Adjustable linear cutting machine tool
By using threaded rods, moving blocks and ring structures in the online cutting machine tool to adjust the tightness of the electrode wire, the problem of difficulty in adjusting the electrode wire in the prior art is solved, and the cutting efficiency and quality are improved.
Patent Information
- Application Number
- CN202510063266.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing wire cutting machine tools, the tightness of the electrode wire is difficult to effectively adjust, which affects cutting efficiency, quality and equipment maintenance.
An adjustable wire cutting machine tool is designed, adopting a threaded rod, moving block and ring structure. The rotation of the threaded rod drives the moving block and ring rotation. The ring tilts to provide pressure on the electrode wire to control its tightness.
It realizes stable adjustment of the tightness of the electrode wire, improves cutting efficiency and quality, and extends the service life of the equipment.
Smart Images

Figure CN119820022A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting, in particular to an adjustable wire cutting machine tool. Background Art
[0002] Wire cutting machine is an electrical processing technology originated from the Soviet Union in 1960. It was created and invented by Lazarenko and his wife when they were studying the phenomenon of switch contacts being damaged by spark discharge corrosion. Its basic principle is to use free positive ions and electrons to quickly form an ionized conductive channel in the field. When a current is formed between the two plates, countless collisions occur between the particles to form a plasma zone, and the temperature rises rapidly to 8000 to 12000 degrees, causing the materials on the surfaces of the two conductors to melt instantly. At the same time, due to the vaporization of the electrode and the electrolyte, a bubble is formed, and the pressure rises to a very high level. Then the current is interrupted, the temperature drops sharply, and the bubble explodes inward. The power generated throws out the molten material, and the corroded material re-condenses into small spheres in the electrolyte and is discharged. Through the monitoring and control of NC control and the execution of the servo mechanism, this discharge phenomenon is made uniform and consistent, so as to achieve the purpose of cutting the workpiece.
[0003] Wire cutting machine tool technology is mainly divided into three types: fast wire, medium wire and slow wire. They all use metal wire as a tool to process conductive materials through the principle of electric spark discharge. Fast wire is suitable for rough processing and removal of large amounts of material, while slow wire is suitable for fine processing and removal of small amounts of material. The electrode wire material is usually molybdenum wire or copper wire, which has good conductivity and relatively low melting point. During the processing, a high-frequency pulse power supply is used to provide the energy required for processing, and the discharge process is controlled by pulse parameters. At the same time, a special working fluid is used to cool, lubricate and remove the debris generated by the discharge.
[0004] The tightness of the electrode wire in the wire cutting machine directly affects the cutting efficiency, quality and equipment maintenance, and needs to be adjusted reasonably to ensure the best cutting effect and stable operation of the equipment. Summary of the invention
[0005] The invention aims to solve the technical problem of how to adjust the tightness of the electrode wire, and proposes an adjustable wire cutting machine. The technical solution of the invention is as follows: An adjustable wire cutting machine tool comprises: a fixed box, a wire feeding device, a movable adjusting device, a circulation device, and a controller. The wire feeding device is arranged above the fixed box and is used to cut a workpiece. The movable adjusting device is arranged above the fixed box and is arranged on the side of the wire feeding device and is used to drive the workpiece to move. The circulation device is arranged inside the fixed box and is used to clean and cool the workpiece and to circulate and filter the coolant. The controller is arranged above the fixed box and is electrically connected to the wire feeding device, the movable adjusting device, and the circulation device.
[0006] Furthermore, the wire transport device includes: a support plate, a first motor, a winding roller, a rotating wheel, a working cylinder, two brackets, two pulleys, two first openings, and an electrode wire. The support plate is vertically arranged above the fixed box, and the support plate is fixedly connected to the fixed box. The axis of the first motor shaft is perpendicular to the support plate, the first motor is fixed to the side of the support plate, and the shaft of the first motor passes through the support plate. The winding roller is sleeved on the first motor shaft, and the winding roller is fixedly connected to the first motor shaft. The rotating wheel is arranged above the winding roller, on the same side as the winding roller, and the rotating wheel is connected to the support plate. The working cylinder is a rectangular parallelepiped, vertically arranged above the fixed box, arranged on the side of the support plate, and the working cylinder is fixedly connected to the fixed box. Two brackets are arranged inside the working cylinder, fixedly connected to the inner side of the working cylinder close to the support plate, and the two brackets are arranged up and down. The axes of the two pulleys are parallel to the axes of the first motor shaft, the two pulleys are arranged inside the working cylinder, and arranged on the sides of the two brackets away from the support plate, and the two pulleys are respectively rotatably connected to the two brackets, and their rotation axes coincide with their own axes. Two first openings are arranged on the side of the working cylinder close to the support plate, respectively arranged on the upper and lower sides of the two brackets, and the two first openings are arranged up and down. The electrode wire is sleeved on the two pulleys, the rotating wheel, and the winding roller, and is wound on the winding roller and passes through the two first openings. Both ends of the electrode wire are fixedly connected to the winding roller.
[0007] The two ends of the electrode wire are connected to the positive and negative electrodes on the winding roller, so as to supply power to the electrode wire.
[0008] When the first motor rotates forward, the first motor rotates to drive the winding roller and the driving gear to rotate forward. The winding roller rotates forward to reel in the electrode wire that is close to one end of the threaded rod and cleaned by the cleaning cotton, and unwinds the electrode wire at the other end.
[0009] When the first motor reverses, the first motor rotates to drive the winding roller and the driving gear to reverse, and the winding roller reverses to reel in the electrode wire away from one end of the threaded rod and unreel the electrode wire close to one end of the threaded rod.
