60KW energy storage equipment energy-saving ventilation and noise reduction structure capable of being efficiently and rapidly assembled

By optimizing the ventilation static pressure chamber and sound-relieving structure of the energy storage equipment, combined with modular design and rapid assembly technology, the shortcomings of energy storage equipment in noise control, heat dissipation and ventilation efficiency, assembly and maintenance difficulty, and environmental adaptability are solved, and the effects of efficient ventilation, noise reduction and rapid assembly are achieved.

CN119725896APending Publication Date: 2025-03-28SHENZHEN BOHENG HABITAT ENVIRONMENT CO LTD
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Patent Information

Application Number
CN202411890392.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

During operation, energy storage equipment has shortcomings in noise control, heat dissipation and ventilation efficiency, assembly and maintenance difficulty, and environmental adaptability.

Method used

By optimizing the ventilation static pressure chamber, air inlet and exhaust air silence structure, modular arc silence blades and plug-in silence modules are introduced, and a fast assembly hanging hinge structure and bird-proof net are designed to achieve efficient ventilation, noise reduction and rapid assembly.

Benefits of technology

It significantly reduces noise during equipment operation, improves ventilation efficiency and heat dissipation performance, simplifies assembly and maintenance processes, and improves the adaptability of the equipment in harsh environments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to a 60KW energy storage equipment energy-saving ventilation and noise reduction structure capable of being efficiently and rapidly assembled. The 60KW energy storage equipment energy-saving ventilation and noise reduction structure comprises a ventilation static pressure structure, an air inlet noise elimination structure, an air exhaust noise elimination structure, arc-shaped noise elimination blades, an insertion type noise elimination module, an anti-bird net and a rapidly-assembled hanging type hinge structure. The ventilation static pressure structure homogenizes airflow through the static pressure cavity, reduces resistance and improves ventilation efficiency; according to the air inlet and exhaust noise elimination structure, noise is effectively absorbed through trapezoidal noise elimination pieces and arc-shaped noise elimination blades, and comprehensive noise reduction of low-frequency and medium-high-frequency noise is achieved by combining inclined design of the noise elimination pieces with optimization of the punching rate. The plug-in noise elimination module adopts a modular design, so that quick disassembly, assembly and maintenance are facilitated; the anti-bird net enhances the outdoor adaptability of the equipment and prevents small animals from invading. By optimizing the structural design, the device has remarkable advantages in the aspects of reducing equipment noise, improving ventilation efficiency and facilitating maintenance, and is suitable for various scenes such as industrial, commercial energy storage and civil energy storage equipment.
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Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic component recycling, and more specifically to an efficient and fast-assembled 60KW energy storage device energy-saving ventilation and noise reduction structure. Background Art

[0002] With the continuous growth of global energy demand and the rapid development of renewable energy, the application of energy storage technology in energy management, load regulation and power stability assurance has become particularly important. Energy storage equipment usually operates in high-power, high-density environments, and the heat and noise generated during operation become important limiting factors for improving equipment performance. In addition, in the application environment, energy storage equipment needs to meet multiple requirements of efficient heat dissipation, low-noise operation and convenient assembly. However, existing technologies still have significant deficiencies in these aspects:

[0003] 1. Noise control issues

[0004] Noise sources: The main noise sources in the operation of energy storage equipment include mechanical vibrations generated by batteries, motors and other equipment during operation, air conditioning fans, compressors, electromagnetic components, etc. Especially when the fan is running at high speed, the collision and vibration of air flow and the internal structure of the equipment will cause eddy current noise and air noise.

[0005] Current issues:

[0006] Insufficient processing of low-frequency noise: Traditional noise reduction technology is usually optimized for high-frequency noise, while low-frequency noise (such as 50Hz-200Hz noise generated by fans and compressors) is difficult to be effectively absorbed and attenuated due to its long wavelength and large propagation range.

[0007] Noise attenuation and ventilation conflict: Many noise reduction designs will cause air flow obstruction, increase air resistance (pressure loss) inside the equipment, thereby affecting fan efficiency and even increasing energy consumption.

