Universal installation matching frame for self-lighting lamp and spontaneous smog signal of ship life buoy and ship

Abstract

The embodiment of the invention provides a universal installation matching frame for a self-lighting lamp and a spontaneous smoke signal of a ship life buoy and a ship. The universal installation matching frame comprises a rectangular plate-shaped main body 2, at least two different mounting hole position modes are integrated on the plate-shaped main body 2, and each mounting hole position mode is matched with a mounting interface of a self-lighting lamp and smoke signal device 1 of a specific manufacturer; and the plate-shaped main body 2 is geometrically symmetrical about a central axis P, so that the matching frame can be compatibly mounted with a port or starboard structure of a ship after being overturned by 180 degrees around the central axis P. According to the technical scheme, the defects in the prior art can be overcome, and design, manufacturing and installation errors are effectively avoided.

Description

Technical Field

[0001] This invention belongs to the field of marine lifesaving equipment installation technology, and specifically relates to a universal installation and matching bracket and a ship for self-illuminating lights and self-generating smoke signals for marine life rings. Background Technology

[0002] According to the International Maritime Organization (IMO) Convention for the Safety of Life at Sea (SOLAS), ships must be equipped with life rings featuring self-illuminating lights and self-emitting smoke signals. These signaling devices are typically mounted on both the port and starboard sides of the ship via a dedicated mounting bracket. Currently, while most self-illuminating lights and smoke signaling devices produced by different manufacturers (such as Manufacturer A and Manufacturer B) use a four-hole interface, there are subtle but crucial differences in the relative positions of the holes, especially in their vertical height differences.

[0003] Currently, shipyards need to design, manufacture, and install two sets of symmetrical fitting frames for the port and starboard sides, respectively, depending on the specific manufacturer's products used. This traditional method has significant drawbacks:

[0004] The design is complex and prone to errors: Designers must accurately distinguish between the port and starboard sides and ensure that the mounting holes for each side are perfectly matched to the selected manufacturer's products. During the design phase, it is easy to mistakenly confuse the port and starboard drawings, leading to design errors.

[0005] High manufacturing and inventory costs: Shipyards need to process two different sizes of matching frames for the port and starboard sides, which increases the complexity of molds, processes and management, and also increases material inventory costs.

[0006] Installation is inefficient and error-prone: During on-site installation, workers must strictly distinguish between the port and starboard matching frames. Picking the wrong one will prevent installation, requiring rework, severely impacting shipbuilding progress and increasing labor costs.

[0007] Lack of versatility and flexibility: If products from different manufacturers are selected during repair or replacement, the original matching bracket may not be compatible, requiring remanufacturing and installation, which is very inconvenient.

[0008] Therefore, how to provide a universal mounting bracket and vessel for self-illuminating lights and self-generating smoke signals for ship lifebuoys, and overcome the shortcomings of the existing technology, has become an urgent technical problem to be solved. Summary of the Invention

[0009] This invention provides a universal mounting bracket and vessel for self-illuminating lights and self-generating smoke signals on ship lifebuoys, which overcomes the shortcomings of the prior art and effectively avoids design, manufacturing and installation errors.

[0010] In this embodiment of the invention, a universal mounting bracket for self-illuminating lights and self-generating smoke signals for ship lifebuoys is provided, comprising: a rectangular plate-shaped main body 2;

[0011] The plate-shaped main body 2 integrates at least two different mounting hole patterns, each of which is matched with the mounting interface of a specific manufacturer's self-illuminating light and smoke signal device 1.

[0012] The plate-shaped main body 2 is geometrically symmetrical about a central axis P, so that after the matching frame is rotated 180° around the central axis P, it can be installed in a way that is compatible with the port or starboard structure of the ship.

[0013] Furthermore, each of the mounting hole patterns includes four mounting holes forming a quadrilateral pattern, and the quadrilateral pattern in different mounting hole patterns has different vertical offsets on the plate-shaped body 2 to accommodate the height differences of product interfaces from different manufacturers.

[0014] Furthermore, the plate-shaped main body 2 has multiple sets of redundant mounting holes, which partially overlap or stagger with the mounting holes of the at least two mounting hole position modes, so as to provide tolerance adaptation capability for the installation size tolerances of products from different manufacturers.