[0010] Furthermore, the wire transport device includes: a threaded rod, a moving block, a ring, a driving gear, and a passive gear. The threaded rod is perpendicular to the support plate, passes through the support plate, and is arranged between the winding roller and the working cylinder. The threaded rod is rotatably connected to the support plate, and its rotation axis coincides with its own axis. The moving block is sleeved on the threaded rod on the same side as the winding roller, and the moving block is threadedly connected to the threaded rod. An opening is provided on the ring, which is arranged above the moving block, sleeved on the electrode wire, and fixedly connected to the moving block. The driving gear is sleeved on the first motor shaft, and is arranged on the side of the support plate away from the winding roller. The driving gear is fixedly connected to the first motor shaft. The passive gear is sleeved on the threaded rod on the same side as the driving gear. The passive gear is fixedly connected to the threaded rod and meshes with the driving gear.
[0011] When the active gear rotates forward, the active gear drives the passive gear to rotate forward, the passive gear drives the threaded rod to rotate, the threaded rod drives the moving block to rotate forward, the moving block drives the ring to rotate forward a certain angle until the ring tightens the electrode wire. Then the threaded rod drives the moving block to move, the moving block drives the ring to move, and the ring moves to move the electrode wire, so that the electrode wire is wound on the winding roller in an orderly manner.
[0012] When the active gear reverses, the active gear reverses and drives the passive gear reverses, the passive gear reverses and drives the threaded rod to rotate, the threaded rod rotates and drives the moving block to reverse, the moving block rotates and drives the ring and trigger button to reverse a certain angle until the ring tightens the electrode wire. At this time, the trigger button is separated from the top surface of the fixed box, the trigger button is closed, and then the threaded rod reverses and drives the moving block to move, the moving block moves and drives the ring to move, and the ring moves and drives the electrode wire to move, so as to unwind in an orderly manner.
[0013] Furthermore, the wire transport device includes: cleaning cotton. The cleaning cotton is arranged around the inner circle of the ring and is fixedly connected to the inner circle of the ring.
[0014] Cleaning cotton can clean the metal debris residue on the surface of the electrode wire, thereby ensuring the smoothness of the electrode wire surface. When there are scratches, dead bends or correction marks on the surface of the electrode wire, these defects may be copied to the workpiece during the wire cutting process, resulting in similar defects on the workpiece surface. Therefore, the smoothness of the electrode wire directly affects the surface finish of the cut workpiece.
[0015] Furthermore, the mobile adjustment device includes: a trigger button, two first electric guide rails, two second electric guide rails, a placement frame, and two clamps. The trigger button is arranged below the moving block near the side and above the fixed box. The trigger button is fixedly connected to the moving block and electrically connected to the controller. The trigger button cooperates with the top surface of the working box. The two first electric guide rails are perpendicular to the side of the working cylinder near the support plate. The two first electric guide rails are symmetrically arranged and arranged inside the working cylinder. The two first electric guide rails are fixedly connected to the working cylinder and electrically connected to the controller. The two second electric guide rails are perpendicular to the two first electric guide rails, parallel to the side of the working cylinder near the support plate, and arranged above the two first electric guide rails. The two second electric guide rails are fixedly connected to the sliders on the two first electric guide rails and electrically connected to the controller. The placement frame is arranged inside the working cylinder and above the two second electric guide rails. The placement frame is fixedly connected to the sliders of the two second electric guide rails. The two clamps are respectively arranged on both sides of the placement frame, and the two clamps are fixedly connected to the placement frame.
[0016] When the moving block rotates forward, the moving block drives the trigger button to rotate forward by a certain angle, and the trigger button is pressed against the top surface of the fixed box, and the trigger button is activated. After the trigger button is activated, the controller turns on the first electric guide rail, the second electric guide rail, and energizes the electrode wire. The first electric guide rail and the second electric guide rail drive the workpiece to move, and the workpiece is cut with the cooperation of the electrode wire.
[0017] After the trigger button is turned off, the controller turns off the first electric guide rail, the second electric guide rail, and the power supply to the electrode wire, and the electrode wire stops heating, thereby increasing the service life of the electrode wire.
[0018] Furthermore, the wire transport device includes: a slide groove, a spring, and a sliding block. The slide groove is vertically arranged, arranged on the support plate, and arranged on the side of the rotating wheel. The spring is vertically arranged, arranged in the slide groove, and the lower end of the spring is fixedly connected to the slide groove. The sliding block is arranged in the slide groove, arranged above the spring, and the sliding block is fixedly connected to the upper end of the spring, and is slidably connected to the slide groove in the vertical direction, and is rotatably connected to the rotating wheel, and its rotation axis coincides with the axis of the rotating wheel.
[0019] The sliding groove, spring and sliding block structure can make the rotating wheel provide a certain buffer to the electrode wire, thereby keeping the tightness of the electrode wire stable.
[0020] Furthermore, the circulation device includes: a collection box, a water pump, a universal nozzle, a connecting pipe, and a conical funnel. The collecting box is arranged inside the fixed box and fixedly connected to the working cylinder. The water pump is arranged inside the fixed box and on the side of the collecting box. The water pump is fixedly connected to the bottom surface of the fixed box, communicated with the inside of the collecting box, and electrically connected to the controller. The universal nozzle is arranged on the side of the placement frame, and the universal nozzle is fixedly connected to the placement frame. The connecting pipe passes through the fixed box and the working cylinder. The upper end of the connecting pipe is communicated with the universal nozzle, and the lower end is communicated with the water pump. The conical funnel passes through the upper part of the fixed box and the upper part of the collecting box, and is arranged below the two brackets. The lower end of the conical funnel is communicated with the collecting box, and the upper end is communicated with the working cylinder.
