Sword grid slag removal device of steel plate cutting equipment

By designing an automated sword grating slag removal device, using lateral and longitudinal moving mechanisms and support buffer mechanisms, the problems of high labor intensity, low efficiency and poor stability of slag removal in the prior art are solved, and efficient and automated slag removal of multiple sword grating slags are achieved.

CN223172153UActive Publication Date: 2025-08-01WEIHAI HENGYUAN INTELLIGENT TECH CO LTD

Patent Information

Application Number
CN202422040904.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-01
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The prior art is in a high labor intensity, low efficiency, low degree of automation, poor stability when removing slag produced during cutting of steel plates of laser cutting machines, and the equipment structure is unstable, which affects the slag removal efficiency.

Method used

An automated slag removal device including a slag removal lateral and longitudinal movement mechanism of the sword grip removal is designed. The slag removal mechanism of the sword grip removal mechanism is driven by the control system, and combined with the support roller and the strike component, the automatic slag removal of multiple slag strips is realized, and the supporting buffer mechanism is used to keep the equipment stable.

Benefits of technology

It realizes efficient and automated slag removal of multiple sword granular strips, reducing labor intensity and use costs, and improving slag removal efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of slag removal, in particular to a sword gate slag removal device of steel plate cutting equipment, which comprises a workbench provided with sword gate bars, a control system is arranged on the workbench, a sword gate slag removal mechanism is arranged on the sword gate bars, and the sword gate slag removal mechanism is driven by a sword gate slag removal transverse moving mechanism. The sword grid slag removal transverse moving mechanism is driven by the sword grid slag removal longitudinal moving mechanism, the sword grid slag removal mechanism comprises a supporting roller, a slag removal frame, a slag removal component and a beating component, a supporting buffering mechanism is arranged on the supporting roller, and the supporting buffering mechanism comprises an adjusting plate, a bearing seat, an adjusting screw rod, an adjusting spring and a positioning nut. The sword grid slag removal longitudinal moving mechanism comprises a longitudinal supporting beam, a longitudinal moving lead screw and a longitudinal moving motor, and the sword grid slag removal transverse moving mechanism comprises a cross beam, a transverse moving lead screw and a lifting motor. The sword grid slag removal device is high in automation degree, capable of achieving automatic line changing, capable of removing slag on a plurality of sword grid bars through single-time operation, high in slag removal efficiency, low in use cost and good in stability.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag removal, in particular to a slag removal device for a sword grid of a steel plate cutting device. Background Technique

[0002] When a laser cutting machine cuts a steel plate, a large amount of high-temperature molten slag will be generated. These molten slags splash and adhere to the sword grid bars on the workbench surface, gradually affecting the cutting quality. The traditional solution is to manually knock and chisel, which has a large labor intensity, low efficiency, and long downtime. After retrieval, Chinese patent CN 110014228B discloses a sword grid slag removal machine. The slag removal machine includes: a machine shell, which is a horizontally placed box body. A strip-shaped opening corresponding to the sword grid rack is opened in the middle of the bottom plate of the machine shell along the running direction of the slag removal machine. The width of the strip-shaped opening is greater than the width of the sword grid rack. A control opening is opened on the upper surface of the machine shell. A power supply opening is opened on the upper part of one side wall of the machine shell; a driving motor is installed on the inner surface of the bottom plate on one side of the strip-shaped opening. The driving shaft of the driving motor extends above the strip-shaped opening at the rear end corresponding to the running direction of the slag removal machine; a driving gear is vertically arranged and rotatably sleeved on the driving shaft. The lower part of the driving gear extends out of the bottom plate through the strip-shaped opening and meshes with the tooth surface of the sword grid rack; a slag removal motor is installed on the inner surface of the bottom plate on the other side of the strip-shaped opening. The output shaft of the slag removal motor extends above the strip-shaped opening at the front end corresponding to the running direction of the slag removal machine; two slag removal blades, in the shape of discs. A shaft hole matching with the output shaft is respectively opened on the surfaces of the two slag removal blades. The two slag removal blades are respectively sleeved on the output shaft of the slag removal motor at intervals through the shaft holes. The lower parts of the two slag removal blades extend out of the bottom plate through the strip-shaped opening. The two slag removal blades respectively correspond to the two side walls of the sword grid rack; a control box is installed on the upper part inside the machine shell. The control box is electrically connected to an external power supply through the power supply opening; a control panel is installed on the control opening and communicates with the control box; the driving motor and the slag removal motor are respectively in communication connection with the control box; the driving motor drives the driving gear to rotate. The driving gear drives the slag removal machine to move forward or backward along the length direction of the sword grid rack through the meshing with the tooth surface of the sword grid rack. The output shaft of the slag removal motor rotates, driving the two slag removal blades to rotate. The two slag removal blades rotate to form a rotational cutting of the molten slag on the two side walls of the sword grid rack.

