Low-temperature processing equipment for preparing freeze-dried powder from royal jelly
Through automated bracket system and low-temperature filtration technology, the problems of low efficiency and pollution risk of existing freeze-dried powder equipment are solved, and the efficient low-temperature processing of royal jelly is achieved to ensure the quality and yield of freeze-dried powder.
Patent Information
- Application Number
- CN202510635991.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2025-08-12
AI Technical Summary
The existing low-temperature processing equipment for freeze-dried powder requires manual operation, low efficiency, and contamination risk. Moreover, royal jelly is easily doped with bubbles and heat during feeding and filtration, affecting the active ingredients, affecting the quality and yield of freeze-dried powder.
A low-temperature processing equipment for preparing freeze-dried powder of royal jelly was designed, using an automated bracket system, telescopic rod and cam structure, combined with spiral metal tubes and columnar cooling bodies, to realize the automatic loading of the pallet and the low-temperature filtration of royal jelly, avoiding the influence of bubbles and heat, and forming an ice crystal structure.
It improves the degree of automation of the equipment, reduces manual intervention, ensures the cleanliness of royal jelly, avoids bubbles and heat affecting the quality and yield of freeze-dried powder, and achieves rapid freezing and efficient freeze-drying.
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Figure CN120466947A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of low-temperature processing, in particular to low-temperature processing equipment for preparing freeze-dried royal jelly powder. Background Art
[0002] Royal jelly freeze-dried powder is a powdered product made from fresh royal jelly by removing moisture through freeze-drying technology. Its core feature is low-temperature dehydration, which can maximize the retention of active ingredients in royal jelly (such as proteins, enzymes, vitamins, fatty acids, etc.), while extending the shelf life and improving stability. During the production process, low-temperature processing equipment for freeze-dried powder is required.
[0003] Most of the existing low-temperature processing equipment for freeze-dried powder requires manual operation to pour royal jelly into a tray, and then place the tray in a freeze dryer. This method has many manual intervention steps, low efficiency, and the risk of contaminating the slurry. Since royal jelly is a thick liquid material, bubbles are easily mixed into the material during loading, and the material may accumulate in the tray with varying thicknesses. During the freeze-drying process, bubbles and materials of varying thicknesses may affect the quality and yield of the freeze-dried powder. Moreover, the active factors in royal jelly have poor heat resistance, and the material will generate heat during mixing and filtering. During the transportation of the royal jelly, heat will destroy some active factors, thereby affecting the nutritional components of the royal jelly freeze-dried powder. In addition, the hotter slurry will affect the rapid freezing speed and prolong the freeze-drying operation time. Therefore, a low-temperature processing equipment for preparing freeze-dried powder from royal jelly is proposed to solve the above problems. Summary of the Invention
[0004] The object of the present invention is to provide a low-temperature processing device for preparing freeze-dried powder of royal jelly, so as to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A low-temperature processing device for preparing freeze-dried powder from royal jelly, comprising a warehouse body, a warehouse door provided at the front and rear ends of the warehouse body, a bracket arranged vertically inside the warehouse body, four telescopic rods arranged inside the bracket, two telescopic rods on the same side forming a group, plug-in blocks provided at opposite ends of the two telescopic rods in each group, springs provided on the outer surfaces of the telescopic rods, trays placed on the top ends of several of the brackets, the bottom ends of the trays matching the plug-in blocks, a fixing clamp provided on one side of several of the brackets, a chain installed inside the fixing clamp, a driving gear installed at one end of the chain, and a driven gear installed at the other end of the chain, a vertical shaft installed at the rear end of the warehouse body, a plurality of cams arranged on the outer surface of the vertical shaft, a vertical track provided at the rear end of the warehouse body on one side of the vertical shaft, a material injection port provided on one side of the vertical track, a support cylinder provided at the rear of the warehouse body, a metal cylinder provided inside the support cylinder, a columnar cooling body provided inside the metal cylinder, and a filter cylinder provided on the top end of the support cylinder.
