Outward-swinging precise digital display cutting saw for manufacturing engraving cast aluminum door

By designing a cleaning device and atomization mechanism on the saw angle machine, the debris and dust on the workbench of the saw angle machine is automatically cleaned, solving the problems of low manual cleaning efficiency and high working intensity in the prior art, improving processing efficiency and reducing environmental pollution.

CN223028609UActive Publication Date: 2025-06-27FUJIAN XINHUISHENG INTELLIGENT DOOR & WINDOW CO LTD
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Patent Information

Application Number
CN202520985776.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-06-27
Estimated Expiration
2035-05-20

AI Technical Summary

Technical Problem

The dust and debris generated by existing sawn angle machines during cutting require manual cleaning, resulting in reduced processing efficiency and increased worker work intensity.

Method used

A precision digital display cutting saw for the outer pendulum manufacturing of finely engraved and cast aluminum doors was designed, equipped with a cleaning device and an atomization mechanism. The cleaning device drives the gears to rotate through the motor, which drives the triangle scraper and the wipe block to move simultaneously, and automatically cleans up debris on the workbench. The atomization mechanism sprays water mist through the nozzle to reduce the dust in the collection box.

Benefits of technology

Automatic cleaning of debris and dust is achieved, processing efficiency is improved, workers' work intensity is reduced, and dust splash is avoided to pollute the environment through dust reduction treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutting saws, and discloses an outward-swinging precise digital display cutting saw for manufacturing a precisely-carved cast aluminum door, which structurally comprises a corner sawing machine, a saw blade, a cleaning device, an atomizing mechanism and a collecting box, and has the beneficial effects that the cleaning device is additionally arranged on the corner sawing machine, and a gear is driven to rotate by virtue of a motor; the gear rotates to drive two sets of racks at the upper end and the lower end of the gear to move synchronously, the triangular scraping plate and the wiping block which are installed at the bottom of the gear move synchronously, residual chippings and dust on the workbench are cleaned, follow-up manual cleaning work is avoided, the machining efficiency is improved, the working intensity of workers is reduced, and the working efficiency is improved. And then by means of operation of a water pump in the water tank in the corner sawing machine, water flow in the water tank can be discharged into a flow dividing pipe through a water inlet pipe and sprayed out through a plurality of atomization nozzles arranged on one side of the flow dividing pipe, dust falling treatment is conducted on chippings and dust collected in the collecting box, and the situation that the dust splashes and pollutes the environment can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting saws, in particular to an externally swinging precision digital display cutting saw for manufacturing precision-cast aluminum doors. Background Art

[0002] Precision-cast aluminum doors are made by using modern high-tech processing techniques, with solid cast aluminum and integral casting. The various villa doors and customized villa doors manufactured are novel, beautiful, elegant, luxurious and spectacular. They are widely used at home and abroad. It is the first brand of large-scale aluminum carving door products in China, and also a precision-cast aluminum door with extremely high high-tech content of renewable resources. It is a great revolution in the Chinese construction industry and has epoch-making historical significance.

[0003] Based on the above, when the existing precision-cast aluminum doors are produced and processed, their processing parts need to be cut. Therefore, a miter saw is usually used to cut the corners of its parts. When the existing miter saw is used for cutting, dust and debris will be generated on the processing table. Usually, after the processing is completed, the processing personnel manually clean the debris and dust on the processing table, and then carry out the next processing. However, this not only reduces the processing efficiency but also increases the work intensity of the processing personnel. Summary of the Utility Model

[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an externally swinging precision digital display cutting saw for manufacturing precision-cast aluminum doors, which has the function of quickly cleaning the debris and dust on the working table of the miter saw.

[0005] To solve the above problems, the utility model adopts the following technical solutions.

[0006] An externally swinging precision digital display cutting saw for manufacturing precision-cast aluminum doors, its structure includes a miter saw, an electric control box, a digital display controller, a working table, a clamping mechanism, a saw blade and a baffle. The electric control box electrically connected to an external power supply is installed on the top of the miter saw. A digital display controller is installed on one side of the miter saw. A working table is arranged inside the miter saw. Symmetric clamping mechanisms connected to the miter saw are arranged above the working table. A saw blade is installed inside the miter saw. A baffle is arranged on one side of the working table, and the baffle is movably matched with the miter saw.

[0007] As an optimization, both the clamping mechanism and the saw blade are electrically connected to the electric control box and the digital display controller on the top of the miter saw.

[0008] As an optimization, a number of leakage grooves are arranged in an array on the working table.

[0009] As an optimization, the interior of the angle sawing machine also includes a cleaning device, an atomization mechanism, a collection box and a slide. The cleaning device is installed on the side of the angle sawing machine close to the workbench. A collection box is provided directly below the cleaning device. The collection box is located directly below the workbench and is movably installed with the angle sawing machine. Atomization mechanisms are provided on both sides of the collection box.

