Heat treatment device and method capable of preventing flange deformation of wind power tower
By spiral adaptation and synchronous movement of the adjustment disc and the adjustment seat, a limiting surface is formed, which solves the problem of deformation of the wind power flange during quenching, and achieves uniform heating and shape stability of the flange workpiece.
Patent Information
- Application Number
- CN202510525937.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-25
AI Technical Summary
During the quenching process, the workpiece is deformed due to the internal stress caused by uneven thermal expansion, cooling and contraction.
A heat treatment device is designed to synchronously drive the three sets of adjusting seats to move through the spiral adaptation between the adjusting disk and the adjusting seat to form a limiting surface, limit the shape changes of the flange workpiece and prevent deformation.
It effectively prevents the deformation of the wind power tower flange during the heat treatment process, and at the same time, the uniform temperature control of the quenching oil liquid is further improved.
Smart Images

Figure CN120041647A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of heat treatment of wind power flanges, and particularly to a heat treatment device and method for preventing deformation of wind power tower flanges. Background Art
[0002] Generally, a flange is welded to a connecting piece, and then two connecting pieces are connected through the flange and bolts. However, a wind power flange is a structural member that connects each section of the tower barrel or the tower barrel and the hub, and between the hub and the blade, and usually also uses bolt connection. Briefly speaking, a wind power flange is a flange of a wind power generation unit. A wind power flange is also called a wind tower flange, and its technological process mainly includes the following steps: the raw material uses refined plates, re-inspection is carried out after the material enters the factory, blanking is carried out by a large sawing machine, the raw material enters a heating furnace for heating, top punching is repeatedly forged into shape, and then after multiple heat treatments such as normalizing, quenching, annealing, and tempering, rough machining is carried out, and fine machining is carried out after passing the inspection. However, during the quenching process, the wind power flange will generate internal stress due to uneven thermal expansion and contraction inside the workpiece, resulting in deformation of the workpiece. Therefore, the present invention proposes a heat treatment device and method for preventing deformation of wind power tower flanges to solve the problems existing in the prior art. Summary of the Invention
[0003] In view of the above problems, the present invention proposes a heat treatment device and method for preventing deformation of wind power tower flanges. The heat treatment device for preventing deformation of wind power tower flanges is adapted by a spiral between an adjusting disk and an adjusting seat. By rotating the adjusting disk, three groups of adjusting seats are synchronously driven to move, so as to support and limit flange workpieces with different diameters. Moreover, the driving force provided by the synchronous rotation assembly can drive the synchronous rotation of the limiting rollers and the fixed columns, thereby forming limiting surfaces on the top surface, bottom surface, outer wall, and inner wall of the flange workpiece, so as to limit the shape change of the flange workpiece and prevent the workpiece from deforming.
[0004] To achieve the object of the present invention, the present invention is realized through the following technical solutions: A heat treatment device for preventing deformation of wind power tower flanges, including a quenching furnace, the quenching furnace is composed of an upper furnace body, a lower furnace body, and three groups of support frames. The upper furnace body and the lower furnace body are connected by a lifting assembly, and a sealing assembly is further provided at the connection end of the upper furnace body and the lower furnace body. Both the upper furnace body and the lower furnace body include an outer shell, a liquid storage tank, a rotating assembly, a limiting assembly, a driving chamber, and a surface anti-deformation mechanism. The driving chamber is fixedly connected to the side wall of the inner end of the liquid storage tank. The liquid storage tank and the driving chamber are rotatably connected to the outer shell through the limiting assembly. A rotating assembly for driving the liquid storage tank and the driving chamber to rotate synchronously is provided on the outer wall of the outer shell. Surface anti-deformation mechanisms are provided on the side walls of the adjacent ends of the two driving chambers, and a side surface anti-deformation mechanism is provided at the bottom of the driving chamber of the upper furnace body. The surface anti-deformation mechanism includes a moving block, a moving groove, a limiting roller, a support spring, a connecting block, and an adjusting component. There are three sets of the moving block and the moving groove. The three sets of moving grooves are distributed in an annular array on the end face of the driving chamber. The moving block is slidably installed in the moving groove. A through groove is provided in the moving groove. An adjusting component for adjusting the positions of the three moving blocks is provided in the driving chamber. The three moving blocks are all connected to the adjusting component through the connecting block penetrating the through groove. Support springs are symmetrically arranged on the moving block. The limiting roller is fixedly connected to the moving block through the support spring.