[0006] Preferably, a flexible scraper is provided inside the filter cylinder, and a discharge port is provided at the bottom end of the filter cylinder. The flexible scraper rotates at a low speed inside the filter cylinder to generate a lower shear force, thereby accelerating the filtration speed of the royal jelly and avoiding the increase in temperature of the royal jelly during filtration, which affects the activity. A filter is provided at the top of the discharge port to filter out impurities such as animal residues inside the royal jelly.
[0007] Preferably, a columnar cooling body is provided inside the metal cylinder, and a spiral metal tube is provided at the bottom end of the discharge port. The spiral metal tube is provided on the circumferential surface of the metal cylinder. When the royal jelly is filtered, it is transported through the spiral metal tube. The metal cylinder is cooled by the columnar cooling body so that its temperature is about one degree Celsius. The royal jelly is cooled to avoid the heat generated by the royal jelly during preparation and filtration, which affects its activity. At the same time, the royal jelly is pre-cooled in advance to facilitate subsequent rapid freezing and form an ice crystal structure.
[0008] Preferably, a support tube extends from the bottom of the spiral metal tube, and a hose is provided at the extended end of the spiral metal tube. One end of the hose is fixedly connected to the top of the injection port, and an electromagnetic valve is provided inside the injection port. The injection port can perform vertical linear movement to inject a certain amount of royal jelly into the tray in turn.
[0009] Preferably, two electric push rods are provided at the top and bottom ends of the two warehouse doors near the warehouse body, and one end of the two electric push rods is commonly connected to an electromagnetic slider, and one end of the two electromagnetic sliders is provided with a transverse rail. The two transverse rails form a group, and the two groups of transverse rails are respectively installed at the front end and the rear end of the warehouse body. When the warehouse door needs to be opened, the warehouse door is first pulled by the electric push rod to move the warehouse door away from the warehouse body door, and then the electromagnetic slider is used to drive the warehouse door to move so that the warehouse door is in a position on one side of the warehouse body door, so that the tray can automatically extend out of the warehouse body. Before performing the high-pressure freeze-drying operation, the warehouse door is driven to be located at the warehouse body door position, and the warehouse door is pulled by the electric push rod so that one end of the warehouse door extends into the warehouse body and fits with the sealing strip inside the warehouse body to ensure the sealing of the warehouse body.
[0010] Preferably, the top and bottom ends of the vertical shaft are both provided with stabilizing frames, which are fixedly mounted on the rear end of the warehouse body, and several cams are respectively matched with several trays. The bottom end of the vertical shaft extends out of the bottom stabilizing frame, and the extended end of the vertical shaft is provided with a stepping motor. When loading, the tray is driven to extend out of the rear end of the warehouse body, and then the royal jelly material is injected into the tray. The vertical shaft is driven by the stepping motor to rotate, so that the cam pushes the tray to vibrate, so that the bubbles mixed in the royal jelly material inside the tray are discharged, thereby avoiding the bubbles after freeze-drying affecting the quality and yield of the freeze-dried powder.
[0011] Preferably, several carrier plates are vertically arranged inside the bottom warehouse body of several of the brackets, and two of the carrier plates form a group. The carrier plates support the brackets so that the brackets can move linearly smoothly inside the warehouse body, and the brackets will not tilt after carrying materials.
[0012] Preferably, a top cover is installed on the top of the filter cartridge, a feed port is provided on the top of the top cover, a compressor is provided on the top of the top cover on one side of the feed port, and a solenoid valve is provided inside the feed port. When the royal jelly is freeze-dried, a certain amount of royal jelly is first delivered to the inside of the filter cartridge through the feed port. After the material delivery is completed, the solenoid valve of the feed port is closed, and then the inside of the filter cartridge is pressurized by the compressor, so that the royal jelly flows under pressure in the spiral metal tube.
[0013] Preferably, a rotating shaft is provided at the middle position of the top of the flexible scraper, the top of the discharge port extends to the inside of the filter cylinder, a filter is provided at the extended end of the discharge port, the top of the rotating shaft extends out of the top cover, and a motor is provided at the extended end of the rotating shaft. The motor drives the rotating shaft to rotate, so that the flexible scraper scrapes the royal jelly inside the filter cylinder, crushes the clumped slurry, and avoids the uneven texture of the slurry affecting the freeze-drying effect.
