Ceramic ball impact resistance detection platform

Abstract

The utility model relates to a ceramic ball shock resistance detection platform, which belongs to the technical field of shock resistance detection equipment, and comprises a detection box body, a feed port is arranged at the top of the detection box body, a concrete pouring table is arranged at the bottom of the detection box body, the top of the concrete pouring table is obliquely arranged, and lining bricks are arranged at the top of the concrete pouring table. A lining plastic plate I is arranged on the side wall of the detection box body, a discharge pipe is arranged on the detection box body corresponding to the lower end of the lining brick, and a lining plastic plate II is arranged on the inner wall of the discharge pipe. According to the utility model, the stress scene of the ceramic balls is simulated in a free falling impact mode, impact resistance detection can be carried out on each ceramic ball passing through the feed port, broken ceramic balls with unqualified impact resistance can be effectively screened out, the outflow probability of unqualified products is greatly reduced, and the product quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of ceramic ball impact resistance detection platform, belong to impact resistance detection equipment technical field. BACKGROUND

[0002] Ceramic ball has wear resistance, high temperature resistance and other properties, is widely used in multiple fields, can act as catalyst, filler, abrasive and the like;Ceramic ball is detected after sintering, and the impact resistance needs to be detected before sorting, packing and delivery.

[0003] At present, the detection of ceramic ball impact resistance in the industry is mostly in the form of "spot check", that is, a small number of samples are randomly selected from batch products for detection, and if the samples are qualified, the entire batch of products is determined to be qualified. However, this method has significant defects: on the one hand, the spot check ratio is limited and cannot cover all products, with the risk of "missing detection", and ceramic balls with unqualified impact resistance may be mixed into qualified products and flow to customers; on the other hand, the spot check results are random, and if the samples selected happen to be qualified products, while unqualified products exist in the products not selected, it will directly lead to problems such as ceramic ball breakage and equipment blockage during customer use, affecting customer production efficiency and damaging the product reputation and market reputation of the enterprise. SUMMARY

[0004] The utility model provides a kind of ceramic ball impact resistance detection platform, solve the problems in the above background technique.

[0005] The utility model relates to a kind of ceramic ball impact resistance detection platform, including detection box body, the top of detection box body is equipped with inlet, the bottom of detection box body is equipped with concrete pouring platform, the top of concrete pouring platform is inclined to be arranged, the top of concrete pouring platform is equipped with lining brick, lining plastic board one is equipped on the side wall of detection box body, lining brick lower end corresponding detection box body is equipped with discharge pipe, lining plastic board two is equipped on the inner wall of discharge pipe.

[0006] As a preferred, the top of concrete pouring platform is fixed with fixed steel plate, the bottom of lining plastic board one is in contact with fixed steel plate, the upper of fixed steel plate is equipped with detachable movable steel plate, and the top of movable steel plate is fixed with lining brick. Through the detachable cooperation of fixed steel plate and movable steel plate, the lining brick is disassembled and assembled with the movable steel plate as a whole, solving the problem of inconvenient replacement of the lining brick after long-term use and wear, without the need to modify the concrete pouring platform, reducing maintenance cost and operation difficulty, and ensuring detection continuity.

[0007] As a preferred embodiment, the outer end of the discharge pipe is sealed, and a discharge port is provided at the bottom of the outer end of the discharge pipe. The detection chamber includes an upper chamber and a lower chamber, which are connected by a connecting flange. A reinforcing rib is fixed on the outer side wall of the upper chamber, and a support leg is fixed on the bottom of the lower chamber. The sealed end of the discharge pipe and the bottom discharge port design ensure directional collection of ceramic balls. The flange connection between the upper and lower chambers facilitates installation and manufacturing, and the reinforcing rib enhances the structural strength of the upper chamber.

[0008] As a preferred option, a cleaning port is provided at the top of the discharge pipe, and a sealing cover is provided on the outside of the cleaning port, with a handle on the sealing cover. The cleaning port can quickly clear blockages in the discharge pipe, the sealing cover ensures airtightness during normal testing, and the handle design facilitates the opening and closing of the cover, effectively solving the problem of ceramic ball jamming, ensuring a smooth testing process, and improving the ease of use of the equipment.

[0009] As a preferred embodiment, a ton bag is connected to the outer end of the discharge pipe. A tray is located below the ton bag, and uprights are fixed at the four corners of the tray. Lifting devices are installed on the uprights to hold the four corner straps of the ton bag. The ton bag is used to collect the tested ceramic balls in a centralized manner. The tray provides a stable load-bearing foundation, and the uprights and lifting devices work together to fix the position of the ton bag, preventing it from shifting or tipping over during collection, thus achieving the orderly collection and convenient transfer of the tested ceramic balls.

