Falling ball testing device and falling ball testing system

By introducing the ball receiving mechanism and drive parts into the ball drop test device to control the movement path of the test ball, the problem of falling ball rebound and smashing the manual and secondary smashing toward the product is solved, and a safe and reliable fully automated ball drop test is achieved.

CN120489807APending Publication Date: 2025-08-15LCFC HEFEI ELECTRONICS TECH
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Patent Information

Application Number
CN202510479744.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-08-15

AI Technical Summary

Technical Problem

In existing ball-falling testing equipment, manually receiving the ball when rebounds, and the ball-falling may hit electronic products twice, affecting the accuracy and safety of the test results.

Method used

A ball-falling test device is designed, including a base, a bracket, a ball-falling mechanism and a ball-receiving mechanism. The ball-receiving mechanism is arranged above the object to be tested before the test ball is released. After the test ball hits the object to be tested through the avoidance hole, the ball-receiving mechanism prevents the test ball from contacting the object to be tested, and uses the moving parts and the driving parts to control the movement path of the test ball to prevent secondary impact.

Benefits of technology

It improves the safety of the test, avoids the risk of being smashed by artificial ball catches, ensures the reliability and repetition of test results, and realizes fully automated ball drop tests.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of testing, in particular to a falling ball testing device and a falling ball testing system. The falling ball testing device provided by the invention comprises a base, a bracket, a ball falling mechanism and a ball receiving mechanism, wherein a testing area for placing an object to be tested is formed on the base; the bracket is arranged on the base; the ball falling mechanism is arranged on the bracket and can hold and release a test ball for testing; the ball receiving mechanism is arranged on the support, the ball receiving mechanism comprises an avoiding hole, and the ball receiving mechanism is used for being arranged above the test area before the test balls are released, so that at least part of the test balls penetrate through the avoiding hole and then impact the to-be-tested object; after the test ball rebounds, the contact between the test ball and the object to be tested is prevented; when the test ball impacts the to-be-tested object, the test ball is not in contact with the ball receiving mechanism, so that the test ball is prevented from hitting the to-be-tested object for the second time, and the safety coefficient is improved.
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Description

Technical Field

[0001] The present disclosure relates to the field of testing technology, and in particular to a drop ball testing device and a drop ball testing system. Background Art

[0002] During the development of electronic devices, screens, battery covers, and other components are subjected to drop ball testing. This serves to verify the strength and reliability of the raw materials used to manufacture these devices, screening out substandard materials. It also verifies the degree of protection provided by each component to the entire device, preventing dents in the housing after the drop ball test, which could cause malfunctions. To ensure overall reliability, drop ball testing equipment is an essential component of electronic device manufacturing. This testing verifies the strength of the entire device, ensuring quality and minimizing after-sales service issues.

[0003] The existing solution involves using a positioner to aim a falling ball at an electronic product, then controlling the ball to hold and release it according to a control device. After the ball hits the product, a human has to manually retrieve it. With existing drop ball testing equipment, when the ball freely falls and hits the product, it rebounds a second time. This can easily injure a human trying to catch the ball. Furthermore, if the human fails to catch the ball, it can fall back onto the product, causing secondary damage and affecting test results. Summary of the Invention

[0004] The present disclosure provides a drop ball test device and a drop ball test system to at least solve the above technical problems existing in the prior art.

[0005] A first aspect of the present disclosure provides a falling ball testing device, comprising:

[0006] A base having a test area formed thereon for placing an object to be tested;

[0007] a bracket, arranged on the base;

[0008] a ball drop mechanism, provided on the bracket, capable of holding and releasing a test ball for testing;

[0009] a ball receiving mechanism disposed on the bracket, the ball receiving mechanism including an avoidance hole, the ball receiving mechanism being configured to be disposed above the test area before the test ball is released, so that at least a portion of the test ball passes through the avoidance hole and strikes the object to be tested, and prevents the test ball from contacting the object to be tested after the test ball bounces back;

[0010] Wherein, when the test ball hits the object to be tested, the test ball does not contact the ball receiving mechanism.

[0011] Furthermore, the ball receiving mechanism includes a moving part and a first driving part, the moving part cover is arranged on the outside of the test ball, the first driving part is arranged on the bracket, and the first driving part is connected to the moving part to drive the moving part to move along the free fall path of the test ball.

