and adjusted on the slide rail 11 of the telescopic mechanism 1.
[0057] See also Figure 1 and Figure 7-Figure 11 In the embodiment of the present invention, the planting mechanism 3 includes a plurality of planting mechanisms 3, which are respectively installed on the corresponding cross beams 12. The planting mechanism 3 includes a side frame 31 arranged in a left-right symmetrical manner, and the vertical section of the side frame 31 is a "7"-shaped structure. A hanger 32 for connecting the cross beam 12 is installed on the top of each side frame 31, and the hanger 32 is fixedly connected to the cross beam 12 by fastening bolts.
[0058] A conveying toothed chain member 33 is movably connected to the inner side of each side frame 31, and a plurality of cultivation layers 35 for cultivating plants are equidistantly arranged between two conveying toothed chain members 33. A discharge pipe for discharging waste liquid is installed on the bottom shell wall of the cultivation layer 35, and an electric control valve associated with an external control system is also arranged on the discharge pipe. A lamp body for providing illumination is installed on the bottom outer wall of each cultivation layer 35.
[0059] Both ends of the cultivation layer 35 are rotatably connected with splicing pieces 34, and a plurality of splicing pieces 34 are respectively arranged on corresponding conveying toothed chain pieces 33. The rotatable connection between the cultivation layer 35 and the splicing pieces 34 enables the conveying toothed chain piece 33 to ensure the state of the cultivation layer 35 under the action of gravity when the cultivation layer 35 is driven to move by the splicing pieces 34, thereby preventing the cultivation layer 35 from tipping over. An adjusting component 36 connected to the corresponding conveying toothed chain piece 33 is arranged on the outer side of each side frame 31, and the adjusting component 36 is in movably contact with the driving component 5.
[0060] The conveying gear chain 33 is composed of a conveying gear and a conveying chain. There are two conveying gears, which are symmetrically arranged on the inner side of the side frame 31. A conveying shaft is installed on the conveying gear, and the end of the conveying shaft away from the conveying gear passes through the corresponding side wall of the side frame 31. The two conveying gears are connected by a conveying chain. When the single conveying shaft moves, the corresponding conveying gear rotates, and then the overall movement of the conveying gear chain 33 can be realized under the action of the conveying chain, so that the cultivation layer 35 can be adjusted through the splicing piece 34.
[0061] A closed auxiliary groove is provided on the inner wall of each side frame 31, and a plurality of splicing pieces 34 are fixedly connected to the corresponding conveying chains, and a guide rod is installed at one end of the splicing piece 34 away from the cultivation layer 35, and the guide rod is slidably connected to the corresponding closed auxiliary groove. The setting of the closed auxiliary groove guides the movement of the splicing piece 34 on the one hand, and provides auxiliary support for it on the other hand, so as to ensure the stability of the adjustment of the cultivation layer 35.
[0062] The adjustment assembly 36 is composed of a coupling 361, a driven gear ring 362, a transmission gear ring 363, a hand plate 364, a transmission member 365, a driving gear ring 366, a worm wheel 367 and a worm sleeve 368. The coupling 361 is arranged on the conveying shaft at the bottom, and the driven gear ring 362 is installed on the other side of the coupling 361 through a connecting shaft.
[0063] A rotating shaft located on the outer wall of the side frame 31 is installed above the coupling 361 through a bearing. The transmission gear ring 363 and the hand plate 364 are both arranged on the rotating shaft. The transmission gear ring 363 and the driven gear ring 362 are meshed and transmitted, and the hand plate 364 is located at the end of the rotating shaft. When the driven gear ring 362 moves, the rotating shaft is driven by the transmission gear ring 363 meshed with it, so that the hand plate 364 moves synchronously.
[0064] The transmission member 365 is located below the coupling 361. The transmission member 365 includes a sleeve 3651 rotatably connected to the outer wall of the side edge of the side frame 31 through a bearing, an inner groove hole is opened on the left inner wall of the sleeve 3651, and a restraining groove is opened on the inner wall of the sleeve 3651 along the circumferential direction on the right side of the inner groove hole.
