House top crack pouring and repairing device

By introducing components such as a filter box, fan, heating tank, and camera into the residential roof crack injection repair device, the problem of impurities in the crack affecting the repair effect is solved, achieving efficient repair results and flexible operation, and is suitable for repairing residential roof cracks.

CN121363323APending Publication Date: 2026-01-20CHINA THIRD METALLURGICAL GRP
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Patent Information

Application Number
CN202511707931.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-01-20

AI Technical Summary

Technical Problem

Existing roof crack grouting and repair devices lack a dust removal function, which causes impurities in the cracks to affect the adhesion between the grout and the concrete before grouting, thus affecting the repair effect.

Method used

A device with a filter box and a fan was designed to remove dust and debris from cracks through the filter screen in the filter box and the fan, ensuring the adhesion between the grout and the concrete. At the same time, a heating tank and heating wires are provided to prevent the grout from solidifying in a low-temperature environment. A camera and a PLC controller are used to improve the accuracy and flexibility of operation.

Benefits of technology

It effectively removes impurities from cracks, ensures the adhesion between grout and concrete, prevents cracks from reopening, improves repair results, and maintains normal operation of the device in low-temperature environments, enhancing the device's flexibility and operational precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a residence top crack pouring and repairing device which comprises a bottom plate, a discharging head is fixedly connected to the bottom of the bottom plate, a second camera is fixedly connected to the left end of the bottom of the bottom plate through a support, a box is fixedly connected to the top of the bottom plate, and a solvent-free epoxy resin grouting material storage groove is formed in an inner cavity of the box. And the right side of the box body is fixedly connected with a pump machine. The fan at the top of the fixing frame extracts air from the bottom of the filter box through a pipeline, after air sucked by the air inlet in the left side of the filter box is filtered by the inner cavity filter screen, impurities are intercepted, the cleaned air is sprayed out from the air outlet nozzle at the bottom of the fixing frame, and dust and chippings in cracks can be blown away before filling; impurities are prevented from affecting the bonding force of the grouting material and concrete, it is ensured that the repaired crack is not prone to cracking again, and a first camera can make a worker clearly see whether dust and chippings in the crack are blown away by an air outlet spray head or not.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of residential top crack grouting repair, in particular to a residential top crack grouting repair device. BACKGROUND

[0002] The residential top (such as roof floor, top ceiling) is prone to cracks due to factors such as long-term temperature changes (expansion in high summer temperature, shrinkage in low winter temperature), structure settlement (slight deformation of foundation during building use), construction errors (incomplete vibration and compaction during concrete pouring, improper maintenance), etc. If these cracks are not repaired in time, a series of problems will be caused: rainwater seeps into the indoor through the cracks, causing the top wall to mildew and the wall skin to fall off, affecting the living environment; the seeped water will also rust the internal steel bars of the floor, reducing the load-bearing capacity of the residential structure, and long-term use may cause safety hazards; at the same time, the cracks will expand the heat exchange between indoor and outdoor, increase the energy consumption of air conditioning and heating, and reduce the living comfort, so the residential top crack grouting repair device is needed to repair the cracks, but the current residential top crack grouting repair device does not have the dust removal function, the gap of the crack contains impurities before grouting, and direct grouting repair will affect the adhesion between the grouting material and the concrete, thereby affecting the repair effect, therefore, we propose a residential top crack grouting repair device. SUMMARY

[0003] The present application relates to the technical field of residential top crack grouting repair, in particular to a residential top crack grouting repair device.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a residential top crack grouting repair device, comprising a bottom plate, a discharge head is fixedly connected to the bottom of the bottom plate, a second camera is fixedly connected to the left end of the bottom plate through a support, a box body is fixedly connected to the top of the bottom plate, a solvent-free epoxy resin grouting material storage tank is arranged in the inner cavity of the box body, a pump machine is fixedly connected to the right side of the box body, the suction port of the pump machine is fixedly connected to the bottom of the right side of the inner cavity of the solvent-free epoxy resin grouting material storage tank through a pipeline, the discharge port of the pump machine is fixedly connected to the discharge head through a pipeline, a filter box is fixedly connected to the upper part of the left side of the box body, a filter screen is arranged in the inner cavity of the filter box, an air inlet is arranged on the upper part of the left side of the filter box, a fixing frame is fixedly connected to the left end of the top of the bottom plate, an air outlet nozzle is fixedly connected to the left end of the bottom of the fixing frame, a fan is fixedly connected to the top of the fixing frame, and a first camera is fixedly connected to the fixing frame through a support.