[0021] After the trigger button is turned on, the controller turns on the water pump. When the controller turns on the water pump, the water pump transports the coolant in the collection box to the universal nozzle through the connecting pipe. The coolant is sprayed onto the workpiece and the electrode wire through the universal nozzle to clean the metal debris on the workpiece and the electrode wire, and cool the workpiece and the electrode wire at the same time to prevent the heat generated during cutting from causing temperature stress in the workpiece, resulting in internal damage to the workpiece, and to prevent overheating and damage to the electrode wire.
[0022] Furthermore, the circulation device includes a filter screen, which is arranged at the connection point between the water pump and the collection box.
[0023] The filter prevents metal debris from entering the water pump and causing damage to the water pump.
[0024] Furthermore, the circulation device includes: a first rotating roller, a second motor, two fixed plates, a second rotating roller, a second opening, a third opening, and a conveyor belt. The first rotating roller is parallel to the axis of the first rotating rod, is arranged inside the fixed box, and passes through the collection box. The first rotating roller is rotatably connected to the collection box, and its rotation axis coincides with its own axis. The axis of the second motor coincides with the axis of the first rotating roller, the second motor is arranged on the side of the collection box, and the second motor shaft is fixedly connected to the first rotating roller. The two fixed plates are parallel to the support plate and are arranged on the side of the fixed box. The two fixed plates are fixedly connected to the fixed box. The second rotating roller is perpendicular to the two fixed plates and is arranged between the two fixed plates. The two ends of the second rotating roller are rotatably connected to the two fixed plates respectively, and its rotation axis coincides with its own axis. The second opening is arranged on the side of the collection box away from the water pump. The third opening is arranged on the side of the fixed box close to the two fixed plates, and is arranged between the two fixed plates. A plurality of holes for filtering are arranged on the conveyor belt, and the conveyor belt is sleeved on the first rotating roller and the second rotating roller, and the conveyor belt passes through the second opening and the third opening.
[0025] After the coolant cools the workpiece and electrode wire, the coolant drives the metal debris through the conical funnel and falls onto the conveyor belt. The conveyor belt filters the metal debris in the coolant, and the filtered coolant enters the collection box, thus completing the circulation of the coolant.
[0026] When the second motor is started, the second motor rotates to drive the first rotating roller to rotate, and the first rotating roller and the second rotating roller cooperate to drive the conveyor belt to rotate. The conveyor belt transports metal debris into the debris box for easy handling by the staff. At the same time, the metal debris on the conveyor belt is cleaned away by the brush under the conveyor belt.
[0027] Furthermore, the circulation device includes: a brush and a debris box. The brush is arranged below the conveyor belt, arranged on the side of the fixed box close to the fixed plate, and arranged between the two fixed plates. The brush is fixedly connected to the fixed plate and contacts the conveyor belt. The debris box is arranged below the brush and arranged on the side of the fixed box.
[0028] The brush can clean the metal debris on the conveyor belt and prevent the conveyor belt from bringing the metal debris into the collection box. The metal debris on the conveyor belt will enter the debris box, making it convenient for the staff to handle the metal debris.
[0029] Beneficial effects of the present invention: 1. The threaded rod is rotated to drive the moving block and the ring to rotate, so that the ring is tilted at a certain angle. The tilt of the ring will provide a certain pressure on the electrode wire, thereby controlling the tightness of the electrode wire.
[0030] 2. The trigger button is driven to rotate by the rotation of the moving block, and the trigger button rotates to trigger the switch. Then the controller turns on the first electric guide rail, the second electric guide rail and the water pump, so that the workpiece can be cut and cooled after the electrode wire starts working, thereby reducing the consumption of the electrode wire and improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0032] Figure 1 It is a front cross-sectional view of the present invention; Figure 2 It is an enlarged view of the front cross-sectional view A of the present invention; Figure 3 A top view of the present invention; Figure 4 It is a top view of the fixing box of the present invention.
[0033] Explanation of reference numerals: 101, fixed box; 102, controller; 201, support plate; 202, first motor; 203, winding roller; 204, rotating wheel; 205, working cylinder; 206, bracket; 207, pulley; 208, first opening; 209, electrode wire; 301, threaded rod; 302, moving block; 303, ring; 304, driving gear; 305, passive gear; 401, cleaning cotton; 501, trigger button; 502, first electric guide rail; 503, second electric Moving guide rail; 504, placement frame; 505, clamp; 601, slide groove; 602, spring; 603, sliding block; 701, collection box; 702, water pump; 703, universal nozzle; 704, connecting pipe; 705, conical funnel; 801, filter screen; 901, first rotating roller; 902, second motor; 903, fixing plate; 904, second rotating roller; 905, second opening; 906, third opening; 907, conveyor belt; 1001, brush; 1002, debris box. DETAILED DESCRIPTION
[0034] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-Figure 4The present invention provides an adjustable wire cutting machine tool, including: a fixed box 101, a wire feeding device, a movable adjusting device, a circulation device, and a controller 102. The wire feeding device is arranged above the fixed box 101, and is used to cut the workpiece. The movable adjusting device is arranged above the fixed box 101 and is arranged on the side of the wire feeding device, and is used to drive the workpiece to move. The circulation device is arranged inside the fixed box 101, and is used to clean and cool the workpiece and for circulating and filtering the coolant. The controller 102 is arranged above the fixed box 101, and is electrically connected to the wire feeding device, the movable adjusting device, and the circulation device.