[0065] The displacement rod 3652 is slidably connected inside the sleeve 3651, and a plurality of constraint strips adapted to the constraint grooves are arranged on the peripheral wall of the displacement rod 3652 in the circumferential direction, so as to ensure the stability of the adjustment of the displacement rod 3652. A through hole is provided on the displacement rod 3652, and a limit screw 3653 for limit locking is rotatably connected in the through hole. The left end of the limit screw 3653 is threadedly connected to the inner hole, so as to realize the position locking of the displacement rod 3652. The active gear ring 366 is arranged on the outer shell wall of the displacement rod 3652, and the active gear ring 366 and the driven gear ring 362 are meshed for transmission. The worm gear 367 is arranged on the outer shell wall of the sleeve 3651. When the active gear ring 366 moves, the driven gear ring 362 meshing therewith can drive the connecting shaft to rotate, and then the corresponding conveying shaft can be moved under the action of the coupling 361.
[0066] The worm sleeve 368 is located below the worm wheel 367, and the worm sleeve 368 and the worm wheel 367 are also meshed and driven. Two supports are sleeved on the worm sleeve 368, and the side walls of the supports are installed on the side outer walls of the corresponding side frames 31 by screws. The movement of the worm sleeve 368 drives the worm wheel 367 to move, and then the active gear ring 366 is moved under the action of the transmission member 365. A plurality of grooves are opened on the inner wall of the worm sleeve 368 along the circumferential direction.
[0067] See also Figure 1 and Figure 12-13In the embodiment of the present invention, the waste liquid collection mechanism 4 includes a collection box 41 for collecting waste liquid. The vertical section of the collection box 41 is a convex structure, and its lower part can be arranged in the underground space. A cover plate 43 for covering is placed on the top of the collection box 41, and a rectangular notch is opened on the cover plate 43 for convenient passage of waste water.
[0068] A guide plate 42 is integrally provided below the cover plate 43 and is located inside the collection box 41. The guide plate 42 is composed of a transverse plate portion and an inclined plate portion, wherein the inclined plate portion includes two portions, which are integrally provided on the shell walls on both sides of the transverse plate portion, and the arrangement of the inclined plate portions facilitates the centralized collection of waste liquid. A filter screen for filtering impurities is installed in the middle of the guide plate 42, and a scraper 44 for cleaning is provided above the filter screen.
[0069] The scraping member 44 is composed of a push rod 441 and a scraper 442. The two ends of the push rod 441 respectively penetrate the corresponding side walls of the collection box 41. There are multiple scrapers 442 linearly distributed on the push rod 441, and the bottom of the scraper 442 contacts the filter screen. A moving plate 443 is installed at the front end of the push rod 441. When the push rod 441 moves, the multiple scrapers 442 thereon are synchronously driven to move synchronously, thereby scraping and cleaning the impurities on the filter screen. The push rod 441 is composed of a round rod and a straight bar, wherein the straight bar includes two, which are symmetrically arranged on the outer surface of the round rod. The round rod equipped with straight bars can ensure the stability of its movement when it moves through the collection box 41.
[0070] See also Figure 1 , Figure 7 , Figure 8 , Fig.12 , Fig.13 and Fig.14 In the embodiment of the present invention, the driving assembly 5 is composed of a rotating member 51, a driving member 52, a reciprocating screw rod 53 and a transmission gear chain member 54. There are two rotating members 51, which are respectively arranged on both sides of the planting frame. The rotating members 51 arranged on both sides are used to drive and adjust the adjustment components 36 located on both sides of the planting mechanism 3.
[0071] The rotating member 51 includes a driving rod, on which two auxiliary frames are sleeved, and the auxiliary frames are fixedly connected to the corresponding support rod 2 by screws. Multiple worm sleeves 368 on the same side are sleeved on the corresponding driving rod. A plurality of guide strips are arranged along the circumferential direction on the driving rod between the two auxiliary frames, and the guide strips are adapted to the grooves, which ensures the stability of the adjustment component 36 during displacement adjustment, and the worm sleeve 368 on it still moves with the movement of the driving rod after adjustment.