[0005] Preferably, the lower part of the box cavity is provided with a heating groove, the inner cavity of the heating groove is fixedly connected with an electric heating wire, the top of the solvent-free epoxy resin grouting material storage tank is provided with a feeding port, and the top of the feeding port is provided with a threaded cover.

[0006] Preferably, the middle end of the right side of the box is fixedly connected with a mounting table through a support, the top of the mounting table is fixedly connected with a display and a PLC controller, the input end of the display is electrically connected with the output end of the first camera and the second camera, and the output end of the PLC controller is electrically connected with the input end of the fan, the electric heating wire and the pump.

[0007] Preferably, the front end and the rear end of the right side of the bottom plate are fixedly connected with handles, and the handles are sleeved with anti-skid sleeves.

[0008] Preferably, the air inlet of the fan is fixedly connected with the bottom of the filter box through a pipeline, and the air outlet of the fan is fixedly connected with the air outlet nozzle through a pipeline.

[0009] Preferably, the right front end of the top of the bottom plate is fixedly connected with a tool box, and the inner cavity of the tool box is fixedly connected with a partition plate.

[0010] Preferably, the right rear end of the top of the bottom plate is fixedly connected with a battery box, and the inner cavity of the battery box is fixedly connected with a storage battery.

[0011] Preferably, the bottom of the bottom plate and located on the left side of the second camera is fixedly connected with a first motor, the front and rear sides of the right end of the bottom of the bottom plate are fixedly connected with supporting legs, the inner side of the supporting leg is movably connected with a first rotating rod, the tail end of the first rotating rod is fixedly connected with a first walking wheel, and the output shaft of the first motor is in transmission connection with the first rotating rod.

[0012] Preferably, the left end of the bottom of the bottom plate is movably connected with a second rotating rod, the bottom of the second rotating rod is fixedly connected with a frame, the inner side of the frame is movably connected with a second walking wheel, the bottom of the bottom plate and located on the right side of the second rotating rod is fixedly connected with a second motor, and the output shaft of the second motor is in transmission connection with the second rotating rod through a single-sided tooth synchronous belt. Compared with the prior art, the present application has the following advantages: 1、The fan at the top of the fixing frame extracts air from the bottom of the filter box through the pipeline, the air sucked in through the air inlet on the left side of the filter box is filtered through the inner cavity filter screen, impurities are intercepted, and the cleaned air is sprayed out from the air outlet nozzle at the bottom of the fixing frame, dust and debris in the cracks can be blown away before grouting, the adhesion of grouting material and concrete is avoided, the cracks after repair are not easy to crack again, the first camera can let the staff see whether the dust and debris in the cracks are blown away by the air outlet nozzle, the pump can extract the grouting material from the solvent-free epoxy resin grouting material storage tank, and the grouting material is conveyed to the discharge head at the bottom of the bottom plate through the pipeline, and the second camera facilitates the staff to see whether the discharge head is accurately aligned with the cracks.

[0013] 2、The heating groove and electric heating wire in the inner cavity of the box can heat the material in the solvent-free epoxy resin grouting material storage tank, so that the material in the solvent-free epoxy resin grouting material storage tank is not solidified in winter.

[0014] 3、The first motor is controlled to rotate, the single-sided tooth synchronous belt is driven to rotate the first rotating rod, and the first walking wheel is matched to facilitate walking, the second motor is controlled to rotate, the single-sided tooth synchronous belt is driven to rotate the second rotating rod, and the second walking wheel is matched to achieve automatic steering, so that the flexibility of the whole device is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the present application; Figure 2 It is a display structure schematic diagram of the present application; Figure 3 It is a heating groove structure schematic diagram of the present application; Figure 4 It is a second motor structure schematic diagram of the present application.