[0005] Further improvement lies in that: clamping blocks are provided on the inner wall of the moving groove, and clamping grooves adapted to the clamping blocks are provided on the side wall of the moving block. The clamping blocks are slidably connected to the clamping grooves.
[0006] Further improvement lies in that: the adjusting component includes a partition board, a first motor, a first toothed ring, a first gear, a rotating tube, an adjusting disc, and an adjusting seat. A partition board is provided inside the driving chamber. A rotating tube is rotatably installed at the central position of the partition board. One end of the rotating tube is fixedly connected to the adjusting disc. One side of the adjusting seat is fixedly connected to the connecting block. The other side of the adjusting seat is in screw fit with the adjusting disc. A first toothed ring is fixed on the rotating tube. A first gear is engaged with one side of the first toothed ring. The first gear is driven by the first motor. The first motor is fixed on the inner wall of the driving chamber.
[0007] Further improvement lies in that: the side anti-deformation mechanism includes an installation chamber, a bidirectional screw rod, a second motor, an adjusting rod, and a fixing column. A bidirectional screw rod is rotatably installed inside the installation chamber. A second motor for driving the bidirectional screw rod to rotate is provided on the side wall of the installation chamber. The bottom of the installation chamber is symmetrically and slidably installed with adjusting rods. The upper ends of the adjusting rods are in threaded connection with the bidirectional screw rod. The lower ends of the adjusting rods are fixedly connected to the fixing column. Distance measuring sensors are provided inside the two adjusting rods.
[0008] Further improvement lies in that: liquid infusion pipes are provided at both ends of the driving chamber and at the central position of the connection end between the liquid storage tank and the driving chamber. A reflux pipe is installed at the central position of the other end of the liquid storage tank through a rotary joint. The two reflux pipes are communicated through a corrugated hose. A water pump is provided inside the liquid storage tank. The water pump is communicated with the liquid infusion pipe.
[0009] Further improvement lies in that: the lifting component includes lifting cylinders. There are two sets of lifting cylinders. The bottoms of the two sets of lifting cylinders are fixedly connected to the support frame. The tops of the two sets of lifting cylinders are fixedly connected to the outside of the upper furnace body.
[0010] A further improvement lies in that: the limiting component includes a limiting groove and a limiting ring. Limiting rings are provided on the outer walls of the liquid storage tank and the driving chamber, and a limiting groove adapted to the limiting ring is provided on the inner wall of the outer housing. The limiting ring is snapped into the limiting groove.
[0011] A further improvement lies in that: the sealing component includes a sealing ring and a sealing groove. A sealing ring is provided at the bottom of the outer housing of the upper furnace body, and a sealing groove is provided at the top of the outer housing of the lower furnace body. When the upper furnace body and the lower furnace body are closed, the sealing ring is snapped into the sealing groove.
[0012] A further improvement lies in that: the rotating component includes a second toothed ring, a second gear and a third motor. A second toothed ring is fixed on the outer wall of the liquid storage tank. A second gear meshes with one side of the second toothed ring. The second gear meshes with the second toothed ring. A third motor is fixed on the outer wall of the outer housing, and the output end of the third motor is fixedly connected to the second gear.
