Step-by-step tight bundling equipment and method

Abstract

The invention relates to the technical field of constructional engineering appliances, and provides a step-by-step fastener bundling device and method.The step-by-step fastener bundling device comprises a stand, a supporting frame used for arranging step-by-step fasteners and an installation part capable of automatically approaching / approaching the supporting frame to move are hinged to the stand, the supporting frame can deflect, an ejector rod is arranged on the installation part, and the ejector rod is connected with the stand. A baffle is arranged on the side, away from the ejector rod, of the supporting frame, and in the process that the mounting piece moves close to the supporting frame and before the ejector rod makes contact with the step fasteners, the supporting frame deflects to a set angle, so that the arranged step fasteners slide and are arranged in order under the action of gravity; a certain number of step-by-step fasteners are arranged on the supporting frame one by one, the supporting frame is deflected to a set angle so that the ends of the step-by-step fasteners can be flush, then the ejector rod makes contact with the step-by-step fasteners to abut against the step-by-step fasteners, an operator binds the abutted step-by-step fasteners through binding wires, binding operation is completed, automatic abutting is achieved, binding is neat, and labor is saved and convenience is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of construction engineering tools, in particular to a step-by-step tight bundling device and method. Background Art

[0002] Bubujin is one of the commonly used clamps in construction projects. It is mainly used for the reinforcement and fixation of concrete formwork. Bubujin is used in large quantities in engineering projects. Bubujin needs to be bundled during transportation and lifting. However, bundling is troublesome and messy. The traditional bundling method is mostly to use steel wire rope or iron wire for chaotic bundling, which brings great inconvenience to transportation, lifting and counting.

[0003] Therefore, the present invention proposes a step-by-step tight bundling device and method to solve the above problems. Summary of the invention

[0004] The embodiments of the present invention aim to provide a step-by-step tight bundling device and method to solve the above-mentioned problems.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A baling device for bundling bains comprises a stand, on which a support frame for discharging bundling bains and a mounting member which can automatically move toward or away from the support frame are hinged, the support frame can be deflected, a push rod is provided on the mounting member, and a baffle is provided on the side of the support frame away from the push rod. When the mounting member moves toward the support frame, before the push rod contacts the bundling bains, the support frame deflects to a set angle so that the discharged bundling bains slide and are neatly arranged under the action of gravity.

[0007] In an optional solution: the baling device further comprises a driving assembly for realizing the automatic movement of the mounting member towards / away from the support frame, the driving assembly comprises a rack slidably arranged on the platform for approaching / away from the support frame, the mounting member is fixedly connected to the rack, a rotatable gear is arranged on the platform, and the gear is meshed with the rack;

[0008] A vertical cylinder is provided on the platform, and a matching counterweight block is provided in the vertical cylinder. A rotating shaft is coaxially provided on the gear, and a winding disk is provided at the end of the rotating shaft away from the gear. A lifting rope is wound on the winding disk, and the movable end of the lifting rope is connected to the counterweight block. An iron block is provided on the rack, and an electromagnet is provided on the platform for adsorbing the iron block to drive the rack to slide and reset away from the support frame.

[0009] In an optional solution: a plurality of rows of sliding balls are embedded in the bottom side of the rack, and the stand is provided with slots corresponding to and matching the plurality of rows of sliding balls one by one, and the plurality of rows of sliding balls are respectively locked in the corresponding slots.

[0010] In an optional scheme: the baling equipment also includes a top-tilting component for realizing the deflection of the support frame to a set angle, the support frame is hinged on the platform by a hinge, the top-tilting component includes a first air cylinder arranged on the vertical cylinder and at least one pneumatic telescopic rod arranged on the platform, and the telescopic end of the pneumatic telescopic rod is in contact with the bottom side of the support frame, the counterweight block is provided with an oblique notch, a first sealing piston is provided in the first air cylinder, a first column is provided on the first sealing piston, an end of the first column away from the first sealing piston passes through the wall of the vertical cylinder and is in contact with the side of the oblique notch, the pneumatic telescopic rod includes a second air cylinder and a second sealing piston arranged in the second air cylinder, a second column is provided on the second sealing piston, and an air guide tube is provided between the first air cylinder and the second air cylinder.

[0011] In an optional solution: a rolling wheel is provided at one end of the first column away from the first air cylinder, and an abutment ball is provided at one end of the second column away from the second sealing piston.

