A double-coating brake disc super-high-speed laser cladding process method

Abstract

The present application relates to a kind of double-coated brake disc ultra-high speed laser cladding process method, comprising the following steps: according to brake disc surface area, the calculation formula of total energy output value of cladding efficiency, determine the total energy output value under the binding force qualified threshold;Set control factor, deduce the coupling formula of power, powder feed rate, efficiency and thickness;Using double-layer time-lapse cladding, establish radius time line speed kinematics model, accurately describe the second layer linear velocity variation law;Determine the compensation factor of second layer cladding, obtain the real-time compensation formula of power, powder feed rate changes with linear velocity in second layer cladding process.The present application is around the technical goal of high efficiency and high quality collaborative optimization, systematic design is carried out in process modeling, parameter coupling and dynamic control, on the premise of ensuring coating bond strength, forming quality and substrate deformation controllable, realize efficiency maximization, with stronger implementability and replicability, be conducive to standardization, large-scale development.

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