Closed powder bag breaking and feeding device
By designing a closed powder bag-breaking feeding device, the combined sealing structure of the material transport barrel assembly and the bag-breaking barrel assembly is used to solve the problems of dust lifting and low feeding efficiency in traditional powder feeding equipment, and a healthy working environment and efficient feeding effect is achieved.
Patent Information
- Application Number
- CN202510222992.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2025-06-17
AI Technical Summary
Traditional powder feeding equipment is prone to raise dust during operation, which harms workers' health. At the same time, the feeding efficiency is low, the loss is large, and the equipment automation is insufficient.
A closed powder bag-breaking feeding device is designed, including a feeding barrel assembly and a bag-breaking barrel assembly. The feeding barrel assembly carries the bag and the bag-breaking barrel assembly to seal it. The bag cone breaks the bag from the bottom of the bag, and the feeding is carried out in a closed and breathable space.
Effectively prevent dust spillage, provide a healthy operating environment, reduce material feeding losses, and improve material feeding efficiency.
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Figure CN120156758A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chemical production equipment, and particularly relates to a closed powder bag-breaking feeding device. Background Art
[0002] Most traditional powder feeding equipment uses the method of manual unpacking. Workers open the packaging bags and pour the powder in the bags into the downstream equipment. During the operation process, it is easy to inhale the dust raised during feeding, which is harmful to health. With the improvement of industrial automation, the requirements for the automation, high efficiency, and low pollution of powder feeding are increasing day by day. In order to improve the efficiency of powder feeding, reduce the labor intensity of workers, and at the same time reduce the dust during feeding, ensure product quality, and ensure personnel safety, the technology of powder feeding devices has been continuously innovated. Some existing powder feeding devices have achieved automation in some functions, but during feeding, they have a large turning radius, a fast flipping speed, and a large powder drop, resulting in a large amount of dust, which is bound to pollute the working environment and cause feeding losses. Summary of the Invention
[0003] In view of the above problems, the present invention provides a closed powder bag-breaking feeding device, which includes a material conveying cylinder assembly and a bag-breaking cylinder assembly. The material conveying cylinder assembly carries the material bag and is combined and sealed with the bag-breaking cylinder assembly, and the bottom is sealed with the receiving equipment. The bag-breaking cone breaks the bag from the bottom of the material bag, and the bag-breaking feeding is carried out in a closed and breathable space to prevent dust from overflowing, provide a healthy working environment, reduce feeding losses, and improve feeding efficiency.
[0004] The technical solution adopted by the present invention is: a closed powder bag-breaking feeding device, which includes a material conveying cylinder assembly and a bag-breaking cylinder assembly,
[0005] The material conveying cylinder assembly is provided with a material conveying cylinder body. The top of the material conveying cylinder body is hinged with a clamping and sealing cover. The clamping and sealing cover is composed of two semi-circular cover bodies. Anti-slip sealing strips are provided on the opening and closing sides of the two semi-circular cover bodies. An upper respirator is provided on the clamping and sealing cover. A number of support rods are arranged radially along the inner wall bottom of the material conveying cylinder body, and a sealing ring is provided on the outer wall of the material conveying cylinder body;
[0006] The bag-breaking cylinder assembly is provided with a bag-breaking cylinder body. A shaft seat is provided at the center of the bag-breaking cylinder body. The shaft seat is connected to the inner wall of the bag-breaking cylinder body through a number of spokes. A bag-breaking cone is provided on the shaft seat. The bag-breaking cone is provided with a cone rod. A number of cutting knives are arranged radially on the upper part of the cone rod. A retaining ring is provided on the lower part of the cone rod. The cone rod is installed on the shaft seat through the retaining ring and a shaft retaining ring. A lower respirator is provided on the outer wall of the bag-breaking cylinder body;
[0007] The bottom of the material conveying cylinder body is inserted into the bag-breaking cylinder body, and the material conveying cylinder body is sealed and connected to the bag-breaking cylinder body through the sealing ring.
[0008] Furthermore, a self-locking mechanism is provided on the opening and closing sides of the two semi-circular cover bodies. The self-locking mechanism includes a support and a self-locking crank. The self-locking crank is rotatably installed on the support through a hinge shaft. A locking block is provided below the hinge shaft. A fork-shaped clip is provided at the lower end of the self-locking crank. The support is fixed on one of the semi-circular cover bodies.
[0009] Furthermore, a pair of L-shaped support plates are respectively provided on both sides of the material conveying cylinder body. Two connecting plates extend horizontally outward from the outer sides of the two semi-circular cover bodies. The two connecting plates of one semi-circular cover body are hinged to a pair of L-shaped support plates on one side of the material conveying cylinder body, and the two connecting plates of the other semi-circular cover body are hinged to a pair of L-shaped support plates on the other side of the material conveying cylinder body.