[0012] In an optional solution: the baling equipment also includes an image recognition module for identifying and counting the number of bundles discharged and identifying and judging whether the operator's hands are away from the support frame. The stand is provided with a prompt light and an alarm. When the image recognition module identifies that the number of bundles discharged has reached a set value, the prompt light flashes as a prompt. When the image recognition module identifies that the operator's hands are away from the support frame, the alarm sounds for a certain period of time. Then the support frame deflects and the mounting part automatically moves toward the support frame until it touches the discharged bundles.

[0013] A step-by-step tight bundling method, using the step-by-step tight bundling device described in any one of the above technical solutions, comprises the following steps:

[0014] S1: Place a certain number of step-by-step presses one by one on the support frame;

[0015] S2: The mounting part automatically moves toward the support frame to drive the push rod to press the discharged step-by-step tightness. In this process, before the push rod contacts the step-by-step tightness, the support frame deflects to a set angle, so that the bent hook ends of the step-by-step tightness placed side by side are tilted. Under the action of the step-by-step tightness's own gravity, the step-by-step tightness slides downward until the bent hook end of the step-by-step tightness hooks on the side of the support frame and stops, so that the end of the step-by-step tightness is flush, and then the push rod contacts the step-by-step tightness to press it;

[0016] S3: The operator uses a wire to tie the parts tightly together.

[0017] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows:

[0018] 1. Place a certain number of bungees side by side on the support frame, and then the mounting parts automatically move toward the support frame to drive the push rod to press the bungees. In this process, before the push rod contacts the bungees, the support frame deflects to a set angle, so that the hook ends of the bungees placed side by side are tilted. Under the action of the bungees' own gravity, the bungees slide downward until the hook ends of the bungees hook on the side of the support frame and stop, so that the ends of the bungees are flush, and then the push rod contacts the bungees again to press them. The operator uses a wire to tie the pressed bungees to complete the bundling operation. The bungeing is automated and neatly tied, which is both labor-saving and convenient.

[0019] 2. Since the force of the counterweight pulling the rope downward is constant, the force of the top rod driven to tighten the bundle is also constant, thereby achieving consistent tightness of the bundles.

[0020] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.

[0022] Figure 1 It is a schematic structural diagram of an embodiment of the present invention.

[0023] Figure 2 It is a schematic diagram of the arrangement among the gears, the rotating shaft and the winding disk in an embodiment of the present invention.

[0024] Figure 3 Schematic diagram of the bottom side of the rack in an embodiment of the present invention.

[0025] Figure 4 It is a top view between the stand and the support frame in an embodiment of the present invention.

[0026] Figure 5 It is a schematic diagram of the arrangement between the vertical cylinder and the first gas cylinder in an embodiment of the present invention.

[0027] Figure 6 It is a schematic diagram of the arrangement between the support frame and the pneumatic telescopic rod in an embodiment of the present invention.

[0028] Figure 7 for Figure 1 Enlarged view of point A in the middle.

[0029] Figure 8It is a schematic diagram of the arrangement between the first gas cylinder, the first sealing piston and the first column in an embodiment of the present invention.

[0030] Fig. 9 Schematic diagram of the structure of the pneumatic telescopic rod in an embodiment of the present invention.

[0031] Notes on the figure numbers: 1-stand, 2-support frame, 3-baffle, 4-mounting part, 5-top rod, 6-driving assembly, 601-rack, 602-gear, 603-iron block, 604-electromagnet, 605-reel, 606-sling, 607-counterweight, 608-rotating shaft, 609-vertical cylinder, 610-slot, 611-sliding ball, 7-image recognition module, 8-hinge, 9-top tilting assembly, 901-first air cylinder, 902-first column, 903-rolling wheel, 904-first sealing piston, 905-air guide tube, 906-pneumatic telescopic rod, 9061-second air cylinder, 9062-second sealing piston, 9063-second column, 9064-resistance ball. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0033] See also Figure 1 A Bubujin bundling device comprises a stand 1, on which is provided a supporting frame 2 for discharging Bubujin and a mounting member 4 which can automatically move towards / away from the supporting frame 2, the supporting frame 2 can be deflected, a top rod 5 is provided on the mounting member 4, a baffle 3 is provided on the side of the supporting frame 2 away from the top rod 5, when the mounting member 4 moves towards the supporting frame 2, before the top rod 5 contacts the Bubujin, the supporting frame 2 deflects to a set angle so that the discharged Bubujin slide and are neatly arranged under the action of gravity.