[0015] Furthermore, the side of the plate-shaped main body 2 extends outward to form at least one connecting ear plate 21, and the connecting ear plate 21 is provided with a connecting hole 211 for rigid connection with an independent life ring storage bracket 3 by means of fasteners.

[0016] Furthermore, there are two connecting ear plates 21, located on the left and right sides of the plate-shaped main body 2 respectively, and the connecting holes 211 on them are symmetrically arranged about the central axis P.

[0017] Furthermore, the surface of the plate-shaped body 2 is embossed, etched, or attached with a visual identifier 22, which is used to indicate the manufacturer model corresponding to each mounting hole pattern and the mounting direction of the matching bracket.

[0018] Furthermore, the plate-shaped main body 2 is integrally manufactured from corrosion-resistant metal sheet through a stamping process, and its surface is coated with an epoxy zinc-rich anti-rust coating.

[0019] In another embodiment of the present invention, a ship lifesaving equipment integrated mounting base includes:

[0020] A universal mounting bracket for self-illuminating lights and self-generating smoke signals for ship lifebuoys, as described in any of the above items;

[0021] A life ring storage bracket 3 is fixedly connected to the universal installation matching bracket via connecting ear plates 21 and fasteners to form an integral welded pre-assembled component;

[0022] The shape of the lifebuoy storage bracket 3 is configured to accommodate and support a heavy-duty lifebuoy 4.

[0023] In another embodiment of the present invention, a ship is provided, wherein at least one universal mounting base for a ship lifebuoy self-illuminating light and self-emitting smoke signal as described above is installed on both its port and starboard sides, and the universal mounting matching frame in the integrated mounting base installed on the port and starboard sides are components of the same specification and structure.

[0024] In another embodiment of the present invention, a method for installing a universal mounting bracket for self-illuminating lights and self-generating smoke signals for ship lifebuoys as described in any of the preceding claims includes:

[0025] Determine the installation location based on the design drawings of the target vessel's side;

[0026] The universal mounting bracket is placed at the installation station without needing to distinguish its up or down orientation.

[0027] Select the mounting hole pattern corresponding to the manufacturer and model of the self-illuminating light and smoke signal device 1 to be installed;

[0028] Align the self-illuminating light and smoke signal device 1 with the selected mounting hole pattern, and use the bolt assembly to complete the fastening installation.

[0029] The beneficial effects of this invention are as follows:

[0030] As can be seen from the above solution, the embodiments of the present invention provide a universal mounting and matching frame for self-illuminating lights and self-generating smoke signals for ship lifebuoys, and a ship, comprising: a rectangular plate-shaped main body 2; the plate-shaped main body 2 integrates at least two different mounting hole patterns, each of which matches the mounting interface of a self-illuminating light and smoke signal device 1 from a specific manufacturer; the plate-shaped main body 2 is geometrically symmetrical about a central axis P, such that after the matching frame is rotated 180° around the central axis P, it achieves compatible installation with the port or starboard structure of the ship. The technical solution of the present invention can overcome the shortcomings of the prior art and effectively avoid design, manufacturing, and installation errors. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of a universal mounting and matching frame structure for self-illuminating lights and self-generating smoke signals for ship lifebuoys, according to an embodiment of the present invention.

[0032] Figure 2 This is a schematic diagram of the structure of a universal mounting and matching frame for self-illuminating lights and self-generating smoke signals on a ship's lifebuoy, according to an embodiment of the present invention, where the port and starboard compartments simultaneously satisfy the requirements.

[0033] In the figure, 2 represents the plate-shaped main body. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this invention. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0035] The purpose of this invention is to overcome the shortcomings of the prior art and provide a simple, versatile, and port-side compatible mounting bracket that effectively avoids design, manufacturing, and installation errors. A universal mounting bracket for self-illuminating lifebuoy lights and self-generating smoke signals on ships includes a generally rectangular plate-shaped body. The plate-shaped body integrates at least two different mounting hole patterns, each of which matches the mounting interface of a specific manufacturer's self-illuminating light and smoke signal device. The plate-shaped body is geometrically symmetrical about a central axis, allowing the mounting bracket to be rotated 180 degrees around the central axis for compatible installation with either the port or starboard side of the ship.