[0010] As a preferred embodiment, the lifting device includes two parallel mounting plates fixed to the upper side wall of each column. An L-shaped hanging plate is rotatably mounted on the lower part of the two mounting plates via a pin. A handle is fixed to one end of the pin. A limiting buckle, which loops onto the outer upper part of the scraper, is rotatably mounted on the upper part of the two mounting plates. The L-shaped hanging plate allows for quick hooking and unhooking of the ton bag lifting strap by rotating the handle. The limiting buckle keeps the hanging plate in place to prevent it from falling off. This structure makes the loading and unloading of ton bags simple and efficient, while ensuring the stability of the ton bags during collection and improving equipment operating efficiency.

[0011] As a preferred design, the ton bag is equipped with baffles on the three sides other than the side closest to the testing chamber. The bottom of the baffles is fixed to the tray, and the outer sides of the baffles are fixed with retaining bars at the top and bottom, with both ends of the retaining bars fixed to the uprights. The baffles form a barrier around the ton bag from three sides, preventing one side of the ton bag from being excessively stretched during the collection of ceramic balls, which would affect the removal of the ton bag. The retaining bars enhance the structural strength of the baffles and, together with the uprights, form a stable protective frame.

[0012] This utility model has the following beneficial effects:

[0013] This platform simulates the stress scenario of ceramic balls through "free fall impact" and can perform impact resistance testing on each ceramic ball passing through the feed inlet. It can effectively screen out broken ceramic balls that fail to meet the impact resistance requirements, greatly reduce the probability of defective products flowing out, and ensure product quality.

[0014] The concrete pouring platform provides a high-strength bearing base, and the lining bricks serve as an impact contact surface to avoid wear of the pouring platform; the inner lining plastic plates one and two respectively protect the detection box and the discharge pipe, and reduce impact wear. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of the utility model;

[0016] Figure 2 It is Figure 1 a partial structural schematic diagram;

[0017] Figure 3 It is a front view structural schematic diagram of the ton bag placement position;

[0018] Figure 4 It is a side view structural schematic diagram of the lifting device;

[0019] In the drawing: 1, supporting leg; 2, concrete pouring platform; 3, discharge pipe; 4, cleaning port; 5, closing cover plate; 6, inner lining plastic plate one; 7, lower box body; 8, upper box body; 9, reinforcing rib plate; 10, lining brick; 11, movable steel plate; 12, fixed steel plate; 13, inner lining plastic plate two; 14, ton bag; 15, mounting plate; 16, moving handle; 17, stand column; 18, baffle; 19, blocking rod; 20, tray; 21, limiting snap ring; 22, hanging plate. DETAILED DESCRIPTION

[0020] The utility model will be further described below in combination with examples.

[0021] Example 1, as Figures 1 to 4 shown, the utility model is a kind of ceramic ball impact resistance detection platform, including detection box, the top of detection box is equipped with feeding port, the bottom of detection box is equipped with concrete pouring platform 2, the top of concrete pouring platform 2 is arranged obliquely, the top of concrete pouring platform 2 is equipped with lining brick 10, inner lining plastic plate one 6 is equipped on the side wall of detection box, lining brick 10 lower end corresponding detection box is equipped with discharge pipe 3, inner lining plastic plate two 13 is equipped on the inner wall of discharge pipe 3.

[0022] When working: discharge pipe 3 connects material receiving equipment, and ceramic ball to be detected is put into box body through the feeding port on the top of detection box;Ceramic ball freely falls under the action of gravity, impact to the surface of lining brick 10, and ceramic ball with qualified impact resistance will remain intact, and ceramic ball with unqualified impact resistance will be broken after impact;Ceramic ball (intact ball+broken ball) after impact slides along the surface of oblique lining brick 10 to the lower end of concrete pouring platform 2, and enters discharge pipe 3;Ceramic ball slides along inner lining plastic plate two 13 in discharge pipe 3, and finally falls into material receiving equipment from the outer end of discharge pipe 3, and then ceramic ball in material receiving equipment is transported to sorting and packing station.

[0023] In example 2, on the basis of example 1, the top of the concrete pouring platform 2 is fixed with a fixed steel plate 12, the bottom of the inner lining plastic plate 6 is in contact with the fixed steel plate 12, the upper portion of the fixed steel plate 12 is provided with a detachable movable steel plate 11, and the lining brick 10 is fixed on the top of the movable steel plate 11. If the surface of the lining brick 10 is found to be seriously worn, the detection needs to be temporarily suspended, the movable steel plate 11 is disassembled, the new lining brick 10 is replaced, the movable steel plate 11 is reassembled, and the detection is continued.

[0024] The outer end of the discharge pipe 3 is closed, the bottom of the outer end of the discharge pipe 3 is provided with a discharge port, and the detection box body includes an upper box body 8 and a lower box body 7, which are connected through a connecting flange. The outer side wall of the upper box body 8 is fixed with a reinforcing rib plate 9, and the bottom of the lower box body 7 is fixed with a supporting leg 1.

[0025] The top of the upper end of the discharge pipe 3 is provided with a cleaning port 4, the outer side of the cleaning port 4 is provided with a closing cover plate 5, and the closing cover plate 5 is provided with a handle. If the discharge speed of the discharge pipe 3 is found to be slow or no ceramic balls flow out during the detection process, the handle of the closing cover plate 5 can be held to open the cleaning port 4, and the blockage in the discharge pipe 3 is dredged. After dredging, the closing cover plate 5 is tightly closed in time.