[0003] Disadvantages of the above patent: First, there are usually many sword grid bars installed on the workbench. Each time the above patent clears one sword grid bar, after clearing to the end, it is necessary to manually lift the slag removal device and switch to another sword grid bar to be cleared of slag, which has a high labor intensity and is inconvenient to operate. Second, each time the above patent runs, it can only remove the slag on one sword grid bar, with low slag removal efficiency, high energy consumption, and high usage cost. Third, when the above patent is in use, it is necessary to manually hold the machine shell to drive the slag removal device to move for slag removal, with a low degree of automation. Fourth, the front end of the slag removal machine of the above patent removes slag and the rear end moves. There is a lack of support at the front end, making the entire device structure unstable and prone to shaking, resulting in changes in the slag removal position. The slag removal blade may hit the sword grid bar, affecting the forward movement of the device and requiring manual adjustment, reducing the slag removal efficiency. Summary of the Invention

[0004] The purpose of the present utility model is to solve the deficiencies of the prior art and provide a sword grid slag removal device for a steel plate cutting device with a clever structure, high degree of automation, convenient operation, automatic line change, capable of clearing the slag on multiple sword grid bars in a single run, high slag removal efficiency, low usage cost, and good stability.

[0005] To achieve the above purpose, the technical solution adopted by the present utility model is:

[0006] A sword grid slag removal device for a steel plate cutting device, including a workbench on which sword grid bars are installed, characterized in that: a control system is provided on the workbench, a sword grid slag removal mechanism is provided on the sword grid bar, a sword grid slag removal transverse movement mechanism is provided at the upper end of the sword grid slag removal mechanism, the sword grid slag removal mechanism is driven by the sword grid slag removal transverse movement mechanism, a sword grid slag removal longitudinal movement mechanism is provided on the workbench, the sword grid slag removal transverse movement mechanism is connected to the sword grid slag removal longitudinal movement mechanism and is driven by the sword grid slag removal longitudinal movement mechanism, and the sword grid slag removal mechanism, the sword grid slag removal transverse movement mechanism, and the sword grid slag removal longitudinal movement mechanism are all controlled by the control system to drive the sword grid slag removal mechanism to move horizontally through the sword grid slag removal transverse movement mechanism to remove the slag on the sword grid bar, and drive the sword grid slag removal transverse movement mechanism and the sword grid slag removal mechanism to move longitudinally through the sword grid slag removal longitudinal movement mechanism to achieve automatic slag removal of multiple groups of sword grid bars.

[0007] The slag removal mechanism of the sword grid of the present utility model includes support rollers, a slag removal frame, slag removal components, and a striking component. Above the sword grid bars, there is a machine frame. On the left and right sides of the lower end of the machine frame, support rollers are respectively installed to support the entire machine frame by contacting the sword grid bars through the support rollers. A slag removal frame is provided on the machine frame. At one end of the slag removal frame, slag removal components are arranged at intervals from front to back. The slag removal components include two slag removal blocks arranged at intervals. One end of the slag removal block is a free end, and the other end is fixedly connected to the slag removal frame. The slag removal frame is hinged to the machine frame. The weight of the slag removal components is greater than the weight of the slag removal frame. Above the slag removal frame, there is a striking component. The slag removal blocks are driven by the striking component to swing up and down. The striking component is fixedly connected to the machine frame. By setting a plurality of slag removal components, the two slag removal blocks of each slag removal component are located on both sides of a sword grid bar. The slag removal blocks are closely matched with the sword grid bars. The striking component strikes the slag removal frame, driving the slag removal blocks to quickly swing upward around the hinge point of the slag removal frame and the machine frame to remove the molten slag on the sword grid bars.

[0008] The upper end surface of the slag removal block of the present utility model is concave, and the upper end surface of the slag removal frame is concave, so as to better fit and remove the molten slag on the sword grid bars through the convex concave surface. The slag removal frame is concave, which better guides the striking component to strike downward and at the same time reduces the weight of the slag removal frame.

[0009] The striking component of the present utility model includes a striking block and a striking electric push rod. Above the slag removal frame, there is a striking block. At the upper end of the striking block, there is a striking electric push rod. The striking block is driven by the striking electric push rod. The striking electric push rod is fixedly connected to the machine frame. By driving the striking block to move up and down through the striking electric push rod, the striking block strikes the slag removal frame downward, driving the slag removal blocks to quickly swing upward to remove the molten slag.

[0010] Sliding grooves are provided on the left and right sides of the striking block of the present utility model. The striking block is connected to the machine frame through sliders and sliding grooves to slide up and down, so as to guide the up and down movement of the striking block through the sliders and sliding grooves.