[0036] The wire transport device includes: a support plate 201, a first motor 202, a winding roller 203, a rotating wheel 204, a working cylinder 205, two brackets 206, two pulleys 207, two first openings 208, and an electrode wire 209. The support plate 201 is vertically arranged above the fixed box 101, and the support plate 201 is fixedly connected to the fixed box 101. The axis of the rotating shaft of the first motor 202 is perpendicular to the support plate 201, the first motor 202 is fixed to the side of the support plate 201, and the rotating shaft of the first motor 202 passes through the support plate 201. The winding roller 203 is sleeved on the rotating shaft of the first motor 202, and the winding roller 203 is fixedly connected to the rotating shaft of the first motor 202. The rotating wheel 204 is arranged above the winding roller 203, on the same side as the winding roller 203, and the rotating wheel 204 is connected to the support plate 201. The working cylinder 205 is a rectangular parallelepiped, which is vertically arranged above the fixed box 101 and arranged on the side of the support plate 201. The working cylinder 205 is fixedly connected to the fixed box 101. Two brackets 206 are arranged inside the working cylinder 205, and are fixedly connected to the inner side of the working cylinder 205 close to the support plate 201. The two brackets 206 are arranged up and down. The axes of the two pulleys 207 are parallel to the axes of the rotating shafts of the first motor 202. The two pulleys 207 are arranged inside the working cylinder 205 and are arranged on the sides of the two brackets 206 away from the support plate 201. The two pulleys 207 are respectively rotatably connected to the two brackets 206, and their rotation axes coincide with their own axes. Two first openings 208 are arranged on the side of the working cylinder 205 close to the support plate 201, and are respectively arranged on the upper and lower sides of the two brackets 206. The two first openings 208 are arranged up and down. The electrode wire 209 is sleeved on the two pulleys 207 , the rotating wheel 204 , and the winding roller 203 , and is wound on the winding roller 203 and passes through the two first openings 208 . Both ends of the electrode wire 209 are fixedly connected to the winding roller 203 .
[0037] Both ends of the electrode wire 209 are connected to the positive and negative electrodes on the winding roller 203 , so as to supply power to the electrode wire 209 .
[0038] When the first motor 202 rotates forward, the first motor 202 rotates to drive the winding roller 203 and the driving gear 304 to rotate forward, and the winding roller 206 rotates forward to reel in the electrode wire 209 that is close to one end of the threaded rod 301 and cleaned by the cleaning cotton, and unwind the electrode wire 209 at the other end.
[0039] When the first motor 202 reverses, the first motor 202 rotates to drive the winding roller 203 and the driving gear 304 to reverse, and the winding roller 206 reverses to reel the electrode wire 209 away from the end of the threaded rod 301 and unreel the electrode wire 209 close to the end of the threaded rod 301 .
[0040] The wire transport device includes: a threaded rod 301, a moving block 302, a ring 303, a driving gear 304, and a passive gear 305. The threaded rod 301 is perpendicular to the support plate 201, penetrates the support plate 201, and is arranged between the winding roller 203 and the working cylinder 205. The threaded rod 301 is rotatably connected to the support plate 201, and its rotation axis coincides with its own axis. The moving block 302 is sleeved on the threaded rod 301, on the same side as the winding roller 203, and the moving block 302 is threadedly connected to the threaded rod 301. An opening is provided on the ring 303, which is arranged above the moving block 302, sleeved on the electrode wire 209, and fixedly connected to the moving block 302. The driving gear 304 is sleeved on the rotating shaft of the first motor 202, and is arranged on the side of the support plate 201 away from the winding roller 203. The driving gear 304 is fixedly connected to the rotating shaft of the first motor 202. The passive gear 305 is sleeved on the threaded rod 301 and is on the same side as the active gear 304 . The passive gear 305 is fixedly connected to the threaded rod 301 and meshes with the active gear 304 .
[0041] When the active gear 304 rotates forward, the active gear 304 rotates forward to drive the passive gear 305 to rotate forward, the passive gear 305 rotates forward to drive the threaded rod 301 to rotate, the threaded rod 301 rotates forward to drive the moving block 302, the moving block 302 rotates forward to drive the ring 303 to rotate forward to a certain angle until the ring 303 tightens the electrode wire. Then the threaded rod 301 rotates forward to drive the moving block 302 to move, the moving block 302 moves to drive the ring 303 to move, the ring 303 moves to drive the electrode wire 209 to move, so that the electrode wire 209 is wound on the winding roller 203 in an orderly manner.
[0042] When the driving gear 304 reverses, the driving gear 304 reverses and drives the passive gear 305 to reverse, the passive gear 305 reverses and drives the threaded rod 301 to rotate, the threaded rod 301 rotates and drives the moving block 302 to reverse, the moving block 302 rotates and drives the ring 303 and the trigger button 501 to reverse by a certain angle until the ring 303 tightens the electrode wire. At this time, the trigger button 501 is separated from the top surface of the fixed box 101, the trigger button 501 is closed, and then the threaded rod 301 reverses and drives the moving block 302 to move, the moving block 302 moves and drives the ring 303 to move, and the ring 303 moves and drives the electrode wire 209 to move, so as to unwind in an orderly manner.
[0043] The wire transport device includes: cleaning cotton 401. The cleaning cotton 401 is arranged around the inner circle of the ring 303 and is fixedly connected to the inner circle of the ring 303.