[0026] The outer end of the discharge pipe 3 is connected with a ton bag 14, the lower portion of the ton bag 14 is provided with a tray 20, the four corners of the tray 20 are fixed with standing columns 17, and the standing columns 17 are provided with hanging and pulling devices for hanging the four corner hanging belts of the ton bag 14.

[0027] The hanging and pulling device includes two parallel mounting plates 15 fixed on the upper portion of the side wall of each standing column 17, an L-shaped hanging plate 22 rotatably mounted on the lower portion of the two mounting plates 15 through a pin shaft, a moving handle 16 fixed on one end of the pin shaft, and a limiting buckle 21 rotatably mounted on the upper end of the outer side of the scraping plate and buckled on the scraping plate. Before detection, the ton bag 14 is placed on the tray 20, then the four corner hanging belts of the ton bag 14 are hung on the four corner hanging plates 22 respectively, and the limiting buckle 21 is buckled on the outer side of the upper end of the hanging plate 22, and then the tray 20 is placed at the discharge pipe 3, and the discharge port at the lower portion of the outer end of the discharge pipe 3 is at the bag opening of the ton bag 14, and the ceramic balls discharged from the discharge pipe 3 are collected in the ton bag 14. When the ceramic balls collected in the ton bag 14 reach a certain amount, the detection is temporarily suspended; then the tray 20 is inserted to the sorting station by a forklift, the limiting buckle 21 is rotated to be separated from the L-shaped hanging plate 22, and the L-shaped hanging plate 22 is separated from the hanging belt of the ton bag 14 by reversely rotating the moving handle 16; the ton bag 14 is taken off from the tray 20 and transported to the sorting equipment for sorting.

[0028] The ton bag 14 is provided with a baffle 18 on the other three sides except the side close to the detection box body, the bottom of the baffle 18 is fixed on the tray 20, the outer side of the baffle 18 is fixed with a baffle rod 19 upwards and downwards, and the two ends of the baffle rod 19 are fixed on the standing column 17.

[0029] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

[0030] In the description of the present application, the terms "inner", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and do not require the present application to be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.

Claims

1. A ceramic ball impact resistance testing platform, characterized in that: The test chamber includes a feed inlet at the top and a concrete pouring platform (2) at the bottom. The top of the concrete pouring platform (2) is inclined and has a lining brick (10) at the top. The side wall of the test chamber has an inner plastic plate (6). The lower end of the lining brick (10) is connected to a discharge pipe (3) on the test chamber. The inner wall of the discharge pipe (3) has an inner plastic plate (13).

2. The ceramic ball impact resistance testing platform according to claim 1, characterized in that: A fixed steel plate (12) is fixed on the top of the concrete pouring platform (2). The bottom of the inner plastic plate (6) is in contact with the fixed steel plate (12). A detachable movable steel plate (11) is provided above the fixed steel plate (12). The lining brick (10) is fixed on the top of the movable steel plate (11).

3. The ceramic ball impact resistance testing platform according to claim 1, characterized in that: The outer end of the discharge pipe (3) is closed, and the bottom of the outer end of the discharge pipe (3) is provided with a discharge port. The detection box includes an upper box (8) and a lower box (7). The upper box (8) and the lower box (7) are connected by a connecting flange. A reinforcing rib plate (9) is fixed on the outer side wall of the upper box (8), and a support leg (1) is fixed at the bottom of the lower box (7).

4. The ceramic ball impact resistance testing platform according to claim 1, characterized in that: The top of the discharge pipe (3) is provided with a cleaning port (4), and a sealing cover (5) is provided on the outside of the cleaning port (4). A handle is provided on the sealing cover (5).

5. The ceramic ball impact resistance testing platform according to claim 1, characterized in that: The outer end of the discharge pipe (3) is connected to a ton bag (14). A tray (20) is provided below the ton bag (14). A column (17) is fixed at the four corners of the tray (20). A lifting device is provided on the column (17) to hang the four corner straps of the ton bag (14).

6. The ceramic ball impact resistance testing platform according to claim 5, characterized in that: The hoisting device includes two parallel mounting plates (15) fixed on the upper side wall of each column (17). The lower part of the two mounting plates (15) is rotatably mounted with an L-shaped hanging plate (22) via a pin. One end of the pin is fixed with a moving handle (16). The upper part of the two mounting plates (15) is rotatably mounted with a limiting buckle (21) that is looped around the upper outer side of the scraper.

7. The ceramic ball impact resistance testing platform according to claim 5, characterized in that: The ton bag (14) has baffles (18) on the three sides other than the side closest to the detection box. The bottom of the baffle (18) is fixed on the tray (20). The outer side of the baffle (18) is fixed with a stop bar (19) on the top and bottom. The two ends of the stop bar (19) are fixed on the column (17).

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