[0036] like Figure 1 As shown, Figure 1 This is a schematic diagram of a universal mounting and matching frame structure for self-illuminating lights and self-generating smoke signals on ship lifebuoys, according to an embodiment of the present invention.

[0037] Figure 1 In the present invention, a universal mounting and matching bracket for self-illuminating lights and self-emitting smoke signals of ship lifebuoys includes: a rectangular plate-shaped body 2;

[0038] The plate-shaped main body 2 integrates at least two different mounting hole patterns, each of which is matched with the mounting interface of a specific manufacturer's self-illuminating light and smoke signal device 1.

[0039] The plate-shaped main body 2 is geometrically symmetrical about a central axis P, so that after the matching frame is rotated 180° around the central axis P, it can be installed in a way that is compatible with the port or starboard structure of the ship.

[0040] In this embodiment of the invention, the use of "integrated multiple hole position patterns" and "geometric symmetry" design enables a single component to simultaneously solve the two major technical challenges of "adapting to multiple manufacturers" and "universal compatibility with both port and starboard sides." Compared to the prior art, which requires preparing multiple special frames for different manufacturers and different sides, this invention greatly simplifies the types of materials, achieves standardization and universality, and fundamentally eliminates installation problems caused by incorrect selection of port and starboard components.

[0041] In one embodiment of the present invention, each of the mounting hole patterns includes four mounting holes forming a quadrilateral pattern, and the quadrilateral pattern in different mounting hole patterns has different vertical offsets on the plate-shaped body 2 to accommodate the height differences of product interfaces from different manufacturers.

[0042] By precisely designing the vertical offset, it proactively adapts to the key technical differences inherent in the height variations of products from different manufacturers, ensuring physical compatibility with various mainstream products and truly achieving the goal of universality.

[0043] In another embodiment of the present invention, the plate-shaped main body 2 has multiple sets of redundant mounting holes, which partially overlap or stagger with the mounting holes of the at least two mounting hole position modes, so as to provide tolerance adaptation capability for the installation size tolerances of products from different manufacturers.

[0044] Existing rigid hole positions are highly sensitive to manufacturing and installation tolerances. This invention, through a redundant hole design, allows for a certain amount of adjustment leeway during installation. This not only facilitates construction and commissioning but also absorbs dimensional deviations from the product itself or the ship's structure, improving the success rate and reliability of installation while reducing the required docking precision.

[0045] In another embodiment of the present invention, the side of the plate-shaped main body 2 extends outward to form at least one connecting ear plate 21, and the connecting ear plate 21 is provided with a connecting hole 211 for rigid connection with an independent life ring storage bracket 3 by means of fasteners.

[0046] In another embodiment of the present invention, there are two connecting ear plates 21, which are located on the left and right sides of the plate-shaped body 2 respectively, and the connecting holes 211 on them are symmetrically arranged about the central axis P.

[0047] In this embodiment of the invention, the matching frame is modularized, allowing it to be installed or replaced independently of the life ring bracket in advance; the symmetrically designed connecting ear plate further enhances the overall symmetry, ensuring that the connection interface with the life ring bracket remains consistent regardless of how the matching frame is flipped, thus simplifying the assembly process.

[0048] In another embodiment of the present invention, the surface of the plate-shaped body 2 is embossed, etched or attached with a visual identifier 22, which is used to indicate the manufacturer model corresponding to each mounting hole pattern and the mounting direction of the matching bracket.

[0049] Visual identifiers are another key advantage of this invention, transforming intangible, general information into tangible, intuitive operational guidelines. Compared to existing technologies that rely entirely on drawings and worker experience, this design effectively guides on-site personnel to quickly and correctly select mounting hole positions and identify installation directions, significantly reducing the risk of human error—a true error-proofing design.

[0050] In another embodiment of the present invention, the plate-shaped main body 2 is integrally manufactured from a corrosion-resistant metal plate by a stamping process, and its surface is coated with an epoxy zinc-rich anti-rust coating.