[0014] Preferably, one side of the driving gear and the driven gear are extended to the interior of the warehouse through the column, and a brushless motor is installed on one side of the driving gear through the column. The interior of the warehouse is provided with a thermal insulation material to isolate the brushless motor and the freeze-drying reaction area inside the warehouse to avoid the low temperature from affecting the brushless motor during the freeze-drying process. The brushless motor contains a reducer. When the brushless motor drives the driving gear to rotate, the chain will rotate and drive the corresponding bracket to perform linear motion.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The low-temperature processing equipment for preparing freeze-dried powder of royal jelly is provided with a warehouse body with both the front and rear ends that can be opened. A bracket that is convenient for autonomous linear movement is provided inside the warehouse body. The bracket can drive the tray to extend out of the rear end of the warehouse body. The materials are loaded in sequence through the injection port that can be raised and lowered, thereby improving the automation of the equipment and the efficiency. When loading the royal jelly, manual intervention is reduced, and dust is prevented from falling into the slurry during manual loading, thereby ensuring the cleanliness of the royal jelly.
[0016] 2. The low-temperature processing equipment for preparing freeze-dried powder from royal jelly is equipped with a telescopic rod and a spring inside the bracket. The telescopic rod limits the tray laterally through the plug-in block. A cam matching the tray is provided at the rear end of the warehouse body. When loading, the cam rotates and hits the tray. The tray pushes or pulls the telescopic rod through the plug-in block. The telescopic rod is used in conjunction with the spring to make the tray vibrate. The royal jelly material in the tray is affected by the vibration, and the bubbles mixed therein will be discharged. At the same time, the royal jelly is evenly stored in the tray to avoid the bubbles after freeze-drying affecting the quality and yield of the freeze-dried powder.
[0017] 3. The low-temperature processing equipment for preparing freeze-dried powder of royal jelly is used in conjunction with a spiral metal tube and a columnar cooling body. The filtered royal jelly is transported in the spiral metal tube and cooled by the columnar cooling body to avoid the heat generated by the royal jelly after mixing and filtration, which affects its activity. At the same time, the royal jelly is pre-cooled in advance to facilitate subsequent rapid freezing and form an ice crystal structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure at center A; Figure 3 This is a schematic diagram of the loading state of the silo structure of the present invention; Figure 4 Schematic diagram of the support structure of the present invention; Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at point B in the middle; Figure 6 It is a partial cross-sectional schematic diagram of the filter cartridge structure of the present invention.
[0019] In the figure: 1. Bin body; 2. Bin door; 3. Horizontal track; 4. Filter cartridge; 5. Support cartridge; 6. Electric push rod; 7. Electromagnetic slider; 8. Filling port; 9. Vertical track; 10. Hose; 11. Cam; 12. Vertical shaft; 13. Stabilizing frame; 14. Tray; 15. Bracket; 16. Fixing clamp; 17. Chain; 18. Driving gear; 19. Driven gear; 20. Spring; 21. Plug-in block; 22. Telescopic rod; 23. Compressor; 24. Feed port; 25. Flexible scraper; 26. Spiral metal tube; 27. Metal cylinder; 28. Discharge port; 29. Columnar cooling body; 30. Rotating shaft; 31. Top cover; 32. Carrier plate. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0023] like Figures 1 to 6As shown, the low-temperature processing equipment for preparing freeze-dried powder of royal jelly in this embodiment includes a warehouse body 1, and warehouse doors 2 are provided at the front and rear ends of the warehouse body 1. A cavity is provided inside the warehouse body 1. After the warehouse door 2 closes the cavity, a vacuum environment is formed in the cavity through the oil-sealed rotary vane pump inside the warehouse body 1. A cold trap water collector is provided inside the warehouse body 1 at the top of the cavity to capture sublimated water vapor and prevent it from entering the vacuum pump and damaging the equipment. A cascade low-temperature refrigeration unit is provided near the cavity inside the warehouse body 1 to provide a stable low-temperature environment. The above-mentioned oil-sealed rotary vane pump, cold trap water collector and cascade low-temperature refrigeration unit are all commonly used components in the freeze-drying process. A bracket 15 is vertically arranged inside the warehouse body 1 to provide support. Four telescopic rods are provided inside the bracket 15. 