Non-contact gas distribution type blasting bead implanting device

By using a non-contact gas distribution method with micro-gap matching and negative pressure airflow to adsorb the popping beads, the problems of component wear and compatibility in existing popping bead implantation devices are solved, achieving efficient and stable popping bead implantation and adapting to the needs of multi-variety, small-batch production.

CN121694489APending Publication Date: 2026-03-20HUBEI CHINA TOBACCO INDUSTRY CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202610174413.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-02-06
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The existing contact-type gas distribution method of the popping bead implantation device results in rapid component wear, high maintenance costs, low production efficiency, and poor compatibility, making it difficult to meet the needs of multi-variety, small-batch production.

Method used

A non-contact gas distribution method is adopted. The gas distribution plate and the bead plate are matched with a micro gap and the negative pressure airflow adsorbs the popping beads, avoiding contact friction between the friction ring and the gas distribution plate. The negative pressure section provides a stable negative pressure to adsorb the popping beads.

Benefits of technology

It improves the efficiency of embedding capsules into the filter section of tobacco products, extends the service life of equipment, reduces maintenance frequency and operating noise, realizes efficient, clean, and stable continuous production, and simplifies the model changeover process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN121694489A_ABST
    Figure CN121694489A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of tobacco filtration, and provides a non-contact gas distribution type blasting bead implanting device. The non-contact gas distribution type blasting bead implanting device comprises a gas distribution disc, a bead implanting disc and a negative pressure source, the bead planting disc comprises air holes formed in the radial direction, and the air holes are used for adsorbing blasting beads; the gas distribution disc comprises a negative pressure part located on the periphery, and the negative pressure part communicates with the gas holes so that the gas holes can adsorb the blasting beads. The negative pressure source is connected with the gas distribution disc and provides negative pressure in the negative pressure part; the outer side wall of the air distribution disc is in clearance fit with the inner side wall of the bead planting disc to form a fit clearance, and clearance airflow exists in the fit clearance. According to the blast bead implanting device, almost no friction is generated between the gas distribution disc and the bead implanting disc, so that the blast bead implanting device is relatively efficient, and the efficiency of implanting blast beads into a filter section of a tobacco product is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The patent relates to the technical field of tobacco filtration, and particularly relates to a non-contact air supply type blasting bead implanting device. BACKGROUND

[0002] The current air supply mode of the blasting bead implanting device is a contact air supply mode based on surface sealing. The implanting mechanism of the device is composed of an implanting disc, a base plate, a friction ring, an air supply ring, a speed reducer and a driving motor. The friction ring and the base plate have air holes corresponding to the blasting bead positions of the implanting disc. The friction ring directly contacts the air supply disc to form a sealed cavity through surface sealing. When the equipment is running, the sealed cavity is given a negative pressure, and the friction ring, the base plate and the implanting disc rotate relative to the air supply disc. The implanting disc rotates to the expected position through the formed negative pressure to adsorb the blasting bead and complete the blanking.

[0003] The contact air supply structure of the traditional device relies on the surface sealing of the friction ring and the air supply disc to form a negative pressure cavity. The core problem is derived from the design principle of “contact friction”. The friction ring and the air supply disc have a severe surface wear during high-speed relative rotation (matching the cigarette production speed), and the average service life is only 3-5 months. The spare parts need to be frequently replaced, which increases the equipment maintenance cost and downtime. Secondly, the break-in time is long, and the production efficiency is low. In order to ensure the sealing effect, a thickness allowance of 0.1-0.2 mm needs to be reserved when the new friction ring is processed. After installation, the break-in needs to be forced for 8 hours (one production shift), during which the equipment cannot produce normally, which seriously affects the production progress. Finally, the compatibility is poor, and the replacement is difficult. The sizes and adsorption parameters of different types of blasting beads are different. When the production type is changed, the implanting disc, the base plate and the friction ring need to be replaced simultaneously, and the replacement needs to be re-broken-in after replacement. The replacement process takes more than 4 hours, which is difficult to adapt to the production demand of multiple varieties and small batches. SUMMARY

[0004] The purpose of the patent is to improve the efficiency of implanting blasting beads into the filter section of a tobacco product. To solve the technical problem: The patent provides a non-contact air supply type blasting bead implanting device, which comprises an air supply disc, a bead implanting disc and a negative pressure source. The bead implanting disc comprises radially arranged air holes for adsorbing blasting beads. The air supply disc comprises a negative pressure part located at the outer periphery, which communicates with the air holes to enable the air holes to adsorb blasting beads. The negative pressure source is connected to the air supply disc and provides negative pressure in the negative pressure part. The outer side wall of the air supply disc and the inner side wall of the bead implanting disc are gap-fitted and form a fitting gap, and the fitting gap has a gap airflow.