[0010] Furthermore, a reinforcing ring is provided on the outer wall of the material conveying cylinder body. One end of the support rod is fixedly welded to the inner wall of the material conveying cylinder body, and the reinforcing ring is provided corresponding to the welding position.
[0011] Furthermore, a handle is provided on the clamping and sealing cover.
[0012] Furthermore, a polytetrafluoroethylene spacer is provided between the retaining ring and the shaft seat.
[0013] Furthermore, an upwardly inclined bypass pipe is provided on the outer wall of the bag-breaking cylinder body, and the lower breather is installed on the bypass pipe.
[0014] Furthermore, a hanging ring is provided on the outer wall of the bag-breaking cylinder body.
[0015] Furthermore, the upper end of the bag-breaking cylinder body is a flared opening, and the lower end of the bag-breaking cylinder body is a funnel shape.
[0016] Furthermore, the sealing ring is made of felt material, and the anti-slip sealing strip is made of rubber material.
[0017] Advantages of the above technical solution:
[0018] The enclosed powder bag-breaking feeding device of the present invention includes a material conveying cylinder assembly and a bag-breaking cylinder assembly. The material conveying cylinder assembly carries a material bag and is combined and sealed with the bag-breaking cylinder assembly, and is sealed with the receiving equipment at the bottom. The bag-breaking cone breaks the bag from the bottom of the material bag, and the bag-breaking feeding is carried out in a sealed and breathable space, preventing dust from overflowing, providing a healthy working environment, reducing feeding loss, and improving feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front structural schematic diagram of the present invention;
[0020] Figure 2 is a structural schematic diagram of the material conveying cylinder assembly in the present invention;
[0021] Figure 3 Schematic top view of the bag-breaking cylinder assembly in the present invention;
[0022] Figure 4 Schematic bottom view of the bag-breaking cylinder assembly in the present invention;
[0023] Figure 5 Schematic longitudinal sectional view of the present invention;
[0024] Figure 6 Schematic assembly view of the present invention and downstream equipment;
[0025] Figure 7 Schematic view of the locking state of the self-locking mechanism in the present invention;
[0026] Figure 8 Schematic view of the unlocking state of the self-locking mechanism in the present invention;
[0027] Figure 9 Schematic view of the open state of the clamping seal cover in the present invention;
[0028] Figure 10 Schematic view of the bottom support rod of the material conveying cylinder body in the present invention;
[0029] Figure 11 Schematic view of the cooperation between the clamping seal cover and the edge of the material bag in the present invention;
[0030] Figure 12 Schematic view of the structure of the bag-breaking cone in the present invention. Detailed implementation manners
[0031] The following further describes the implementation manners of the present invention in detail with reference to the drawings and embodiments. The detailed descriptions and drawings of the following embodiments are used to exemplarily illustrate the principles of the present invention, but cannot be used to limit the scope of the present invention, that is, the present invention is not limited to the described preferred embodiments, and the scope of the present invention is defined by the claims.
[0032] In the description of the present invention, it should be noted that unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0033] Embodiment 1
[0034] Refer to Figure 1 、 Figure 2 、 Figure 10 A closed powder bag-breaking feeding device of the present invention includes a material conveying cylinder assembly 1 and a bag-breaking cylinder assembly 2,
[0035] The material conveying cylinder assembly 1 is provided with a material conveying cylinder body 11. A clamping and sealing cover 12 is hinged to the top of the material conveying cylinder body 11. The clamping and sealing cover 12 is composed of two semi-circular cover bodies. The arc edges of the two semi-circular cover bodies are hinged to both sides of the material conveying cylinder body 11. Anti-slip sealing strips 13 are provided on the opening and closing sides (straight edges) of the two semi-circular cover bodies. The anti-slip sealing strips 13 can be bonded to the end faces of the two semi-circular cover bodies. An upper breather 14 is provided on the clamping and sealing cover 12. A number of support rods 15 are arranged radially along the bottom of the inner wall of the material conveying cylinder body 11. A sealing ring 16 is provided on the outer wall of the material conveying cylinder body 11.