[0016] In the figure: 1, bottom plate; 2, box; 3, fixing frame; 4, air outlet nozzle; 5, fan; 6, filter box; 7, air inlet; 8, first camera; 9, feeding port; 10, handle; 11, tool box; 12, mounting table; 13, display; 14, PLC controller; 15, battery box; 16, first walking wheel; 17, filter screen; 18, solvent-free epoxy resin grouting material storage tank; 19, heating groove; 20, electric heating wire; 21, pump; 22, discharge head; 23, second camera; 24, first rotating rod; 25, second walking wheel; 26, frame; 27, second rotating rod; 28, second motor; 29, first motor; 30, supporting leg. DETAILED DESCRIPTION

[0017] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0018] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. The "in one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or selected from other embodiments. Embodiment one:

[0019] Please refer to Figures 1-3 As shown in the figure, the present application provides a kind of residential top crack grouting repair device, including bottom plate 1, the bottom of bottom plate 1 is fixedly connected with discharge head 22, the left end of bottom plate 1 bottom is fixedly connected with second camera 23 by support, the top of bottom plate 1 is fixedly connected with box 2, the inner chamber of box 2 is provided with solventless epoxy resin grouting material storage groove 18, the right side of box 2 is fixedly connected with pump 21, the suction port of pump 21 is fixedly connected with the bottom of the right side of the inner chamber of solventless epoxy resin grouting material storage groove 18 through pipeline, the discharge port of pump 21 is fixedly connected with discharge head 22 through pipeline, the upper left side of box 2 is fixedly connected with filter box 6, the inner chamber of filter box 6 is provided with filter screen 17, the upper left side of filter box 6 is provided with air inlet 7, the left end of the top of bottom plate 1 is fixedly connected with fixed frame 3, the left end of the bottom of fixed frame 3 is fixedly connected with air outlet nozzle 4, the top of fixed frame 3 is fixedly connected with fan 5, fixed frame 3 is fixedly connected with first camera 8 by support, the suction port of fan 5 is fixedly connected with the bottom of filter box 6 through pipeline, and the air outlet of fan 5 is fixedly connected with air outlet nozzle 4 through pipeline.

[0020] The fan 5 of the top of the fixed frame 3 is extracted from the bottom of the filter box 6 through the pipeline, the air sucked by the left air inlet 7 of the filter box 6 is filtered after the inner chamber filter screen 17, the impurities are intercepted, and the clean air is sprayed from the air outlet nozzle 4 at the bottom of the fixed frame 3, which can blow away the dust and debris in the crack before grouting, avoid the impurities affecting the adhesion between the grouting material and the concrete, and ensure that the crack is not easy to crack again after repair, the first camera 8 can let the staff see whether the dust and debris in the crack are blown away by the air outlet nozzle 4, the pump 21 can extract the grouting material from the solventless epoxy resin grouting material storage groove 18, and the grouting material is transported to the discharge head 22 at the bottom of the bottom plate 1 through the pipeline, and the second camera 23 is convenient for the staff to see whether the discharge head 22 is accurately aligned with the crack. Embodiment two:

[0021] On the basis of embodiment one, the application discloses Figures 1-3 As shown in the figure, the lower part of the inner cavity of the box 2 is provided with a heating groove 19, the inner cavity of the heating groove 19 is fixedly connected with an electric heating wire 20, the top of the solvent-free epoxy resin grouting material storage tank 18 is provided with a feeding port 9, the top of the feeding port 9 is provided with a threaded cover, the middle end of the right side of the box 2 is fixedly connected with a mounting table 12 through a support, the top of the mounting table 12 is fixedly connected with a display 13 and a PLC controller 14, the input end of the display 13 is electrically connected with the output ends of the first camera 8 and the second camera 23, the output end of the PLC controller 14 is electrically connected with the input ends of the fan 5, the electric heating wire 20 and the pump 21, the front and rear ends of the right side of the bottom plate 1 are both fixedly connected with handles 10, the surface of the handle 10 is sleeved with an anti-skid sleeve, the right front end of the top of the bottom plate 1 is fixedly connected with a tool box 11, the inner cavity of the tool box 11 is fixedly connected with a partition plate, the right rear end of the top of the bottom plate 1 is fixedly connected with a battery box 15, and the inner cavity of the battery box 15 is fixedly connected with a storage battery.

