Methyl palmitate multi-purification device for biodiesel

The device design, which incorporates multiple filtrations and quantitative collection, solves the problems of methyl palmitate impurities affecting biodiesel processing and the difficulty of quantitative collection caused by temperature increases, achieving high-purity and highly efficient automated collection.

CN223530084UActive Publication Date: 2025-11-11ZHEJIANG JIAAO GREEN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422995825.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-11-11
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing equipment has too many impurities in methyl palmitate, which affects the biodiesel processing effect, and the increased temperature after purification makes quantitative collection difficult.

Method used

The device design employs multiple filtration and quantitative collection, including components such as a stirring structure, heater, pressure pump, filter plate, vibration module, and solenoid valve, to achieve multiple filtration and quantitative collection of methyl palmitate.

Benefits of technology

It improves the purity of methyl palmitate, solves the problem of impurities affecting processing, and enables automated quantitative and qualitative collection, reducing manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of purification devices, and discloses a methyl palmitate multiple purification device for biodiesel, which comprises an equipment bottom plate, the upper surface of the equipment bottom plate is fixedly connected with a purification box, and the inner wall of the purification box is fixedly connected with a bracket, a driving motor, a stirring structure and a heater. The methyl palmitate filtering device is reasonable in structure, methyl palmitate is melted through the heater, the methyl palmitate can be filtered through the upper-layer filter plate, the melted methyl palmitate flows into the upper surface of the lower-layer filter plate, impurities contained in the methyl palmitate are purified and filtered for multiple times, and the purity of the methyl palmitate is improved. A pressing plate moves downwards to flatten methyl palmitate through a lifting hydraulic rod, the methyl palmitate is cooled through a refrigeration plate to be shaped, the methyl palmitate can be quantitatively and uniformly discharged through an electromagnetic valve, the methyl palmitate is cooled and shaped, and a push plate moves rightwards through a collecting hydraulic rod, so that the methyl palmitate is uniformly discharged. Methyl palmitate needs to be manually collected after being purified and shaped, and time and labor are wasted.
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Description

Technical Field

[0001] This utility model relates to the field of purification equipment technology, specifically to a multiple purification device for methyl palmitate for biodiesel. Background Technology

[0002] Methyl palmitate is a saturated fatty acid methyl ester and one of the main components of biodiesel. Methyl palmitate has a wide range of industrial applications and can be used as an intermediate for emulsifiers, wetting agents, stabilizers and plasticizers.

[0003] The ascorbate palmitate purification device disclosed in Chinese Utility Model Patent Application Publication CN217340986U, although the device can achieve the effect of the motor driving the installation pipe to rotate through the cooperation between the tank, the installation pipe, the first inclined plate, the second inclined plate motor, etc., so that the first and second inclined plates can stir the material, making it easy for the material and reagent to mix thoroughly and effectively improving its working efficiency, the existing device does not solve the problems that the excessive impurities in methyl palmitate can affect the biodiesel production effect. After the purification of methyl palmitate, the temperature rises and melts after purification, making it difficult to collect quantitatively according to the required amount. After the methyl palmitate is purified and shaped, it needs to be collected manually, which is time-consuming and laborious. Therefore, we propose a new device to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a multi-stage purification device for methyl palmitate for biodiesel, which solves the problems of excessive internal impurities of methyl palmitate affecting subsequent processing and the difficulty in collecting methyl palmitate after it melts during purification.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a multi-stage purification device for methyl palmitate in biodiesel, comprising a base plate, a purification chamber fixedly connected to the upper surface of the base plate, a support fixedly connected to the inner wall of the purification chamber, a drive motor fixedly connected inside the support, a stirring structure inserted into the drive motor, a heater fixedly connected to the inner wall of the purification chamber, a pressure pump inserted into one side of the purification chamber, an upper filter plate fixedly connected inside the purification chamber, a spring telescopic rod fixedly connected inside the purification chamber, a lower filter plate fixedly connected to the upper end of the spring telescopic rod, a vibration module fixedly connected to the lower surface of the lower filter plate, a vibration motor inserted into one end of the vibration module, and a solenoid valve inserted into the lower surface of the purification chamber.