[0051] The corrosion-resistant metal and one-piece stamping process ensure that the product can withstand harsh marine corrosive environments and meet the demands of large-scale, low-cost, and high-efficiency production. The epoxy zinc-rich coating provides long-lasting protection, demonstrating the invention's practicality and commercial value.

[0052] In another embodiment of the present invention, a ship lifesaving equipment integrated mounting base includes:

[0053] A universal mounting bracket for self-illuminating lights and self-generating smoke signals for ship lifebuoys, as described in any of the above items;

[0054] A life ring storage bracket 3 is fixedly connected to the universal installation matching bracket via connecting ear plates 21 and fasteners to form an integral welded pre-assembled component;

[0055] The shape of the lifebuoy storage bracket 3 is configured to accommodate and support a heavy-duty lifebuoy 4.

[0056] The integrated mounting assembly, consisting of a universal matching frame and a lifebuoy bracket, provides shipyards with a standardized, ready-to-use solution module, simplifying the shipyard's procurement, warehousing, and installation processes and improving overall shipbuilding efficiency.

[0057] In another embodiment of the present invention, a ship is provided, wherein at least one universal mounting base for a ship lifebuoy self-illuminating light and self-emitting smoke signal as described above is installed on both its port and starboard sides, and the universal mounting matching frame in the integrated mounting base installed on the port and starboard sides are components of the same specification and structure.

[0058] In another embodiment of the present invention, a method for installing a universal mounting bracket for self-illuminating lights and self-generating smoke signals for ship lifebuoys as described in any of the preceding claims includes:

[0059] Determine the installation location based on the design drawings of the target vessel's side;

[0060] The universal mounting bracket is placed at the installation station without needing to distinguish its up or down orientation.

[0061] Select the mounting hole pattern corresponding to the manufacturer and model of the self-illuminating light and smoke signal device 1 to be installed;

[0062] Align the self-illuminating light and smoke signal device 1 with the selected mounting hole pattern, and use the bolt assembly to complete the fastening installation.

[0063] In this embodiment of the invention, the method overturns the traditional, error-prone installation process, transforms complex technical decisions into simple mechanical operations, greatly improves installation efficiency, and reduces reliance on workers' technical skills. The method itself is innovative because it simplifies and innovates the operation process.

[0064] like Figure 2 As shown, Figure 2 This is a schematic diagram of the structure of a universal mounting and matching frame for self-illuminating lights and self-generating smoke signals on a ship's lifebuoy, according to an embodiment of the present invention, which simultaneously satisfies the requirements of the left and right cabins.

[0065] In one embodiment of the present invention, a universal mounting bracket has a plate-shaped body 2 integrally formed from Q235 steel plate by stamping. The plate-shaped body 2 has multiple sets of mounting holes, which constitute two main hole pattern patterns: one for adapting to products from manufacturer A, and the other for adapting to products from manufacturer B. It can be seen that the mounting hole group of manufacturer B's pattern has a vertical offset relative to manufacturer A's pattern.

[0066] The plate-shaped main body 2 is completely symmetrical about the central axis P. On its left and right sides, two connecting ear plates 21 extend symmetrically, each connecting ear plate 21 having a connecting hole 211 for connecting to the life ring storage bracket 3 by bolts.

[0067] On the surface of the plate-shaped body 2, identifiers 22, such as the words "near Factory A" and "Factory B" and arrows, are laser-etched to indicate the manufacturer and correct installation orientation for each hole pattern. After pickling and phosphating, the entire plate-shaped body 2 is sprayed with epoxy zinc-rich anti-rust primer and topcoat.

[0068] During installation, the construction personnel first select the corresponding mounting hole set based on whether the product is from manufacturer A or manufacturer B. Then, without distinguishing whether the matching bracket is for the port or starboard side, it is simply initially fixed to the lifebuoy bracket 3 via the connecting lug 21. Next, the mounting holes of the self-illuminating light and smoke signal device 1 are aligned with the selected hole pattern, bolts are inserted and tightened. If the orientation of the device is found to be unsatisfactory, the entire matching bracket can be rotated 180 degrees to change to another installation state, thus achieving universal installation for both port and starboard sides.