[0013] The treatment method using the above heat treatment device capable of preventing flange deformation of a wind power tower includes the following steps; S1. Placement of the flange workpiece. First, start the lifting cylinder to separate the upper furnace body and the lower furnace body. Then, adjust the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange. Finally, place the flange workpiece on the surface anti-deformation mechanism of the lower furnace body. S2. Adjustment of the surface anti-deformation mechanism. According to the parameter of the flange diameter, start the first motor. The first motor drives the first gear to rotate. At the same time, through the meshing of the first toothed ring and the first gear, the rotating tube is driven to rotate, and then the adjusting disc is driven to rotate. Through the spiral adaptation between the adjusting disc and the adjusting seat, the position of the adjusting seat is adjusted, so as to meet the requirement of supporting flanges with different diameters. S3. Adjustment of the side anti-deformation mechanism. According to the parameter of the flange width, start the second motor. The second motor drives the bidirectional screw to rotate, and then drives the fixed column to move through the connecting rod, so as to adjust the distance between the two groups of fixed columns, so that they can be stuck on the inner and outer sides of the flange workpiece when moving down. S4. Sealing of the furnace body; start the lifting cylinder to close the upper furnace body and the lower furnace body. At this time, the limiting roller on the upper furnace body moves down and fits with the top surface of the flange workpiece. At the same time, for flange workpieces with different thicknesses, when closing, through the contraction of the supporting spring, the limiting roller fits with the top surface of the flange workpiece. At the same time, the depth of the sealing ring at the bottom of the upper furnace body when inserted into the sealing groove also changes accordingly. S5. Quenching of the flange workpiece. After the furnace body is sealed, the quenching oil in the liquid storage tank on the upper furnace body is pumped into the lower furnace body through the connecting pipe by the water pump. When the quenching oil covers the flange workpiece, the third motor is started to drive the second gear to rotate, thereby driving the second gear ring to rotate, and then driving the limit roller and the fixed column on the driving bin to rotate, so as to form a limit on the top surface, bottom surface, outer side surface and inner side surface of the flange workpiece, thus preventing the flange from deforming. At the same time, the rotation of the limit roller and the fixed column stirs the quenching oil, making the temperature of the quenching oil more uniform. At the same time, through the operation of the water pump, the quenching oil forms an internal circulation, further increasing the uniformity of the heat received by the flange workpiece, and further preventing the flange workpiece from deforming. S6. Recovery of the quenching liquid. Driven by the water pump in the liquid storage tank of the lower furnace body, the quenching oil in the liquid storage tank of the lower furnace body is transported to the liquid storage tank of the upper furnace body. At this time, the quenching oil is continuously fed into the liquid storage tank of the lower furnace body through the delivery pipe on the lower furnace body. When the quenching oil is completely recovered, the water pump of the lower furnace body is turned off. At this time, the upper and lower furnace bodies are separated, and the workpiece is taken out.
[0014] The beneficial effects of the present invention are as follows: Through the spiral adaptation between the adjusting disc and the adjusting seat, the rotation of the adjusting disc drives the three groups of adjusting seats to move synchronously, so as to support and limit flange workpieces with different diameters. The driving force provided by the synchronous rotation assembly can drive the synchronous rotation of the limit roller and the fixed column, thus forming a limiting surface on the top surface, bottom surface, outer wall and inner wall of the flange workpiece, restricting the shape change of the flange workpiece, preventing the workpiece from deforming. At the same time, combined with the use of quenching oil and the stirring force generated when the limit roller and the fixed column rotate, the temperature of the quenching oil is more uniform during cooling, thus preventing the flange workpiece from being unevenly heated and further preventing the flange workpiece from deforming. Description of the Drawings
[0015] Figure 1 is a schematic diagram of the present invention.
[0016] Figure 2 is a separation schematic diagram of the upper furnace body and the lower furnace body of the present invention.
[0017] Figure 3 is a disassembled schematic diagram of the upper furnace body of the present invention.
[0018] Figure 4 is a schematic diagram of the structure on the driving seat of the present invention.
[0019] Figure 5 is a schematic diagram of the structure of the lower furnace body of the present invention.
[0020] Figure 6 is a disassembled schematic diagram of the surface anti-deformation mechanism in the lower furnace body of the present invention.
[0021] Figure 7 It is a schematic structural diagram of the adjustment component of the present invention.
[0022] Figure 8 It is a cross-sectional view of the installation bin of the present invention.