[0008] Optionally, the bottom of the support is provided with a hole, and the support is rotatably connected to the stirring structure through the hole.

[0009] Optionally, the number of spring telescopic rods is four, with the four spring telescopic rods located at the four corners of the lower filter plate.

[0010] Optionally, a connecting groove is provided on the right side of the purification box, and the connecting groove is compatible with the pressure pump.

[0011] Optionally, a movable motor is fixedly connected inside the base plate of the equipment. A movable lead screw is inserted into one end of the movable motor. A movable slider is threaded through the surface of the movable lead screw. A sliding groove is provided on the upper surface of the base plate of the equipment. The base plate of the equipment is slidably connected to the movable slider through the sliding groove.

[0012] Optionally, a left mold is fixedly connected to the upper surface of the movable slider, a mold motor is fixedly connected inside the left mold, a right mold is inserted into the lower end of the mold motor, a collecting hydraulic rod is fixedly connected to the left end of the left mold, a push plate is inserted into one end of the collecting hydraulic rod, and a mold rotating shaft is provided on the front of the right mold, the mold rotating shaft is rotatably connected to the left mold.

[0013] Optionally, the purification box has a lifting seat on the back, a lifting hydraulic rod is fixedly connected inside the lifting seat, a pressure plate is fixedly connected to the lower end of the lifting hydraulic rod, a cooling plate is fixedly connected to the lower surface of the pressure plate, and a semiconductor cooler is provided inside the cooling plate.

[0014] Optionally, the purification box is provided with a closed shaft seat on the back, and the purification box is rotatably connected to a docking shaft through the closed shaft seat. A docking shaft seat is rotatably connected to the surface of the docking shaft seat, and a cover plate is fixedly connected to one end of the docking shaft seat.

[0015] In summary, the technical effects and advantages of this utility model are as follows:

[0016] 1. This utility model has a reasonable structure. The stirring structure is rotated by a drive motor, which can crush methyl palmitate. The pressure pump generates downward pressure inside the purification tank, and the heater melts the methyl palmitate. The methyl palmitate is filtered through the upper filter plate, and the melted methyl palmitate flows to the upper surface of the lower filter plate, while the remaining impurities remain on the upper surface of the upper filter plate. The methyl palmitate is filtered again through the lower filter plate. The vibration module driven by the vibration motor can make the lower filter plate vibrate continuously on the upper surface of the spring telescopic rod, so as to avoid impurities clogging the lower filter plate. This solves the problem that too many impurities in methyl palmitate can affect the biodiesel production effect. It achieves the effect of multiple purification and filtration of the impurities contained in methyl palmitate, which greatly enhances the purity of methyl palmitate.

[0017] 2. In this invention, the purified methyl palmitate can be evenly discharged according to the required amount using an electromagnetic valve. Methyl palmitate can be collected using the left and right molds. A lifting hydraulic rod moves the pressure plate downwards to flatten the methyl palmitate, while a cooling plate cools and solidifies it. This solves the problem that methyl palmitate melts due to its high temperature after purification, making it difficult to collect in the required amount. It achieves the effect of evenly discharging methyl palmitate quantitatively and cooling and solidifying it using an electromagnetic valve, greatly reducing operator workload. The mold motor rotates the right mold to the right, and the collecting hydraulic rod moves the push plate to the right, pushing the solidified methyl palmitate into the collection tank. This solves the problem of time-consuming and laborious manual collection of methyl palmitate after purification and solidification, achieving centralized collection by pushing the solidified methyl palmitate into the collection tank using a push plate, greatly improving the operator's efficiency in collecting methyl palmitate. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is an exploded view of the purification box structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the planar structure of the upper filter plate of this utility model;

[0021] Figure 4 This is an exploded view of the left mold structure of this utility model;

[0022] Figure 5 This is an exploded view of the pressure plate structure of this utility model.