[0005] Further, the width of the fitting gap in the radial direction is 0.01mm-0.05mm, 0.05mm-0.10mm or 0.10mm-0.30mm.

[0006] Furthermore, the gauge pressure within the negative pressure section relative to standard atmospheric pressure is not less than -0.35 to -0.48 bar, -0.48 to -0.60 bar, or -0.60 to -1.00 bar.

[0007] Furthermore, the negative pressure fluctuation is no greater than 0.10 bar, 0.05 bar, or 0.01 bar; the negative pressure fluctuation is the gauge pressure fluctuation within the negative pressure section relative to standard atmospheric pressure caused by the interstitial airflow.

[0008] Furthermore, the negative pressure section is opened along the circumference of the air distribution plate, and the maximum circumferential length of the negative pressure section does not exceed 1 / 4, 1 / 3 or 1 / 2 of the outer circumference of the air distribution plate.

[0009] Furthermore, it includes a rotating mechanism for driving the bead-planting disc to rotate, and the rotating mechanism is fixedly connected to the air distribution disc.

[0010] Furthermore, when the bead-planting disc rotates, the speed of the bead-planting disc is not less than 150 m / min, 150 m / min, or 300 m / min.

[0011] Furthermore, the bead-planting tray also includes a central hole, and the air distribution plate also includes a central hole. The bead-planting tray has a first protrusion extending towards the air distribution plate near the outer periphery of the central hole; the first protrusion is inserted into the central hole of the air distribution plate; the outer side wall of the first protrusion forms a clearance fit with the inner side wall of the central hole of the air distribution plate; the first protrusion is connected to the rotating mechanism.

[0012] Furthermore, the non-contact gas distribution method bead implantation device also includes a bead implantation disc gasket, which is disposed on the surface of the bead implantation disc away from the gas distribution disc, and is used to seal the hole in the bead implantation disc.

[0013] Furthermore, the valve plate has a second extension near the outer periphery of the central hole of the valve plate, extending in the direction of the rotating mechanism; the second extension is connected to the rotating mechanism.

[0014] Compared with the prior art, the present invention has the following beneficial effects: This patented capsule implantation device generates almost no friction between the gas distribution plate and the capsule implantation plate, making it a highly efficient capsule implantation device that improves the efficiency of capsule implantation into the filter section of tobacco products. When the negative pressure in the negative pressure section is appropriate and the gap between the gas distribution plate and the capsule implantation plate is appropriate, the relative rotational motion of the gap-fitted gas distribution plate and the capsule implantation plate generates almost no friction, resulting in a very small gap airflow. The negative pressure formed in the air holes is sufficient to meet the capsule delivery requirements. At the same time, the non-strictly sealed transmission structure of sealing / transmission components such as frictionless rings and sealing rings avoids the problems caused by contact friction during the relative rotational motion of the gas distribution plate and the capsule implantation plate in the prior art, including: component wear, break-in time, and difficulty in changing models. Attached Figure Description

[0015] The above content of this patent and the following detailed embodiments will be better understood when read in conjunction with the accompanying drawings. It should be noted that the drawings are merely examples of the claimed technical solution.

[0016] Figure 1 A three-dimensional schematic diagram of a non-contact gas-dispensing bead implantation device; Figure 2 for Figure 1 A cross-sectional schematic diagram; Figure 3 Photo of the production system for the popping bead nozzle.