[0008] 2. Heat dissipation and ventilation efficiency issues

[0009] Importance of heat dissipation: Energy storage equipment will generate a lot of heat when it is running for a long time. If the heat dissipation is not timely, it will cause the equipment to overheat, affecting the life of core components and performance stability.

[0010] Current issues:

[0011] Excessive pressure loss: After adding silencer components to some traditional designs, the air resistance in the ventilation path increases significantly, resulting in a decrease in the ventilation efficiency inside the equipment.

[0012] Air flow turbulence: In existing energy storage devices, the design of the air inlet and exhaust channels is not fully optimized, and air flow short circuits and eddy currents often occur, further reducing the heat dissipation efficiency.

[0013] 3. Assembly and maintenance issues

[0014] Current situation: The internal components of energy storage devices usually use complex fixing and connection methods, and the assembly and maintenance process is time-consuming and labor-intensive. Especially in an environment with high demand for modular updates, this traditional design greatly increases the difficulty of operation and maintenance.

[0015] Current issues:

[0016] Complex component fixation: Traditional components rely on multi-point bolt fixation, which makes disassembly and assembly difficult and has low maintenance efficiency.

[0017] Insufficient modular design: The internal components of existing energy storage devices are mostly integrated designs, which is not convenient for rapid replacement and upgrading of individual components.

[0018] 4. Environmental adaptability issues

[0019] Adapt to environmental requirements: Energy storage equipment is widely used in outdoor environments and may face problems such as dust, high humidity, and intrusion of small animals. The equipment needs to have certain protection functions to adapt to harsh operating environments.

[0020] Current issues:

[0021] Insufficient protection capabilities: Traditional equipment design does not adequately consider the adaptability to the external environment, and the air inlet of the equipment is easily blocked by dust or foreign matter, affecting operational safety.

[0022] Poor durability in long-term use: Especially in outdoor environments, the protective structure has insufficient anti-corrosion performance, the equipment is easily damaged by the natural environment, and the maintenance cost is increased.

[0023] 5. Market and technology requirements

[0024] Efficient operation requirements: In the industrial and commercial fields, energy storage equipment needs to meet the requirements of low energy consumption and high efficiency at the same time. Especially in noise-sensitive places (such as hospitals, residential areas and schools), there are strict requirements on the noise reduction performance of the equipment.

[0025] Modularity and flexibility requirements: As the application scenarios and functional requirements of energy storage equipment become increasingly diverse, modular design has become an inevitable trend, requiring equipment to be quickly assembled, upgraded and maintained while maintaining high reliability.

[0026] Therefore, it is of great significance to design a ventilation and noise reduction structure for energy storage equipment that has the characteristics of efficient ventilation, noise reduction and rapid assembly. Summary of the invention

[0027] In order to solve the above problems, the present invention provides an energy-saving ventilation and noise reduction structure for a 60KW energy storage device that can be assembled efficiently and quickly. By optimizing the ventilation static pressure cavity, the air inlet and exhaust silencer structures, and introducing modular arc-shaped silencer blades and plug-in silencer modules, the following technical objectives are achieved: (1) improving the heat dissipation performance and ventilation efficiency of the energy storage device; (2) reducing the noise during the operation of the device; and (3) simplifying the assembly and maintenance of the internal components of the device.

[0028] To achieve the above object, the present invention provides the following technical solutions, which mainly include:

[0029] An efficient and fast-assembled 60KW energy storage equipment energy-saving ventilation and noise reduction structure includes the following structures:

[0030] The ventilation static pressure structure has an exhaust silencer structure installed on the upper part and an intake silencer structure installed on the lower part; the ventilation static pressure structure is fixed to the energy storage device through a quick assembly hanging hinge structure, and a sealing strip is provided inside the ventilation static pressure structure for sealing and sound insulation, and the internal cavity forms a ventilation static pressure cavity for reducing air movement resistance and ensuring stable air flow;

[0031] The exhaust silencer structure comprises a first top silencer sheet and a first bottom silencer sheet; the first top silencer sheet is trapezoidal, with its inclined surface facing the air outlet of the exhaust silencer structure, and a perforation is provided on the inclined surface; the first bottom silencer sheet is trapezoidal, with its inclined surface facing the air inlet of the exhaust silencer structure, and a perforation is provided on the inclined surface, and the silencer sheets are neatly arranged at an upward inclination angle;