[0072] The driving member 52 includes a fixed seat fixedly connected to the front wall of the collection box 41, and a motor is installed on the fixed seat. The reciprocating screw 53 is installed at the output end of the motor, and the moving plate 443 is threadedly connected to the reciprocating screw 53. The end of the reciprocating screw 53 away from the motor is rotated through a bearing and connected to the front wall of the collection box 41. The movement of the reciprocating screw 53 causes the moving plate 443 threadedly connected thereto to reciprocate, thereby driving the push rod 441 to move synchronously, so that the scraper 442 scrapes and cleans the filter screen.
[0073] The transmission gear chain member 54 is composed of a driving gear, a driven gear and a transmission chain. There are two driven gears, which are respectively arranged on corresponding driving rods. The driving gear and the driven gear are connected by a transmission chain.
[0074] The working principle of the present invention is: when the product is in use, the growth space of the cultivated plants needs to be adjusted in different growth stages, and the telescopic mechanism 1 on the planting rack is driven and adjusted through an external control system, so as to adjust the spacing of the various planting mechanisms 3 loaded thereon.
[0075] The double working cylinder group 143 of the end adjustment assembly 14 in the telescopic mechanism 1 operates, thereby causing the hollow plates 144 connected to the two ends to move synchronously, and the hollow plates 144 realize the movement of the scissor-type connecting rods 13 at both sides through the adjustment rod 15 during the displacement movement. When the active cross rod group in the scissor-type connecting rod 13 moves, the driven cross rod group and the tail cross rod group connected thereto move synchronously, thereby causing multiple beams 12 in the telescopic mechanism 1 except the frontmost cross beam 12 to move horizontally at equal intervals. In this way, the displacement adjustment of each planting mechanism 3 loaded on each cross beam 12 is achieved, so that the plants on each planting mechanism 3 have a suitable growth space.
[0076] When it is necessary to observe and perform other processing operations on the plants in each cultivation layer 35 in the multiple planting mechanisms 3, the external control system turns on the motor of the driving member 52 in the driving assembly 5. After the motor is turned on, it drives the reciprocating screw 53 to rotate, and during the rotation of the reciprocating screw 53, the moving plate 443 in the scraping member 44 threadedly connected thereto performs linear displacement with the movement of the reciprocating screw 53 under the guidance of the push rod 441. While the moving plate 443 drives the push rod 441 to move, the scrapers 442 arranged on the push rod 441 move synchronously, thereby scraping and cleaning the filter screen on the guide plate 42.
[0077] When the reciprocating screw 53 rotates, the rotating parts 51 on both sides can be moved synchronously through the setting of the transmission gear chain part 54. The driving rod in the rotating part 51 synchronously drives the worm sleeve 368 of the adjustment assembly 36 in each planting mechanism 3 to move synchronously during the rotation process. The worm sleeve 368 and the worm wheel 367 are meshed and driven, thereby driving the sleeve 3651 in the transmission part 365 to move. When the sleeve 3651 rotates, the active gear ring 366 is moved through the displacement rod 3652. The active gear ring 366 and the driven gear ring 362 are meshed and driven, and the driven gear ring 362 and the transmission gear ring 363 are also meshed and driven, thereby synchronously realizing the movement of the coupling 361 and the rotating shaft. The rotating shaft synchronously realizes the rotation of the hand plate 364 during the movement.
[0078] The coupling 361 drives the corresponding conveying shaft to move during the rotational movement, and the movement of the conveying shaft causes the conveying toothed chain member 33 to move. When the conveying toothed chain member 33 moves, the multiple splicing members 34 equidistantly arranged on its conveying chain are displaced and adjusted, thereby realizing the position switching of each cultivation layer 35, facilitating the adjustment of the cultivation layer 35 between the upper and lower positions on the planting mechanism 3, and facilitating the staff to observe and perform other processing operations on the plants on each cultivation layer 35.
[0079] If it is necessary to perform sampling operation on a single planting mechanism 3 among the planting mechanisms 3, after closing the driving assembly 5, the limit screw rods 3653 of the transmission member 365 in the adjusting assembly 36 at the positions on both sides of the selected planting mechanism 3 are adjusted. The limit locking between the current limit screw rod 3653 and the corresponding sleeve 3651 is canceled, and then the corresponding displacement rod 3652 is pulled out, so that the active gear ring 366 on the displacement rod 3652 is disengaged from the corresponding driven gear ring 362.