[0012] Furthermore, the movable part includes a plurality of connecting frames and a ball receiving ring, the plurality of connecting frames are connected to the ball receiving ring, the distance between two adjacent connecting frames is smaller than the ball diameter of the test ball, the ball receiving ring is provided with the avoidance hole, and the aperture of the avoidance hole is smaller than the ball diameter of the test ball.

[0013] Furthermore, it further includes a controller, wherein the controller is connected to the first driving member;

[0014] The controller is used to control the first driving member so that after the test ball freely falls and hits the object to be tested, the moving member moves upward by a first distance so that the test ball cannot contact the object to be tested after rebounding.

[0015] Furthermore, the controller is used to control the first driving member so that after the test ball freely falls and hits the object to be tested, the moving member moves upward a second distance so that the test ball bounces back to its initial position.

[0016] Furthermore, the bracket is provided with a detection member, which is connected to the controller. The detection member is used to transmit the detected information of the falling of the test ball to the controller, and the controller is used to control the first driving member according to the information of the falling of the test ball.

[0017] Furthermore, the number of the connecting frames is four, the four connecting frames are parallel to each other, and the four connecting frames are arranged in a square.

[0018] Furthermore, the ball-dropping mechanism includes a clamping member and a second driving member connected to the clamping member, wherein the clamping member can clamp the test ball, and the second driving member is used to drive the clamping member so that the test ball can fall freely when the clamping member is opened.

[0019] Furthermore, a height adjustment mechanism is provided between the ball dropping mechanism and the bracket, and the height adjustment mechanism is used to adjust the height of the ball dropping mechanism.

[0020] A second aspect of the present disclosure provides a drop ball test system, comprising the drop ball test device described in the first aspect.

[0021] The technical solution provided by the embodiments of the present disclosure has the following advantages over the prior art:

[0022] The ball drop test device provided in the disclosed embodiments includes a base, a bracket, a ball drop mechanism, and a ball catcher. The base is formed with a test area for placing an object under test. During the ball drop test, the object under test, which can be a laptop computer, tablet computer, or the like, is placed in the test area. The bracket is disposed on the base; the ball drop mechanism is disposed on the bracket and is capable of holding and releasing a test ball for testing. The ball drop mechanism is disposed above the test area and can release the test ball, allowing it to freely fall along a path toward the test area. The ball catcher is disposed on the bracket and includes a clearance hole. The ball catcher is positioned above the object under test before the test ball is released, allowing at least a portion of the test ball to pass through the clearance hole and strike the object under test. After the test ball rebounds, the test ball is prevented from contacting the object under test. When the test ball strikes the object under test, the test ball does not contact the ball catcher. This embodiment uses the ball catcher to catch the test ball, preventing it from hitting the object under test a second time. This not only reduces the risk of injury from manual ball catching, thus improving safety, but also avoids the problem of manual ball catching, thus improving detection reliability.

[0023] It should be understood that the contents described in this section are not intended to identify the key or important features of the embodiments of the present disclosure, nor are they intended to limit the scope of the present disclosure. Other features of the present disclosure will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The above and other objects, features and advantages of the exemplary embodiments of the present disclosure will become readily understood by reading the detailed description below with reference to the accompanying drawings, in which several embodiments of the present disclosure are shown by way of example and not limitation, wherein:

[0025] In the drawings, the same or corresponding reference numerals denote the same or corresponding parts.

[0026] Figure 1 The structure of the falling ball test device provided by the embodiment of the present disclosure is shown Figure 1 ;

[0027] Figure 2 The structure of the falling ball test device provided by the embodiment of the present disclosure is shown Figure 2 .

[0028] Explanation of the numbers in the figure: 1. Base; 2. Bracket; 3. Moving part; 31. Connecting frame; 32. Ball receiving ring; 321. Avoidance hole; 5. Detection part; 6. Test ball; 7. Object to be tested; 8. Positioning part. DETAILED DESCRIPTION

[0029] To make the purposes, features, and advantages of the present disclosure more apparent and understandable, the technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present disclosure without creative work shall fall within the scope of protection of the present disclosure.