22. A through slot matching the telescopic rod 22 is provided inside the bracket 15. One end of the telescopic rod 22 can perform linear motion inside the bracket 15. The two telescopic rods 22 on the same side are a group. The opposite ends of the two telescopic rods 22 in each group are provided with a plug-in block 21. The outer surface of the telescopic rod 22 is provided with a spring 20. When one end of the telescopic rod 22 performs telescopic motion, the spring 20 accumulates elastic force to reset the telescopic rod 22. Trays 14 are placed on the top of several brackets 15. The tray 14 is made of stainless steel and is used to store royal jelly. The bottom end of the tray 14 matches the plug-in block 21. When placing the tray 14, the tray 14 is limited by the plug-in block 21, so that the tray 14 is placed stably on the top of the bracket 15 to avoid the tray 14 from bearing When the royal jelly is tilted, a fixing clamp 16 is provided on one side of the several brackets 15, and a chain 17 is installed inside the fixing clamp 16. The fixing clamp 16 connects the bracket 15 and the chain 17 together. A driving gear 18 is installed at one end of the chain 17, and a driven gear 19 is provided at the other end of the chain 17. The driving gear 18 and the driven gear 19 are both connected to the inside of the warehouse body 1 through a column rotation. When the driving gear 18 is driven to rotate, it cooperates with the driven gear 19 to move the chain 17. The chain 17 drives the bracket 15 to perform linear motion through the fixing clamp 16, so that the tray 14 extends out of the front end or rear end of the warehouse body 1. The rear end of the warehouse body 1 is equipped with a vertical shaft 12, and the outer surface of the vertical shaft 12 is provided with a plurality of cams 1 1. When the tray 14 is driven to extend out of the rear end of the warehouse body 1, the rear end of the tray 14 contacts the cam 11, and the cam 11 is driven by the vertical shaft 12 to rotate. The cam 11 will hit the tray 14, and the tray 14 is limited by the plug-in block 21. When the tray 14 is hit, the two sets of telescopic rods 22 and the corresponding springs 20 are used in conjunction with each other, and the tray 14 will perform a small range of reciprocating motion. When the royal jelly is injected into the tray 14, the tray 14 drives the royal jelly to vibrate. The royal jelly is a relatively viscous liquid, and the bubbles mixed therein will be discharged through vibration. At the same time, the royal jelly is vibrated and will be evenly stored in the tray 14 to avoid the bubbles after freeze-drying affecting the quality and yield of the freeze-dried powder. A vertical track 9 is provided at the rear end of the warehouse body 1 on one side of the vertical shaft 12.A feeding port 8 is installed on one side of the vertical track 9. When several trays 14 extend out of the rear end of the warehouse body 1, the feeding port 8 is transported to the top of the uppermost tray 14 through the vertical track 9, and a certain amount of royal syrup is injected into the tray 14. After the injection is completed, the tray 14 is retracted into the interior of the warehouse body 1 through the bracket 15, and then the feeding port 8 moves downward to the top of another tray 14 for loading, and the loading of royal syrup is completed in sequence, reducing manual intervention during loading and improving efficiency. At the same time, it avoids the slurry from being contaminated by manual intervention. A support cylinder 5 is provided at the rear of the warehouse body 1. A metal cylinder 27 is provided inside the support cylinder 5. The interior of the support cylinder 5 is provided with a heat-insulating material. A columnar cooling body 29 is provided inside the metal cylinder 27. The columnar cooling body 29 is made of copper. A low-temperature liquid circulates inside the metal cylinder 27, and the metal cylinder 27 is kept in a low-temperature state through heat conduction. A filter cylinder 4 is provided at the top of the support cylinder 5. The filter cylinder 4 can store the royal syrup required for a single freeze-drying.