[0011] The supporting roller of the present utility model is provided with a supporting and buffering mechanism, and the supporting and buffering mechanism includes an adjusting plate, a bearing seat, an adjusting screw, an adjusting spring, and a positioning nut. The adjusting plates are respectively arranged on the left and right sides of the frame, and the adjusting plates are fixedly connected to the frame. The adjusting plate is provided with an adjusting hole, and a perforation is arranged at the upper end of the adjusting hole. Both ends of the supporting roller are fixedly connected to the bearing seat through bearings, and the bearing seat is placed in the adjusting hole and is slidably connected to the adjusting hole. The bearing seat is provided with an adjusting screw, and an adjusting spring is sleeved on the adjusting screw. The lower end of the adjusting screw is fixedly connected to the bearing seat, and the upper end passes through the adjusting hole and the perforation and is threadedly connected to the positioning nut. The lower end of the adjusting spring abuts against the bearing seat, and the upper end abuts against the inner wall of the adjusting hole. When a certain slag on the sword grid bar is lifted by the supporting roller, the supporting roller moves upward, driving the bearing seat to move upward, and the bearing seat drives the adjusting screw to move upward, squeezing the adjusting spring. When the external force disappears, the supporting roller moves downward under the action of gravity and the resilience of the adjusting spring and lands on the sword grid bar to support the movement of the entire frame.

[0012] The longitudinal movement mechanism for slag removal of the sword grid of the present utility model includes a longitudinal support beam, a longitudinal movement lead screw, and a longitudinal movement motor. Longitudinal support beams are respectively arranged on both sides of the workbench, and longitudinal movement lead screws are respectively arranged on both sides of the workbench. The screw rod of the longitudinal movement lead screw is fixedly connected to the workbench through a bearing, and the screw rod of the longitudinal movement lead screw is driven by the longitudinal movement motor. The nut of the longitudinal movement lead screw is fixedly connected to the longitudinal support beam, and the longitudinal support beam is connected to the transverse movement mechanism for slag removal of the sword grid. The transverse movement mechanism for slag removal of the sword grid includes a cross beam, a transverse movement lead screw, and a lifting motor. A cross beam is arranged between the two longitudinal support beams, and the left and right ends of the cross beam are fixedly connected to the longitudinal support beams. The cross beam is provided with a transverse movement lead screw, and the transverse movement lead screw is driven by the transverse movement motor. The screw rod of the transverse movement lead screw is fixedly connected to the cross beam through a bearing, and a lifting motor is fixed on the nut of the cross beam movement lead screw. The upper end of the lifting motor is fixedly connected to the nut, and the lower end is fixedly connected to the frame. By driving the rotation of the screw rod of the transverse movement lead screw through the transverse movement motor, the nut drives the frame to move horizontally through the lifting motor, and by driving the longitudinal movement of the longitudinal movement lead screw through the longitudinal movement motor, the frame is further driven to move longitudinally.

[0013] Longitudinal movement guide rails are arranged on both sides of the workbench of the present utility model, and the longitudinal movement guide rails are fixedly connected to the workbench. Longitudinal movement sliders are fixed on the longitudinal support beams, and the longitudinal movement sliders are slidably connected to the longitudinal movement guide rails to guide the longitudinal movement of the longitudinal support beams through the longitudinal movement guide rails and the longitudinal movement sliders.

[0014] On the crossbeam of the present utility model, there is a transverse movement guide rail, which is fixedly connected to the crossbeam. A transverse movement slider is fixedly arranged on the lifting motor, and the transverse movement slider is slidably connected to the transverse movement guide rail, so as to guide the transverse movement of the lifting motor and the machine frame through the transverse movement slider and the transverse movement slide rail.

[0015] Above the lifting motor of the present utility model, there is a rotating motor. One end of the rotating motor is fixedly connected to the nut of the crossbeam moving lead screw, and the other end is fixedly connected to the lifting motor, so as to drive the lifting motor and the machine frame to rotate through the rotating motor, facilitating the rotation and line change of the machine frame.

[0016] On the workbench of the present utility model, there is at least one sword grid frame. The sword grid frames are arranged at intervals from high to low. Sword grid bars are installed at intervals on the sword grid frames. There is a moving slideway on the workbench, and the sword grid frames are slidably connected to the workbench through the moving slideway, so as to facilitate the slag removal of the sword grid bars on multiple sword grid frames.

[0017] Due to adopting the above structure, the present utility model has the advantages of ingenious structure, high automation degree, convenient operation, automatic line change, slag on multiple sword grid bars can be removed in a single operation, high slag removal efficiency, low use cost, good stability, etc. Description of the Drawings

[0018] Figure 1 It is a structural schematic diagram of the present utility model.

[0019] Figure 2 It is the present utility model Figure 1 An enlarged schematic diagram of the sword grid slag removal mechanism in the present utility model.

