An automatic packaging and data system for heavy industrial products with checking function

The automation system solved the problems of handling, inspection and traceability of heavy-duty motor stator products, and achieved efficient and reliable product packaging and data traceability, reducing manpower burden and scrap rate, and meeting the requirements of automotive-grade supply chain.

CN122403092APending Publication Date: 2026-07-17OROIHONG HIGH-TECH (JIAXING) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
OROIHONG HIGH-TECH (JIAXING) CO LTD
Filing Date
2026-04-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot effectively solve the problems of heavy-duty motor stator products, such as heavy-duty handling, easy damage to employee health during inspection operations, high product scrap rate, unreliable traceability, and lack of verification for placement deviation. Especially in scenarios with a daily output of 500-800 pieces, manual operation may cause problems such as lumbar strain, product bumps and injuries, risk of cross-selling, and poor packaging consistency.

Method used

By employing automated handling units, inspection station units, packaging and verification units, and data traceability units, combined with a six-axis robotic arm, vision positioning unit, laser displacement sensor, and PLC control module, the system achieves automated product grasping, inspection, verification, and data traceability. Vision positioning compensation and laser verification ensure product placement accuracy and enable cross-production line data comparison and packaging consistency.

Benefits of technology

It has achieved reduced labor costs, improved product yield, enhanced traceability reliability, and improved packaging efficiency. It has also reduced the workload of personnel, reduced the rate of product damage and scrap, met the traceability requirements of the automotive-grade supply chain, shortened the packaging cycle of a single product, and increased daily production capacity.

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Abstract

本发明公开了一种带校验功能的重型工业产品自动包装及数据系统,其特征在于,包括:自动搬运执行单元,用于自动完成待包装产品、包装载体的抓取、转移与放置;检验工位单元,用于完成产品检验操作的辅助与操作合规性校验;包装校验单元,用于完成产品放置精度的校验与包装过程的计数管控;数据追溯单元,用于完成产品全链路生产数据的比对、存储与追溯,人员负重作业量降低,无弯腰作业动作,避免职业健康损伤,通过视觉定位补偿、放置偏移激光校验,产品放置精度偏差显著降低,全链路数据可溯源,满足汽车级供应链的追溯要求。
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