[0023] Wherein: 1. Quenching furnace; 2. Upper furnace body; 3. Lower furnace body; 4. Support frame; 5. Outer shell; 6. Liquid storage tank; 7. Driving bin; 8. Moving block; 9. Moving groove; 10. Limiting roller; 11. Support spring; 12. Connecting block; 13. Through groove; 14. Clamping block; 15. Card slot; 16. Partition board; 17. First motor; 18. First toothed ring; 19. First gear; 20. Rotating pipe; 21. Adjusting disc; 22. Adjusting seat; 23. Installation bin; 24. Bidirectional screw; 25. Second motor; 26. Adjusting rod; 27. Fixed column; 28. Distance measuring sensor; 29. Liquid delivery pipe; 30. Return pipe; 31. Corrugated hose; 32. Water pump; 33. Lifting cylinder; 34. Limiting groove; 35. Limiting ring; 36. Sealing ring; 37. Sealing groove; 38. Second toothed ring; 39. Second gear; 40. Third motor. Specific embodiments
[0024] To deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
[0025] According to Figures 1-8 As shown, this embodiment proposes a heat treatment device that can prevent the deformation of the flange of a wind power tower. It includes a quenching furnace 1, and the quenching furnace 1 is composed of an upper furnace body 2, a lower furnace body 3, and three groups of support frames 4. The upper furnace body 2 and the lower furnace body 3 are connected by a lifting component, and a sealing component is also provided at the connection end of the upper furnace body 2 and the lower furnace body 3. Both the upper furnace body 2 and the lower furnace body 3 include an outer shell 5, a liquid storage tank 6, a rotating component, a limiting component, a driving bin 7, and a surface anti-deformation mechanism. The driving bin 7 is fixedly connected to the inner side wall of the liquid storage tank 6 at one end. The liquid storage tank 6 and the driving bin 7 are rotatably connected to the outer shell 5 through a limiting component. A rotating component for driving the liquid storage tank 6 and the driving bin 7 to rotate synchronously is provided on the outer wall of the outer shell 5. Surface anti-deformation mechanisms are provided on the side walls of the adjacent ends of the two driving bins 7, and a side surface anti-deformation mechanism is provided at the bottom of the driving bin 7 of the upper furnace body 2; The surface anti-deformation mechanism includes a moving block 8, a moving groove 9, a limiting roller 10, a support spring 11, a connecting block 12 and an adjusting assembly. There are three groups of the moving block 8 and the moving groove 9. The three groups of the moving grooves 9 are distributed in an annular array on the end face of the driving chamber 7. The moving block 8 is slidably installed in the moving groove 9. A through groove 13 is provided in the moving groove 9. An adjusting assembly for adjusting the positions of the three groups of moving blocks 8 is provided in the driving chamber 7. The three groups of moving blocks 8 are all connected to the adjusting assembly through the connecting block 12 passing through the through groove 13. Support springs 11 are symmetrically arranged on the moving block 8. The limiting roller 10 is fixedly connected to the moving block 8 through the support spring 11.
[0026] A clamping block 14 is provided on the inner wall of the moving groove 9, and a clamping groove 15 adapted to the clamping block 14 is provided on the side wall of the moving block 8. The clamping block 14 is slidably connected to the clamping groove 15.
[0027] The adjusting assembly includes a partition plate 16, a first motor 17, a first toothed ring 18, a first gear 19, a rotating tube 20, an adjusting disc 21 and an adjusting seat 22. A partition plate 16 is provided inside the driving chamber 7. A rotating tube 20 is rotatably installed at the central position of the partition plate 16. One end of the rotating tube 20 is fixedly connected to the adjusting disc 21. One side of the adjusting seat 22 is fixedly connected to the connecting block 12, and the other side of the adjusting seat 22 is in screw fit with the adjusting disc 21. A first toothed ring 18 is fixed on the rotating tube 20. A first gear 19 is engaged with one side of the first toothed ring 18. The first gear 19 is driven by the first motor 17, and the first motor 17 is fixed on the inner wall of the driving chamber 7.