[0080] At this time, by manually adjusting the hand plate 364 in any adjustment component 36 in the planting mechanism 3, the corresponding rotating shaft can be moved. The rotating shaft synchronously realizes the movement of the transmission gear ring 363 during the movement, and the transmission gear ring 363 and the driven gear ring 362 are meshed and transmitted. Then the coupling 361 is driven to move through the connecting shaft, so as to realize the movement of the conveying gear chain member 33 in the planting mechanism 3. The movement of the conveying gear chain member 33 in the planting mechanism 3 enables the switching and adjustment of each cultivation layer 35 thereon, so as to facilitate the sampling and observation of plants in each cultivation layer 35. After the sampling operation is completed, the limiting screw rod 3653 of the transmission member 365 in the adjustment component 36 is adjusted again to adjust the position of the active gear ring 366, so that the active gear ring 366 and the driven gear ring 362 are meshed again, which is convenient for the subsequent adjustment of the electric control.
[0081] If it is necessary to replace the nutrient solution in different cultivation layers 35 in each planting mechanism 3, first drive the cultivation layers 35 in each planting mechanism 3 to switch through the driving component 5. The driving component 5 will pause for a while after running for a period of time, when the cultivation layer 35 moves to the bottom position. During the period of time when the driving component 5 is paused, the electric control valve on the discharge pipe of the cultivation layer 35 is opened, so that the waste liquid in the cultivation layer 35 is discharged into the collection box 41 of the waste liquid collection mechanism 4 below. After entering the collection box 41, the waste liquid is filtered through the guide plate 42 and the filter screen thereon, thereby realizing the pretreatment of the waste liquid.
[0082] When the waste liquid in the cultivation layer 35 is discharged, the electric control valve on the discharge pipe is closed, and the drive assembly 5 is turned on again, so that the cultivation layer 35 is switched and adjusted. The cycle is repeated. When the cultivation layer 35 that has completed the waste liquid discharge reaches the top of the conveying gear chain 33, the external pump pumps new nutrient solution into the main pipe above the telescopic mechanism 1 under the control of the control system. The electric control valve on the corresponding irrigation pipe is opened, and the nutrient solution in the main pipe enters the current cultivation layer 35 from the irrigation pipe, thereby replacing the nutrient solution in the cultivation layer 35 during hydroponics.
[0083] The waste liquid entering the waste liquid collecting mechanism 4 is temporarily stored in the collecting box 41 after filtering, and then extracted by an external liquid pump for subsequent processing steps, thereby realizing partial water circulation treatment during plant cultivation.
[0084] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A telescopic planting rack for a plant factory, characterized in that: The invention comprises a planting frame composed of a telescopic mechanism (1), a support rod (2) and a planting mechanism (3); a waste liquid collection mechanism (4) for collecting waste liquid is arranged at the bottom of the planting frame; a driving component (5) for providing driving force is installed on the waste liquid collection mechanism (4); the telescopic mechanism (1) comprises a slide rail (11) arranged in a left-right symmetrical manner; a plurality of cross beams (12) are movably arranged between two slide rails (11); both sides of the plurality of cross beams (12) are commonly connected with a scissor-type connecting rod (13) for position adjustment; an end adjustment component (14) is commonly installed at the front end of the two slide rails (11); an adjustment rod (15) for adjusting the scissor-type connecting rods (13) on both sides is movably connected to the end adjustment component (14); and a limit block (16) for limiting position is installed inside each of the slide rails (11); The planting mechanism (3) comprises a plurality of side frames (31) respectively mounted on corresponding crossbeams (12), wherein the planting mechanism (3) comprises side frames (31) arranged in a left-right symmetrical manner, a