[0034] A certain number of step-by-step tights are placed side by side on the support frame 2 (the movable clamp is put on the hook rod and is located at the hook of the hook rod), and then the mounting part 4 automatically moves towards the support frame 2 to drive the push rod 5 to press the placed step-by-step tights. In this process, before the push rod 5 contacts the step-by-step tights, the support frame 2 deflects to a set angle, so that the hook ends of the step-by-step tights placed side by side are tilted, and under the action of the step-by-step tights' own gravity, the step-by-step tights tilt and slide downward until the hook ends of the step-by-step tights (also with movable clamps) are hooked to the side of the support frame 2 and stop, thereby achieving the leveling of the end portions of the step-by-step tights, and then the push rod 5 contacts the step-by-step tights (hook rod part) to achieve pressing, and the operator ties the pressed step-by-step tights with a tying wire to complete the bundling operation, which is automated and neatly tied, saving both effort and convenience.

[0035] Furthermore, the baling equipment also includes an image recognition module 7 for identifying and counting the number of Bubuqiangs discharged and identifying and judging whether the operator's hands are away from the support frame 2. The stand 1 is provided with a prompt light and an alarm (not shown in the figure). When the image recognition module 7 identifies that the number of Bubuqiangs discharged has reached a set value, the prompt light flashes to prompt, and then when the image recognition module 7 identifies that the operator's hands are away from the support frame 2, the alarm sounds and lasts for a certain period of time, and then the support frame 2 deflects and the mounting member 4 automatically approaches the support frame 2 and moves until it presses against the discharged Bubuqiangs. It should be noted that the image recognition module 7 is composed of image acquisition probes, image processing units, control chips and other hardware and software, which is the existing technology and will not be described in detail here. The prompt light flashes to prompt the operator that the number of Bubuqiangs discharged has reached the set value, and the operation should be stopped and the hand should be kept away from the support frame 2 to keep a safe distance. The alarm sounds and lasts for a certain period of time to prompt the operator that the equipment is about to perform subsequent support frame 2 deflection and automatic pressing actions.

[0036] See also Figure 1 and Figure 4 In one embodiment of the present invention, the baling device further comprises a driving assembly 6 for realizing the automatic movement of the mounting member 4 towards / away from the support frame 2, the driving assembly 6 comprises a rack 601 slidably arranged on the platform 1 and capable of moving towards / away from the support frame 2, the mounting member 4 is fixedly connected to the rack 601, a rotatable gear 602 is arranged on the platform 1, and the gear 602 is meshed with the rack 601;

[0037] The platform 1 is provided with a vertical cylinder 609, in which a matching counterweight 607 is provided, the gear 602 is coaxially provided with a rotating shaft 608, the end of the rotating shaft 608 away from the gear 602 is provided with a winding disk 605, a suspension rope 606 is wound on the winding disk 605, and the movable end of the suspension rope 606 is connected to the counterweight 607, the rack 601 is provided with an iron block 603, and the platform 1 is provided with an electromagnet 604 for adsorbing the iron block 603 to drive the rack 601 to slide and reset away from the support frame 2.

[0038] In this embodiment, after the bundles are laid out, the electromagnet 604 is powered off and loses its magnetism. Under the meshing action of the gear 602 and the rack 601, the counterweight block 607 pulls the lifting rope 606 through its own weight to make the gear 602 rotate, thereby driving the rack 601 to slide towards the support frame 2, thereby driving the top rod 5 to press the laid bundles tightly. After the bundles are tied, the electromagnet 604 is energized to generate magnetism to attract the iron block 603, thereby driving the rack 601 to slide away from the support frame 2 and reset, that is, driving the top rod 5 to reset. In addition, it should be noted that since the force of the counterweight block 607 pulling the lifting rope 606 downward is constant, the force driven to press the top rod 5 against the bundles is also constant, thereby achieving consistent tightness of the bundled bundles.

[0039] Furthermore, in this embodiment, a plurality of rows of sliding balls 611 are embedded in the bottom side of the rack 601 , and the stand 1 is provided with slots 610 corresponding to and matching the plurality of rows of sliding balls 611 , and the plurality of rows of sliding balls 611 are respectively engaged in the corresponding slots 610 .