[0022] The heating groove 19 and the electric heating wire 20 in the inner cavity of the box 2 can heat the material in the solvent-free epoxy resin grouting material storage tank 18, so that the solidification of the material in the solvent-free epoxy resin grouting material storage tank 18 in winter is avoided. Embodiment three:

[0023] On the basis of embodiment one, the application discloses Figure 4 As shown in the figure, the bottom of the bottom plate 1 and located at the left side of the second camera 23 is fixedly connected with a first motor 29, the front and rear sides of the right end of the bottom of the bottom plate 1 are both fixedly connected with supporting legs 30, the inner side of the lower end of the supporting leg 30 is movably connected with a first rotating rod 24, the tail end of the first rotating rod 24 is fixedly connected with a first walking wheel 16, and the output shaft of the first motor 29 is in transmission connection with the first rotating rod 24.

[0024] The left end of the bottom of the bottom plate 1 is movably connected with a second rotating rod 27, the bottom of the second rotating rod 27 is fixedly connected with a frame 26, the inner side of the frame 26 is movably connected with a second walking wheel 25, the bottom of the bottom plate 1 and located at the right side of the second rotating rod 27 is fixedly connected with a second motor 28, and the output shaft of the second motor 28 is in transmission connection with the second rotating rod 27 through a single-sided tooth synchronous belt.

[0025] Controlling the rotation of the first motor 29 can drive the first rotating rod 24 to rotate through the single-sided tooth synchronous belt, and the first walking wheel 16 can be used to achieve the purpose of convenient walking, controlling the rotation of the second motor 28 can drive the second rotating rod 27 to rotate through the single-sided tooth synchronous belt, and the second walking wheel 25 can be used to achieve the purpose of automatic steering, so that the flexibility of the whole device is effectively improved.

[0026] The working principle of the present application is that the fan 5 at the top of the fixed frame 3 draws air from the bottom of the filter box 6 through the pipeline, the air sucked in through the air inlet 7 on the left side of the filter box 6 is filtered through the inner cavity filter screen 17, impurities are intercepted, and the cleaned air is sprayed out from the air outlet nozzle 4 at the bottom of the fixed frame 3, dust and debris in the cracks can be blown away before grouting, avoiding the influence of impurities on the bonding force of the grouting material and the concrete, ensuring that the repaired cracks are not easy to crack again, the first camera 8 can let the staff see whether the dust and debris in the cracks are blown away by the air outlet nozzle 4, the pump 21 can draw grouting material from the solvent-free epoxy resin grouting material storage tank 18, and the grouting material is delivered to the discharge head 22 at the bottom of the bottom plate 1 through the pipeline, the second camera 23 is convenient for the staff to see whether the discharge head 22 is accurately aligned with the crack, the heating groove 19 and the electric heating wire 20 in the inner cavity of the box body 2 can heat the material in the solvent-free epoxy resin grouting material storage tank 18, avoiding the solidification of the material in the solvent-free epoxy resin grouting material storage tank 18 in winter, affecting the use, controlling the rotation of the first motor 29, the first rotating rod 24 can be driven to rotate through the single-sided tooth synchronous belt, and the purpose of convenient walking can be achieved under the cooperation of the first walking wheel 16, controlling the rotation of the second motor 28, the second rotating rod 27 can be driven to rotate through the single-sided tooth synchronous belt, and the purpose of automatic steering can be achieved under the cooperation of the second walking wheel 25, thereby effectively improving the flexibility of the whole device.

[0027] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various example embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible in light of the teachings of this application to the claimed subject matter without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, dimensions, sizes, structures, shapes and proportions of the various elements, as well as parameters values and the like of materials, colors, orientations, and the like are meant to be exemplary only. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the positions of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the scope of the claimed subject matter. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functions and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the example embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to particular embodiments described, but extends to various modifications that nevertheless fall within the scope of the appended claims.

[0028] Furthermore, in the interest of providing a concise description of illustrative embodiments, not all features of an actual implementation can be described nor will all embodiments of the application hereof be described or claimed, since a great number of embodiments can be made and only specific embodiments are described particularly.