[0030] Combine Figure 1 and Figure 2 As shown, the ball drop test apparatus provided in the disclosed embodiments includes a base 1, a bracket 2, a ball drop mechanism, and a ball catch mechanism. The base 1 is formed with a test area for placing a test object 7. During the ball drop test, the test object 7, which can be a laptop computer, tablet computer, or the like, is placed in the test area. The bracket 2 is mounted on the base 1. The ball drop mechanism is mounted on the bracket 2 and is capable of holding and releasing a test ball 6 for testing. The ball drop mechanism is positioned above the test area and can release the test ball 6, allowing it to freely fall along a path toward the test area. The ball catch mechanism is mounted on the bracket 2 and includes a clearance hole 321. The ball catch mechanism is positioned above the test object 7 before the test ball 6 is released. This allows at least a portion of the test ball 6 to pass through the clearance hole 321 and strike the test object 7. After the test ball 6 rebounds, the test ball 6 is prevented from contacting the test object 7. When the test ball 6 strikes the test object 7, it does not contact the ball catch mechanism. This embodiment uses a ball catching mechanism to catch the test ball 6 to prevent the test ball 6 from hitting the object to be tested 7 a second time. This not only avoids the risk of being injured by manual ball catching and improves the safety factor, but also avoids the problem of manual failure to catch the ball and improves the reliability of detection.

[0031] In this embodiment, the ball receiving mechanism does not contact the object to be tested 7, which can reduce the impact on the test results.

[0032] Optionally, the base 1 is provided with a positioning member 8, which can be a positioning block or a positioning groove. In this embodiment, by providing a positioning block on the base 1 and adding a ball receiving mechanism, a fully automated test can be achieved, making the test results more stable and avoiding inaccurate test results.

[0033] Optionally, the ball catching mechanism can be triggered by a sensor to precisely control the timing of catching the ball, making the test results more stable and accurate.

[0034] In some specific embodiments, the ball catching mechanism includes a moving member 3 and a first driving member, wherein the moving member 3 is covered on the outside of the test ball 6, and the first driving member is arranged on the bracket 2. The first driving member is connected to the moving member 3 and is used to drive the moving member 3 to move along the free-falling path of the test ball 6. Before the test ball 6 is released, the first driving member drives the moving member 3 to be arranged above the object to be tested 7. After the test ball 6 is released, at least part of the test ball 6 passes through the avoidance hole 321 and hits the object to be tested 7. After the test ball 6 rebounds, the first driving member drives the moving member 3 to move upward to prevent the test ball 6 from contacting the object to be tested 7, thereby preventing the test ball 6 from hitting the object to be tested 7 a second time. This not only avoids the risk of being injured by manual ball catching, thereby improving the safety factor, but also avoids the problem of manual failure to catch the ball, thereby improving the reliability of the detection.

[0035] The first driving member may be a motor or a cylinder, and an output end of the first driving member is connected to the moving member 3 for driving the moving member 3 to move.

[0036] In some specific embodiments, the movable member 3 includes a plurality of connecting frames 31 and a ball receiving ring 32. Each of the connecting frames 31 is connected to the ball receiving ring 32. The spacing between two adjacent connecting frames 31 is smaller than the diameter of the test ball 6, thereby preventing the test ball 6 from escaping from the movable member 3. The ball receiving ring 32 is provided with an escape hole 321. The diameter of the escape hole 321 is smaller than the diameter of the test ball 6. After the test ball 6 is released, at least a portion of the test ball 6 can pass through the escape hole 321 and strike the object to be tested 7.

[0037] In some specific embodiments, a controller is further included, and the controller is connected to the first driving member; the controller is used to control the first driving member so that after the test ball 6 freely falls and hits the object to be tested 7, the movable member 3 moves upward by a first distance, so that the test ball 6 cannot contact the object to be tested 7 after rebounding. The first driving member is controlled by the controller, and before the test ball 6 is released, the first driving member drives the movable member 3 to be set above the object to be tested 7. After the test ball 6 is released, at least part of the test ball 6 passes through the avoidance hole 321 and hits the object to be tested 7. After the test ball 6 rebounds, the first driving member drives the movable member 3 to move upward by a first distance to prevent the test ball 6 from contacting the object to be tested 7, thereby preventing the test ball 6 from hitting the object to be tested 7 a second time. This not only avoids the risk of being injured by manually catching the ball, thereby improving the safety factor, but also avoids the problem of manual failure to catch the ball, thereby improving the reliability of the detection.

[0038] In some specific embodiments, the controller is configured to control the first driving member so that after the test ball 6 freely falls and strikes the object to be tested 7, the movable member 3 moves upward a second distance, causing the test ball 6 to rebound and return to its initial position. This allows the drop ball testing device to return to its initial state, thereby enabling repeated and multiple drop ball tests on the object to be tested 7. This embodiment allows for repeated testing without the need to manually pick up the dropped ball.