[0017] The reference numerals in the attached figures are explained as follows: 1000: Non-contact gas mixing method for bead implantation device; 1100: Exploding bead supply device; 2000: Tow supply device; 3000: Nozzle forming device; 4000: Mouth rod conveyor; 100: Beaded plate; 110: Stomata; 120: Hole in the bead-planting tray; 130: First extended part; 200: Valve distribution plate; 210: Negative pressure section; 211: Fit clearance; 220: Center hole of valve train; 230: Second extended portion; 300: Gearbox; 400: Power source; 500: Beaded plate gasket. Detailed Implementation

[0018] The detailed features and advantages of this application are described below in the specific embodiments. The content of this description is sufficient to enable any person skilled in the art to understand the technical content of this application and implement it accordingly. Based on the specification, claims and drawings disclosed in this specification, a person skilled in the art can easily understand the related objectives and advantages of this application.

[0019] This patent will now be described with reference to the accompanying drawings, in which similar reference numerals denote similar elements. While specific structures and arrangements are discussed, it should be understood that this is done merely for illustrative purposes. Those skilled in the art will recognize that other structures and arrangements can be used without departing from the spirit and scope of this patent. It will be clear to those skilled in the art that this patent can also be used in a variety of other applications.

[0020] In this specification and claims, several terms will be used, and unless otherwise indicated, these terms will be defined to have the following meanings: The singular forms “a” and “the” include their corresponding plural forms. “At least one” means one or more, and “more” means two or more. “At least one of the following” or similar expressions refer to any combination of these items, including any combination of single or plural items. For example, at least one of a, b, or c can be expressed as: a, b, c, ab, ac, bc, or abc, where a, b, and c can be single or multiple.

[0021] All figures used to represent physical quantities should be considered to be, in all cases, modified by the terms "within the unavoidable margin of error" or "approximately". Therefore, the numerical values ​​presented herein are approximations and may vary depending on the desired properties sought to be obtained by this patent. The principles of equivalents, which are applied to a minimum and not intended to limit the scope of the claims, should be applied, for example, each value should be interpreted at least according to the reported significant digits and by applying conventional rounding techniques.

[0022] It should be understood that the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. A and B can be singular or plural. Additionally, the character " / " in this article generally indicates an "or" relationship between the preceding and following related objects, but it can also represent an "and / or" relationship. Please refer to the context for a more accurate understanding.

[0023] All other terms used herein for special definition are intended to have the general meaning understood by one of ordinary skill in the art, and in particular, meaning that one of ordinary skill in the art, upon reading the claims, specification and drawings of this patent, can directly and without doubt determine how the technical solution of this patent can be implemented.

[0024] Even if there are incomplete descriptions, omissions, or ambiguities in the grammar, words, punctuation, graphics, symbols, etc. of the claims, specification, and drawings of this patent, a person skilled in the art can still arrive at the only correct understanding by reading the claims, specification, and drawings as a whole without extensive reasoning or experimentation, and effectively exclude various incorrect interpretations that are not aimed at achieving the purpose of this patent.

[0025] Those skilled in the art would first choose to read the claims, specification, and drawings of this patent to reasonably interpret the terms; secondly, they would choose to refer to the relevant definitions in other documents published by the applicant before the filing date to reasonably interpret the terms; thirdly, they would choose the references cited in this patent to reasonably interpret the terms; and finally, they would choose to combine the technical dictionaries, technical manuals, reference books, textbooks, national or industry technical standards, etc., commonly used by those skilled in the art to reasonably interpret the terms.

[0026] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.

[0027] like Figure 1 , 2 This patent provides an embodiment of a non-contact gas distribution method for implanting explosive beads, including a gas distribution plate 200, a bead implantation plate 100 and a negative pressure source (not shown in the figure); the bead implantation plate 100 includes radially opened air holes 110, which are used to adsorb explosive beads.

[0028] The valve plate 200 includes a negative pressure section 210 located on the outer periphery; a negative pressure source is connected to the valve plate 200 and provides negative pressure within the negative pressure section 210.

[0029] The working principle of the vent 110 and the negative pressure section 210 is basically the same as that of the bead-planting mechanism in the prior art. That is, when the vent 110 is directly facing the negative pressure section 210, there is also a negative pressure inside the vent 110, which adsorbs the popping beads and makes it difficult for the popping beads to detach from the vent 110. When the bead-planting plate 100 rotates relative to the air distribution plate 200 so that the vent 110 is no longer directly facing the negative pressure section 210, there is no longer a negative pressure inside the vent 110, and the popping beads easily detach from the vent 110.