[0036] See Figure 2 , Figures 9 to 11 , open the clamping and sealing cover 12 upward. The two semi-circular cover bodies flip outward. The powder material bag 4 is loaded into the material conveying cylinder body 11 from above. The powder material bag 4 is seated on a number of support rods 15. The support rods 15 extend radially from the inner wall of the material conveying cylinder body 11 towards the center, forming an angle with each other and the ends not intersecting, leaving a moving space for the bag-breaking cone. When the clamping and sealing cover 12 is closed, the sealing edge of the powder material bag 4 is clamped to realize the stretching posture of the powder material bag 4. The anti-slip sealing strip 13 is in direct contact with the powder material bag 4, which not only plays a role in clamping the powder material bag 4 but also plays a role in sealing the material conveying cylinder body 11. A breathing port 17 is provided on the clamping and sealing cover 12, and the upper breather 14 is fixedly installed on the breathing port 17 by screws. Sealing rings 18 are provided between the clamping and sealing cover 12, the upper breather 14 and the material conveying cylinder body 11.
[0037] See Figure 3 , Figure 4 , Figure 12 , the bag-breaking cylinder assembly 2 is provided with a bag-breaking cylinder body 21. A shaft seat 22 is provided at the center of the bag-breaking cylinder body 21. The shaft seat 22 is connected to the inner wall of the bag-breaking cylinder body 21 through a number of spokes 23. A bag-breaking cone 24 is provided on the shaft seat 22. The bag-breaking cone 24 is provided with a cone rod 241. A number of cutting knives 242 are arranged radially on the upper part of the cone rod 241. A retaining ring 243 is provided on the lower part of the cone rod 241. The cone rod 241 is installed on the shaft seat 22 through the retaining ring 243 and a shaft retaining ring 244. A lower breather 25 is provided on the outer wall of the bag-breaking cylinder body 21.
[0038] A vertical shaft hole is provided on the shaft seat 22. The lower end of the cone rod 241 is inserted into the shaft hole. The retaining ring 243 abuts against the upper end of the shaft hole. A retaining ring groove is provided at the lower end of the cone rod 241 extending out of the shaft hole, and the shaft retaining ring 244 is installed in the retaining ring groove to restrict the axial movement of the bag-breaking cone 24.
[0039] See Figure 12, the head end of the conical rod 241 of the bag-breaking cone 24 is conical, which is convenient for piercing a hole in the powder material bag 4 and laying a foundation for the subsequent bag-breaking by the cutter 242. The cutter 242 gradually widens from top to bottom along the conical surface of the head end and contracts inward in the middle and lower parts. On the one hand, it avoids interfering with the inner wall of the material conveying cylinder body, and on the other hand, it is convenient for inserting into and withdrawing from the hole of the powder material bag 4. The number of cutters 242 can be set as required, but not too many to avoid occupying too much space for material discharging.
[0040] See Figure 5 , Figure 6 , the bottom of the material conveying cylinder body 11 is inserted into the bag-breaking cylinder body 21, and the material conveying cylinder body 11 is hermetically connected to the bag-breaking cylinder body 21 through a sealing ring 16. The bottom of the bag-breaking cylinder body 21 is hermetically connected to the receiving device 3, and the material conveying cylinder body 11, the bag-breaking cylinder body 21 and the receiving device 3 form a closed and breathable space.
[0041] See Figure 8 , in this embodiment, a self-locking mechanism is further provided on the opening and closing side of the two semi-circular cover bodies. The self-locking mechanism includes a support 121 and a self-locking crank 122. The self-locking crank 122 is rotatably installed on the support 121 through a hinge shaft. A locking block 123 is provided below the hinge shaft, and a fork-shaped clip 124 is provided at the lower end of the self-locking crank 122. The support 121 is fixed on one of the semi-circular cover bodies.
[0042] See Figure 7 , Figure 8 , two self-locking mechanisms are provided along the opening and closing side of the two semi-circular cover bodies. Rotate the self-locking crank 122 downward, the locking block 123 presses the upper end of the opening and closing side of the two semi-circular cover bodies, and the fork-shaped clip 124 clamps on the outside of the opening and closing side of the two semi-circular cover bodies to realize the locking of the clamping seal cover 12. Rotate the self-locking crank 122 upward, the locking block 123 disengages from the opening and closing side of the two semi-circular cover bodies, and the fork-shaped clip 124 moves out of the outside of the opening and closing side of the two semi-circular cover bodies to realize the unlocking of the clamping seal cover 12.