[0039] In some specific embodiments, the bracket 2 is provided with a detection member 5, which is connected to a controller. The detection member 5 is used to transmit the information of the falling test ball 6 to the controller, and the controller is used to control the first driving member according to the information of the falling test ball 6. Before the test ball 6 is released, the first driving member drives the movable member 3 to be set above the object to be tested 7. The detection member 5 is combined with the first driving member. When the test ball 6 falls freely, the detection member 5 detects the test ball 6. The test ball 6 passes through the avoidance hole 321 and abuts against the object to be tested 7. The test ball 6 rebounds. The first driving member drives the movable member 3 to move upward to the ball receiving position to catch the test ball 6, preventing the test ball 6 from hitting the object to be tested 7 a second time. This not only avoids the risk of being injured by manual ball catching, thereby improving the safety factor, but also avoids the problem of manual failure to catch the ball, thereby improving the reliability of the detection. The controller is used to control the first driving member so that the test ball 6 freely falls and hits the object to be tested 7. The movable member 3 then moves upward a second distance, causing the test ball 6 to rebound and return to its initial position. This allows the drop ball testing device to return to its initial state, thereby enabling repeated and multiple drop ball tests on the object to be tested 7. This embodiment allows for repeated testing without the need to manually pick up the dropped ball.

[0040] The detection element 5 can be a sensor, or a grating, etc.

[0041] In some specific embodiments, there are four connecting frames 31, which are parallel to each other and arranged in a square. After the test ball 6 rebounds, the first driving member drives the connecting frames 31 upward to the ball receiving position to catch the test ball 6, preventing the test ball 6 from hitting the test object 7 a second time. This not only avoids the risk of injury from manual ball catching, thereby improving the safety factor, but also avoids the problem of manual ball catching, thereby improving the reliability of the test.

[0042] In some specific embodiments, the ball-dropping mechanism includes a clamping member and a second driving member connected to the clamping member, wherein the clamping member can clamp the test ball 6, and the second driving member is used to drive the clamping member so that when the clamping member is opened, the test ball 6 can fall freely. Before the test ball 6 is released, the first driving member drives the movable member 3 to be set above the test area, and the second driving member drives the clamping member to release the test ball 6. The detection member 5 is combined with the first driving member. When the test ball 6 falls freely, the detection member 5 detects the test ball 6, and the test ball 6 passes through the avoidance hole 321 and abuts against the object to be tested 7. The test ball 6 rebounds, and the first driving member drives the movable member 3 to move upward to the ball receiving position to receive the test ball 6, thereby preventing the test ball 6 from hitting the object to be tested 7 a second time. The controller then controls the first drive member to cause the test ball 6 to freely fall and strike the object under test 7. The movable member 3 then moves upward a second distance, causing the test ball 6 to rebound and return to its initial position. The second drive member then drives the clamping member to hold the test ball 6, restoring the drop ball test device to its initial state. This allows for repeated, multiple drop ball tests on the object under test 7. This embodiment allows for repeated testing without the need to manually pick up the dropped ball.

[0043] In some specific embodiments, a height adjustment mechanism is provided between the ball dropping mechanism and the bracket 2 , and the height adjustment mechanism is used to adjust the height of the ball dropping mechanism, thereby adjusting the initial height of the test ball 6 .

[0044] In some specific embodiments, the test process includes the following steps: (1) initial state of the drop ball test device;

[0045] (2) Place the object to be tested 7 into the device and start the device;

[0046] (3) The moving member 3 falls above the object to be measured 7 (without contacting the object to be measured 7);

[0047] (4) Activate the ball drop switch, and the second driving member is used to drive the clamping member to release the test ball 6. After the test ball 6 passes through the detection member 5, the upward switch of the moving member 3 is activated at the same time;

[0048] (5) After the test ball 6 hits the object to be tested 7, the moving part 3 will move the test ball 6 upward away from the surface of the object to be tested 7 to avoid a secondary impact on the object to be tested 7.

[0049] In some specific implementations, the time required for the test ball to fall to the surface of the object to be tested is directly related to the test height. Currently, commonly used test heights are 15CM, 20CM, and 25CM.

[0050] When the detection part is an inductive grating, the response time of the inductive grating is usually between 6ms and 10ms. Taking the minimum height of 15cm as an example (as shown in the following formula), the falling time is 175ms, and 10ms<<175ms. Therefore, the inductive grating has enough time to respond and transmit the signal to the moving part, ensuring that the falling test ball is lifted immediately after hitting the object to be tested to avoid secondary collision.