[0030] Optionally, the air distribution plate 200 may also include a positive pressure section for providing positive pressure to the air hole 110 to remove the burst bead from the air hole 110.

[0031] The outer wall of the air distribution plate 200 and the inner wall of the bead planting plate 100 are fitted together to form a fitting gap 211, and there is a gap airflow in the fitting gap 211.

[0032] The applicant discovered that when the negative pressure within the negative pressure section 210 is appropriate and the gap between the air distribution plate 200 and the bead-planting plate 100 is suitable, the relative rotational motion of the air distribution plate 200 and the bead-planting plate 100 with the gap fit generates almost no friction, resulting in a very small gap airflow. The negative pressure formed in the air hole 110 is sufficient to meet the conveying requirements of the popping beads. Simultaneously, the non-strictly sealed transmission structure with frictionless rings, sealing rings, and other sealing / transmission components can avoid the problems caused by contact friction during the relative rotational motion of the air distribution plate 200 and the bead-planting plate 100 in the prior art, including: component wear, break-in time, and difficulty in changing models.

[0033] The radial width of the mating clearance is 0.01mm~0.05mm, 0.05mm~0.10mm, or 0.10mm~0.30mm. Preferably, it is 0.05mm~0.10mm. If this width is too large, the mating clearance will be too large, resulting in excessive airflow and negative pressure loss, leading to unstable adsorption of the beads. If the clearance is too small, the bead-planting disc 100 and the air distribution disc 200 will be difficult to assemble, failing to achieve the technical effect of shortening the break-in time and changeover time. It will also lead to unplanned wear and leakage due to machining errors in the bead-planting disc 100 or the air distribution disc 200, and will result in excessively high component processing costs.

[0034] The gauge pressure within the negative pressure section 210 relative to standard atmospheric pressure is not less than -0.35 to -0.48 bar, -0.48 to -0.60 bar, or -0.60 to -1.00 bar. Preferably, it is -0.35 to -0.60 bar.

[0035] The gauge pressure in the negative pressure section 210 relative to standard atmospheric pressure is related to the speed of the bead reel 100. For example, based on the speed of the bead reel 100, the gauge pressure in the negative pressure section 210 relative to standard atmospheric pressure is approximately -0.35 bar at a production speed of 200 m / min, approximately -0.48 bar at a production speed of 250 m / min, and approximately -0.55 to -0.60 bar at a production speed of 300 m / min.

[0036] Furthermore, temperatures below -1.00 bar may cause the capsules to deform, while temperatures above -0.35 bar may result in insufficient adsorption, leading to capsule flying at high speeds. It is particularly important to note that the optimal energy efficiency ratio is achieved in the -0.48 to -0.60 bar range.

[0037] For example, when the clearance between the air distribution plate and the planter plate is set to 15 to 24 micrometers, the tolerance on one side is 7 to 12 micrometers. During the experimental debugging process, it was found that under this condition, the negative pressure value of the planter plate was in the range of (0.2~0.3) kPa, resulting in poor adsorption of the popping beads and causing the beads to fly away. When the tolerance was improved to 9 to 15 micrometers and the tolerance on one side was adjusted to 5 to 8 micrometers, the air pressure was significantly improved and stabilized in the range of (0.4~0.5) kPa. The popping beads were firmly adsorbed, and the flying beads phenomenon did not occur, thus meeting the design requirements of sufficient negative pressure and good process performance of the mechanism.

[0038] In one embodiment, the vehicle speed is 300 m / min and the adsorption pressure is -0.50 bar. The burst bead implantation device uses a negative pressure adsorption method to transfer the burst beads. The burst bead picking plate has air holes 110 evenly distributed at angles to adsorb the burst beads one by one, and the burst beads are driven to rotate by a servo motor. The force analysis of the burst beads shows that the burst beads are subjected to gravity G, centripetal force F, negative pressure Fnegative, and air resistance is negligible.