[0020] Figure 3 It is the present utility model Figure 2 A sectional enlarged view of the support buffer mechanism in the present utility model.

[0021] Figure 4 It is a top view of the present utility model.

[0022] Figure 5 It is a top view of the sword grid slag removal mechanism of the present utility model.

[0023] Figure 6 It is a side view of the present utility model.

[0024] Figure 7 It is an enlarged schematic diagram of the present utility model with one side longitudinal support beam of the workbench removed.

[0025] Reference numerals: sword grid bar 1, workbench 2, sword grid slag removal mechanism 3, sword grid slag removal transverse movement mechanism 4, sword grid slag removal longitudinal movement mechanism 5, frame 6, support roller 7, slag removal frame 8, slag removal component 9, striking component 10, slag removal block 11, striking block 12, striking electric push rod 13, support buffer mechanism 14, adjusting plate 15, bearing seat 16, adjusting screw 17, adjusting spring 18, positioning nut 19, adjusting hole 20, perforation 21, longitudinal support beam 22, longitudinal movement lead screw 23, longitudinal movement motor 24, cross beam 25, transverse movement lead screw 26, lifting motor 27, longitudinal movement guide rail 28, transverse movement guide rail 29, rotating motor 30, sword grid frame 31. Detailed implementation manners

[0026] The following combines with the attached drawings to further describe in detail the detailed implementation manners of the present utility model.

[0027] A sword grid slag removal device for a steel plate cutting device, including a workbench 2 installed with a sword grid bar 1, characterized in that: a control system is provided on the workbench 2, a sword grid slag removal mechanism 3 is provided on the sword grid bar 1, a sword grid slag removal transverse movement mechanism 4 is provided at the upper end of the sword grid slag removal mechanism 3, the sword grid slag removal mechanism 3 is driven by the sword grid slag removal transverse movement mechanism 4, a sword grid slag removal longitudinal movement mechanism 5 is provided on the workbench 2, the sword grid slag removal transverse movement mechanism 4 is connected to the sword grid slag removal longitudinal movement mechanism 5 and is driven by the sword grid slag removal longitudinal movement mechanism 5, and the sword grid slag removal mechanism 3, the sword grid slag removal transverse movement mechanism 4, and the sword grid slag removal longitudinal movement mechanism 5 are all controlled by the control system, so as to drive the sword grid slag removal mechanism to move horizontally through the sword grid slag removal transverse movement mechanism to remove the molten slag on the sword grid bar, and drive the sword grid slag removal transverse movement mechanism and the sword grid slag removal mechanism to move longitudinally through the sword grid slag removal longitudinal movement mechanism to realize automatic slag removal of multiple groups of sword grid bars.

[0028] The slag removal mechanism 3 of the sword grid of the present utility model includes a frame 6, support rollers 7, a slag removal frame 8, slag removal components 9, and a striking component 10. Above the sword grid bars 1, there is a frame 6. On the lower left and right sides of the lower end of the frame 6, support rollers 7 are respectively installed to support the entire frame by contacting the sword grid bars through the support rollers. On the frame 6, there is a slag removal frame 8. At one end of the slag removal frame 8, slag removal components 9 are arranged at intervals from front to back. The slag removal components 9 include two slag removal blocks 11 arranged at intervals. One end of the slag removal block 11 is a free end, and the other end is fixedly connected to the slag removal frame 8. The slag removal frame 8 is hinged to the frame 6. The weight of the slag removal component 9 is greater than the weight of the slag removal frame 8. Above the slag removal frame 8, there is a striking component 10. The slag removal blocks 11 are driven by the striking component 10 to swing up and down. The striking component 10 is fixedly connected to the frame 6 to set multiple slag removal components. The two slag removal blocks of each slag removal component are located on both sides of a sword grid bar. The slag removal blocks are closely matched with the sword grid bars. The striking component strikes the slag removal frame, driving the slag removal blocks to quickly swing upward around the hinge point of the slag removal frame and the frame to remove the molten slag on the sword grid bars.

[0029] The upper end surface of the slag removal block 11 of the present utility model is concave, and the upper end surface of the slag removal frame 8 is concave, so as to better fit and remove the molten slag on the sword grid bars through the convex concave surface. The slag removal frame is concave, which better guides the striking component to strike downward, and at the same time reduces the weight of the slag removal frame.

[0030] The striking component 10 of the present utility model includes a striking block 12 and a striking electric push rod 13.

[0031] Above the slag removal frame 8, there is a striking block 12. At the upper end of the striking block 12, there is a striking electric push rod 13. The striking block 12 is driven by the striking electric push rod 13. The striking electric push rod 13 is fixedly connected to the frame 6 to drive the striking block to move up and down through the striking electric push rod. The striking block strikes the slag removal frame downward, driving the slag removal blocks to quickly swing upward to remove the molten slag.