hanger (32) for connecting to the crossbeam (12) is mounted on the top of each side frame (31), and a conveying toothed chain member (33) is movably connected to the inner side of each side frame (31), a plurality of cultivation layers (35) for cultivating plants are equidistantly arranged between two conveying toothed chain members (33), both ends of the cultivation layer (35) are rotatably connected to splicing members (34), and a plurality of splicing members (34) are respectively arranged on corresponding conveying toothed chain members (33), and an adjusting component (36) connected to the corresponding conveying toothed chain member (33) is arranged on the outer side of each side frame (31), and the adjusting component (36) is in movably contact with the driving component (5); The conveying gear chain member (33) is composed of a conveying gear and a conveying chain, wherein the conveying gears include two conveying gears, which are symmetrically arranged on the inner side of the side frame (31) in an upper and lower manner, and a conveying shaft is installed on the conveying gear, and the end of the conveying shaft away from the conveying gear passes through the corresponding side wall of the side frame (31), and the two conveying gears are connected by the conveying chain; The adjustment assembly (36) is composed of a coupling (361), a driven gear ring (362), a transmission gear ring (363), a hand plate (364), a transmission member (365), a driving gear ring (366), a worm wheel (367) and a worm sleeve (368), wherein the coupling (361) is arranged on the conveying shaft at the bottom, the driven gear ring (362) is installed on the other side of the coupling (361) through a connecting shaft, a rotating shaft located on the side outer wall of the side frame (31) is installed above the coupling (361) through a bearing, the transmission gear ring (363) and the hand plate (364) are both arranged on the rotating shaft, wherein the transmission gear ring (363) and the driven gear ring (362) are meshed and transmitted, and the hand plate (364) is located at the end of the rotating shaft; The transmission member (365) is located below the coupling (361), and includes a sleeve (3651) rotatably connected to the outer wall of the side edge of the side frame (31) through a bearing, a displacement rod (3652) is slidably connected inside the sleeve (3651), a through hole is provided on the displacement rod (3652), and a limit screw rod (3653) for limit locking is movably connected in the through hole, the active gear ring (366) is arranged on the outer ring shell wall of the displacement rod (3652), and the active gear ring (366) and the driven gear ring (362) are meshed for transmission, and the worm gear (367) is arranged on the outer ring shell wall of the sleeve (3651); The worm sleeve (368) is located directly below the worm wheel (367), and the worm sleeve (368) and the worm wheel (367) are also meshed for transmission.
2. A telescopic planting rack for a plant factory according to claim 1, characterized in that: The support rods (2) include four support rods (2), which are arranged in groups of two and are respectively fixedly connected to the bottom of the corresponding slide rails (11) by bolts, and a guide groove is provided on the side wall of each slide rail (11). The crossbeam (12) includes a beam frame (121) located between the two slide rails (11), and pulleys (122) are installed at both ends of the beam frame (121) through a rotating shaft. The plurality of pulleys (122) are respectively movably connected to the inside of the corresponding slide rails (11), and a protruding rod is fixedly connected to the outer shell wall of the pulley (122), and the side of the protruding rod away from the pulley (122) respectively passes through the corresponding guide groove; A lamp body for providing illumination is installed on the bottom shell wall of each beam frame (121), and a hole located on the beam frame (121) is opened on the left side of the lamp body, an irrigation pipe for perfusing culture fluid is installed in the hole, and an electric control valve is installed on the irrigation pipe; A main pipe for conveying nutrient solution is arranged above the telescopic mechanism (1), a plurality of branch pipes are arranged at equal intervals on the main pipe, each branch pipe is installed with a hose, and the other end of the hose is arranged on the corresponding irrigation pipe.