[0028] The side anti-deformation mechanism includes an installation chamber 23, a bidirectional screw 24, a second motor 25, an adjusting rod 26 and a fixed column 27. A bidirectional screw 24 is rotatably installed inside the installation chamber 23. A second motor 25 for driving the bidirectional screw 24 to rotate is provided on the side wall of the installation chamber 23. The adjusting rods 26 are symmetrically and slidably installed at the bottom of the installation chamber 23. The upper end of the adjusting rod 26 is in threaded connection with the bidirectional screw 24, and the lower end of the adjusting rod 26 is fixedly connected to the fixed column 27. A distance measuring sensor 28 is provided inside the two groups of adjusting rods 26.
[0029] A spiral line is provided on the adjusting disc 21 of the device, and a matching wire groove is provided on the adjusting seat 22. When the adjusting disc 21 rotates, the three groups of adjusting seats 22 are driven to move synchronously through the engagement between the spiral line and the wire groove, so as to perform synchronous adjustment.
[0030] At both ends of the driving chamber 7 and at the central position of the connection end between the liquid storage tank 6 and the driving chamber 7, there are liquid infusion pipes 29. At the central position of the other end of the liquid storage tank 6, a reflux pipe 30 is installed through a rotary joint. The two reflux pipes 30 are connected through a corrugated hose 31. A water pump 32 is arranged inside the liquid storage tank 6, and the water pump 32 is communicated with the liquid infusion pipe 29.
[0031] The lifting assembly includes lifting cylinders 33. There are two groups of lifting cylinders 33. The bottoms of the two groups of lifting cylinders 33 are fixedly connected to the support frame 4, and the tops of the two groups of lifting cylinders 33 are fixedly connected to the outside of the upper furnace body 2.
[0032] The limiting assembly includes a limiting groove 34 and a limiting ring 35. Limiting rings 35 are arranged on the outer walls of the liquid storage tank 6 and the driving chamber 7. Limiting grooves 34 adapted to the limiting rings 35 are arranged on the inner wall of the outer shell 5, and the limiting rings 35 are snapped into the limiting grooves 34.
[0033] The sealing assembly includes a sealing ring 36 and a sealing groove 37. A sealing ring 36 is arranged at the bottom of the outer shell 5 of the upper furnace body 2, and a sealing groove 37 is arranged at the top of the outer shell 5 of the lower furnace body 3. When the upper furnace body 2 and the lower furnace body 3 are closed, the sealing ring 36 is snapped into the sealing groove 37.
[0034] The rotating assembly includes a second toothed ring 38, a second gear 39 and a third motor 40. A second toothed ring 38 is fixedly arranged on the outer wall of the liquid storage tank 6. A second gear 39 is meshed with one side of the second toothed ring 38, and the second gear 39 is meshed with the second toothed ring 38. A third motor 40 is fixedly arranged on the outer wall of the outer shell 5, and the output end of the third motor 40 is fixedly connected to the second gear 39.