[0032] Sliding grooves are arranged on the left and right sides of the striking block 12 of the present utility model. The striking block 12 is connected to the frame 6 through sliders and sliding grooves to slide up and down, so as to guide the up and down movement of the striking block through the sliders and sliding grooves.

[0033] On the support roller 7 of the present utility model, there is provided a support buffer mechanism 14. The support buffer mechanism 14 includes an adjusting plate 15, a bearing seat 16, an adjusting screw 17, an adjusting spring 18, and a positioning nut 19. Adjusting plates 15 are respectively provided on the left and right sides of the frame 6. The adjusting plates 15 are fixedly connected to the frame 6. An adjusting hole 20 is provided on the adjusting plate 15. A perforation 21 is provided at the upper end of the adjusting hole 20. Both ends of the support roller 7 are fixedly connected to the bearing seat 16 through bearings. The bearing seat 16 is placed in the adjusting hole 20 and is slidably connected to the adjusting hole 20. An adjusting screw 17 is provided on the bearing seat 16. An adjusting spring 18 is sleeved on the adjusting screw 17. The lower end of the adjusting screw 17 is fixedly connected to the bearing seat 16, and the upper end passes through the adjusting hole 20 and the perforation 21 and is threadedly connected to the positioning nut 19. The lower end of the adjusting spring 18 abuts against the bearing seat 16, and the upper end abuts against the inner wall of the adjusting hole 20. When a certain slag on the sword grid bar is lifted by the support roller, the support roller moves upward, driving the bearing seat to move upward. The bearing seat drives the adjusting screw to move upward, squeezing the adjusting spring. When the external force disappears, the support roller moves downward under the action of gravity and the resilience of the adjusting spring and lands on the sword grid bar to support the movement of the entire frame.

[0034] The sword grid slag removal longitudinal movement mechanism 5 of the present utility model includes a longitudinal support beam 22, a longitudinal movement lead screw 23, and a longitudinal movement motor 24. Longitudinal support beams 22 are respectively provided on both sides of the workbench 2. Longitudinal movement lead screws 23 are respectively provided on both sides of the workbench 2. The screw rod of the longitudinal movement lead screw 23 is fixedly connected to the workbench 2 through a bearing. The screw rod of the longitudinal movement lead screw 23 is driven by the longitudinal movement motor 24. The nut of the longitudinal movement lead screw is fixedly connected to the longitudinal support beam 22. The longitudinal support beam 22 is connected to the sword grid slag removal transverse movement mechanism 4. The sword grid slag removal transverse movement mechanism 4 includes a cross beam 25, a transverse movement lead screw 26, and a lifting motor 27. A cross beam 25 is provided between the two longitudinal support beams 22. The left and right ends of the cross beam 25 are fixedly connected to the longitudinal support beams 22. A transverse movement lead screw 26 is provided on the cross beam 25. The transverse movement lead screw 26 is driven by a transverse movement motor. The screw rod of the transverse movement lead screw 26 is fixedly connected to the cross beam 25 through a bearing. A lifting motor 27 is fixed on the nut of the cross beam 25 movement lead screw. The upper end of the lifting motor 27 is fixedly connected to the nut, and the lower end is fixedly connected to the frame 6. By driving the rotation of the screw rod of the transverse movement lead screw by the transverse movement motor, the nut drives the frame to move horizontally through the lifting motor, and by driving the longitudinal movement of the longitudinal movement lead screw by the longitudinal movement motor, the frame is further driven to move longitudinally.

[0035] On both sides of the workbench 2 of the present utility model, there are longitudinal moving guide rails 28, and the longitudinal moving guide rails 28 are fixedly connected to the workbench 2. A longitudinal moving slider is fixed on the longitudinal support beam 22, and the longitudinal moving slider is slidably connected to the longitudinal moving guide rail 28 to guide the longitudinal movement of the longitudinal support beam through the longitudinal moving guide rail and the longitudinal moving slider.

[0036] On the cross beam 25 of the present utility model, there is a transverse moving guide rail 29, and the transverse moving guide rail 29 is fixedly connected to the cross beam 25. A transverse moving slider is fixedly arranged on the lifting motor 27, and the transverse moving slider is slidably connected to the transverse moving guide rail 29 to guide the transverse movement of the lifting motor and the machine frame through the transverse moving slider and the transverse moving slide rail.

[0037] Above the lifting motor 27 of the present utility model, there is a rotating motor 30. One end of the rotating motor 30 is fixedly connected to the nut of the moving lead screw of the cross beam 25, and the other end is fixedly connected to the lifting motor 27 to drive the lifting motor and the machine frame to rotate through the rotating motor, facilitating the rotation and line change of the machine frame.