[0024] Specifically, a flexible scraper 25 is provided inside the filter cylinder 4, and a discharge port 28 is provided at the bottom end of the filter cylinder 4. The flexible scraper 25 rotates at a low speed inside the filter cylinder 4 to generate a lower shear force, thereby accelerating the filtration speed of the royal jelly and avoiding the increase in temperature of the royal jelly during filtration, which affects the activity. A filter is provided at the top of the discharge port 28 to filter out impurities such as animal residues inside the royal jelly.
[0025] Furthermore, a columnar cooling body 29 is provided inside the metal cylinder 27, and a spiral metal tube 26 is provided at the bottom end of the discharge port 28. The spiral metal tube 26 is provided on the circumferential surface of the metal cylinder 27. When the royal jelly is filtered, it is transported through the spiral metal tube 26. The metal cylinder 27 is cooled by the columnar cooling body 29 so that its temperature is about one degree Celsius. The royal jelly is cooled to avoid the heat generated by the royal jelly during preparation and filtration, which affects its activity. At the same time, the royal jelly is pre-cooled in advance to facilitate subsequent rapid freezing and form an ice crystal structure.
[0026] Furthermore, a support tube 5 extends from the bottom of the spiral metal tube 26, and a hose 10 is provided at the extended end of the spiral metal tube 26. One end of the hose 10 is fixedly connected to the top of the injection port 8. An electromagnetic valve is provided inside the injection port 8. The injection port 8 can perform vertical linear movement to inject a certain amount of royal jelly into the tray 14 in turn.
[0027] Furthermore, two electric push rods 6 are provided at the top and bottom ends of the warehouse door 2 near the warehouse body 1. One end of the two electric push rods 6 is commonly connected to an electromagnetic slider 7. One end of the two electromagnetic sliders 7 is set on the transverse track 3. The two transverse tracks 3 form a group, and the two groups of transverse tracks 3 are respectively installed at the front and rear ends of the warehouse body 1. When the warehouse door 2 needs to be opened, the warehouse door 2 is first pulled by the electric push rod 6 to move the warehouse door 2 away from the door of the warehouse body 1, and then the electromagnetic slider 7 is used to drive the warehouse door 2 to move so that the warehouse door 2 is located at the side of the door of the warehouse body 1, so that the tray 14 can automatically extend out of the warehouse body 1. Before performing the high-pressure freeze-drying operation, the warehouse door 2 is driven to be located at the door position of the warehouse body 1, and the warehouse door 2 is pulled by the electric push rod 6 so that one end of the warehouse door 2 extends into the warehouse body 1 and fits with the sealing strip inside the warehouse body 1 to ensure the sealing of the warehouse body 1.
[0028] Furthermore, the top and bottom ends of the vertical shaft 12 are both provided with a stabilizing frame 13, which is fixedly mounted at the rear end of the warehouse body 1. Several cams 11 are respectively matched with several trays 14. The bottom end of the vertical shaft 12 extends out of the bottom stabilizing frame 13. The extended end of the vertical shaft 12 is provided with a stepping motor. When loading, the tray 14 is driven to extend out of the rear end of the warehouse body 1, and then the royal jelly material is injected into the tray 14. The vertical shaft 12 is driven by the stepping motor to rotate, so that the cam 11 pushes the tray 14 to vibrate, so that the bubbles mixed in the royal jelly material inside the tray 14 are discharged, thereby avoiding the bubbles after freeze-drying affecting the quality and yield of the freeze-dried powder.
[0029] Furthermore, several carrier plates 32 are vertically arranged inside the warehouse body 1 at the bottom end of the several brackets 15, and two carrier plates 32 form a group. The carrier plates 32 support the brackets 15 so that the brackets 15 can move linearly smoothly inside the warehouse body 1, and the brackets 15 will not tilt after carrying materials.