[0044] The cleaning cotton 401 can clean the metal debris residue on the surface of the electrode wire 209, thereby ensuring the smoothness of the surface of the electrode wire 209. When there are scratches, dead bends or correction marks on the surface of the electrode wire 209, these defects may be copied to the workpiece during the wire cutting process, resulting in similar defects on the surface of the workpiece. Therefore, the smoothness of the electrode wire 209 directly affects the surface finish of the cut workpiece.
[0045] The moving and adjusting device includes: a trigger button 501, two first electric guide rails 502, two second electric guide rails 503, a placement frame 504, and two clamps 505. The trigger button 501 is arranged below the moving block 302 near the side, and is arranged above the fixed box 101. The trigger button 501 is fixedly connected to the moving block 302, and is electrically connected to the controller 102. The trigger button 501 cooperates with the top surface of the working box. The two first electric guide rails 502 are perpendicular to the side of the working cylinder 205 near the support plate 201. The two first electric guide rails 502 are symmetrically arranged and arranged inside the working cylinder 205. The two first electric guide rails 502 are fixedly connected to the working cylinder 205 and are electrically connected to the controller 102. The two second electric guide rails 503 are perpendicular to the two first electric guide rails 502, parallel to the side of the working cylinder 205 close to the support plate 201, and are arranged above the two first electric guide rails 502. The two second electric guide rails 503 are fixedly connected to the sliders on the two first electric guide rails 502 and are electrically connected to the controller 102. The placement frame 504 is arranged inside the working cylinder 205, arranged above the two second electric guide rails 503, and the placement frame 504 is fixedly connected to the sliders of the two second electric guide rails 503. The two clamps 505 are respectively arranged on both sides of the placement frame 504, and the two clamps 505 are fixedly connected to the placement frame 504.
[0046] When the moving block 302 rotates forward, the moving block drives the trigger button 501 to rotate forward by a certain angle, and the trigger button 501 is pressed against the top surface of the fixed box 101, and the trigger button 501 is activated. After the trigger button 501 is activated, the controller 102 turns on the first electric guide rail 502 and the second electric guide rail 503 and energizes the electrode wire 209 . The first electric guide rail 502 and the second electric guide rail 503 drive the workpiece to move, and the workpiece is cut with the cooperation of the electrode wire 209 .
[0047] After the trigger button 501 is turned off, the controller 102 turns off the first electric guide rail 502 , the second electric guide rail 503 , and turns off the power to the electrode wire 209 , and the electrode wire 209 stops heating, thereby increasing the service life of the electrode wire 209 .
[0048] The wire transport device includes: a slide groove 601, a spring 602, and a sliding block 603. The slide groove 601 is vertically arranged, arranged on the support plate 201, and arranged on the side of the rotating wheel 204. The spring 602 is vertically arranged, arranged in the slide groove 601, and the lower end of the spring 602 is fixedly connected to the slide groove 601. The sliding block 603 is arranged in the slide groove 601 and arranged above the spring 602. The sliding block 603 is fixedly connected to the upper end of the spring 602, and is slidably connected to the slide groove 601 in the vertical direction, and is rotatably connected to the rotating wheel 204, and its rotation axis coincides with the axis of the rotating wheel 204.
[0049] The structure of the slide groove 601 , the spring 602 , and the sliding block 603 can enable the rotating wheel 204 to provide a certain buffer to the electrode wire 209 , thereby keeping the tightness of the electrode wire 209 stable and unchanged.
[0050] The circulation device includes: a collection box 701, a water pump 702, a universal nozzle 703, a connecting pipe 704, and a conical funnel 705. The collection box 701 is arranged inside the fixed box 101 and is fixedly connected to the working cylinder 205. The water pump 702 is arranged inside the fixed box 101 and is arranged on the side of the collection box 701. The water pump 702 is fixedly connected to the bottom surface of the fixed box 101, communicates with the inside of the collection box 701, and is electrically connected to the controller 102. The universal nozzle 703 is arranged on the side of the placement frame 504, and the universal nozzle 703 is fixedly connected to the placement frame 504. The connecting pipe 704 runs through the fixed box 101 and the working cylinder 205. The upper end of the connecting pipe 704 is connected to the universal nozzle 703, and the lower end is connected to the water pump 702. The conical funnel 705 passes through the upper part of the fixed box 101 and the upper part of the collecting box 701 , and is arranged below the two brackets 206 . The lower end of the conical funnel 705 is connected to the collecting box 701 , and the upper end is connected to the working cylinder 205 .
[0051] After the trigger button 501 is activated, the controller 102 turns on the water pump 702. When the controller 102 turns on the water pump 702, the water pump 702 transports the coolant in the collection box 701 to the universal nozzle 703 through the connecting pipe 704. The coolant is sprayed onto the workpiece and the electrode wire 209 through the universal nozzle 703, cleaning away metal debris on the workpiece and the electrode wire 209, and cooling the workpiece and the electrode wire 209 at the same time to prevent the heat generated during cutting from causing temperature stress in the workpiece, resulting in internal damage to the workpiece, and to prevent the electrode wire 209 from overheating and damage.
[0052] The circulation device includes: a filter screen 801. The filter screen 801 is arranged at the connection point between the water pump 702 and the collection box 701.
[0053] The filter 801 prevents metal debris from entering the water pump 702 and causing damage to the water pump 702 .