[0038] On the workbench 2 of the present utility model, there is at least one sword grid frame 31. The sword grid frames 31 are arranged at intervals from high to low. Sword grid bars 1 are installed at intervals on the sword grid frames 31. There is a moving slideway on the workbench 2, and the sword grid frames 31 are slidably connected to the workbench 2 through the moving slideway to facilitate slag removal from the slag on the sword grid bars of multiple sword grid frames.

[0039] As shown in the attached Figures 1-7 , for the control system such as the PLC control system, the striking electric push rod 13, the longitudinal moving motor 24, the transverse moving motor, the lifting motor 27, and the rotating motor 30 are all controlled by the control system. One group or two groups or three groups of moving slideways can be set on the workbench 2, and the moving slideways are arranged at intervals from low to high. In this way, multiple sword grid frames 31 can be arranged on the workbench 2 through the moving slideway 35, and each sword grid frame 31 is slidably connected to the workbench 2. During use, one sword grid frame 31 is pushed out and moved to the laser cutting machine for use. After use, it is pushed out, and then another sword grid frame 31 is pushed out to the laser cutting machine for use. The previously pushed-out sword grid frame 31 can be slag-removed on the workbench 2 through the sword grid slag removal mechanism 3;

[0040] For the convenience of description, as shown in the attached Figure 2In terms of the orientation, support rollers 7 are provided on both the left and right sides of the slag removal frame 8, and a support buffer mechanism 14 is provided on the support rollers 7. Through the support buffer mechanism 14, it is ensured that the support rollers 7 are in contact with the sword grid bars 1 to maintain the stability of the frame 6. A sword grid slag removal lateral movement mechanism 4 is provided above the frame 6, which can drive the frame 6 to move along the sword grid bars 1 from left to right or from right to left. The lateral movement guide rail 29 is arranged parallel to the sword grid bars 1. Longitudinal support beams 22 are provided on both the left and right sides of the cross beam 25, and the longitudinal support beams 22 move from front to back or from back to front. The longitudinal movement guide rail 28 is arranged perpendicular to the sword grid bars 1.

[0041] In the initial state, the control system controls the telescopic rod of the lifting motor 27 to retract, driving the frame 6 to rise, so that both the support rollers 7 and the slag removal components 9 are away from the sword grid bars 1. The longitudinal movement motor 24 and the lateral movement motor are started to drive the sword grid slag removal mechanism 3 to move to a corner of the workbench 2. The workbench 2 is generally rectangular, that is, there are four corners on the workbench 2. The sword grid bars 1 are arranged at intervals from front to back on the workbench 2. In the initial state, the sword grid slag removal mechanism 3 is located above the sword grid bars 1 at a corner of the workbench 2.

[0042] When starting to remove slag, the control system controls the lifting motor 27 to lower, and the support rollers 7 are in contact with the sword grid bars 1. One slag removal component 9 corresponds to one sword grid bar 1, as shown in Attachment Figure 1 Attachment Figure 5 Attachment Figure 7 , because the weight of the slag removal component 9 is greater than the weight of the slag removal frame 8, the slag removal blocks 11 are inclined downward. The two slag removal blocks 11 of one slag removal component 9 are closely attached to both side surfaces of one sword grid bar 1. In this embodiment, 6 slag removal components 9 are provided on one slag removal frame 8, and each slag removal component 9 corresponds to one sword grid bar 1, corresponding to 6 sword grid bars 1. That is, in one operation of the present utility model, the slag on 6 sword grid bars 1 can be removed simultaneously. The number of slag removal components 9 can be set according to requirements. The lateral movement motor drives the screw rod of the lateral movement lead screw 26 to rotate, thereby driving the lifting motor 27 and the sword grid slag removal mechanism 3 to move left and right. In the initial state, the sword grid slag removal mechanism 3 is on the left rear of the workbench. The sword grid slag removal mechanism 3 moves from left to right along the sword grid bars 1, and the support rollers 7 slide left and right on the sword grid bars 1. After moving to the right, it then moves forward. Specifically:

[0043] The first step: The control system controls the lifting motor 27 to lower, and the support rollers 7 are in contact with the sword grid bars 1. One slag removal component 9 corresponds to one sword grid bar 1;

[0044] Step 2: The control system drives the striking electric push rod 13 to extend downward, and the striking block 12 quickly strikes the slag removal rack 8. The slag removal rack 8 is hinged to the machine frame 6. The slag removal rack 1 swings downward, prompting the slag removal block 11 to swing upward quickly, driving the slag on both sides of the sword grid bar 1 to be quickly removed upward. At the same time, when the slag on both sides of the sword grid bar 1 is removed, the slag on both sides of the same sword grid bar 1 is connected to the slag on the upper end surface of the sword grid bar 1. This causes when the slag on both sides of the sword grid bar 1 is quickly pushed upward by the slag removal block and separated from the sword grid bar 1, it will also drive the slag on the upper end surface of the sword grid bar 1 to be separated from the sword grid bar 1 together, thereby removing the slag on both sides of the sword grid bar 1 and on it. There is a spacing between adjacent sword grid bars 1, and the removed slag can fall from the spacing between adjacent sword grid bars 1. After the striking, the striking electric push rod 13 rises.