[0032] The air inlet silencer structure comprises a second top silencer sheet and a second bottom silencer sheet; the second top silencer sheet is trapezoidal, with its inclined surface facing the air outlet of the air inlet silencer structure, and a perforation is provided on the inclined surface; the second bottom silencer sheet is trapezoidal, with its inclined surface facing the air inlet of the exhaust silencer structure, and a perforation is provided on the inclined surface, and the silencer sheets are neatly arranged at a downward inclination angle;

[0033] A plurality of arc-shaped silencer blades are evenly distributed inside the exhaust silencer structure and the inlet silencer structure, and the arc-shaped silencer blades are connected by fixing bolts; one side of the arc-shaped silencer blade is a smooth surface, and the other side is a perforated plate, and the interior thereof is a hollow structure or filled with hydrophobic sound-absorbing cotton;

[0034] The metal frame is located between the exhaust silencer structure and the inlet silencer structure, and two rectangular holes are provided on the metal frame for installing the plug-in silencer module; the plug-in silencer module is a hollow structure or filled with sound-absorbing material;

[0035] The bird-proof net is made of a metal woven net and is installed on the outside of the exhaust silencer structure and the air inlet silencer structure to prevent birds, rodents and other animals from entering the equipment.

[0036] Preferably, the ventilation static pressure cavity is enclosed by a metal shell to enhance structural strength and durability; the cavity thickness is 90 mm to 150 mm, which is used to reduce air movement resistance and ensure stable air flow.

[0037] Preferably, the inclination angles of the first top sound-absorbing sheet and the first bottom sound-absorbing sheet are 20° to 45°, and the perforation rate thereof is 23%-32%.

[0038] Preferably, the inclination angles of the second top sound-absorbing sheet and the second bottom sound-absorbing sheet are 20° to 45°, and the perforation rates thereof are 23%-32%.

[0039] Preferably, the arc-shaped silencer blade installed in the exhaust silencer structure has its side with perforations facing the air outlet; the arc-shaped silencer blade installed in the inlet silencer structure has its side with perforations facing the air outlet.

[0040] Preferably, the plug-in silencer modules are fixed to the metal frame by elastic locks to facilitate disassembly and maintenance; the intervals between the plug-in silencer modules are consistent with the intervals between the front forks of the forklift to facilitate the movement of the overall structure.

[0041] Preferably, the quick-assembly hanging hinge structure is made of stainless steel, has a load-bearing capacity greater than 50kg, and supports an upper and lower separation design.

[0042] Preferably, the mesh diameter of the bird-proof net is 5 mm to 15 mm and is coated with an anti-corrosion coating, suitable for long-term outdoor use.

[0043] Preferably, the hydrophobic sound-absorbing cotton of the arc-shaped silencer blade is glass hydrophobic sound-absorbing cotton with a hydrophobicity of 40KG / m3 and above.

[0044] Preferably, the arc-shaped silencer blades in the air inlet silencer structure and the air exhaust silencer structure are arranged at even intervals, with an inclination angle of 20° to 45° and a spacing of 60mm to 270mm.

[0045] It can be seen from the above technical solution that compared with the prior art, the present invention has the following beneficial effects:

[0046] 1. Significant noise reduction effect:

[0047] Multi-level noise reduction design: The present invention achieves multi-level, wide-band noise control by designing trapezoidal silencers (including a first top silencer, a first bottom silencer, a second top silencer, and a second bottom silencer) in the exhaust silencer structure and the intake silencer structure, and using arc-shaped silencer blades and plug-in silencer modules.

[0048] Structural optimization: The tilted design (20°-45°) of the silencer sheet and the arc-shaped silencer blade can effectively guide the airflow and reduce eddy current noise;

[0049] Sound absorption characteristics of materials: The hydrophobic sound-absorbing cotton and modular sound-absorbing materials filled inside can significantly attenuate low-frequency noise and effectively reduce the environmental noise when the equipment is running.

[0050] Precise spectrum noise reduction: The porosity (23%-32%) of the arc-shaped silencer blades and perforated trapezoidal silencer sheets can achieve targeted noise reduction by adjusting the aperture, which is suitable for different equipment operating conditions.