[0054] The circulation device includes: a first rotating roller 901, a second motor 902, two fixed plates 903, a second rotating roller 904, a second opening 905, a third opening 906, and a conveyor belt 907. The first rotating roller 901 is parallel to the axis of the first rotating rod, is arranged inside the fixed box 101, and penetrates the collection box 701. The first rotating roller 901 is rotatably connected to the collection box 701, and its rotation axis coincides with its own axis. The axis of the second motor 902 coincides with the axis of the first rotating roller 901. The second motor 902 is arranged on the side of the collection box 701, and the second motor 902 shaft is fixedly connected to the first rotating roller 901. The two fixed plates 903 are parallel to the support plate 201 and are arranged on the side of the fixed box 101. The two fixed plates 903 are fixedly connected to the fixed box 101. The second rotating roller 904 is perpendicular to the two fixed plates 903 and is arranged between the two fixed plates 903. The two ends of the second rotating roller 904 are rotatably connected to the two fixed plates 903, and its rotation axis coincides with its own axis. The second opening 905 is disposed on the side of the collection box 701 away from the water pump 702. The third opening 906 is disposed on the side of the fixed box 101 close to the two fixed plates 903, and is disposed between the two fixed plates 903. The conveyor belt 907 is provided with a plurality of holes for filtering, and the conveyor belt 907 is sleeved on the first rotating roller 901 and the second rotating roller 904, and the conveyor belt 907 passes through the second opening 905 and the third opening 906.
[0055] After the coolant cools the workpiece and the electrode wire 209, the coolant drives the metal chips through the conical funnel 705 and falls onto the conveyor belt 907. The conveyor belt 907 filters the metal chips in the coolant, and the filtered coolant enters the collection box 701, thereby completing the circulation of the coolant.
[0056] When the second motor 902 is started, the second motor 902 rotates to drive the first rotating roller 901 to rotate. The first rotating roller 901 and the second rotating roller 904 cooperate to drive the conveyor belt 907 to rotate. The conveyor belt 907 transports metal debris into the debris box 1002 for easy handling by the staff. At the same time, the metal debris on the conveyor belt 907 is cleaned up by the brush 1001 under the conveyor belt 907.
[0057] The circulation device includes: a brush 1001 and a debris box 1002. The brush 1001 is arranged below the conveyor belt 907, on the side of the fixed box 101 close to the fixed plate 903, and between the two fixed plates 903. The brush 1001 is fixedly connected to the fixed plate 903 and contacts the conveyor belt 907. The debris box 1002 is arranged below the brush 1001 and on the side of the fixed box 101.
[0058] The brush 1001 can clean the metal scraps on the conveyor belt 907 to prevent the conveyor belt 907 from bringing the metal scraps into the collection box 701. The metal scraps on the conveyor belt 907 will enter the scrap box 1002, making it convenient for the staff to handle the metal scraps.
[0059] Working principle: At the beginning of work, the staff puts the workpiece on the placement plate, and then turns on the first motor 202 and the second motor 902 through the controller 102, and the first motor 202 starts to cycle forward and reverse.
[0060] When the first motor 202 rotates forward, the first motor 202 rotates to drive the winding roller 203 and the driving gear 304 to rotate forward, and the winding roller 206 rotates forward to reel in the electrode wire 209 that is close to one end of the threaded rod 301 and cleaned by the cleaning cotton, and unwind the electrode wire 209 at the other end.
[0061] When the active gear 304 rotates forward, the active gear 304 rotates forward to drive the passive gear 305 to rotate forward, the passive gear 305 rotates forward to drive the threaded rod 301 to rotate, the threaded rod 301 rotates forward to drive the moving block 302 to rotate forward, the moving block 302 rotates forward to drive the ring 303 and the trigger button 501 to rotate forward to a certain angle until the ring 303 tightens the electrode wire. At this time, the trigger button 501 is pressed against the top surface of the fixed box 101, the trigger button 501 is activated, and then the threaded rod 301 rotates forward to drive the moving block 302 to move, the moving block 302 moves to drive the ring 303 to move, and the ring 303 moves to drive the electrode wire 209 to move, so that the electrode wire 209 is wound on the winding roller 203 in an orderly manner.
[0062] After the trigger button 501 is activated, the controller 102 turns on the first electric guide rail 502 , the second electric guide rail 503 and the water pump 702 , and energizes the electrode wire 209 . The first electric guide rail 502 and the second electric guide rail 503 drive the workpiece to move, and the workpiece is cut with the cooperation of the electrode wire 209 .
[0063] When the controller 102 turns on the water pump 702, the water pump 702 transports the coolant in the collection box 701 to the universal nozzle 703 through the connecting pipe 704. The coolant is sprayed onto the workpiece and the electrode wire 209 through the universal nozzle 703 to clean the metal debris on the workpiece and the electrode wire 209, and cool the workpiece and the electrode wire 209 to prevent the heat generated during cutting from causing temperature stress in the workpiece, resulting in internal damage to the workpiece, and to prevent overheating and damage to the electrode wire 209. After that, the coolant drives the metal debris through the conical funnel 705 and falls onto the conveyor belt 907. The conveyor belt 907 filters the metal debris in the coolant, and the filtered coolant enters the collection box 701, thereby completing the circulation of the coolant.
[0064] When the second motor 902 is started, the second motor 902 rotates to drive the first rotating roller 901 to rotate. The first rotating roller 901 and the second rotating roller 904 cooperate to drive the conveyor belt 907 to rotate. The conveyor belt 907 transports metal debris into the debris box 1002 for easy handling by the staff. At the same time, the metal debris on the conveyor belt 907 is cleaned up by the brush 1001 under the conveyor belt 907.