[0035] The treatment method using the above heat treatment device capable of preventing flange deformation of a wind power tower includes the following steps; S1. Placement of the flange workpiece. First, start the lifting cylinder 33 to separate the upper furnace body 2 from the lower furnace body 3. Then, adjust the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange. Finally, place the flange workpiece on the surface anti-deformation mechanism of the lower furnace body 3. S2. Adjustment of the surface anti-deformation mechanism. According to the parameter of the flange diameter, start the first motor 17. The first motor 17 drives the first gear 19 to rotate. At the same time, through the meshing of the first toothed ring 18 and the first gear 19, the rotating pipe 20 is driven to rotate, and then the adjusting disk 21 is driven to rotate. Through the spiral adaptation between the adjusting disk 21 and the adjusting seat 22, the position of the adjusting seat 22 is adjusted, so as to meet the requirement of supporting flanges with different diameters. S3. Adjustment of the side anti-deformation mechanism. According to the parameter of the flange width, by starting the second motor 25, the second motor 25 drives the bidirectional screw 24 to rotate, thereby driving the fixed column 27 to move through the connecting rod, so as to adjust the distance between the two groups of fixed columns 27, enabling it to be stuck on the inner and outer sides of the flange workpiece when moving downwards; S4. Sealing of the furnace body; by starting the lifting cylinder 33 to close the upper furnace body 2 and the lower furnace body 3. At this time, the limiting roller 10 on the upper furnace body 2 moves downwards and fits with the top surface of the flange workpiece. At the same time, for flange workpieces of different thicknesses, when closing, through the contraction of the support spring 11, the limiting roller 10 fits with the top surface of the flange workpiece. At the same time, the depth of the sealing ring 36 at the bottom of the upper furnace body 2 when inserted into the sealing groove 37 also changes accordingly; S5. Quenching of the flange workpiece. After the furnace body is sealed, the quenching oil in the liquid storage tank 6 on the upper furnace body 2 is pumped into the lower furnace body 3 through the connecting pipe by the water pump 32. When the quenching oil covers the flange workpiece, by starting the third motor 40 to drive the second gear 39 to rotate, thereby driving the second toothed ring 38 to rotate, and then driving the limiting roller 10 and the fixed column 27 on the driving chamber 7 to rotate, so as to form a limit on the top surface, bottom surface, outer side and inner side of the flange workpiece, thereby preventing the flange from deforming. At the same time, the rotation of the limiting roller 10 and the fixed column 27 stirs the quenching oil, making the temperature of the quenching oil more uniform. At the same time, through the operation of the water pump 32, the quenching oil forms an internal circulation, further increasing the uniformity of the heat received by the flange workpiece, and further preventing the flange workpiece from deforming; S6. Recycling of the quenching liquid. Through the driving force provided by the water pump 32 in the liquid storage tank 6 of the lower furnace body 3, the quenching oil in the liquid storage tank 6 of the lower furnace body 3 is transported to the liquid storage tank 6 of the upper furnace body 2. At this time, the quenching oil is continuously fed into the liquid storage tank 6 of the lower furnace body 3 through the conveying pipe 29 on the lower furnace body 3. When the quenching oil is completely recycled, the water pump 32 of the lower furnace body 3 is turned off. At this time, the upper and lower furnace bodies 3 are separated and the workpiece is taken out.
[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A heat treatment device capable of preventing deformation of a flange of a wind turbine tower, comprising a quenching furnace (1), characterized in that: The quenching furnace (1) is composed of an upper furnace body (2), a lower furnace body (3) and three groups of support frames (4); the upper furnace body (2) and the lower furnace body (3) are connected by a lifting assembly; the connecting end of the upper furnace body (2) and the lower furnace body (3) is also provided with a sealing assembly; the upper furnace body (2) and the lower furnace body (3) both comprise an outer shell (5), a liquid storage tank (6), a rotating assembly, a limiting assembly, a driving chamber (7) and a surface anti-deformation mechanism; the driving chamber (7) is fixedly connected to the side wall of the liquid storage tank (6) at the inner end; the liquid storage tank (6) and the driving chamber (7) are rotatably connected to the outer shell (5) by the limiting assembly; a rotating assembly for driving the liquid storage tank (6) and the driving chamber (7) to rotate synchronously is provided on the outer wall of the outer shell (5); the side walls of the adjacent ends of the two groups of driving chambers (7) are provided with a surface anti-deformation mechanism; and the bottom of the driving chamber (7) of the upper furnace body (2) is provided with a side anti-deformation mechanism; The surface anti-deformation mechanism comprises a moving block (8), a moving groove (9), a limiting roller (10), a supporting spring (11), a connecting block (12) and an adjusting component. The moving block (8) and the moving groove (9) are each provided with three groups. The three groups of the moving grooves (9) are distributed in a ring array on the end surface of the driving bin (7). The moving block (8) is slidably installed in the moving groove (9). A through groove (13) is provided in the moving groove (9). An adjusting component for adjusting the position of the three groups of moving blocks (8) is provided in the driving bin (7). The three groups of moving blocks (8) are connected to the adjusting component through the connecting block (12) penetrating the through groove (13). The moving block (8) is symmetrically provided with a supporting spring (11). The limiting roller (10) is fixedly connected to the moving block (8) through the supporting spring (11).