[0051] Noise reduction: After multi-layer noise reduction structure optimization, the overall noise reduction of the equipment can reach 10-15dB(A), effectively improving the environment around the equipment and is suitable for noise-sensitive areas.

[0052] 2. High ventilation efficiency and reduced pressure loss:

[0053] Optimization of ventilation static pressure structure: The present invention effectively reduces the air movement resistance, improves the stability of airflow, and avoids pressure fluctuations caused by high-speed airflow in traditional energy storage devices through the design of the ventilation static pressure cavity.

[0054] The static pressure cavity adopts a cavity design with a thickness of 90mm to 150mm, which can provide uniform airflow distribution and ensure the ventilation and heat dissipation performance inside the equipment.

[0055] Streamlined design of curved silencer blades: The smooth surface design of the curved blades optimizes the air flow path, reduces wind resistance, and reduces air pressure loss during equipment operation.

[0056] The internal perforated plate design combined with the sound absorption function of hydrophobic sound-absorbing cotton can reduce noise while maintaining low pressure loss, avoiding the problem of increased ventilation resistance due to the noise reduction structure.

[0057] Pressure loss optimization effect: Through simulation and experimental verification, the pressure loss of the equipment's air inlet and exhaust channels is less than 50Pa, meeting the design requirements for efficient ventilation.

[0058] 3. Significant energy-saving effect:

[0059] Reduced energy consumption: The optimized ventilation design reduces the fan operation resistance and reduces the fan power consumption.

[0060] Reducing the heat loss of the equipment improves the energy utilization rate when the fan is running, further reducing the operating cost of the equipment.

[0061] Improved heat dissipation efficiency: The ventilation static pressure cavity design combines the separated air intake and exhaust silencer structures to form independent air intake and exhaust channels, avoiding air flow short circuit and improving the heat dissipation efficiency of the equipment.

[0062] Long-term operation stability: reduce the risk of long-term high-load operation of fans, extend the service life of fans and related equipment, and reduce equipment maintenance frequency and operating costs.

[0063] 4. Quick assembly design, easy maintenance:

[0064] Modular design: The plug-in silencer module is fixed to the metal frame with elastic locks, which is convenient for quick disassembly and replacement, simplifying the maintenance process.

[0065] The silencer sheet and the arc-shaped silencer blade are installed by fixing bolts, which is easy to operate and reduces assembly time and labor costs.

[0066] Quick-assembly hanging hinge structure: The hinge is made of stainless steel, with a load capacity of up to 100kg, and supports upper and lower separation design, which is convenient for the overall installation and disassembly of the equipment.

[0067] Through modular design, maintenance personnel can quickly replace internal components without large-scale disassembly of the main body of the equipment.

[0068] 5. Improved security and reliability:

[0069] Bird-proof net design: Bird-proof nets with mesh diameters of 5mm to 15mm are installed outside the air inlet and exhaust silencer structures to prevent birds, rodents and other animals from entering the equipment, thereby avoiding equipment damage or operation interruption.

[0070] The anti-bird net is coated with an anti-corrosion coating to adapt to long-term outdoor use environments and ensure the safe operation of the equipment.

[0071] Anti-environmental interference capability: The overall design uses high-strength materials and protective structures to enhance the equipment's anti-interference capability in complex operating environments, such as extreme temperature and humidity, dust, etc.

[0072] 6. Environmental protection and wide applicability:

[0073] Environmentally friendly design: The hydrophobic sound-absorbing cotton filled in the silencer sheets and curved silencer blades is made of high-density hydrophobic glass hydrophobic sound-absorbing cotton, which is environmentally friendly and recyclable, meeting the requirements of sustainable development.

[0074] Wide range of applicable scenarios: The equipment can be widely used in industrial energy storage, commercial energy storage and household energy storage equipment, especially suitable for scenarios with high requirements on noise and heat dissipation, such as hospitals, schools, residential areas and other noise-sensitive areas. BRIEF DESCRIPTION OF THE DRAWINGS

[0075] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0076] Figure 1 It is a side structural sectional view of the present invention.