[0039] At this point, according to the pressure calculation formula F=ps, where p is the pressure and s is the area of ​​contact. Based on the negative pressure gauge data, p=0.05MPa, s=3.14 1 1mm 2

[0040] Fnegative = 0.05 10 6 3.14 10 -6 =157 10 -3 N

[0041] According to the centripetal force calculation formula, substituting the vehicle speed v = 300 m / min = 5 m / s, the radius of rotation r = 0.112 m, and m = 0.023g = 23, we get... 10 -6 kg yields: F direction = 23 10 -6 52 / 0.112=5 10 -3 N G=0.23 10 -3 N Ultimately, it can be calculated that Fnegative > Fdirective + G, and Fsum = 151.7. 10 -3 N < burst pressure 16.5N. From Fnegative > Fpositive + G, we can conclude that the burst beads are firmly adsorbed by the negative pressure on the plant plate, preventing any flying beads; from Ftotal = 151.7 10 -3 Since N < burst pressure 16.5N, there is no risk of the bursting bead rupturing, and the negative pressure adsorption structure meets the usage requirements.

[0042] Negative pressure fluctuations are no greater than 0.10 bar, 0.05 bar, or 0.01 bar. Negative pressure fluctuations are the gauge pressure fluctuations within the negative pressure section relative to standard atmospheric pressure caused by interstitial airflow. Negative pressure fluctuations directly affect adsorption stability and also indicate that the size of the interstitial airflow is within an appropriate range. Excessive negative pressure fluctuations indicate that the interstitial airflow is too large and unstable, suggesting that the mating clearance 211 is too large.

[0043] Preferably, the negative pressure section 210 is opened along the circumference of the air distribution plate 200, and the maximum circumferential length of the negative pressure section 210 does not exceed 1 / 4, 1 / 3 or 1 / 2 of the outer circumference of the air distribution plate 200.

[0044] Preferably, the non-contact gas distribution method for implanting beads further includes a rotating mechanism for driving the bead-implanting disc 100 to rotate, and the rotating mechanism is fixedly connected to the gas distribution disc 200. The rotating mechanism includes a reducer 300 and a power source 400. In the prior art, a transmission device is usually required to transmit the power of the rotating mechanism to the bead-implanting disc.

[0045] Since there is almost no friction between the bead-planting disc 100 and the air distribution disc 200, the rotating mechanism can drive the bead-planting disc 100 to rotate with high precision while being fixedly connected to the air distribution disc 200. At the same time, it saves transmission steps, has higher transmission efficiency, lower material costs, more reliable transmission, and a more compact machine structure.

[0046] For example, the reducer model is FAD090 system. When the bead-planting disc rotates, the speed of the bead-planting disc 100 is not less than 150 m / min, 200 m / min, or 300 m / min. In the embodiments of this patent, the negative pressure adsorption force provided by the bead-planting disc 100 is sufficient to meet the high-speed requirements.

[0047] Specifically, the bead-planting tray 100 also includes a bead-planting tray central hole 120, and the air distribution tray 200 also includes an air distribution tray central hole 220. The bead-planting tray 100 has a first protrusion 130 extending into the air distribution tray 200 near the outer periphery of the bead-planting tray central hole 129. The first protrusion 130 is inserted into the air distribution tray central hole 220, and the outer wall of the first protrusion 130 forms a clearance fit with the air distribution tray central hole 220. The first protrusion 130 is connected to the rotating mechanism. This connection structure is relatively compact and reliable.

[0048] Preferably, it also includes a bead-planting tray gasket 500, which is disposed on the surface of the bead-planting tray 100 away from the air distribution plate 200. The bead-planting tray gasket 500 is used to seal the first central hole to prevent foreign objects from entering.

[0049] Specifically, the valve plate 200 has a second extension 230 extending towards the rotating mechanism near the outer periphery of the valve plate central hole 220; the second extension 230 is connected to the rotating mechanism. This connection structure is relatively compact and reliable.