[0023] In the diagram: 1. Equipment base plate; 2. Purification tank; 3. Support frame; 4. Drive motor; 5. Stirring structure; 6. Heater; 7. Pressure pump; 8. Upper filter plate; 9. Spring telescopic rod; 10. Lower filter plate; 11. Vibration module; 12. Vibration motor; 13. Solenoid valve; 14. Moving motor; 15. Moving lead screw; 16. Moving slider; 17. Left mold; 18. Mold motor; 19. Right mold; 20. Collecting hydraulic rod; 21. Push plate; 22. Lifting hydraulic rod; 23. Pressure plate; 24. Cooling plate; 25. Connecting shaft; 26. Connecting shaft seat; 27. Cover plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example: Reference Figures 1-5 The biodiesel methyl palmitate multiple purification device shown includes a base plate 1, a purification chamber 2 fixedly connected to the upper surface of the base plate 1, a support 3 fixedly connected to the inner wall of the purification chamber 2, a drive motor 4 fixedly connected inside the support 3, a stirring structure 5 inserted into the drive motor 4, a heater 6 fixedly connected to the inner wall of the purification chamber 2, a pressure pump 7 inserted into one side of the purification chamber 2, an upper filter plate 8 fixedly connected inside the purification chamber 2, a spring telescopic rod 9 fixedly connected inside the purification chamber 2, a lower filter plate 10 fixedly connected to the upper end of the spring telescopic rod 9, a vibration module 11 fixedly connected to the lower surface of the lower filter plate 10, a vibration motor 12 inserted into one end of the vibration module 11, and a solenoid valve 13 inserted into the lower surface of the purification chamber 2.

[0026] As a preferred embodiment of this example, Figures 1-3As shown, a purification tank 2 is fixedly connected to the upper surface of the equipment base plate 1. A collection trough is provided on the upper surface of the equipment base plate 1. A support 3 is fixedly connected to the inner wall of the purification tank 2. A drive motor 4 is fixedly connected inside the support 3. A stirring structure 5 is inserted into the drive motor 4. A hole is provided at the bottom of the support 3, and the support 3 is rotatably connected to the stirring structure 5 through the hole. A heater 6 is fixedly connected to the inner wall of the purification tank 2. A pressure pump 7 is inserted into one side of the purification tank 2. A connecting groove is provided on the right side of the purification tank 2, and the connecting groove is compatible with the pressure pump 7. An upper filter plate 8 is fixedly connected inside the purification tank 2. The purification chamber 2 has four spring telescopic rods 9 fixedly connected inside. A lower filter plate 10 is fixedly connected to the upper end of each spring telescopic rod 9. The four spring telescopic rods 9 are located at the four corners of the lower filter plate 10. A vibration module 11 is fixedly connected to the lower surface of the lower filter plate 10. A vibration motor 12 is inserted into one end of the vibration module 11. A solenoid valve 13 is inserted into the lower surface of the purification chamber 2. A closed shaft seat is provided on the back of the purification chamber 2. A docking shaft 25 is rotatably connected to the purification chamber 2 via the closed shaft seat. A docking shaft seat 26 is rotatably connected to the surface of the docking shaft 25. A cover plate 27 is fixedly connected to one end of the shaft seat 26. During use, methyl palmitate is placed inside the purification chamber 2, and the cover plate 27 can be rotated by the shaft 25. By rotating the cover plate 27, the upper end of the purification chamber 2 is closed. The stirring structure 5 is rotated by the drive motor 4, which can crush the methyl palmitate. The pressure pump 7 generates downward pressure inside the purification chamber 2, and the heater 6 raises the temperature inside the purification chamber 2 to 28 degrees Celsius, which can melt the methyl palmitate. The methyl palmitate can be filtered through the upper filter plate 8, so that the melted methyl palmitate... The ester flows into the upper surface of the lower filter plate 10, while other impurities remain on the upper surface of the upper filter plate 8. Methyl palmitate can be filtered again through the lower filter plate 10. The vibration module 11 is driven by the vibration motor 12 to make the lower filter plate 10 vibrate continuously on the upper surface of the spring telescopic rod 9, so as to avoid impurities clogging the lower filter plate 10. This solves the problem that excessive impurities in methyl palmitate can affect the biodiesel production effect when it is used to make biodiesel. It achieves the effect of multiple purification and filtration of impurities contained in methyl palmitate, greatly enhancing the purity of methyl palmitate.