[0040] See also Figure 1 , Figures 5 to 9 In one embodiment of the present invention, the baling device further comprises a top tilting assembly 9 for realizing the deflection of the supporting frame 2 to a set angle, the supporting frame 2 is hingedly mounted on the platform 1 through a hinge 8, the top tilting assembly 9 comprises a first gas cylinder 901 arranged on the vertical cylinder 609 and at least one pneumatic telescopic rod 906 arranged on the platform 1, and the telescopic end of the pneumatic telescopic rod 906 abuts against the bottom side of the supporting frame 2, an oblique notch is arranged on the counterweight block 607, a first sealing piston 904 is arranged in the first gas cylinder 901, a first column 902 is arranged on the first sealing piston 904, an end of the first column 902 away from the first sealing piston 904 passes through the wall of the vertical cylinder 609 and abuts against the side of the oblique notch, the pneumatic telescopic rod 906 comprises a second gas cylinder 9061 and a second sealing piston 9062 arranged in the second gas cylinder 9061, a second column 9063 is arranged on the second sealing piston 9062, and an air guide pipe 905 is arranged between the first gas cylinder 901 and the second gas cylinder 9061.

[0041] In this embodiment, when the counterweight block 607 moves downward, it will press against the first column 902 under the action of the oblique notch to drive the first sealing piston 904 to move toward the bottom of the first gas cylinder 901, and inject air into the second gas cylinder 9061 to move the second sealing piston 9062 upward, thereby driving the second column 9063 upward to lift the support frame 2 to achieve deflection and tilt. During the downward movement of the counterweight block 607, when the end of the first column 902 away from the first sealing piston 904 "walks" the side of the oblique notch, the length of the pneumatic telescopic rod 906 is just extended to make the support frame 2 deflect to the set angle Then, the end of the first column 902 away from the first sealing piston 904 maintains contact and abutment with the vertical side of the counterweight block 607 (during the entire downward movement of the counterweight block 607, the end of the first column 902 away from the first sealing piston 904 does not separate from the counterweight block 607), maintaining the inclined state of the support frame 2. After the step-by-step tight bundling is completed, the counterweight block 607 is reset, and the support frame 2 presses down the pneumatic telescopic rod 906 under the action of its own gravity. The pneumatic telescopic rod 906 in turn injects air into the first air cylinder 901, thereby resetting the first column 902 to a state where the end is abutted against the side of the oblique notch.

[0042] Furthermore, in this embodiment, a rolling wheel 903 is provided at one end of the first column 902 away from the first air cylinder 901, and a resistance ball 9064 is provided at one end of the second column 9063 away from the second sealing piston 9062. The purpose of providing the rolling wheel 903 and the ball 9064 is to improve the moving smoothness of the first column 902 and the second column 9063 (converting sliding friction into rolling friction).

[0043] The present invention also provides a step-by-step tight bundling method, which uses the step-by-step tight bundling device described in any one of the above technical solutions, and comprises the following steps:

[0044] S1: Arrange a certain number of step-by-step clamps one by one on the support frame 2;

[0045] S2: The mounting member 4 automatically moves toward the support frame 2 to drive the push rod 5 to press the discharged step-by-step fasteners. In this process, before the push rod 5 contacts the step-by-step fasteners, the support frame 2 deflects to a set angle, so that the bent hook ends of the step-by-step fasteners placed side by side are tilted. Under the action of the step-by-step fasteners' own gravity, the step-by-step fasteners slide downwards until the bent hook ends of the step-by-step fasteners hook on the side of the support frame 2 and stop, so that the ends of the step-by-step fasteners are flush, and then the push rod 5 contacts the step-by-step fasteners again to press them against each other;

[0046] S3: The operator uses a wire to tie the parts tightly together.

[0047] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A step-by-step tight bundling device, comprising a stand (1), characterized in that: The stand (1) is hingedly provided with a support frame (2) for discharging the step-by-step fasteners and a mounting member (4) that can automatically move toward or away from the support frame (2); the support frame (2) can be deflected, and a top rod (5) is provided on the mounting member (4); a baffle (3) is provided on the side of the support frame (2) away from the top rod (5); when the mounting member (4) moves toward the support frame (2), before the top rod (5) contacts the step-by-step fasteners, the support frame (2) is deflected to a set angle so that the discharged step-by-step fasteners slide and are neatly arranged under the action of gravity.