2. A heat treatment device capable of preventing deformation of a wind turbine tower flange according to claim 1, characterized in that: A clamping block (14) is provided on the inner wall of the movable groove (9), a clamping slot (15) matching the clamping block (14) is provided on the side wall of the movable block (8), and the clamping block (14) is slidably connected to the clamping slot (15).
3. The heat treatment device for preventing deformation of a wind turbine tower flange according to claim 1, characterized in that: The adjustment assembly comprises a partition (16), a first motor (17), a first gear ring (18), a first gear (19), a rotating tube (20), an adjustment disk (21) and an adjustment seat (22); a partition (16) is provided inside the driving chamber (7); a rotating tube (20) is rotatably mounted at the center of the partition (16); one end of the rotating tube (20) is fixedly connected to the adjustment disk (21); one side of the adjustment seat (22) is fixedly connected to the connecting block (12); the other side of the adjustment seat (22) is screw-fitted with the adjustment disk (21); a first gear ring (18) is fixed on the rotating tube (20); one side of the first gear ring (18) is meshed with a first gear (19); the first gear (19) is driven by the first motor (17); and the first motor (17) is fixed to the inner wall of the driving chamber (7).
4. The heat treatment device for preventing deformation of a wind turbine tower flange according to claim 1, characterized in that: The side anti-deformation mechanism comprises a mounting chamber (23), a bidirectional screw (24), a second motor (25), an adjustment rod (26) and a fixing column (27); a bidirectional screw (24) is rotatably mounted inside the mounting chamber (23); a second motor (25) for driving the bidirectional screw (24) to rotate is provided on a side wall of the mounting chamber (23); an adjustment rod (26) is symmetrically slidably mounted on the bottom of the mounting chamber (23); the upper end of the adjustment rod (26) is threadedly connected to the bidirectional screw (24); the lower end of the adjustment rod (26) is fixedly connected to the fixing column (27); and distance measuring sensors (28) are provided on the inner sides of the two groups of adjustment rods (26).
5. The heat treatment device for preventing deformation of a flange of a wind turbine tower according to claim 1, characterized in that: Both ends of the driving chamber (7) and the center of the connecting end of the liquid storage tank (6) and the driving chamber (7) are provided with a liquid infusion tube (29); a return tube (30) is installed at the center of the other end of the liquid storage tank (6) via a rotating joint; the two groups of return tubes (30) are connected via a corrugated hose (31); a water pump (32) is provided inside the liquid storage tank (6); the water pump (32) is connected to the liquid infusion tube (29).
6. The heat treatment device for preventing deformation of a wind turbine tower flange according to claim 1, characterized in that: The lifting assembly comprises a lifting cylinder (33), wherein the lifting cylinder (33) is provided in two groups, the bottoms of the two groups of lifting cylinders (33) are fixedly connected to the support frame (4), and the tops of the two groups of lifting cylinders (33) are fixedly connected to the outside of the upper furnace body (2).
7. The heat treatment device for preventing deformation of a wind turbine tower flange according to claim 1, characterized in that: The limiting assembly comprises a limiting groove (34) and a limiting ring (35); the limiting ring (35) is provided on the outer walls of the liquid storage tank (6) and the driving chamber (7); the limiting groove (34) matched with the limiting ring (35) is provided on the inner wall of the outer shell (5); and the limiting ring (35) is inserted into the limiting groove (34).
8. The heat treatment device for preventing deformation of a flange of a wind turbine tower according to claim 1, characterized in that: The sealing assembly comprises a sealing ring (36) and a sealing groove (37); the sealing ring (36) is provided at the bottom of the outer shell (5) of the upper furnace body (2); the sealing groove (37) is provided at the top of the outer shell (5) of the lower furnace body (3); and the sealing ring (36) is inserted into the sealing groove (37) when the upper furnace body (2) and the lower furnace body (3) are closed.