[0043] Before actual production operation, the feeding equipment 3 is first comprehensively debugged. After the debugging is completed, the clamping and sealing cover 12 is opened, and the powder material bag 4 is put into the material conveying cylinder body 11. When the material bag falls, the supporting rod 15 fixes the position of the powder material bag through physical block or friction force, preventing it from rotating or shifting synchronously with the bag-breaking cone 24, and ensuring that the bag-breaking cone 24 can accurately act on a specific area of the powder material bag. Then the clamping and sealing cover 12 is closed. The top edge of the powder material bag 4 is located between the two anti-slip sealing strips 13, and the clamping and sealing cover 12 is locked through the self-locking mechanism. The material conveying cylinder body 11 is lifted to directly above the bag-breaking cylinder body 21 by a manipulator or other lifting device, and the material conveying cylinder body 11 is slowly lowered, so that the material conveying cylinder body 11 is inserted into the bag-breaking cylinder body 21 until the lower end of the material conveying cylinder body 11 contacts the spoke 23 in the bag-breaking cylinder body 21. The bottom of the powder material bag 4 is punctured and cut open by the bag-breaking cone 24 located in the bag-breaking cylinder body 21, and the powder then pours down from the bottom of the bag and flows into the feeding equipment 3. During the cooperation process of the material conveying cylinder body 11 and the bag-breaking cylinder body 21, the gas in the closed cavity of the bag-breaking cylinder body 21 and the material conveying cylinder body 11 is discharged through the upper breather 14 on the clamping and sealing cover 12 and the lower breather 25 on the bag-breaking cylinder body 21, which is beneficial to the insertion of the material conveying cylinder body 11 into the bag-breaking cylinder body 21; when the powder flows into the feeding equipment 3, the gas overflowing in the feeding equipment 3 will be discharged through the lower breather 25 on the bag-breaking cylinder body 21, which is beneficial to the falling of the powder. The bag-breaking and feeding are carried out in a closed and breathable space, preventing dust from overflowing, providing a healthy working environment, reducing the feeding loss, and improving the feeding efficiency. After the powder in the powder material bag becomes less, there is still residue. After the bag-breaking and feeding, the material conveying cylinder body 11 can be lifted up and down or twisted left and right in the circumferential direction within a certain range, so that the bag-breaking cone 24 in the bag-breaking cylinder body 11 forms a mechanical impact on the material bag, or scrapes the material bag. The impact between the material conveying cylinder body 11 and the spoke 23 causes the material bag to vibrate, just like the action of shaking the material bag, so as to further empty the powder material bag.
[0044] See Figure 11 , in this embodiment, a pair of L-shaped support plates 111 are respectively arranged on both sides of the material conveying cylinder body 11. Two connecting plates 125 extend horizontally from the outer sides of the two semi-circular covers. The two connecting plates 125 of one semi-circular cover are hinged to a pair of L-shaped support plates 111 on one side of the material conveying cylinder body, and the two connecting plates 125 of the other semi-circular cover are hinged to a pair of L-shaped support plates 111 on the other side of the material conveying cylinder body. The L-shaped support plates 111 can improve the structural strength and better support the semi-circular cover.
[0045] See Figure 10, in this embodiment, a reinforcing ring 112 is provided on the outer wall of the material conveying cylinder 11. One end of the support rod 15 is fixedly welded to the inner wall of the material conveying cylinder 11, and the reinforcing ring 112 is arranged corresponding to the welding position. The support rod 15 is of a cantilever structure. The structural strength of the side wall of the material conveying cylinder 11 is improved through the reinforcing ring to prevent the welded part from deforming under stress.
[0046] See Figure 9 , in this embodiment, a handle 126 is provided on the clamping and sealing cover 12. The handle 126 facilitates the operation of opening and closing the clamping and sealing cover 12.
[0047] See Figure 3 , Figure 5 , in this embodiment, a polytetrafluoroethylene spacer 26 is provided between the retaining ring 243 and the shaft seat 22. The spacer 26 is equivalent to a solid bearing. The bag-breaking cone 24 can rotate relative to the shaft seat 22 through the spacer 26. When the position of the bag-breaking cone 24 interferes with that of the support rod 15, the bag-breaking cone 24 rotates by a certain angle to avoid interference, which can protect the cutting edge of the cutter 242 from impact. When the bag-breaking cone 24 rotates, its surface structure forms a relative movement with the support rod 15, and the material bag is clamped between the two and bears the following forces: Tear propagation: After the cutter 242 of the bag-breaking cone 24 is inserted into the material bag, the crack continuously expands as the material bag moves downward, forming a controllable bag-breaking path. Vibration assistance: Rotating the material conveying cylinder 11 can generate a vibration effect between the bag-breaking cone 24 and the support rod 15, thereby vibrating the material bag, loosening the material, reducing adhesion, and accelerating discharge.
[0048] See Figure 3 , in this embodiment, an upwardly inclined bypass pipe 27 is provided on the outer wall of the bag-breaking cylinder 21, and the lower respirator 25 is installed on the bypass pipe 27. The bypass pipe 27 is arranged to be upwardly inclined, which facilitates the smooth discharge of gas.