[0010] As an optimization, through hole grooves are symmetrically opened on both sides of the collection box, and the through hole grooves are movably matched with the atomization mechanism.

[0011] As an optimization, the cleaning device includes a cylinder, a mounting frame, a fixed plate, a motor, a slot, a rack, a side plate, a triangular scraper, a wiping block and a gear. The cylinder is built into the interior of the angle sawing machine and is electrically connected to the electric control box. The piston end of the cylinder is fixed to the mounting frame, and the end of the mounting frame away from the cylinder is connected to the fixed plate. A motor is also installed on the fixed plate. The output end of the motor is connected to the gear to drive the gear to rotate. Racks are meshed on the upper and lower sides of the gear, and one side of the rack is slidably engaged with the slot. The slot is opened on the fixed plate, and one end of the two groups of racks is fixed with a side plate, and a triangular scraper is installed at the bottom of the two side plates, and a wiping block is installed on one side of the two side plates.

[0012] As an optimization, the triangular scraper and the wiping block are arranged alternately front and back.

[0013] As an optimization, the atomization mechanism includes a telescopic tube, a long plate, a water inlet pipe, a diversion pipe and an atomizing nozzle. One end of the telescopic tube is connected to the water tank inside the angle sawing machine body, and the other end of the telescopic tube is connected to the water inlet pipe through the long plate. The long plate is connected to the angle sawing machine. The other end of the water inlet pipe is connected to the diversion pipe, and a plurality of atomizing nozzles are arrayed on one side of the diversion pipe.

[0014] As an optimization, a clamping block is fixed on one side of the long board, and the clamping block is slidably matched with a slide groove on the angle sawing machine.

[0015] Beneficial Effects

[0016] Compared with the prior art, the advantages of the utility model are:

[0017] (1) The utility model relates to an outward swing precision digital display cutting saw for manufacturing finely carved cast aluminum doors. By adding a cleaning device to the angle sawing machine, a motor is used to drive the gear to rotate. The rotation of the gear will drive the two sets of racks at the upper and lower ends to move synchronously, and the triangular scraper and wiping block installed at the bottom will move synchronously to clean the debris and dust remaining on the workbench, thereby avoiding the subsequent manual cleaning work, improving the processing efficiency and reducing the work intensity of the workers.

[0018] (2) The external swing precision digital display cutting saw for manufacturing precision carved cast aluminum doors of the present utility model is provided with an atomization mechanism. By the operation of the water pump in the water tank inside the saw angle machine, the water flow inside the water tank can be discharged into the shunt pipe through the water inlet pipe and sprayed out through a number of atomizing nozzles provided on one side of the shunt pipe, so as to perform dust reduction treatment on the debris and dust collected in the collection box, and avoid dust flying and polluting the environment.

[0019] (3) The external swing precision digital display cutting saw for manufacturing precision carved cast aluminum doors of the present utility model sets the triangular scraper and the wiping block alternately front and back. When the wiping block moves forward to clean the debris on the workbench, the triangular scraper follows closely behind, and can scrape the debris missed by the wiping block into the collection box, improving the cleaning efficiency and effect. Description of the Drawings

[0020] Figure 1 is a schematic structural diagram of the external swing precision digital display cutting saw for manufacturing precision carved cast aluminum doors of the present utility model;

[0021] Figure 2 is a schematic internal structure diagram of the saw angle machine of the present utility model;

[0022] Figure 3 is a schematic diagram of the cooperation between the cleaning device and the atomization mechanism of the present utility model;

[0023] Figure 4 is a schematic installation structure diagram of the cylinder of the present utility model;

[0024] Figure 5 is a schematic structural diagram of the cleaning device of the present utility model;

[0025] Figure 6 is a schematic structural diagram of the atomization mechanism of the present utility model.

[0026] Reference numerals in the drawings: saw angle machine - 1, electric control box - 2, digital display controller - 3, workbench - 4, clamping mechanism - 5, saw blade - 6, baffle - 7, leakage groove - 14, cleaning device - 11, atomization mechanism - 12, collection box - 13, chute - 15, through hole groove - 131, cylinder - 111, mounting bracket - 112, fixing plate - 113, motor - 114, card slot - 115, rack - 116, side plate - 117, triangular scraper - 118, wiping block - 119, gear - 120, telescopic tube - 21, baffle - 22, water inlet pipe - 23, shunt pipe - 24, atomizing nozzle - 25, clamping block - 26. Detailed Embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Embodiment: Please refer to Figures 1 - 6 , an externally swinging precision digital display cutting saw for manufacturing precision-cast aluminum doors, the structure of which includes a saw angle machine 1, an electric control box 2, a digital display controller 3, a workbench 4, a clamping mechanism 5, a saw blade 6 and a baffle 7. An electric control box 2 electrically connected to an external power supply is installed on the top of the saw angle machine 1. A digital display controller 3 is installed on one side of the saw angle machine 1. A workbench 4 capable of processing aluminum cast doors is provided inside the saw angle machine 1. Symmetrically arranged above the workbench 4 are clamping mechanisms 5 connected to the saw angle machine 1. A saw blade 6 is installed inside the saw angle machine 1. A baffle 7 is provided on one side of the workbench 4, and the baffle 7 is movably matched with the saw angle machine 1.