[0029] Finally, it should be noted that the above-mentioned embodiments are merely used to illustrate the technical solutions of the present application, but not limit the protection scope of the present application. Although the present application is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or equivalent replaced without departing from the spirit and scope of the present application.

Claims

1. A residential roof crack injection repair device comprising a base plate (1) characterised in that: The bottom of the bottom plate (1) is fixedly connected with a discharge head (22), the left end of the bottom of the bottom plate (1) is fixedly connected with a second camera (23) through a support, the top of the bottom plate (1) is fixedly connected with a box body (2), the inner cavity of the box body (2) is provided with a solvent-free epoxy resin grouting material storage tank (18), the right side of the box body (2) is fixedly connected with a pump (21), the suction port of the pump (21) is fixedly connected with the bottom of the right side of the inner cavity of the solvent-free epoxy resin grouting material storage tank (18) through a pipeline, the discharge port of the pump (21) is fixedly connected with the discharge head (22) through a pipeline, the upper part of the left side of the box body (2) is fixedly connected with a filter box (6), the inner cavity of the filter box (6) is provided with a filter screen (17), the upper part of the left side of the filter box (6) is provided with an air inlet (7), the left end of the top of the bottom plate (1) is fixedly connected with a fixing frame (3), the left end of the bottom of the fixing frame (3) is fixedly connected with an air outlet nozzle (4), the top of the fixing frame (3) is fixedly connected with a fan (5), and the fixing frame (3) is fixedly connected with a first camera (8) through a support.

2. A residential roof crack injection repair device according to claim 1, wherein: The lower part of the inner cavity of the box body (2) is provided with a heating groove (19), the inner cavity of the heating groove (19) is fixedly connected with an electric heating wire (20), the top of the solvent-free epoxy resin grouting material storage tank (18) is provided with an inlet (9), and the top of the inlet (9) is provided with a threaded cover.

3. A residential roof crack injection repair device as defined in claim 1 wherein: The middle end of the right side of the box body (2) is fixedly connected with a mounting table (12) through a support, the top of the mounting table (12) is fixedly connected with a display (13) and a PLC controller (14), the input end of the display (13) is electrically connected with the output end of the first camera (8) and the second camera (23), and the output end of the PLC controller (14) is electrically connected with the input end of the fan (5), the electric heating wire (20) and the pump (21).

4. The residential roof crack injection repair device of claim 1, wherein: The front and rear ends of the right side of the bottom plate (1) are fixedly connected with handles (10), and the surfaces of the handles (10) are sleeved with anti-skid sleeves.

5. The residential roof crack injection repair device of claim 1, wherein: The suction port of the fan (5) is fixedly connected with the bottom of the filter box (6) through a pipeline, and the air outlet of the fan (5) is fixedly connected with the air outlet nozzle (4) through a pipeline.

6. A residential roof crack injection repair device as defined in claim 1, wherein: The right front end of the top of the bottom plate (1) is fixedly connected with a tool box (11), and the inner cavity of the tool box (11) is fixedly connected with a partition plate.

7. The residential roof crack injection repair device of claim 1, wherein: The right rear end of the top of the bottom plate (1) is fixedly connected with a battery box (15), and the inner cavity of the battery box (15) is fixedly connected with a storage battery.

8. The residential roof crack injection repair device of claim 1, wherein: The bottom of the bottom plate (1) and located to the left of the second camera (23) is fixedly connected with a first motor (29), the front and rear sides of the right end of the bottom of the bottom plate (1) are fixedly connected with supporting legs (30), the inner side of the supporting legs (30) is movably connected with a first rotating rod (24) at the lower end, the distal end of the first rotating rod (24) is fixedly connected with a first walking wheel (16), and the output shaft of the first motor (29) is in transmission connection with the first rotating rod (24).

9. The residential roof crack injection repair device of claim 1, wherein: The left end of the bottom of the bottom plate (1) is movably connected with a second rotating rod (27), the bottom of the second rotating rod (27) is fixedly connected with a frame (26), the inner side of the frame (26) is movably connected with a second walking wheel (25), the bottom of the bottom plate (1) and located at the right side of the second rotating rod (27) is fixedly connected with a second motor (28), and the output shaft of the second motor (28) is in transmission connection with the second rotating rod (27) through a single-sided tooth synchronous belt.