[0050] Industrial applicability

[0051] like Figure 3 As shown, the non-contact gas distribution method capsule implantation device 1000 of this patent is an important component of the capsule mouthpiece production system. For example, a capsule mouthpiece production system includes the non-contact gas distribution method capsule implantation device 1000, a capsule supply device 1100, a filament supply device 2000, a mouthpiece forming device 3000, and a mouthpiece conveying device 4000. When this system produces capsule mouthpieces, the filament supply device 2000 supplies filament to the mouthpiece forming device 3000, while the capsule supply device 1100 supplies capsules to the capsule implantation device 1000. The capsule implantation device 1000 implants the capsules into the filament during the forming process. Through the above process, a mouthpiece containing capsules is formed at the outlet of the mouthpiece forming device 3000 and then conveyed to the subsequent station by the mouthpiece conveying device 4000.

[0052] In summary, this patent, referencing the non-contact gas distribution structure of a smoke distribution wheel, designs a micro-gap non-contact fit between the bead-planting tray and the gas distribution tray. It utilizes negative pressure airflow to stably adsorb the burst beads, avoiding wear and contamination caused by mechanical friction. By optimizing the gas path layout and sealing structure, it improves negative pressure stability and response speed, ensuring precise and controllable adsorption and release of the burst beads. This design not only extends the equipment's service life but also reduces maintenance frequency and operating noise, achieving efficient, clean, and stable continuous production, laying the technical foundation for subsequent compatible switching between multiple burst bead specifications.

[0053] The description in this specification references Marks' Standard Handbook for Mechanical Engineers (11th edition and other editions prior to the filing date of this application), published by McGraw-Hill, Inc.; DeGarmo's Materials and Processes in Manufacturing (13th edition and other editions prior to the filing date of this application), published by Wiley; Machinery's Handbook (32nd edition and other editions prior to the filing date of this application), published by Industrial Press Inc.; Mechanical Design Handbook (6th edition and other editions prior to the filing date of this application), edited by Cheng Daxian, published by Chemical Industry Press; and Modern Mechanical Design Handbook (6th edition and other editions prior to the filing date of this application), edited by Wen Bangchun, published by Machinery Industry Press.

[0054] In the several embodiments provided in this application, it should be understood that the disclosed devices, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another device, or some features may be ignored or not executed.

[0055] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0056] In this specification, references to "an embodiment" or "a specific implementation" mean that a particular feature, structure, or characteristic described in connection with that embodiment / specific implementation is included in at least one embodiment / specific implementation of the invention.

[0057] Therefore, the phrase "in one embodiment / specification" appearing in various places in this specification does not necessarily refer to the same embodiment / setting, but rather to possible. Furthermore, specific features, structures, or characteristics may be combined in one or more embodiments / settings in any suitable manner, as may be understood by those skilled in the art from this disclosure.

[0058] Similarly, it should be understood that in the above description of exemplary embodiments / specific implementations of the invention, various features of the invention are sometimes combined in a single embodiment / specific implementation or its figures and description, with the aim of simplifying the disclosure and aiding in the understanding of one or more of the various aspects of the invention. However, the method of description in this patent should not be construed as reflecting an intention that the claimed features of the invention are more than those expressly stated in each claim, except where explicitly stated otherwise or in obvious technical contradiction or exclusion. Rather, the inventive aspect reflected in the claims lies in not all the features of a single foregoing disclosed embodiment / specific implementation. Therefore, the claims following the detailed description are expressly incorporated herein by reference, each claim existing independently as a separate embodiment / specific implementation of the invention.

[0059] Furthermore, while some embodiments / specific implementations described herein include, but are not limited to, other features included in other embodiments / specific implementations, combinations of features from different embodiments / specific implementations are intended to be within the scope of the invention and form different embodiments / specific implementations, as will be understood by those skilled in the art. For example, in the following claims, embodiments / specific implementations of any claim can be used in any combination.

[0060] The terms and expressions used in this specification are for illustrative purposes and not for limitation. In using these terms and expressions, it is not intended to exclude any equivalents of the features or portions thereof shown and described, but rather to recognize that various modifications may be possible within the scope of the invention.

[0061] Therefore, it should be understood that although the invention has been specifically disclosed through preferred embodiments, exemplary embodiments and optional features, those skilled in the art may take variations or modifications of the concepts disclosed herein, and such variations and modifications are therefore considered to be within the scope of the invention as defined by the appended claims.