[0069] This invention provides a universal mounting bracket and vessel for self-illuminating lights and self-generating smoke signals for ship lifebuoys, comprising: a rectangular plate-shaped body 2; the plate-shaped body 2 integrates at least two different mounting hole patterns, each of which matches the mounting interface of a self-illuminating light and smoke signal device 1 from a specific manufacturer; the plate-shaped body 2 is geometrically symmetrical about a central axis P, such that after the mounting bracket is rotated 180° around the central axis P, it achieves compatible installation with the port or starboard structure of the vessel. This invention overcomes the shortcomings of the prior art and effectively avoids design, manufacturing, and installation errors.

[0070] The above are preferred embodiments of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A universal mounting adapter for self-igniting light and self-generating smoke signal of life buoy of a ship, characterized in that, The universal installation matching frame comprises a rectangular plate-shaped main body (2); The plate-shaped main body (2) is integrated with at least two different installation hole position modes, each of which is matched with the installation interface of a specific manufacturer's self-illuminating light and smoke signal device (1); The plate-shaped main body (2) is geometrically symmetrical about a center axis (P), so that the matching frame is compatible with the left or right side structure of the ship after being turned 180° around the center axis (P).

2. A universal mounting adapter for a self-igniting light and self-generating smoke signal for a life buoy of a ship according to claim 1, characterized in that, Each of the installation hole position modes comprises four installation holes forming a quadrilateral pattern, and the quadrilateral patterns in different installation hole position modes have different vertical offsets on the plate-shaped main body (2) to adapt to the height difference of the interfaces of different manufacturer products.

3. A universal mounting adapter for a self-igniting light and self-generating smoke signal for a life buoy of a ship according to claim 2, characterized in that, The plate-shaped main body (2) is provided with a plurality of groups of redundant installation holes, which are partially overlapped or staggered with the installation holes of the at least two installation hole position modes to provide tolerance adaptation capability for the size tolerance of different manufacturer products.

4. A universal mounting adapter for a self-igniting light and self-generating smoke signal for a life buoy of a ship according to claim 1, characterized in that, The side edges of the plate-shaped main body (2) extend outward to form at least one connecting lug (21), and the connecting lug (21) is provided with a connecting hole (211) for rigid connection with a separate life buoy storage support (3) through fasteners.

5. A universal mounting adapter for a self-igniting light and self-generating smoke signal for a life buoy of a ship according to claim 4, characterized in that, The number of the connecting lug (21) is two, which are respectively located on the left and right sides of the plate-shaped main body (2), and the connecting holes (211) thereon are symmetrically arranged about the center axis (P).

6. A universal mounting adapter for self-igniting light and self-generating smoke signal of life buoy of a ship according to claim 1, characterized in that, The surface of the plate-shaped main body (2) is imprinted, etched or attached with visual identifiers (22) for indicating the corresponding manufacturer model of each installation hole position mode and the installation direction of the matching frame.

7. A universal mounting adapter for self-igniting light and self-generating smoke signal of life buoy of a ship according to claim 1, characterized in that, The plate-shaped main body (2) is integrally manufactured by stamping process of corrosion-resistant metal plate material, and the surface is coated with an epoxy zinc-rich anti-rust coating.

8. A ship life-saving equipment integrated mounting base, characterized in that, Comprise: The universal installation matching frame of claim 1 to 7; A life buoy storage support (3) is fixedly connected with the universal installation matching frame through the connecting lug (21) and fasteners to form an integral welded pre-assembled part; Wherein, the shape of the life buoy storage support (3) is configured to accommodate and support a heavy life buoy (4).

9. A vessel characterised in that, Both the left and right sides of the ship are provided with at least one set of the universal installation seat of claim 8, and the universal installation matching frames in the integrated installation seats installed on the left and right sides are the same size and structure.

10. A method of installing a universal mounting adapter for a self-igniting light and a self-generating smoke signal of a life buoy of a ship according to any one of claims 1 to 7, characterized in that, The method comprises: According to the design drawing of the target ship side, determine the installation position; Place the universal installation matching frame in the installation station without distinguishing the up-down direction; Select the installation hole position mode corresponding to the manufacturer model of the self-illuminating light and smoke signal device (1) to be installed; Align the self-illuminating light and smoke signal device (1) with the selected installation hole position mode, and complete the fastening installation using the bolt assembly.

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