[0049] See Figure 3 , in this embodiment, a hanging ring 28 is provided on the outer wall of the bag-breaking cylinder 21. The bag-breaking cylinder 21 can be quickly and hermetically connected to and separated from the inlet of different receiving devices 3 through the hanging ring 28.
[0050] See Figure 3 , in this embodiment, the upper end of the bag-breaking cylinder 21 is a flared opening 29, and the lower end of the bag-breaking cylinder 21 is funnel-shaped. When the material conveying cylinder 11 enters the bag-breaking cylinder 21 downward, the flared opening 29 can play a guiding role. When the bag-breaking cylinder 21 is connected to the receiving device 3, the funnel shape can play a guiding role and at the same time block part of the dust.
[0051] In this embodiment, the sealing ring 16 is made of felt material, and the anti-slip sealing strip 13 is made of rubber material.
[0052] As described above, it is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A closed powder bag breaking and feeding device, characterized in that: Including material conveying barrel assembly and bag breaking barrel assembly, The material conveying barrel assembly is provided with a material conveying barrel body, a clamping sealing cover is hinged on the top of the material conveying barrel body, the clamping sealing cover is composed of two semicircular cover bodies, the opening and closing sides of the two semicircular cover bodies are provided with anti-slip sealing strips, an upper respirator is provided on the clamping sealing cover, a plurality of support rods are radially provided at the bottom of the inner wall of the material conveying barrel body, and a sealing ring is provided on the outer wall of the material conveying barrel body; The bag breaking cylinder assembly is provided with a bag breaking cylinder body, a shaft seat is provided at the center of the bag breaking cylinder body, the shaft seat is connected to the inner wall of the bag breaking cylinder body through a plurality of spokes, a bag breaking cone is provided on the shaft seat, the bag breaking cone is provided with a cone rod, a plurality of cutting knives are radially provided on the upper part of the cone rod, a retaining ring is provided at the lower part of the cone rod, the cone rod is installed with the shaft seat through the retaining ring and the shaft retaining ring, and a lower respirator is provided on the outer wall of the bag breaking cylinder body; The bottom of the material transporting cylinder is inserted into the bag breaking cylinder, and the material transporting cylinder is sealed and connected to the bag breaking cylinder via the sealing ring.
2. A closed powder bag breaking and feeding device according to claim 1, characterized in that: The opening and closing sides of the two semicircular cover bodies are also provided with a self-locking mechanism, which includes a support and a self-locking crank. The self-locking crank is rotatably installed with the support through a hinge shaft. A locking block is provided below the hinge shaft. A fork-shaped clip is provided at the lower end of the self-locking crank. The support is fixed on one of the semicircular cover bodies.
3. A closed powder bag breaking and feeding device according to claim 1, characterized in that: A pair of L-shaped bracket plates are respectively provided on both sides of the material transporting cylinder, and two connecting plates are laterally extended from the outer sides of the two semicircular cover bodies. The two connecting plates of one semicircular cover body are hinged to the pair of L-shaped bracket plates on one side of the material transporting cylinder, and the two connecting plates of the other semicircular cover body are hinged to the pair of L-shaped bracket plates on the other side of the material transporting cylinder.
4. A closed powder bag breaking and feeding device according to claim 1, characterized in that: A reinforcement ring is provided on the outer wall of the material transporting cylinder, one end of the support rod is welded and fixed to the inner wall of the material transporting cylinder, and the reinforcement ring is arranged corresponding to the welding position.
5. A closed powder bag breaking and feeding device according to claim 1, characterized in that: The clamping sealing cover is provided with a handle.
6. A closed powder bag breaking and feeding device according to claim 1, characterized in that: A tetrafluoroethylene spacer is provided between the retaining ring and the shaft seat.
7. A closed powder bag breaking and feeding device according to claim 1, characterized in that: An upwardly inclined bypass pipe is provided on the outer wall of the bag breaking cylinder, and the lower respirator is mounted on the bypass pipe.
8. The closed powder bag breaking and feeding device according to claim 1 is characterized in that: A lap ring is arranged on the outer wall of the bag breaking cylinder.
9. A closed powder bag breaking and feeding device according to claim 1, characterized in that: The upper end of the bag breaking cylinder is a bell mouth, and the lower end of the bag breaking cylinder is a funnel shape.
10. The closed powder bag breaking and feeding device according to claim 1, characterized in that: The sealing ring is made of felt, and the anti-slip sealing strip is made of rubber.
Citation Information
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