[0062] The specific embodiments given in this specification are examples of useful implementations of the present invention. It will be apparent to those skilled in the art that the present invention can be implemented using many variations of the devices, device components, and method steps disclosed in this specification.

[0063] The foregoing description of specific embodiments has fully disclosed the general features of the invention, enabling others to easily modify and / or adapt such embodiments for various applications by applying knowledge within the scope of the art, without excessive experimentation and without departing from the general conception of the invention. Therefore, based on the teachings and guidance provided herein, it is intended that such modifications and alterations be included within the meaning and scope of equivalents of the disclosed embodiments. It should be understood that the wording or terminology used herein is for descriptive purposes and is not intended to be limiting; thus, the wording or terminology in this specification will be interpreted by those skilled in the art based on the foregoing teachings and guidance.

[0064] Furthermore, the scope of the invention should not be limited to any of the exemplary embodiments described above, but only to the appended claims and their equivalents.

Claims

1. A non-contact gas-dispensing method for implanting explosive beads, characterized in that, Includes the air distribution plate, beaded plate, and negative pressure source; The bead-planting tray includes radially opened air holes for adsorbing popping beads; The air distribution plate includes a negative pressure section located on the outer periphery, which communicates with the air holes to allow the air holes to adsorb the popping beads; The negative pressure source is connected to the air distribution plate and provides negative pressure within the negative pressure section; The outer wall of the air distribution plate and the inner wall of the bead planting plate are fitted together to form a fitting gap, and there is a gap airflow within the fitting gap.

2. The non-contact gas distribution method explosive bead implantation device according to claim 1, characterized in that, The radial width of the fitting gap is 0.01mm~0.05mm, 0.05mm~0.10mm, or 0.10mm~0.30mm.

3. The non-contact gas distribution method explosive bead implantation device according to claim 1, characterized in that, The gauge pressure within the negative pressure section relative to standard atmospheric pressure is not less than -0.35 to -0.48 bar, -0.48 to -0.60 bar, or -0.60 to -1.00 bar.

4. The non-contact gas distribution method explosive bead implantation device according to claim 3, characterized in that, The negative pressure fluctuation is no greater than 0.10 bar, 0.05 bar, or 0.01 bar; The negative pressure fluctuation is due to the gauge pressure fluctuation within the negative pressure section relative to standard atmospheric pressure caused by the interstitial airflow.

5. The non-contact gas distribution method explosive bead implantation device according to claim 1, characterized in that, The negative pressure section is opened along the circumference of the air distribution plate, and the maximum circumferential length of the negative pressure section does not exceed 1 / 4, 1 / 3 or 1 / 2 of the outer circumference of the air distribution plate.

6. The non-contact gas distribution method explosive bead implantation device according to claim 1, characterized in that, It includes a rotating mechanism for driving the bead-planting disc to rotate, and the rotating mechanism is fixedly connected to the air distribution disc.

7. The non-contact gas distribution method explosive bead implantation device according to claim 6, characterized in that, When the bead-planting disc rotates, the speed of the disc is not less than 50 m / min, 150 m / min, or 300 m / min.

8. The non-contact gas distribution method capsule implantation device according to claim 6, characterized in that, The bead-planting tray also includes a central hole in the bead-planting tray, and the air distribution tray also includes a central hole in the air distribution tray; The bead-planting disc has a first extension near the outer periphery of the central hole of the bead-planting disc, extending toward the air distribution disc; The first protrusion is inserted into the hole in the valve plate; The outer wall of the first protrusion and the inner wall of the central hole of the air distribution plate form a clearance fit; The first protrusion is connected to the rotating mechanism.

9. The non-contact gas distribution method explosive bead implantation device according to claim 8, characterized in that, It also includes a bead-planting disc gasket, which is disposed on the surface of the bead-planting disc away from the gas distribution disc, and is used to seal the hole in the bead-planting disc.

10. The non-contact gas distribution method explosive bead implantation device according to claim 8, characterized in that, The valve plate has a second extension near the outer periphery of the central hole of the valve plate, extending toward the direction of the rotating mechanism; The second extension is connected to the rotating mechanism.