[0030] Furthermore, a top cover 31 is installed at the top of the filter cylinder 4, and a feed port 24 is provided on the top of the top cover 31. A compressor 23 is provided on the top of the top cover 31 on one side of the feed port 24, and a solenoid valve is provided inside the feed port 24. When the royal jelly is freeze-dried, a certain amount of royal jelly is first delivered to the inside of the filter cylinder 4 through the feed port 24. After the material delivery is completed, the solenoid valve of the feed port 24 is closed, and then the inside of the filter cylinder 4 is pressurized by the compressor 23, so that the royal jelly flows under pressure in the spiral metal tube 26.
[0031] Furthermore, a rotating shaft 30 is provided at the middle position of the top of the flexible scraper 25, the top of the discharge port 28 extends to the inside of the filter cylinder 4, the extended end of the discharge port 28 is provided with a filter screen, the top of the rotating shaft 30 extends out of the top cover 31, and the extended end of the rotating shaft 30 is provided with a motor. The motor drives the rotating shaft 30 to rotate, so that the flexible scraper 25 scrapes the royal jelly inside the filter cylinder 4, crushes the clumped slurry, and avoids the uneven texture of the slurry affecting the freeze-drying effect.
[0032] Furthermore, one side of the driving gear 18 and the driven gear 19 are extended to the interior of the warehouse body 1 through the column. A brushless motor is installed on one side of the driving gear 18 through the column. The interior of the warehouse body 1 is provided with a thermal insulation material to isolate the brushless motor and the freeze-drying reaction area inside the warehouse body 1 to avoid the low temperature from affecting the brushless motor during the freeze-drying process. The brushless motor contains a reducer. When the brushless motor drives the driving gear 18 to rotate, the chain 17 will rotate and drive the corresponding bracket 15 to perform linear motion.
[0033] The method of use of this embodiment is as follows: when using the low-temperature processing equipment for preparing freeze-dried powder of royal jelly, the door 2 at the rear end of the warehouse body 1 is opened, and the chain 17 drives the bracket 15 to perform linear movement through the fixing clamp 16, so that the tray 14 extends out of the rear end of the warehouse body 1, and then a certain amount of royal jelly is delivered to the interior of the filter cartridge 4 through the feed port 24. After the material delivery is completed, the solenoid valve of the feed port 24 is closed, and the interior of the filter cartridge 4 is pressurized by the compressor 23. At the same time, the flexible scraper 25 scrapes the royal jelly inside the filter cartridge 4 to crush the agglomerated slurry and avoid the slurry texture being uneven. The feed port 28 filters the animal residues and other impurities in the royal jelly, and the filtered royal jelly is transported to the inside of the spiral metal tube 26. The spiral metal tube 26 is cooled by the columnar cooling body 29 through the metal cylinder 27 to a temperature of about one degree Celsius. The royal jelly is cooled to avoid the heat generated during the preparation and filtration of the royal jelly and the influence of the activity. At the same time, the royal jelly is pre-cooled in advance to facilitate the subsequent rapid freezing and form an ice crystal structure. The feeding port 8 is transported to the top of the uppermost tray 14 through the vertical track 9 to place a certain amount of The royal jelly is injected into the tray 14. When loading, the rear end of the tray 14 contacts the cam 11. The cam 11 is driven by the vertical shaft 12 to rotate. The cam 11 will hit the tray 14. The two sets of telescopic rods 22 and the corresponding springs 20 are used together. The tray 14 will perform a small range of reciprocating motion. The tray 14 drives the royal jelly to vibrate. The royal jelly is a relatively viscous liquid. The bubbles mixed in it will be discharged by vibration. At the same time, the royal jelly is vibrated and will be evenly stored in the tray 14 to avoid the bubbles after freeze-drying affecting the quality and yield of the freeze-dried powder. The rate is achieved by retracting the tray 14 after the injection into the warehouse body 1 through the bracket 15, and then the injection port 8 moves downward to the top of another tray 14 for loading, and the loading of the royal jelly is completed in sequence, reducing manual intervention during loading and improving efficiency. When all the trays 14 are retracted into the warehouse body 1, the warehouse door 2 at the rear end of the warehouse body 1 is closed, and the royal jelly inside the warehouse body 1 is first quickly frozen at a low temperature (-40°C to -60°C) by a cascade low-temperature refrigeration unit to form an ice crystal structure, and then the royal jelly is placed in a vacuum environment (less than 10 Pa) through an oil-sealed rotary vane pump. The ice crystals directly sublimate into water vapor, removing moisture without destroying heat-sensitive components. The water is continuously removed to completely dehydrate the royal jelly into freeze-dried powder.