[0027] like Figure 4 and Figure 5As shown, in this embodiment, a moving motor 14 is fixedly connected inside the equipment base plate 1. A moving screw 15 is inserted into one end of the moving motor 14. A moving slider 16 is threaded through the surface of the moving screw 15. A sliding groove is provided on the upper surface of the equipment base plate 1. The equipment base plate 1 is slidably connected to the moving slider 16 through the sliding groove. A left mold 17 is fixedly connected to the upper surface of the moving slider 16. A mold motor 18 is fixedly connected inside the left mold 17. A right mold 19 is inserted into the lower end of the mold motor 18. A collecting hydraulic rod 20 is fixedly connected to the left end of the left mold 17. A push plate 21 is inserted into one end of the collecting hydraulic rod 20. A mold rotating shaft is provided on the front of the right mold 19. The mold rotating shaft is rotatably connected to the left mold 17. Purification box 2 The back of the device is equipped with a lifting seat, inside which a lifting hydraulic rod 22 is fixedly connected. A pressure plate 23 is fixedly connected to the lower end of the lifting hydraulic rod 22, and a cooling plate 24 is fixedly connected to the lower surface of the pressure plate 23. A semiconductor cooler is installed inside the cooling plate 24. A drive slot is formed on the upper surface of the device's base plate 1, and a driver is installed inside the drive slot. The driver is a DM556, a digital two-phase stepper motor driver based on a 32-bit dedicated motor processor. It can be set to microstepping speeds from 400 to 51200 and any current value within the rated current range, meeting the application needs of most situations. The driver integrates an automatic motor parameter recognition function, capable of recognizing different specifications of 57 / 60 motors. The system automatically generates optimal operating parameters to maximize motor performance. The motor operates smoothly with minimal vibration, low noise, and high output. During use, the purified methyl palmitate is evenly discharged according to the required dosage via solenoid valve 13. Methyl palmitate is collected through left mold 17 and right mold 19. A moving motor 14 drives a moving screw 15, causing the moving slider 16 and methyl palmitate to move backward. A lifting hydraulic rod 22 moves the pressure plate 23 downward to flatten the methyl palmitate. Simultaneously, a cooling plate 24 cools the methyl palmitate to set its shape. This system solves the problem of methyl palmitate melting due to temperature rise after purification, which hinders quantitative collection according to the required dosage. The problem of methyl palmitate being quantitatively and uniformly discharged and cooled and shaped by solenoid valve 13 is solved, greatly reducing the operator's workload. The lifting hydraulic rod 22 moves the pressure plate 23 upward to separate it from the methyl palmitate. The mold motor 18 rotates the right mold 19 to the right, and the collecting hydraulic rod 20 moves the push plate 21 to the right, pushing the shaped methyl palmitate into the collection tank. This solves the problem of the time-consuming and laborious manual collection of methyl palmitate after purification and shaping. It achieves the effect of pushing the methyl palmitate into the collection tank by the push plate 21 after shaping, greatly improving the operator's efficiency in collecting methyl palmitate.

[0028] The working principle of this practical application is as follows:

[0029] During use, methyl palmitate is placed inside the purification chamber 2. The cover plate 27 can be rotated by the connecting shaft 25, closing the upper end of the purification chamber 2 by rotating the cover plate 27. The stirring structure 5 is rotated by the drive motor 4, which can break up the methyl palmitate. The pressure pump 7 generates downward pressure inside the purification chamber 2, and the heater 6 raises the temperature inside the purification chamber 2 to 28 degrees Celsius, which melts the methyl palmitate. The methyl palmitate can be filtered through the upper filter plate 8, allowing the melted methyl palmitate to flow into the upper surface of the lower filter plate 10, while other impurities remain on the upper filter plate. The upper surface of filter 8 allows for further filtration of methyl palmitate through the lower filter plate 10. Driven by the vibration motor 12, the vibration module 11 continuously vibrates the upper surface of the spring telescopic rod 9, preventing impurities from clogging the lower filter plate 10. This solves the problem that excessive impurities in methyl palmitate can negatively impact biodiesel production, achieving multiple purification and filtration of impurities within the methyl palmitate, significantly enhancing its purity. The purified methyl palmitate can then be evenly discharged according to the required dosage via the solenoid valve 13. Methyl palmitate can be collected through the left mold 17 and right mold 19. The moving motor 14 drives the moving screw 15, causing the moving slider 16 and methyl palmitate to move backward. The lifting hydraulic rod 22 moves the pressure plate 23 downward to flatten the methyl palmitate. Simultaneously, the cooling plate 24 cools the methyl palmitate to set its shape. This solves the problem that methyl palmitate melts due to increased temperature after purification, making it difficult to collect in precise quantities according to the required amount. It achieves quantitative and uniform discharge of methyl palmitate via the solenoid valve 13 and also cools the methyl palmitate. The shaping effect greatly reduces the operator's workload. The lifting hydraulic rod 22 moves the pressure plate 23 upward to separate it from the methyl palmitate. The mold motor 18 rotates the right mold 19 to the right, and the collecting hydraulic rod 20 moves the push plate 21 to the right, pushing the shaped methyl palmitate into the collection tank. This solves the problem of the time-consuming and laborious manual collection of methyl palmitate after purification and shaping. It achieves the effect of pushing the methyl palmitate into the collection tank by the push plate 21 after shaping, greatly improving the operator's efficiency in collecting methyl palmitate.