[0051] Test the ball's drop time Formula height h = 1 / 2gt 2 Where g is the acceleration due to gravity, usually 9.8m / s 2 To ensure full contact between the ball and the test surface, the moving element quickly lifts the ball away from the test surface 175ms after the ball passes through the grating. These parameters can be set and stored in the controller based on the specific test height for future use.

[0052] The ball drop test system provided in the embodiment of the present disclosure includes the ball drop test device provided in the embodiment of the present disclosure. Since the ball drop test system provided in the embodiment of the present disclosure has the same advantages as the ball drop test device provided in the embodiment of the present disclosure, they will not be described in detail here.

[0053] It should be understood that the various forms of the processes shown above can be used to reorder, add, or delete steps. For example, the steps described in this disclosure can be performed in parallel, sequentially, or in a different order, as long as the desired results of the technical solutions disclosed in this embodiment can be achieved. This is not limited herein.

[0054] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. Throughout the present disclosure, "plurality" means two or more, unless otherwise specifically defined.

[0055] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.

Claims

1. A falling ball test device, characterized in that: include: A base (1), wherein a test area for placing an object to be tested (7) is formed on the base (1); A bracket (2) is arranged on the base (1); a ball drop mechanism, provided on the bracket (2), capable of holding and releasing a test ball (6) for testing; a ball receiving mechanism, arranged on the bracket (2), comprising an avoidance hole (321), and configured to be arranged above the test area before the test ball (6) is released, so that at least a portion of the test ball (6) passes through the avoidance hole (321) and strikes the object to be tested (7), and prevents the test ball (6) from contacting the object to be tested (7) after the test ball (6) rebounds; Wherein, when the test ball (6) hits the object to be tested (7), the test ball (6) does not contact the ball receiving mechanism.

2. The falling ball test device according to claim 1, characterized in that: The ball receiving mechanism comprises a moving member (3) and a first driving member, wherein the moving member (3) is covered on the outside of the test ball (6), the first driving member is arranged on the bracket (2), and the first driving member is connected to the moving member (3) and is used to drive the moving member (3) to move along the free-falling path of the test ball (6).

3. The falling ball test device according to claim 2, characterized in that: The moving member (3) comprises a plurality of connecting frames (31) and a ball receiving ring (32); the plurality of connecting frames (31) are all connected to the ball receiving ring (32); the spacing between two adjacent connecting frames (31) is smaller than the ball diameter of the test ball (6); the ball receiving ring (32) is provided with the avoidance hole (321); the hole diameter of the avoidance hole (321) is smaller than the ball diameter of the test ball (6).

4. The falling ball test device according to claim 3, characterized in that: Also included is a controller connected to the first driving member; The controller is used to control the first driving member so that after the test ball (6) falls freely and hits the object to be tested (7), the moving member (3) moves upward by a first distance so that the test ball (6) cannot contact the object to be tested (7) after rebounding.

5. The falling ball test device according to claim 4, characterized in that: The controller is used to control the first driving member so that after the test ball (6) falls freely and hits the object to be tested (7), the moving member (3) moves upward by a second distance, so that the test ball (6) rebounds and returns to an initial position.

6. The falling ball test device according to claim 4, characterized in that: The bracket (2) is provided with a detection member (5), the detection member (5) is connected to the controller, the detection member (5) is used to transmit the detected information of the falling of the test ball (6) to the controller, and the controller is used to control the first driving member according to the information of the falling of the test ball (6).

7. The falling ball test device according to claim 3, characterized in that: The number of the connecting frames (31) is four, the four connecting frames (31) are parallel to each other, and the four connecting frames (31) are arranged in a square.

8. The falling ball test device according to claim 1, characterized in that: The ball-dropping mechanism comprises a clamping member and a second driving member connected to the clamping member, wherein the clamping member can clamp the test ball (6), and the second driving member is used to drive the clamping member so that the test ball (6) can fall freely when the clamping member is opened.

9. The falling ball test device according to claim 1, characterized in that: A height adjustment mechanism is provided between the ball-dropping mechanism and the bracket (2), and the height adjustment mechanism is used to adjust the height of the ball-dropping mechanism.

10. A falling ball test system, characterized in that: A falling ball test device comprising the device described in any one of claims 1 to 9.

Citation Information

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