9. The heat treatment device capable of preventing deformation of a flange of a wind power tower according to claim 1, characterized in that: The rotating assembly comprises a second gear ring (38), a second gear (39) and a third motor (40); the second gear ring (38) is fixed on the outer wall of the liquid storage tank (6); a second gear (39) is meshed on one side of the second gear ring (38); the second gear (39) is meshed with the second gear ring (38); the third motor (40) is fixed on the outer wall of the outer shell (5); and an output end of the third motor (40) is fixedly connected to the second gear (39).
10. A method for treating a heat treatment device capable of preventing deformation of a flange of a wind turbine tower according to any one of claims 1 to 9, characterized in that: The steps include: S1, placing the flange workpiece, firstly, starting the lifting cylinder (33) to separate the upper furnace body (2) from the lower furnace body (3), then adjusting the surface anti-deformation mechanism and the side anti-deformation mechanism according to the diameter and width of the flange, and finally placing the flange workpiece on the surface anti-deformation mechanism of the lower furnace body (3); S2, adjusting the surface anti-deformation mechanism, starting the first motor (17) according to the parameters of the flange diameter, the first motor (17) drives the first gear (19) to rotate, and at the same time drives the rotating tube (20) to rotate through the meshing of the first gear ring (18) and the first gear (19), thereby driving the adjusting disk (21) to rotate, and adjusting the position of the adjusting seat (22) through the screw adaptation between the adjusting disk (21) and the adjusting seat (22), so as to meet the requirements of supporting flanges with different diameters; S3, adjusting the side anti-deformation mechanism, according to the flange width parameter, by starting the second motor (25), the second motor (25) drives the bidirectional screw (24) to rotate, thereby driving the fixed column (27) to move through the connecting rod, thereby adjusting the distance between the two groups of fixed columns (27) so that they can be stuck on the inner and outer sides of the flange workpiece when moving downward; S4, sealing the furnace body; the upper furnace body (2) and the lower furnace body (3) are closed by starting the lifting cylinder (33), at which time the limiting roller (10) on the upper furnace body (2) moves downward and fits with the top surface of the flange workpiece. At the same time, for flange workpieces of different thicknesses, when closing, the limiting roller (10) fits with the top surface of the flange workpiece by contracting the supporting spring (11), and at the same time, the depth of the sealing ring (36) at the bottom of the upper furnace body (2) when inserted into the sealing groove (37) also changes accordingly; S5, quenching of the flange workpiece. After the furnace body is sealed, the quenching oil in the liquid storage tank (6) on the upper furnace body (2) is pumped into the lower furnace body (3) through the connecting pipe by the water pump (32). When the quenching oil covers the flange workpiece, the third motor (40) is started to drive the second gear (39) to rotate, thereby driving the second gear ring (38) to rotate, and then driving the limiting roller (10) and the fixed column (27) on the driving bin (7) to rotate, thereby forming a limit on the top surface, bottom surface, outer side surface and inner side surface of the flange workpiece, thereby preventing the flange from being deformed. At the same time, the quenching oil is stirred by the rotation of the limiting roller (10) and the fixed column (27), thereby making the temperature of the quenching oil more uniform. At the same time, the quenching oil forms an internal circulation through the operation of the water pump (32), further increasing the uniformity of the heating of the flange workpiece, thereby further preventing the flange workpiece from being deformed. S6, the quenching liquid is recovered by using the driving force provided by the water pump (32) in the liquid storage tank (6) of the lower furnace body (3), so that the quenching oil in the liquid storage tank (6) of the lower furnace body (3) is transported to the liquid storage tank (6) of the upper furnace body (2). At this time, the quenching oil is continuously transported into the liquid storage tank (6) of the lower furnace body (3) through the delivery pipe (29) on the lower furnace body (3). When the quenching oil is completely recovered, the water pump (32) of the lower furnace body (3) is turned off. At this time, the upper and lower furnace bodies (3) are separated and the workpiece is taken out.
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