[0077] Figure 2 It is a schematic diagram of the front structure of the present invention.

[0078] Figure 3 It is a structural cross-sectional view of the first top sound-absorbing plate of the present invention.

[0079] Figure 4 It is a structural cross-sectional view of the second top sound-absorbing plate of the present invention.

[0080] Figure 5 It is a structural cross-sectional view of the first bottom sound-absorbing plate of the present invention.

[0081] Figure 6 It is a structural cross-sectional view of the second bottom sound-absorbing plate of the present invention.

[0082] Figure 7 It is a structural cross-sectional view of the arc-shaped silencer blade of the present invention.

[0083] Figure 8 It is a schematic diagram of the air movement flow field of the present invention.

[0084] Fig. 9 It is the pressure distribution cloud diagram of the present invention.

[0085] Fig.10 It is the side-section flow velocity cloud diagram of the present invention.

[0086] Fig.11 It is the plane flow velocity cloud diagram of the present invention.

[0087] 1-ventilation static pressure structure, 101-ventilation static pressure cavity, 2-exhaust silencer structure, 201-first top silencer, 202-first bottom silencer, 3-inlet silencer structure, 301-second top silencer, 302-second bottom silencer, 4-arc silencer blades, 401-perforated plate, 402-hydrophobic sound-absorbing cotton, 403-fixing bolts, 5-metal frame, 501-insertable silencer module, 6-quick assembly hanging hinge structure, 7-bird-proof net. DETAILED DESCRIPTION

[0088] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0089] Example 1

[0090] An efficient and fast-assembled 60KW energy storage equipment energy-saving ventilation and noise reduction structure, such as Figures 1 to 7 As shown, it includes the following structures:

[0091] A ventilation static pressure structure 1, an exhaust silencer structure 2 is installed on the upper part, and an intake silencer structure 3 is installed on the lower part;

[0092] The ventilation static pressure structure 1 is fixed on the energy storage device through a quick assembly hanging hinge structure 6, and its internal cavity forms a ventilation static pressure cavity 101, which is used to reduce the air movement resistance and ensure the stability of air flow;

[0093] The exhaust silencer structure 2 comprises a first top silencer sheet 201 and a first bottom silencer sheet 202; the first top silencer sheet 201 is trapezoidal, with its inclined surface facing the air outlet of the exhaust silencer structure 2, and a perforation is provided on the inclined surface; the first bottom silencer sheet 202 is trapezoidal, with its inclined surface facing the air inlet of the exhaust silencer structure 2, and a perforation is provided on the inclined surface, and the silencer sheets are neatly arranged at an upward inclination angle;

[0094] The air inlet silencer structure 3 comprises a second top silencer sheet 301 and a second bottom silencer sheet 302; the second top silencer sheet 301 is trapezoidal, with its inclined surface facing the air outlet of the air inlet silencer structure 3, and a perforation is provided on the inclined surface; the second bottom silencer sheet 302 is trapezoidal, with its inclined surface facing the air inlet of the exhaust silencer structure 2, and a perforation is provided on the inclined surface, and the silencer sheets are neatly arranged at a downward inclination angle;

[0095] A plurality of arc-shaped silencer blades 4 are evenly distributed inside the exhaust silencer structure 2 and the inlet silencer structure 3, and the arc-shaped silencer blades 4 are connected by fixing bolts 403; one side of the arc-shaped silencer blades 4 is a smooth surface, and the other side is a perforated plate 401, and the interior thereof is a hollow structure or filled with hydrophobic sound-absorbing cotton 402;

[0096] The metal frame 5 is located between the exhaust silencer structure 2 and the inlet silencer structure 3. The metal frame 5 is provided with two rectangular plug holes for installing a plug-in silencer module 501. The plug-in silencer module 501 is a hollow structure or filled with sound-absorbing material.

[0097] The bird-proof net 7 is made of a metal woven net and is installed on the outside of the exhaust silencer structure 2 and the inlet silencer structure 3 respectively to prevent animals such as birds and rodents from entering the interior of the equipment.

[0098] In order to further optimize the above solution, the ventilation static pressure cavity (101) is enclosed by a metal shell to enhance structural strength and durability; the cavity thickness is 120 mm to reduce air movement resistance and ensure stable air flow.