[0065] When the first motor 202 reverses, the first motor 202 rotates to drive the winding roller 203 and the driving gear 304 to reverse, and the winding roller 206 reverses to reel the electrode wire 209 away from the end of the threaded rod 301 and unreel the electrode wire 209 close to the end of the threaded rod 301 .
[0066] When the driving gear 304 reverses, the driving gear 304 reverses and drives the passive gear 305 to reverse, the passive gear 305 reverses and drives the threaded rod 301 to rotate, the threaded rod 301 rotates and drives the moving block 302 to reverse, the moving block 302 rotates and drives the ring 303 and the trigger button 501 to reverse by a certain angle until the ring 303 tightens the electrode wire. At this time, the trigger button 501 is separated from the top surface of the fixed box 101, the trigger button 501 is closed, and then the threaded rod 301 reverses and drives the moving block 302 to move, the moving block 302 moves and drives the ring 303 to move, and the ring 303 moves and drives the electrode wire 209 to move, so as to unwind in an orderly manner.
[0067] After the trigger button 501 is turned off, the controller 102 turns off the first electric guide rail 502, the second electric guide rail 503 and the water pump 702, turns off the power to the electrode wire 209, and the electrode wire 209 stops heating, thereby increasing the service life of the electrode wire 209.
[0068] The above process is repeated alternately until the workpiece is cut. The worker then takes out the cut workpiece and controls the equipment to reset, so that workpieces with a long cutting time can be cut intermittently. Workpieces with different cutting times can be cut, which improves the adaptability of the equipment.
[0069] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable wire cutting machine tool, characterized in that: include: A fixed box (101), a wire feeding device, a movable adjustment device, a circulation device, and a controller (102); the wire feeding device is arranged above the fixed box (101) and is used for cutting a workpiece; the movable adjustment device is arranged above the fixed box (101) and is arranged on the side of the wire feeding device and is used for driving the workpiece to move; the circulation device is arranged inside the fixed box (101) and is used for cleaning and cooling the workpiece and for circulating and filtering the coolant; the controller (102) is arranged above the fixed box (101) and is electrically connected to the wire feeding device, the movable adjustment device, and the circulation device.
2. The adjustable wire cutting machine tool according to claim 1, characterized in that: The wire transport device comprises: a support plate (201), a first motor (202), a winding roller (203), a rotating wheel (204), a working cylinder (205), two brackets (206), two pulleys (207), two first openings (208), and an electrode wire (209); the support plate (201) is vertically arranged above the fixed box (101), and the support plate (201) is fixedly connected to the fixed box (101); the axis of the rotating shaft of the first motor (202) is perpendicular to the support plate (201), and the first motor (202) is fixed to the support plate (201). On the side, the rotating shaft of the first motor (202) passes through the support plate (201); the winding roller (203) is sleeved on the rotating shaft of the first motor (202), and the winding roller (203) is fixedly connected to the rotating shaft of the first motor (202); the rotating wheel (204) is arranged above the winding roller (203) and is on the same side as the winding roller (203), and the rotating wheel (204) is connected to the support plate (201); the working cylinder (205) is a rectangular parallelepiped, and is vertically arranged above the fixed box (101) and on the side of the support plate (201), and the working cylinder (205) is a rectangular parallelepiped. (205) is fixedly connected to the fixed box (101); the two brackets (206) are arranged inside the working cylinder (205), and are fixedly connected to the inner side of the working cylinder (205) close to the support plate (201), and the two brackets (206) are arranged up and down; the axes of the two pulleys (207) are parallel to the axis of the rotating shaft of the first motor (202), and the two pulleys (207) are arranged inside the working cylinder (205), and are arranged on the sides of the two brackets (206) away from the support plate (201), and the two pulleys (207) are respectively connected to the two brackets (2 06) is rotatably connected, and its rotation axis coincides with its own axis; two first openings (208) are arranged on the side of the working cylinder (205) close to the support plate (201), and are respectively arranged on the upper and lower sides of the two brackets (206), and the two first openings (208) are arranged up and down; the electrode wire (209) is sleeved on the two pulleys (207), the rotating wheel (204), and the winding roller (203), and is wound on the winding roller (203), passing through the two first openings (208), and the two ends of the electrode wire (209) are fixedly connected to the winding roller (203).
3. The adjustable wire cutting machine tool according to claim 2, characterized in that: The wire transport device comprises: a threaded rod (301), a moving block (302), a circular ring (303), a driving gear (304), and a driven gear (305); the threaded rod (301) is perpendicular to the support plate (201), passes through the support plate (201), and is arranged between the winding roller (203) and the working cylinder (205); the threaded rod (301) is rotatably connected to the support plate (201), and its rotation axis coincides with its own axis; the moving block (302) is sleeved on the threaded rod (301) and is on the same side as the winding roller (203); the moving block (302) is threadedly connected to the threaded rod (301); the circular ring ( The first motor (202) is provided with an opening on the first gear (303), which is arranged above the moving block (302), sleeved on the electrode wire (209), and fixedly connected to the moving block (302); the driving gear (304) is sleeved on the rotating shaft of the first motor (202), and is arranged on the side of the support plate (201) away from the winding roller (203); the driving gear (304) is fixedly connected to the rotating shaft of the first motor (202); the driven gear (305) is sleeved on the threaded rod (301), on the same side as the driving gear (304), and the driven gear (305) is fixedly connected to the threaded rod (301), and meshes with the driving gear (304).
4. The adjustable wire cutting machine tool according to claim 3, characterized in that: The wire transport device comprises: cleaning cotton (401); the cleaning cotton (401) is arranged around the inside of the circular ring (303) and is fixedly connected to the inside of the circular ring (303).