2. The step-by-step tight bundling device according to claim 1, characterized in that: The baling device further comprises a driving assembly (6) for realizing the automatic movement of the mounting member (4) towards / away from the supporting frame (2), the driving assembly (6) comprising a rack (601) slidably arranged on the platform (1) and capable of moving towards / away from the supporting frame (2), the mounting member (4) being fixedly connected to the rack (601), the platform (1) being provided with a rotatable gear (602), and the gear (602) being meshed with the rack (601); The platform (1) is provided with a vertical cylinder (609), and a matching counterweight (607) is provided in the vertical cylinder (609). A rotating shaft (608) is coaxially provided on the gear (602), and a winding disk (605) is provided at one end of the rotating shaft (608) away from the gear (602). A suspension rope (606) is wound on the winding disk (605), and a movable end of the suspension rope (606) is connected to the counterweight (607). An iron block (603) is provided on the rack (601), and an electromagnet (604) is provided on the platform (1) for adsorbing the iron block (603) to drive the rack (601) to slide and reset away from the support frame (2).

3. The step-by-step tight bundling device according to claim 2, characterized in that: A plurality of rows of sliding balls (611) are embedded in the bottom side of the rack (601), and a plurality of slots (610) corresponding to and matching the plurality of rows of sliding balls (611) are provided on the stand (1), and the plurality of rows of sliding balls (611) are respectively locked in the corresponding slots (610).

4. The step-by-step tight bundling device according to claim 2, characterized in that: The baling device further comprises a top tilting assembly (9) for realizing the deflection of the support frame (2) to a set angle, the support frame (2) is hingedly mounted on the platform (1) via a hinge (8), the top tilting assembly (9) comprises a first air cylinder (901) mounted on the vertical cylinder (609) and at least one pneumatic telescopic rod (906) mounted on the platform (1), and the telescopic end of the pneumatic telescopic rod (906) contacts the bottom side of the support frame (2), the counterweight block (607) is provided with an oblique notch, the first air cylinder (901) is provided with a first sealing piston (904), and the A first column (902) is provided on the first sealing piston (904), and one end of the first column (902) away from the first sealing piston (904) penetrates the wall of the vertical cylinder (609) and abuts against the side of the oblique notch. The pneumatic telescopic rod (906) includes a second air cylinder (9061) and a second sealing piston (9062) arranged in the second air cylinder (9061). A second column (9063) is provided on the second sealing piston (9062), and an air guide tube (905) is provided between the first air cylinder (901) and the second air cylinder (9061).

5. The step-by-step tight bundling device according to claim 4, characterized in that: A rolling wheel (903) is provided at one end of the first column (902) away from the first air cylinder (901), and a resisting ball (9064) is provided at one end of the second column (9063) away from the second sealing piston (9062).

6. The step-by-step tight bundling device according to claim 1, characterized in that: The baling device also includes an image recognition module (7) for identifying and counting the number of released bundlings and identifying and judging whether the operator's hands are away from the support frame (2). The stand (1) is provided with a warning light and an alarm. When the image recognition module (7) identifies that the number of released bundlings has reached a set value, the warning light flashes to give a warning. When the image recognition module (7) identifies that the operator's hands are away from the support frame (2), the alarm sounds for a certain period of time. Then, the support frame (2) deflects and the mounting member (4) automatically moves toward the support frame (2) until it contacts the released bundlings.

7. A step-by-step tight bundling method, using the step-by-step tight bundling device according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1: Arrange a certain number of step-by-step presses one by one on the support frame (2); S2: The mounting member (4) automatically moves toward the support frame (2) to drive the push rod (5) to press the discharged step-by-step tights. In this process, before the push rod (5) contacts the step-by-step tights, the support frame (2) deflects to a set angle, so that the bent hook ends of the step-by-step tights placed side by side are tilted. Under the action of the step-by-step tights' own gravity, the step-by-step tights slide downwards until the bent hook ends of the step-by-step tights hook onto the side of the support frame (2) and stop, thereby achieving the leveling of the end portions of the step-by-step tights, and then the push rod (5) contacts the step-by-step tights to achieve pressing; S3: The operator uses a wire to tie the parts tightly together.

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