[0029] In this embodiment, both the clamping mechanism 5 and the saw blade 6 are electrically connected to the electric control box 2 and the digital display controller 3 on the top of the saw angle machine 1, which can control the clamping mechanism 5 to descend to clamp and fix the workpiece on the workbench 4, and can drive the cylinder inside the saw angle machine 1 to operate, driving the saw blade 6 to descend to cut the workpiece on the workbench 4.

[0030] In this embodiment, a number of leakage grooves 14 are arrayed on the workbench 4, and the leakage grooves 14 can make the debris after processing fall from the workbench 4.

[0031] In this embodiment, the inside of the saw angle machine 1 further includes a cleaning device 11, an atomizing mechanism 12, a collection box 13 and a chute 15. A cleaning device 11 is installed on one side of the saw angle machine 1 close to the workbench 4. A collection box 13 is provided directly below the cleaning device 11. The collection box 13 is located directly below the workbench 4 and is movably installed with the saw angle machine 1. Atomizing mechanisms 12 are provided on both sides of the collection box 13, and the two groups of atomizing mechanisms 12 are slidably matched with the chute 15 on the saw angle machine 1.

[0032] In this embodiment, by pulling the atomizing mechanism 12 to slide on the chute 15, the position of the atomizing mechanism 12 can be adjusted.

[0033] In this embodiment, through holes 131 are symmetrically opened on both sides of the collection box 13, and the through holes 131 are movably matched with the atomizing mechanism 12, which can enable the atomizing mechanism 12 to enter the collection box 13 to spray water mist inside it.

[0034] In this embodiment, the cleaning device 11 includes a cylinder 111, a mounting frame 112, a fixing plate 113, a motor 114, a slot 115, a rack 116, a side plate 117, a triangular scraper 118, a wiping block 119 and a gear 120. The cylinder 111 is built into the interior of the angle sawing machine 1 and is electrically connected to the electric control box 2, which can control the operation and extension of the cylinder 111. The piston end of the cylinder 111 is fixed to the mounting frame 112, and the end of the mounting frame 112 away from the cylinder 111 is connected to the fixing plate 113. Next, a motor 114 is also installed on the fixed plate 113. The output end of the motor 114 is connected to the gear 120 to drive the gear 120 to rotate. Racks 116 are meshed on the upper and lower sides of the gear 120. One side of the rack 116 is slidably engaged with the slot 115. The slot 115 is provided on the fixed plate 113. Side plates 117 are fixed to one end of the two sets of racks 116. Triangular scrapers 118 are installed at the bottom of the two side plates 117. Wiping blocks 119 are installed on one side of the two side plates 117.

[0035] In this embodiment, by extending and retracting the piston rod of the cylinder 111, the fixed plate 113 and the structure located on the fixed plate 113 can be driven to move forward together, so that the triangular scraper 118 and the wiping block 119 can completely clean the debris generated on the workbench 4 without any blind spots.

[0036] In this embodiment, the sliding engagement between the slots 115 on the fixing plate 113 and the two sets of racks 116 can increase the stability of the racks 116 when sliding, thereby increasing the working efficiency of the triangular scraper 118 and the wiping block 119 .

[0037] In this embodiment, the triangular scraper 118 and the wiping block 119 are arranged alternately front and back. When the wiping block 119 moves forward to clean the debris on the workbench 4, the triangular scraper 118 follows closely behind and can scrape the debris missed by the wiping block 119 into the collection box 13.

[0038] In this embodiment, the atomizing mechanism 12 includes a telescopic tube 21, a long plate 22, a water inlet pipe 23, a diverter pipe 24 and an atomizing nozzle 25. One end of the telescopic tube 21 is connected to the water tank inside the main body of the angle sawing machine 1, and the other end of the telescopic tube 21 is connected to the water inlet pipe 23 through the long plate 22. The long plate 22 is connected to the angle sawing machine 1. The other end of the water inlet pipe 23 is connected to the diverter pipe 24. A plurality of atomizing nozzles 25 are arrayed on one side of the diverter pipe 24. By driving the water pump in the water tank to discharge water into the diverter pipe 24 through the water inlet pipe 23 and spraying it out through the atomizing nozzle 25, the debris dust collected in the collection box 13 can be reduced to avoid dust splashing.