[0099] In order to further optimize the above solution, the first top sound-absorbing sheet 201 and the first bottom sound-absorbing sheet 202 have an inclination angle of 45°, and a perforation rate of 23%-32%.

[0100] In order to further optimize the above solution, the inclination angle of the second top sound-absorbing sheet 301 and the second bottom sound-absorbing sheet 302 is 45°, and the perforation rate thereof is 23%-32%.

[0101] In order to further optimize the above scheme, the arc-shaped silencer blade 4 installed in the exhaust silencer structure 2 has its perforated side facing the air outlet; the arc-shaped silencer blade 4 installed in the inlet silencer structure 3 has its perforated side facing the air outlet.

[0102] In order to further optimize the above solution, the plug-in silencer module 501 is fixed to the metal frame 5 by elastic locks to facilitate disassembly and maintenance; the intervals between the plug-in silencer modules 501 are consistent with the intervals between the forks of the forklift to facilitate the movement of the overall structure.

[0103] In order to further optimize the above solution, the quick-assembly hanging hinge structure 6 is made of stainless steel, has a load-bearing capacity greater than 50 kg, and supports an upper and lower separation design.

[0104] In order to further optimize the above solution, the mesh diameter of the bird-proof net 7 is 5 mm to 15 mm and is coated with an anti-corrosion coating, which is suitable for long-term outdoor use.

[0105] In order to further optimize the above solution, the hydrophobic sound-absorbing cotton 402 of the arc-shaped silencer blade 4 is a glass hydrophobic sound-absorbing cotton with a hydrophobicity of 40KG / m3 and above.

[0106] In order to further optimize the above solution, the arc-shaped silencer blades 4 in the air inlet silencer structure 3 and the air exhaust silencer structure 2 are evenly spaced, with an inclination angle of 45° and a spacing of 270 mm.

[0107] Example 2

[0108] like Figure 8 As shown, the working principle of this application is as follows:

[0109] The working principle of the present invention is based on the comprehensive optimization of aerodynamics, noise propagation characteristics and thermal management requirements during the operation of energy storage equipment. By rationally designing the ventilation static pressure cavity, air inlet and exhaust silencer structure, arc-shaped silencer blades and modular components, the goals of noise reduction, improved ventilation efficiency and stable operation of the equipment are achieved. The following is the specific working principle:

[0110] 1. Function of ventilation static pressure structure 1

[0111] Functional principle:

[0112] The ventilation static pressure structure 1 is located in the core airflow channel of the energy storage device, and a ventilation static pressure cavity 101 is formed inside it. When the device is running, high-speed air flows through the cavity, and the static pressure cavity reduces air flow resistance by reducing air flow speed and uniformizing air flow distribution.

[0113] Implementation mechanism:

[0114] The static pressure chamber avoids eddies and pressure fluctuations through the internal cavity design, making the air flow smoother, thereby reducing the air noise and ventilation pressure loss that may be generated during equipment operation.

[0115] By quickly assembling the hanging hinge structure 6, the static pressure chamber can be quickly connected to the entire device and is easy to disassemble and assemble during daily maintenance.

[0116] 2. Synergistic noise reduction of air inlet silencer structure 3 and exhaust silencer structure 2

[0117] Air inlet silencer structure 3:

[0118] Absorb the noise caused by external air flow.

[0119] The second top sound-absorbing sheet 301 and the second bottom sound-absorbing sheet 302 are designed in a trapezoidal shape. The inclination angle and the porosity (23%-32%) of the perforated plate are matched with the air spectrum to specifically absorb medium and low frequency noise.

[0120] The arc-shaped silencer blades 4 are evenly distributed inside the air inlet silencer structure to further absorb high-frequency and medium-frequency noise caused by the air duct design.

[0121] Exhaust silencer structure 2:

[0122] Reduce the noise generated inside the equipment from being transmitted to the outside through the exhaust duct.

[0123] The first top silencer sheet 201 and the first bottom silencer sheet 202 are designed to be tilted to match the airflow direction, thereby guiding the airflow to flow out smoothly and absorbing the noise caused by exhaust.