[0030] All electrical components mentioned in this article are connected to the external main controller DM556 and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for multiple purification of methyl palmitate for biodiesel, comprising a base plate (1), characterized in that: A purification box (2) is fixedly connected to the upper surface of the equipment base plate (1). A bracket (3) is fixedly connected to the inner wall of the purification box (2). A drive motor (4) is fixedly connected inside the bracket (3). A stirring structure (5) is inserted into the drive motor (4). A heater (6) is fixedly connected to the inner wall of the purification box (2). A pressure pump (7) is inserted into one side of the purification box (2). An upper filter plate (8) is fixedly connected inside the purification box (2). A spring telescopic rod (9) is fixedly connected inside the purification box (2). A lower filter plate (10) is fixedly connected to the upper end of the spring telescopic rod (9). A vibration module (11) is fixedly connected to the lower surface of the lower filter plate (10). A vibration motor (12) is inserted into one end of the vibration module (11). A solenoid valve (13) is inserted into the lower surface of the purification box (2).

2. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: The bottom of the support (3) is provided with a hole, and the support (3) is rotatably connected to the stirring structure (5) through the hole.

3. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: The number of spring telescopic rods (9) is four, and the four spring telescopic rods (9) are located at the four corners of the lower filter plate (10).

4. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: The purification box (2) has a connecting groove on its right side, which is compatible with the pressure pump (7).

5. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: A movable motor (14) is fixedly connected inside the base plate (1) of the equipment. A movable lead screw (15) is inserted into one end of the movable motor (14). A movable slider (16) is threaded through the surface of the movable lead screw (15). A sliding groove is provided on the upper surface of the base plate (1). The base plate (1) is slidably connected to the movable slider (16) through the sliding groove.

6. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 5, characterized in that: The upper surface of the movable slider (16) is fixedly connected to the left mold (17), the interior of the left mold (17) is fixedly connected to the mold motor (18), the lower end of the mold motor (18) is inserted into the right mold (19), the left end of the left mold (17) is fixedly connected to the collecting hydraulic rod (20), one end of the collecting hydraulic rod (20) is inserted into the push plate (21), the front of the right mold (19) is provided with a mold rotating shaft, and the mold rotating shaft is rotatably connected to the left mold (17).

7. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: The purification box (2) has a lifting seat on the back. A lifting hydraulic rod (22) is fixedly connected inside the lifting seat. A pressure plate (23) is fixedly connected to the lower end of the lifting hydraulic rod (22). A cooling plate (24) is fixedly connected to the lower surface of the pressure plate (23). A semiconductor cooler is provided inside the cooling plate (24).

8. The apparatus for multiple purification of methyl palmitate for biodiesel according to claim 1, characterized in that: The purification box (2) is provided with a closed shaft seat on the back. The purification box (2) is rotatably connected to a docking shaft (25) through the closed shaft seat. A docking shaft seat (26) is rotatably connected to the surface of the docking shaft (25). A cover plate (27) is fixedly connected to one end of the docking shaft seat (26).

Citation Information

Patent Citations

  • Ascorbyl palmitate purification equipment

    CN217340986U