[0039] In this embodiment, a clamping block 26 is fixed to one side of the long plate 22. The clamping block 26 is slidably engaged with the sliding groove 15 on the saw-angle machine 1, capable of adjusting the position of the atomization mechanism 12. When the collection box 13 needs to be taken out, the atomization mechanism 12 can be slid to disengage it from both sides of the collection box 13.

[0040] Working principle: After the saw-angle machine 1 finishes cutting the cast aluminum door workpiece, processing debris and dust will remain on the workbench 4. At this time, the driving motor 114 operates to drive the gear 120 to rotate. By means of the rotation of the gear 120, the two groups of racks 116 at its upper and lower ends will move synchronously. While the racks 116 are moving, the triangular scraping plate 118 and the wiping block 119 installed at the bottom thereof can be moved synchronously to clean the remaining debris and dust on the workbench 4, and they will fall into the collection box 13 at the bottom through the leakage groove 14 opened on the workbench 4 for collection. At the same time, when the triangular scraping plate 118 and the wiping block 119 are moving for cleaning, the electric control box 2 drives the cylinder 111 to operate, driving the fixed plate 113 and its structure connected thereto to move forward together, enabling the triangular scraping plate 118 and the wiping block 119 to completely clean the debris on the workbench 4 without leaving any cleaning dead corners;

[0041] Then, after the cleaning is completed, by driving the water pump in the water tank inside the saw-angle machine 1 to operate, the water flow inside the water tank is discharged into the shunt pipe 24 through the water inlet pipe 23 and sprayed out through a number of atomizing nozzles 25 provided on one side of the shunt pipe 24 to perform dust suppression treatment on the debris and dust collected in the collection box 13, which can avoid dust flying and polluting the environment;

[0042] When the collection box 13 needs to be taken out after completion of collection, by pulling out the baffle 7 at the front end of the saw-angle machine 1, the internal collection box 13 can be taken out to process the debris in the collection box 13.

[0043] The control mode of the present utility model is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.

[0044] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0045] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An outward swing precision digital display cutting saw for manufacturing finely carved cast aluminum doors, the structure of which comprises a corner sawing machine (1), an electric control box (2) located on the top of the corner sawing machine (1), a digital display controller (3) arranged on one side of the corner sawing machine (1), a workbench (4) located inside the corner sawing machine (1), a clamping mechanism (5) installed above the workbench (4), a saw blade (6) arranged inside the corner sawing machine (1), and a baffle (7) for movably cooperating with one side of the workbench (4); Features: The interior of the angle sawing machine (1) further includes a cleaning device (11), a collection box (13) located directly below the cleaning device (11), and atomizing mechanisms (12) disposed on both sides of the collection box (13); the two groups of atomizing mechanisms (12) are slidably matched with the slide grooves (15) on the angle sawing machine (1); The cleaning device (11) comprises a cylinder (111), a mounting frame (112) located at the piston end of the cylinder (111), a fixing plate (113) provided at one end of the mounting frame (112), a motor (114) mounted on the fixing plate (113), a gear (120) located at the output end of the motor (114), a rack (116) meshed at the upper and lower sides of the gear (120), a slot (115) for slidingly engaging with the rack (116), a side plate (117) installed at one end of the rack (116), a triangular scraper (118) fixed to the bottom of the side plate (117), and a wiping block (119) located at one side of the side plate (117); The atomizing mechanism (12) comprises a telescopic tube (21), a long plate (22) located at one end of the telescopic tube (21), a water inlet pipe (23) for communicating with the telescopic tube (21), a diverter pipe (24) located at the other end of the water inlet pipe (23), and a plurality of atomizing nozzles (25) located at one side of the diverter pipe (24).

2. The swing-out precision digital display cutting saw for manufacturing finely carved cast aluminum doors according to claim 1, characterized in that: The clamping mechanism (5) and the saw blade (6) are both electrically connected to an electric control box (2) and a digital display controller (3) on the top of the angle sawing machine (1).

3. The swing-out precision digital display cutting saw for manufacturing finely carved cast aluminum doors according to claim 1, characterized in that: A plurality of drain slots (14) are arranged in an array on the workbench (4).

4. The swing-out precision digital display cutting saw for manufacturing finely carved cast aluminum doors according to claim 1, characterized in that: Through hole grooves (131) are symmetrically provided on both sides of the collection box (13), and the through hole grooves (131) are movably matched with the atomization mechanism (12).

5. The swing-out precision digital display cutting saw for manufacturing finely carved cast aluminum doors according to claim 1, characterized in that: The triangular scraper (118) and the wiping block (119) are arranged alternately front and back.

6. The swing-out precision digital display cutting saw for manufacturing finely carved cast aluminum doors according to claim 1, characterized in that: A clamping block (26) is fixed to one side of the long plate (22), and the clamping block (26) is slidably matched with a sliding groove (15) on the angle sawing machine (1).

Citation Information

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