[0124] Synergistic Effects:

[0125] The isolation design of the air inlet and exhaust channels prevents the airflows from interfering with each other and forming vortices through independent noise reduction structures, thus achieving effective noise attenuation.

[0126] 3. Noise reduction and airflow optimization of arc-shaped silencer blade 4

[0127] principle:

[0128] One side of the arc-shaped silencer blade is a smooth surface for guiding the airflow to pass smoothly; the other side is a perforated plate 401, the interior of which is a hollow structure or filled with high-density hydrophobic sound-absorbing cotton 402 for absorbing the noise generated by the airflow.

[0129] Function:

[0130] Reduce the noise caused by high-speed airflow through narrow spaces.

[0131] The internal hydrophobic sound-absorbing cotton 402 has a significant attenuation effect on low-frequency and medium-frequency noise through its sound-absorbing characteristics.

[0132] Linkage with air inlet and exhaust ducts:

[0133] The curved blades are evenly distributed in the air inlet and exhaust channels, with a spacing of 270mm and an inclination angle of 45°, ensuring smooth transition of air flow and minimizing air disturbance.

[0134] 4. Modular noise reduction function of plug-in silencer module 501

[0135] Design and Fixing:

[0136] The plug-in silencer module 501 is installed through the rectangular socket on the metal frame 5, and the lock fastening makes it easy to disassemble and assemble, which is suitable for equipment maintenance and replacement.

[0137] Noise reduction effect:

[0138] The interior of the module is hollow or filled with sound-absorbing material, which, combined with its rectangular design, forms an airflow buffer zone to reduce the flow noise of high-speed airflow.

[0139] The modular design ensures the uniformity of the intake and exhaust airflow, and further improves the overall noise reduction effect.

[0140] Heat dissipation and maintenance optimization:

[0141] The spacing between the silencer modules is designed to be consistent with the spacing of the forklift's front forks, which facilitates the overall movement of the equipment and improves the maintainability of the energy storage equipment.

[0142] 5. Safety protection function of bird-proof net 7

[0143] principle:

[0144] The bird-proof net is installed on the outside of the air inlet and exhaust channels. It is made of stainless steel and the mesh diameter is designed to be 5mm to 15mm. It can effectively prevent small animals such as birds and mice from entering the equipment.

[0145] Protection effect:

[0146] The bird-proof net ensures that key components inside the equipment are not invaded by small animals without affecting the ventilation efficiency.

[0147] An anti-corrosion coating enhances its durability in long-term outdoor applications.

[0148] 6. Comprehensive effect of equipment operation

[0149] Ventilation Optimization:

[0150] The ventilation static pressure cavity, arc-shaped silencer blades and trapezoidal silencer sheets work together to make the airflow path inside the equipment smooth and stable, effectively reducing air resistance and improving heat dissipation efficiency.

[0151] like Fig. 9 As shown, the output of the equipment under 100% operating conditions (12000m 3 / h) to perform pressure simulation calculation; the calculation result is:

[0152]

[0153] According to the simulation cloud map and calculation results, it can be seen that the pressure loss of the air outlet louver is about 33.9Pa, the pressure loss of the air inlet louver is about 12.8Pa, and the total pressure loss of NP300+120 free-field silencer louvers is 46.7Pa.

[0154] like Fig.10 and Fig.11 As shown, there is only a weak backflow at the boundary of the adjacent air outlets, and the main flows basically do not interfere with each other;

[0155] Noise Control:

[0156] From the air inlet duct to the exhaust duct, the full-chain noise reduction design covers the different frequency bands of noise generated during the operation of the equipment, reducing the overall operating noise of the equipment by more than 15dB(A).

[0157] Quick assembly and maintenance:

[0158] The hanging hinge and modular silencer component design ensure that the equipment is easy to assemble and maintain, reducing the time cost of operation interruption.