5. The adjustable wire cutting machine tool according to claim 3, characterized in that: The movable adjustment device comprises: a trigger button (501), two first electric guide rails (502), two second electric guide rails (503), a placement frame (504), and two clamps (505); the trigger button (501) is arranged below the movable block (302) near the side and above the fixed box (101); the trigger button (501) is fixedly connected to the movable block (302) and electrically connected to the controller (102); the trigger button (501) cooperates with the top surface of the working box; the two first electric guide rails (502) are perpendicular to the side surface of the working cylinder (205) near the support plate (201); the two first electric guide rails (502) are symmetrically arranged and arranged inside the working cylinder (205); the two first electric guide rails (502) are fixedly connected to the working cylinder (205) and electrically connected to the controller (102); and the trigger button (501) cooperates with the top surface of the working box. The two second electric guide rails (503) are perpendicular to the two first electric guide rails (502), parallel to the side of the working cylinder (205) close to the support plate (201), and are arranged above the two first electric guide rails (502). The two second electric guide rails (503) are fixedly connected to the sliders on the two first electric guide rails (502), and are electrically connected to the controller (102); the placement frame (504) is arranged inside the working cylinder (205), and is arranged above the two second electric guide rails (503). The placement frame (504) is fixedly connected to the sliders of the two second electric guide rails (503); the two clamps (505) are respectively arranged on both sides of the placement frame (504), and the two clamps (505) are fixedly connected to the placement frame (504).
6. The adjustable wire cutting machine tool according to claim 3, characterized in that: The wire transport device comprises: a slide groove (601), a spring (602), and a sliding block (603); the slide groove (601) is vertically arranged, arranged on the support plate (201), and arranged on the side of the rotating wheel (204); the spring (602) is vertically arranged, arranged in the slide groove (601), and the lower end of the spring (602) is fixedly connected to the slide groove (601); the sliding block (603) is arranged in the slide groove (601), and arranged above the spring (602); the sliding block (603) is fixedly connected to the upper end of the spring (602), is slidably connected to the slide groove (601) along the vertical direction, and is rotationally connected to the rotating wheel (204), and its rotation axis coincides with the axis of the rotating wheel (204).
7. The adjustable wire cutting machine tool according to claim 5, characterized in that: The circulation device comprises: a collection box (701), a water pump (702), a universal nozzle (703), a connecting pipe (704), and a conical funnel (705); the collection box (701) is arranged inside the fixed box (101) and is fixedly connected to the working cylinder (205); the water pump (702) is arranged inside the fixed box (101) and is arranged on the side of the collection box (701); the water pump (702) is fixedly connected to the bottom surface of the interior of the fixed box (101), is communicated with the interior of the collection box (701), and is electrically connected to the controller (102); the universal nozzle (703) is arranged at the inside of the fixed box (101); On the side of the placement frame (504), the universal nozzle (703) is fixedly connected to the placement frame (504); the connecting pipe (704) passes through the fixed box (101) and the working cylinder (205); the upper end of the connecting pipe (704) is connected to the universal nozzle (703), and the lower end is connected to the water pump (702); the conical funnel (705) passes through the upper part of the fixed box (101) and the upper part of the collecting box (701), and is arranged below the two brackets (206); the lower end of the conical funnel (705) is connected to the collecting box (701), and the upper end is connected to the working cylinder 205.
8. The adjustable wire cutting machine tool according to claim 7, characterized in that: The circulation device comprises: a filter screen (801); the filter screen (801) is arranged at the connection point between the water pump (702) and the collection box (701).
9. The adjustable wire cutting machine tool according to claim 7, characterized in that: The circulation device comprises: a first rotating roller (901), a second motor (902), two fixed plates (903), a second rotating roller (904), a second opening (905), a third opening (906), and a conveyor belt (907); the first rotating roller (901) is parallel to the axis of the first rotating rod, is arranged inside the fixed box (101), and passes through the collection box (701); the first rotating roller (901) is rotatably connected to the collection box (701), and its rotation axis coincides with its own axis; the axis of the second motor (902) coincides with the axis of the first rotating roller (901), is arranged on the side of the collection box (701), and the rotating shaft of the second motor (902) is fixedly connected to the first rotating roller (901); the two fixed plates (903) are parallel to the support plate (201), are arranged on the side of the fixed box (101), and the two fixed plates (9 03) is fixedly connected to the fixed box (101); the second rotating roller (904) is perpendicular to the two fixed plates (903) and is arranged between the two fixed plates (903); the two ends of the second rotating roller (904) are respectively rotatably connected to the two fixed plates (903), and its rotation axis coincides with its own axis; the second opening (905) is arranged on the side of the collecting box (701) away from the water pump (702); the third opening (906) is arranged on the side of the fixed box (101) close to the two fixed plates (903), and is arranged between the two fixed plates (903); a plurality of filtering holes are arranged on the conveyor belt (907), and the conveyor belt (907) is sleeved on the first rotating roller (901) and the second rotating roller (904), and the conveyor belt (907) passes through the second opening (905) and the third opening (906).
10. The adjustable wire cutting machine tool according to claim 9, characterized in that: The circulation device comprises: a brush (1001) and a debris box (1002); the brush (1001) is arranged below the conveyor belt (907), on the side of the fixed box (101) close to the fixed plate (903), and between the two fixed plates (903); the brush (1001) is fixedly connected to the fixed plate (903) and in contact with the conveyor belt (907); the debris box (1002) is arranged below the brush (1001) and on the side of the fixed box (101).
Citation Information
Cited By
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CN120244122A
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