[0045] Step 3: The control system controls the lateral movement motor. The lateral movement motor drives the screw rod of the lateral movement lead screw 26 to rotate, driving the lifting motor 27 and the sword grid slag removal mechanism 3 to move one step to the right and stop.

[0046] Step 4: Repeat Step 2 and Step 3. When the sword grid slag removal mechanism 3 moves to the right side of the workbench 2, stop.

[0047] Step 5: The control system controls the telescopic rod of the lifting motor 27 to retract, driving the machine frame 6 to rise, so that the support roller 7 and the slag removal component 9 are both far away from the sword grid bar 1. The control system drives the rotation motor 30, driving the machine frame 6 to rotate 180°. Then the control system drives the longitudinal movement motor 24. The longitudinal movement motor 24 drives the longitudinal movement lead screw 23, driving the longitudinal support beam 22 to drive the cross beam 25 and the sword grid slag removal mechanism 3 to move forward, moving the machine frame 6 onto the six sword grid bars 1 to be slag removed.

[0048] Step 6: Repeat Step 1 to Step 5 until the slag on the sword grid bars 1 on this sword grid frame 31 is completely removed.

[0049] As needed, for example, if the slag on the left or right side of the workbench close to the edge is not completely removed or not removed at all, the sword grid slag removal mechanism 3 can be rotated 180° and then removed again as required.

[0050] Compared with the prior art, the utility model can automatically remove slag, automatically change rows, has a high degree of automation and is easy to operate. It can remove slag from six sword grid bars 1 at the same time at once, with fast removal and high slag removal efficiency. Compared with the prior art where one sword grid bar 1 corresponds to one slag removal motor, the utility model has a low usage cost and higher efficiency. In addition, the utility model is also provided with a support roller and a support buffer mechanism, which can ensure that the support roller always lands on the sword grid bar 1, support the entire machine frame 6, improve the stability of the machine frame 6, not easy to shake, and indirectly improve the slag removal efficiency.

[0051] Due to the adoption of the above structure, the utility model has the advantages of ingenious structure, high degree of automation, convenient operation, automatic line feed, slag removal from multiple sword grid bars in a single run, high slag removal efficiency, low use cost, and good stability.

Claims

1. A slag removal device for a sword grid of a steel plate cutting device, comprising a workbench (2) installed with sword grid bars (1), characterized in that: A control system is provided on the workbench (2). A slag removal mechanism (3) is provided on the sword grid bars (1). A lateral moving mechanism (4) for sword grid slag removal is provided at the upper end of the sword grid slag removal mechanism (3). The sword grid slag removal mechanism (3) is driven by the lateral moving mechanism (4) for sword grid slag removal. A longitudinal moving mechanism (5) for sword grid slag removal is provided on the workbench (2). The lateral moving mechanism (4) for sword grid slag removal is connected to the longitudinal moving mechanism (5) for sword grid slag removal and is driven by the longitudinal moving mechanism (5) for sword grid slag removal. The sword grid slag removal mechanism (3), the lateral moving mechanism (4) for sword grid slag removal, and the longitudinal moving mechanism (5) for sword grid slag removal are all controlled by the control system.

2. The slag removal device of the sword grid of a steel plate cutting device according to claim 1, characterized in that: The sword grid slag removal mechanism (3) includes a frame (6), support rollers (7), a slag removal frame (8), slag removal components (9), and a striking component (10). A frame (6) is provided above the sword grid bars (1). Support rollers (7) are respectively installed on the left and right sides at the lower end of the frame (6). A slag removal frame (8) is provided on the frame (6). At one end of the slag removal frame (8), slag removal components (9) are arranged at intervals from front to back. Each slag removal component (9) includes two slag removal blocks (11) arranged at intervals. One end of the slag removal block (11) is a free end, and the other end is fixedly connected to the slag removal frame (8). The slag removal frame (8) is hinged to the frame (6). The weight of the slag removal components (9) is greater than the weight of the slag removal frame (8). A striking component (10) is provided above the slag removal frame (8). The slag removal blocks (11) are driven by the striking component (10) to swing up and down. The striking component (10) is fixedly connected to the frame (6).

3. The slag removal device of the sword grid of a steel plate cutting device according to claim 2, characterized in that: The striking component (10) includes a striking block (12) and a striking electric push rod (13). A striking block (12) is provided above the slag removal frame (8). A striking electric push rod (13) is provided at the upper end of the striking block (12). The striking block (12) is driven by the striking electric push rod (13). The striking electric push rod (13) is fixedly connected to the frame (6).