[0034] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalent features for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A low-temperature processing device for preparing freeze-dried royal jelly powder, comprising a chamber (1), characterized in that: The front and rear ends of the warehouse body (1) are both provided with warehouse doors (2), a bracket (15) is arranged vertically inside the warehouse body (1), four telescopic rods (22) are provided inside the bracket (15), two telescopic rods (22) on the same side form a group, and opposite ends of the two telescopic rods (22) in each group are provided with plug-in blocks (21), and the outer surfaces of the telescopic rods (22) are provided with springs (20), and trays (14) are placed on the top ends of several of the brackets (15), and the bottom ends of the trays (14) match the plug-in blocks (21), and one side of several of the brackets (15) is provided with fixing clips (16), and the fixing clips (16) are provided with a plurality of springs (20). A chain (17) is installed inside, a driving gear (18) is installed at one end of the chain (17), and a driven gear (19) is provided at the other end of the chain (17). A vertical shaft (12) is installed at the rear end of the silo (1), and a plurality of cams (11) are arranged on the outer surface of the vertical shaft (12). A vertical track (9) is provided at the rear end of the silo (1) on one side of the vertical shaft (12), and a material injection port (8) is installed on one side of the vertical track (9). A support cylinder (5) is provided at the rear of the silo (1), a metal cylinder (27) is provided inside the support cylinder (5), and a filter cylinder (4) is provided at the top end of the support cylinder (5).
2. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: A flexible scraper (25) is provided inside the filter cartridge (4), and a discharge port (28) is provided at the bottom end of the filter cartridge (4).
3. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 2, characterized in that: A columnar cooling body (29) is provided inside the metal cylinder (27), a spiral metal tube (26) is provided at the bottom end of the discharge port (28), and the spiral metal tube (16) is provided on the circumferential surface of the metal cylinder (17).
4. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 3, characterized in that: A support cylinder (5) extends from the bottom of the spiral metal tube (26), and a hose (10) is provided at the extended end of the spiral metal tube (26). One end of the hose (10) is fixedly connected to the top of the injection port (8).
5. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: Two electric push rods (6) are provided at the top and bottom ends of the two warehouse doors (2) near the warehouse body (1), one end of the two electric push rods (6) is commonly connected to an electromagnetic slider (7), one end of the two electromagnetic sliders (7) is provided on a transverse track (3), the two transverse tracks (3) form a group, and the two groups of transverse tracks (3) are respectively installed at the front end and the rear end of the warehouse body (1).
6. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: The top and bottom ends of the vertical shaft (12) are both provided with stabilizing frames (13), and the stabilizing frames (13) are fixedly mounted on the rear end of the warehouse body (1), and a plurality of the cams (11) are matched with a plurality of trays (14) respectively.
7. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: A plurality of carrier plates (32) are vertically arranged inside the bottom warehouse bodies (1) of the plurality of brackets (15), and two of the carrier plates (32) form a group.
8. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: A top cover (31) is installed at the top of the filter cartridge (4), a feed port (24) is provided at the top of the top cover (31), and a compressor (23) is provided at the top of the top cover (31) on one side of the feed port (24).
9. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 2, characterized in that: A rotating shaft (30) is provided at the middle position of the top end of the flexible scraper (25), the top end of the discharge port (28) extends to the interior of the filter cylinder (4), and a filter screen is provided at the extended end of the discharge port (28).
10. The low-temperature processing equipment for preparing freeze-dried royal jelly according to claim 1, characterized in that: One side of the driving gear (18) and the driven gear (19) both extend to the interior of the bin body (1) through a column, and a brushless motor is installed on one side of the driving gear (18) through the column.
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