[0159] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0160] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An efficient and fast assembled 60KW energy storage equipment energy-saving ventilation and noise reduction structure, characterized in that: Includes the following structures: A ventilation static pressure structure (1), an exhaust silencer structure (2) is installed on the upper part, and an intake silencer structure (3) is installed on the lower part; The ventilation static pressure structure (1) is fixed to the energy storage device via a quick-assembly hanging hinge structure (6); a sealing strip is provided inside the ventilation static pressure structure (1) for sound insulation; the internal cavity forms a ventilation static pressure cavity (101) for reducing air movement resistance and ensuring stable air flow; The exhaust silencer structure (2) comprises a first top silencer sheet (201) and a first bottom silencer sheet (202); the first top silencer sheet (201) is trapezoidal, with its inclined surface facing the air outlet of the exhaust silencer structure (2), and a perforation is provided on the inclined surface; the first bottom silencer sheet (202) is trapezoidal, with its inclined surface facing the air inlet of the exhaust silencer structure (2), and a perforation is provided on the inclined surface, and the silencer sheets are neatly arranged and tilted upward; The air inlet silencer structure (3) comprises a second top silencer sheet (301) and a second bottom silencer sheet (302); the second top silencer sheet (301) is trapezoidal in shape, with its inclined surface facing the air outlet of the air inlet silencer structure (3), and having a perforation on the inclined surface; the second bottom silencer sheet (302) is trapezoidal in shape, with its inclined surface facing the air inlet of the air exhaust silencer structure (2), and having a perforation on the inclined surface, and the silencer sheets are neatly arranged to tilt downward; A plurality of arc-shaped silencer blades (4) are evenly distributed inside the exhaust silencer structure (2) and the intake silencer structure (3), and the arc-shaped silencer blades (4) are connected by fixing bolts (403); one side of the arc-shaped silencer blades (4) is a smooth surface, and the other side is a perforated plate (401), and the interior thereof is a hollow structure or is filled with hydrophobic sound-absorbing cotton (402); The metal frame (5) is located between the exhaust silencer structure (2) and the inlet silencer structure (3). Two rectangular plug holes are provided on the metal frame (5) for installing a plug-in silencer module (501). The plug-in silencer module (501) is a hollow structure or is filled with sound-absorbing material. The bird-proof net (7) is made of a metal woven net and is installed on the outside of the exhaust silencer structure (2) and the intake silencer structure (3) respectively, and is used to prevent animals such as birds and rodents from entering the interior of the equipment.

2. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1 is characterized in that: The ventilation static pressure cavity (101) is enclosed by a metal shell to enhance structural strength and durability; The thickness of the cavity is 90mm to 150mm, which is used to reduce the resistance of air movement and ensure stable air flow.

3. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1 is characterized in that: The inclination angles of the first top sound-absorbing sheet (201) and the first bottom sound-absorbing sheet (202) are between 20° and 45°, and the perforation rates thereof are between 23% and 32%.

4. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The inclination angles of the second top sound-absorbing sheet (301) and the second bottom sound-absorbing sheet (302) are 20° to 45°, and the perforation rates thereof are 23% to 32%.

5. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The arc-shaped silencer blade (4) installed in the exhaust silencer structure (2) has a side with a perforation facing the air outlet; the arc-shaped silencer blade (4) installed in the intake silencer structure (3) has a side with a perforation facing the air outlet.

6. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The plug-in silencer modules (501) are fixed to the metal frame (5) by means of elastic lock buckles, so as to facilitate disassembly and maintenance; the intervals between the plug-in silencer modules (501) are consistent with the intervals between the front forks of the forklift, so as to facilitate the movement of the overall structure.

7. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The quick-assembly hanging hinge structure (6) is made of stainless steel, has a load-bearing capacity greater than 80 kg, and supports an upper and lower separation design.

8. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The mesh diameter of the bird-proof net (7) is 5 mm to 15 mm and is coated with an anti-corrosion coating, so it is suitable for long-term outdoor use.

9. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The hydrophobic sound-absorbing cotton (402) of the arc-shaped silencer blade (4) is glass hydrophobic sound-absorbing cotton with a hydrophobicity of 40KG / m3 or above.

10. The energy storage equipment energy-saving ventilation and noise reduction structure according to claim 1, characterized in that: The arc-shaped silencer blades (4) in the air inlet silencer structure (3) and the air exhaust silencer structure (2) are arranged at even intervals, with an inclination angle of 20° to 45° and a spacing of 60 mm to 270 mm.

Citation Information

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