4. A slag removal device for a sword grid of a steel plate cutting device according to claim 3, characterized in that: Sliding grooves are provided on the left and right sides of the striking block (12). The striking block (12) is connected to the frame (6) through sliders and sliding grooves for up and down sliding.

5. A slag removal device for a sword-shaped grid of a steel plate cutting device according to claim 2 or 3 or 4, characterized in that: A support buffer mechanism (14) is provided on the support roller (7). The support buffer mechanism (14) includes an adjusting plate (15), a bearing block (16), an adjusting screw (17), an adjusting spring (18), and a positioning nut (19). Adjusting plates (15) are respectively provided on the left and right sides of the frame (6). The adjusting plates (15) are fixedly connected to the frame (6). An adjusting hole (20) is provided on the adjusting plate (15). A perforation (21) is provided at the upper end of the adjusting hole (20). Both ends of the support roller (7) are fixedly connected to the bearing block (16) through bearings. The bearing block (16) is placed in the adjusting hole (20) and is slidably connected to the adjusting hole (20). An adjusting screw (17) is provided on the bearing block (16). An adjusting spring (18) is sleeved on the adjusting screw (17). The lower end of the adjusting screw (17) is fixedly connected to the bearing block (16), and the upper end passes through the adjusting hole (20) and the perforation (21) and is threadedly connected to the positioning nut (19). The lower end of the adjusting spring (18) abuts against the bearing block (16), and the upper end abuts against the inner wall of the adjusting hole (20).

6. A slag removal device for a sword-shaped grid of a steel plate cutting device according to claim 2 or 3 or 4, characterized in that: The longitudinal moving mechanism (5) for sword grid slag removal includes a longitudinal support beam (22), a longitudinal moving lead screw (23), and a longitudinal moving motor (24). Longitudinal support beams (22) are respectively provided on both sides of the workbench (2). Longitudinal moving lead screws (23) are respectively provided on both sides of the workbench (2). The screw rod of the longitudinal moving lead screw (23) is fixedly connected to the workbench (2) through a bearing. The screw rod of the longitudinal moving lead screw (23) is driven by the longitudinal moving motor (24). The nut of the longitudinal moving lead screw is fixedly connected to the longitudinal support beam (22). The longitudinal support beam (22) is connected to the transverse moving mechanism (4) for sword grid slag removal. The transverse moving mechanism (4) for sword grid slag removal includes a cross beam (25), a transverse moving lead screw (26), and a lifting motor (27). A cross beam (25) is provided between the two longitudinal support beams (22). The left and right ends of the cross beam (25) are fixedly connected to the longitudinal support beams (22). A transverse moving lead screw (26) is provided on the cross beam (25). The transverse moving lead screw (26) is driven by a transverse moving motor. The screw rod of the transverse moving lead screw (26) is fixedly connected to the cross beam (25) through a bearing. A lifting motor (27) is fixed on the nut of the cross beam (25) moving lead screw. The upper end of the lifting motor (27) is fixedly connected to the nut, and the lower end is fixedly connected to the frame (6).

7. The slag removal device of the sword grid of a steel plate cutting device according to claim 6, characterized in that: Longitudinal moving guide rails (28) are provided on both sides of the workbench (2). The longitudinal moving guide rails (28) are fixedly connected to the workbench (2). Longitudinal moving sliders are fixed on the longitudinal support beams (22). The longitudinal moving sliders are slidably connected to the longitudinal moving guide rails (28). Transverse moving guide rails (29) are provided on the cross beam (25). The transverse moving guide rails (29) are fixedly connected to the cross beam (25). Transverse moving sliders are fixedly provided on the lifting motor (27). The transverse moving sliders are slidably connected to the transverse moving guide rails (29).

8. A slag removal device for a sword-shaped grid of a steel plate cutting device according to claim 6, characterized in that: Above the lifting motor (27), there is a rotating motor (30). One end of the rotating motor (30) is fixedly connected to the nut of the moving lead screw of the cross beam (25), and the other end is fixedly connected to the lifting motor (27).

9. A slag removal device for a sword-shaped grid of a steel plate cutting device according to claim 1 or 2 or 3 or 4 or 7 or 8, characterized in that: On the workbench (2), there is at least one sword grid frame (31). The sword grid frames (31) are arranged at intervals from high to low. Sword grid bars (1) are installed at intervals on the sword grid frames (31). A moving slideway is provided on the workbench (2). The sword grid frame (31) is slidably connected to the workbench (2) through the moving slideway.

Citation Information

Patent Citations

  • A sword grid slag remover

    CN110014228B

Cited By

  • Laser cutting machine

    CN120862054A