3. A telescopic planting rack for a plant factory according to claim 2, characterized in that: The scissor-type connecting rod (13) is composed of an active cross rod group, a driven cross rod group and a tail driven cross rod group, wherein the driven cross rod group includes a plurality of groups, the head and tail of two adjacent driven cross rod groups are movably connected by a pin shaft, and the middle of the driven cross rod group is respectively sleeved on the corresponding convex rod, the head end of the tail driven cross rod group is movably connected to the tail end of the corresponding driven cross rod group by a pin shaft, and the tail end of the tail driven cross rod group is sleeved on the corresponding convex rod, the tail end of the active cross rod group is movably connected to the head end of the corresponding driven cross rod group by a pin shaft, and the middle of the active cross rod group is connected by a movable shaft, and one end of the movable shaft is fixedly connected to the outer wall of the corresponding slide rail (11); The end adjustment assembly (14) comprises a U-shaped plate (141) mounted on the corresponding slide rail (11) by means of screws, an arc-shaped plug (142) for blocking the port of the slide rail (11) is symmetrically arranged on the rear side of the U-shaped plate (141), and straight plates are integrally arranged on the top and bottom of the U-shaped plate (141), each straight plate is slidably connected to a hollow plate (144), a double-operating cylinder group (143) located on the outer wall of the front side of the U-shaped plate (141) is arranged between the two hollow plates (144), and the double-operating cylinder group (143) is used for lifting and adjusting the hollow plate (144), the adjustment rod (15) comprises two, which are respectively movably connected to the corresponding hollow plate (144), and the two ends of the adjustment rod (15) are respectively mounted on the active cross rod group of the corresponding scissor-type connecting rod (13); Each of the limit blocks (16) is fixedly connected to the inside of the corresponding slide rail (11) by means of bolts, and the limit block (16) is located behind the frontmost pulley (122).
4. The telescopic planting rack for a plant factory according to claim 3, characterized in that: A closed auxiliary groove is provided on the inner wall of each side frame (31), and a plurality of the splicing pieces (34) are respectively fixedly connected to corresponding conveying chains, and a guide rod is installed at one end of the splicing piece (34) away from the cultivation layer (35), and the guide rod is slidably connected to the corresponding closed auxiliary groove.
5. The telescopic planting rack for a plant factory according to claim 4, characterized in that: The worm sleeve (368) is sleeved with two supports, and the side walls of the supports are mounted on the side outer walls of the corresponding side frames (31) by means of screws.
6. The telescopic planting rack for a plant factory according to claim 5, characterized in that: The waste liquid collection mechanism (4) comprises a collection box (41) for collecting waste liquid, a cover plate (43) for covering is placed on the top of the collection box (41), a rectangular notch is provided on the cover plate (43) for facilitating the passage of waste water, a guide plate (42) located inside the collection box (41) is integrally provided below the cover plate (43), a filter screen for filtering impurities is installed in the middle of the guide plate (42), and a scraper (44) for cleaning is provided above the filter screen; The scraping member (44) is composed of a push rod (441) and a scraper (442), wherein both ends of the push rod (441) respectively penetrate corresponding side walls of the collection box (41), the scraper (442) comprises a plurality of scrapers (442) linearly distributed on the push rod (441), and the bottom of the scraper (442) contacts the filter screen, and a moving plate (443) is installed at the front end of the push rod (441).
7. The telescopic planting rack for a plant factory according to claim 6, characterized in that: The driving assembly (5) is composed of a rotating member (51), a driving member (52), a reciprocating screw rod (53) and a transmission toothed chain member (54), wherein the rotating member (51) includes two rotating members, which are respectively arranged on both sides of the planting frame, and the rotating member (51) includes a driving rod, and two auxiliary frames are sleeved on the driving rod, and the auxiliary frames are fixedly connected to the corresponding support rods (2) by screws, and multiple worm sleeves (368) on the same side are sleeved on the corresponding driving rods.
8. The telescopic planting rack for a plant factory according to claim 7, characterized in that: The driving member (52) comprises a fixing seat fixedly connected to the front shell wall of the collecting box (41), a motor is mounted on the fixing seat, the reciprocating screw rod (53) is mounted on the output end of the motor, and the moving plate (443) is threadedly connected to the reciprocating screw rod (53); The transmission gear chain member (54) is composed of a driving gear, a driven gear and a transmission chain, wherein there are two driven gears, which are respectively arranged on corresponding driving rods, and the driving gear and the driven gear are connected via the transmission chain.
Citation Information
Patent Citations
Flowing type nutrient solution circulating supply vegetable planting frame
CN118947529A
Lift rotary type soilless culture device
CN207443836U
Organic three-dimensional planting frame with adjustable angle and density
CN211152938U